Professional Documents
Culture Documents
Christ University Institute of Management
Christ University Institute of Management
OF MANAGEMENT
AN ORGANISATIONAL STUDY AT
CHENNAI PETROLEUM CORPORATIONS LIMITED
FOR THE PARTIAL FULFILLMENT OF THE MBA
DEGREE
Sandhya.S
Reg no. 1020154
Submitted to,
Prof. Uma Sharma
PREFACE
CHAPTERS TOPIC
INTRODUCTION
INDUSTRY
I
OVERVIEW
COMPANY PROFILE
COMPANY OVERVIEW
ORIGIN OF THE
II
ORGANIZATION
FUNCTIONS
PRODUCT LINE
SWOT ANALYSIS
PROBLEM DEFINITION
IV
SUGGESTIONS
LEARNINGS
CHAPTER-I
INTRODUCTION
INDUSTRY OVERVIEW:
2) The "midstream" are the tankers and pipelines that carry crude oil to refineries,
and
A company that includes together significant upstream and downstream activities is said
to be "integrated".
COMPANY PROFILE
Chennai Petroleum Corporation Limited (CPCL) is a world class Refining
Company with dominant presence in South India. CPCL, formerly known as Madras
Refineries Limited (MRL), was formed in 1965 as a joint venture between the
Government of India (GOI), AMOCO and National Iranian Oil Company (NIOC) having a
share holding in the ratio 74%: 13%: 13% respectively. Subsequent to AMOCO’s and
GOI’s disinvestment in 1985 and 2001 respectively, CPCL became a group company of
Indian Oil Corporation Limited (IOCL). Later, as a part of the restructuring, Indian Oil
acquired equity from GOI in 2000-01.Currently IOC holds 51.88% while NIOC continued
its holding at 15.40%.
As part of the MoU signed with Indian Oil Corporation for the year 2008-09, CPCL would
strive:
VISION:
Chennai Petroleum Corporation will be a world class Energy Company, well
respected and consistently profitable, with a dominant presence in South India.
MISSION:
STRATEGIES:
CPCL’s strategy is its usage of modern technologies that certainly benefiting the
Petroleum giant in many ways.
CHAPTER-II
HISTORY:
Manali Muthukrishna Mudaliar, Dubashi and philanthropist was patron for Saint
Composers Thyagaiya, Muthuswami Dikshitar and Arunachala Kavirayar. The lands of
this Mudaliar family, whose progeny emerged as statesmen in the Twentieth Century,
were acquired nearly two centuries later, in the 1960s, for setting up a refinery complex
of Chennai Petroleum Corporation Limited (CPCL, the erstwhile Madras Refineries Ltd -
MRL). CPCL was formed as a joint venture of Govt of India (GoI), Amoco India Inc, a
wholly owned subsidiary of Amoco of USA, and National Iranian Oil Company (NIOC) of
Iran. Amoco and NIOC had pre-existing business relationship in Iran.
The Prime Minister of India Smt. Indira Gandhi performed the groundbreaking by
turning the first sod of earth on January 6, 1967 in a grand function. She referred to
CPCL as a "Mother Plant" during her inaugural address and envisioned that “at a later
stage, this refinery like others will also probably be in a position to support considerable
number of downstream projects.” M/s. Indian Oil Corporation Ltd was appointed the sole
selling agent for CPCL's products. Also, GoI nominated M/s. Shipping Corporation of
India as the agency for transporting crude oil by chartering of tankers. The construction
of the refining facility commenced in February 1967 and completed in a record time of 27
months. The project was completed at a cost of Rs 43.01 crore, well within the
sanctioned budget of Rs 44.38 crore.
Relentless follow-up, fierce monitoring of the progress as also the focus on costs are
some of the factors for successful and early commissioning of the plant. The first
Managing Director and later Chairman and Managing Director Shri M. Rama Brahmam
was empowered to even draw Foreign Exchange for the project implementation from the
custodian First National City Bank. The refinery was formally Inaugurated by Shri V.V.
Giri, His Excellency, the President of India, on September 27, 1969 in a spectacular
function.
FUNCTIONS:
CPCL plays the role of a Mother Industry supplying feed stocks to the
neighboring industries in Manali. CPCL’s products are marketed through IOCL. CPCL’s
products are mostly consumed domestically except Naphtha, Fuel Oil and Lubes which
are partly exported.
CPCL has also made pioneering efforts in the field of Energy and Water Conservation by
setting up a Wind Farm and Sewage Reclamation and Sea Water Desalination Plants.
The main products of the company are LPG, Motor Spirit, Superior Kerosene, Aviation
Turbine Fuel, High Speed Diesel, Naphtha, Bitumen, Lube Base Stocks, Paraffin Wax,
Fuel Oil, Hexane and Petrochemical feed stocks.
CPCL has a Wax plant having an installed capacity of 30,000 tonnes per annum, which
is producing paraffin wax for manufacture of candle wax, waterproof formulations and
match wax. It also has a Propylene Plant with a capacity of 30,000 tonnes per annum to
supply petrochemical feedstock to neighboring downstream industries. CPCL also
supplies LABFS to a downstream unit for manufacture of Liner Alkyl Benzene.
CPCL has two refineries with a combined refining capacity of 10.5 Million Tonnes Per
Annum (MMTPA).
The Manali Refinery has a capacity of 9.5 MMTPA and is one of the most
complex Refineries in India with Fuel, Lube, Wax and Petrochemical feedstock’s
production facilities.
The Cauvery Basin at Nagapattinam has a capacity of 1.0MMTPA.
For years, Chennai Petroleum Corporation's mini refinery — the 0.5 million tonne
Cauvery Basin Refinery (CBR) — has been operating at a level far below capacity, for
want of crude oil .But now that the Karaikal port has come up, CPCL is working on
putting up a pipeline linking the port to a point on the company's existing pipeline, just a
kilometer away.
Once this infrastructure comes up, CPCL will be able to bring crude oil from the prolific
Krishna-Godavari Basin to the CBR. Meanwhile, CPCL processed an additional million
tonnes of crude this April, as its Rs 150-crore project for raising the capacity of the
refinery by de-bottlenecking.
Post expansion, CPCL's Manali complex will have a capacity to process 10.5 million
tonnes of crude a year. The expansion comes in handy as the company is a few months
short of completing a Rs 2,615-crore project to upgrade the auto fuels it produces to
Euro IV standards.
CPCL bought three parcels totaling 1.5 lakh tonnes of crude oil from Reliance Industries'
MA field in the Eastern offshore gas-rich KG-D6 block in 2009-10.
The lay-out of the units of the refinery was such that it was in the shape of a horse shoe,
thus leading to heat integration of the process streams, resulting in energy saving. Crude
Oil for the refinery was received from the Chennai Port by a 30” Pipeline. Water was
supplied by the State Government from deep bore wells of nearby village of Minjur. As
there was no housing colony, all the employees commuted to work. CPCL's refinery was
the first in India to have:
Integrated configuration of process units
Hydrogen Plant
Hydrodesulphurization units for Naphtha, Kerosene, High Speed Diesel and
Vacuum Distillates
Thermal Cracker
Sulphur Recovery Unit
Biturox for Bitumen
Dispatch from a separate terminal
Integrated Air Pre-heater in the main crude furnace/utility boilers.
The Manali Refinery was the first refinery in India to implement several important
energy conservation Measures like retro-fitting air pre-heater in the main crude
furnace and utility boilers. First Refinery in India to have a Sulphur Recovery Plant
since 1969
PRODUCT LINE:
FUEL PRODUCTS
SPECIALITIES
Naphtha(non-fertiliser)
Bitumen 80/100
Bitumen 60/70
Bitumen 30/40
Extracts-light
Extracts-heavy
Lube base oil SN 70
Lube base oil SN 150
Lube base oil SN 400
Lube base oil BS 150
Lube base oil SN 850
Lube base oil SN 500
Lube base oil -LVI(TOFS)
CRMB-60
CRMB-55
Naphtha
Propylene
Polybutyne feed-stock
Butene
LAB feed-stock
In addition, CPCL markets the following products to retail customers directly by adopting
a single window concept:
To improve the distillate yield of Manali refinery, Resid Upgradation Prject has been
considered. CPCL has undertaken preparation of DFR and pre-project activities like
selection of licensor, preparation of process packages, Environmental studies, etc. On
establishing the economic viability of the project, the implementation of Resid
Upgradation Project will be taken up and is expected to be completed by middle 2013.
CPCL proposes to install a Single Point Mooring (SPM) System off Ennore Port for
import of crude oil through VLCC tankers (upto 300,000 DWT) to meet the requirements
of Manali refinery. The SPM would be located approx. 7 KM off-shore where the water
depth of 30 meters is available. CPCL awaits the confirmation of the crude oil wharf age
and lease rental for land and ROW for the pipeline laying within Ennore Port.
The Pre-project activities comprising of Geo-physical survey, pipeline route survey and
Marine Geo-tech survey have been completed. Geo-physical survey for the off-shore
portion has been completed and Off-shore EIA report being prepared, based on Terms
of Reference approved by Ministry of Environment & Forest. The pipeline route survey
from Ennore Port to Manali refinery has also been completed and the final alignment
drawing is awaited.
The tendering for appointment of Consultant for the Off-shore and On-shore activities
(Detailed Feasibility Report preparation and Engineering Procurement Construction
Management Services) is in the final stages and will be awarded shortly. The entire SPM
project along with Crude Oil Tank terminal and cross country pipeline from Ennore Port
to Manali Refinery is expected to cost approx. Rs. 850 Crores and is slated for
completion by third quarter 2011.
It is proposed to set up Container Freight Station / Multi Modal Hub at Chennai in the
surplus land available with CPCL as a JV with Balmer Lawrie. An Expression of Interest
was signed on18.3.2009 with Balmer Lawrie.
MD
GM (E&S) GM (HR)
GM (CBR)
GM(MAIN)
ABBREVATIONS:
MAINT-Maintenance
A&W-Administration & welfare
PROJ-Projects
OHS-Operational Health Service
HR-Human Resource
P&U-Power & Utilities
FIN-Finance
OM&S-Oil Movement & Storage
IA-Internal Audit
ITS-Information Technology &
Systems
VIG-Vigilance
F&S-Fire & Safety
PR-Public Relations
REF-Refineries
OPERATIONS DEPARTMENT:
LOGISTICS & UTILITIES: This department plays the lead role in controlling the activities
of various other departments that includes invoice cell, marketing/leasing, power &
utilities, oil movement & systems.
CAUVERY BASIN REFINERY: This department is responsible for all the proceedings of
CBR. The production capacity and the activities of refining with respect to the Cauvery
Basin Refinery is taken care by this department.
MAINTENANCE: The maintenance department takes care of the onsite activities like the
maintenance of the refinery and all offsite activities.
TECHNICAL DEPARTMENT:
PROJECTS: The proposal for a new project, approval and implementation of the same
is taken care by this department. All activities pertaining to projects are taken care by few
other departments like Engineering and Inspection, Implementation and Planning
Purchase and Control.
HUMAN RESOURCES: The department getting more attention from the organization
next to the R&D department is the Human Resources department as they value the
employee welfare and very much concerned about its employees. The various other
departments under HR is Administration & Welfare, Personnel & Industrial Relations,
Operational Health Service and the Delhi Liaison Office.
FINANCE DEPARTMENT:
FINANCE AND INTERNAL AUDIT: As described earlier the financial analysis and
auditing of accounts is taken care by this department.
Other than these departments the vigilance department and the public relations
department play a significant role in effective functioning of the organization.
ORGANIZATIONAL DESIGN CONTEXT,FACTORS AND
APPROACH
CONTEXT:
The policies of modernization, support and promotion of the free market, and
economic globalization, are implying not only a high social cost, but are also cancelling
rights achieved through the struggles of the people and closing spaces of individual and
collective freedom that previously allowed the people to themselves resolve the
satisfaction of their basic needs.
FACTORS:
Although many things can affect the choice of an appropriate structure for an
organization, the following five factors are the most common: size, life cycle,
strategy, environment, and technology. Unlike any other manufacturing industries
these five factors are the building blocks for the CPCL’s organizational structure.
SIZE
LIFE CYCLE:
CPCL go through the following four stages in a lifecycle: birth, youth, midlife,
and maturity. Each stage has characteristics that have implications for the structure
of the firm.
BIRTH : This is the stage where an organization has just started and is in the
process of developing products and reaching the customers and in the case
of CPCL its “birth” was in the year 1965,since it was its ”birth” stage it started
as a joint venture with two other companies.
YOUTH : At this stage, the organization tries to expand itself and tries to find
hardcore customers and suppliers who could produce materials without any
hindrance. And as a part of restructuring, CPCL acquired equity from GOI
and NIOC for 51.88% and 15.40% respectively.
MIDLIFE : During this stage of the life cycle,the organization will have loyal
customers and have the ability to acquire or get acquired by other
organizations and this will create a brand image and customers are already
aware of the organization and the products it produces. CPCL had
developed two refineries and have wax plant. CPCL has got a very good
brand image after its acquisition by IOC .
MATURITY : This is the stage where the Organization reaches a level where
the customers are less interested in the organization and its products. But
CPCL needn’t have to go through this stage since its products
(petrochemicals) have become the basic necessity for the customers for their
livelihood.
Although an organization may proceed sequentially through all four stages, it does
not have to. An organization may skip a phase, or it may cycle back to an earlier
phase. An organization may even try to change its position in the life cycle by
changing its structure.
STRATEGY
How an organization is going to position itself in the market in terms of its
product is considered its strategy. CPCL always decides to be first on the market
with the newest and best product (differentiation strategy), and produces a products
already in the market more efficiently and more cost effectively (cost-leadership
strategy). Each of these strategies requires a structure that helps the organization
reach its objectives. In other words, the structure must fit the strategy.
ENVIRONMENT
The environment is the world in which the organization operates, and includes
conditions that influence the organization such as economic, social-cultural, legal-
political, technological, and natural environment conditions. Environments are often
described as either stable or dynamic.
TECHNOLOGY
CPCL uses technologies that are upto date and are planning to produce
LPG,Petroleum and Diesel from the residue or the waste products that they get during
refining.
CHAPTER-IV
SWOT ANALYSIS
SWOT analyses are not ends in themselves but a step before some action planning. The
analyses usually benefit from discussion, get other people’s perspectives.
DEFINING KPIs FOR KRAs:
STRETCH
COMPETENCIES
Based on the varying demands of each role, competencies and their manifestation
degrees vary. Therefore, for each role, applicable competencies from this list & the
desired proficiency level for these have been identified and included in each unique role.
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KEY RESULT AREAS OF THE ORGANIZATION:
Key Result Areas (KRAs) are “Critical outcomes towards which effort
is directed to support achievement of desired business results”. Each KRA in a
role profile would fall in one of the following buckets
KEY RESULT ACTIVITIES
VALUES
Following are the values which have been defined by the organization as essential to
display for Grades A-I:
CARE
Denotes Concern and Empathy
Stands for Understanding, Cooperation and Empowerment
Equally valid for internal and external stakeholders (caring for
employees/management, XTRACARE for customers)
Demonstrable through concrete actions
INNOVATION
Reflects 'Creativity', ability to Learn (and absorb technology), Flexibility
Encompasses 'Change'
Holds good for both internal and external stakeholders (job enrichment,
fulfillment of aspirations, resulting in new and better products & services for
customers)
Demonstrable through concrete actions
PASSION
Stands for Commitment, Dedication, Pride, Inspiration, Ownership, Zeal
and Zest
Valid for both internal and external stakeholders (Passion for achieving
Excellence, Commitment for our brands, services, etc.)
Demonstrable through concrete actions
TRUST
Earned through delivered promises
Denotes Reliability and Dependability
Encompasses Integrity, Truthfulness & Transparency
Reflects both an 'Offering' and an 'Expectation'
Valid for internal & external stakeholders
Demonstrable through concrete actions
POTENTIAL
Following are the attributes which have been defined by the organization for Grades
A-F.
GRADES ABC
Adaptability to change
Collaboration
Cost Consciousness/Resource
utilization
Dependability
Quality of Work /Output
GRADES DEF
Managing Change
Boundary Management
Entrepreneurship
Commitment to total organization
Enhancement of Quality and output
IDENTIFICATION OF PROBLEM
SUGGESTIONS:
The various sections in each department can be clubbed together to form groups
so that the complexities of the organizational structure can be removed. The promotions
were usually based on three categories
The person who have a good experience in the organization will be promoted only if he
has sufficient qualification irrespective of their age.on a whole the qualification is given
first preference. The odour of gas that which persists in the refinery could be taken care
of as the employees get breathing ailements.
LEARNINGS: