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Dangote Petroleum Refinery & Petrochemical Complex

DANGOTE REFINERY AND


PETROCHEMICAL PROJECT

VENDOR NAME: COLFAX FLUID HANDLING – RELIABILITY SERVICES

PURCHASE REQUISITION NO.: A545-101-LZ-PR-5007-5230

NAME OF EQUIPMENTS:

NAME OF PROJECT: PETROLEUM REFINERY AND POLYPROPYLENE PLANT

CLIENT: DANGOTE REFINING COMPANY

DOCUMENT TITLE: UTILITY CONSUMPTION LIST

DOCUMENT NO.: A545-5007-5230-VD-T237113-008

DOCUMENT REVISION NO.: REV 1 DATE: Aug-21-2017

TRANSMITTER NO.:

EIL VENDOR PRINT NO.:

CFH RS DOCUMENT NO.: T237113- UTL


OIL MIST RECLASSIFIER SELECTION AND MIST HEAD CALCULATION DETAILS

Reclassifier Selection - Flow Rate Details


Size SCFM RANGE Calculated consumption per reclassifier
FROM TO
Reclassifier 0.00 0.00
77800501 0.01 0.09 0.09
77800502 0.09 0.18 0.18
77800503 0.18 0.30 0.30
77800504 0.30 0.45 0.45
77800505 0.45 0.60 0.60

OMG Capacity Selection Selectable Mist Head size per IVT


System SCFM BI Size
FROM TO
0.01 1.80 60 60
1.81 6.39 213 213
6.40 14.25 475 475
14.26 28.00 933 933
28.01 50.00 EXCEEDED CAPACITY

Rules:
Pure Mist
- Volume requirements for pure mist shall take into consideration shaft
diameter, the number of rows of elements in each bearing, RPM, horse
power of driver and other factors.

- Minimum air flow (SCFM) for pure mist (ball bearings) shall be
determined by the following equation:

SCFM = C1 x D x N
Where:
C1 = Service Factor
For moderate service C1=0.022
For heavy service C1=0.045
D = Shaft Diameter in Inches
N = Number of rows of ball or rollers

Service factors are as follows:


a) If machine is identified as subject to cavitation or recirculation, or operates outside of
BEP, application automatically defaults to purge.

b) Servce factor defaults to 0.022, and increases to 0.045 for hot service, high thrust load
/ suction pressure, frequent repair history, or where the speed >= 2500 rpm AND power
>= 200 H.P. (145Kw).

Purge Mist
Applications are set to use 77800501 reclassifiers.
Utilities Requirements for LubriMist® Model “IVTIBEDW2”
Solid State Oil Mist Generator – 220VAC

Air Supply
• Connection Size: ½” FNPT 150# RF SS T316 Flange
• Maximum Supply Pressure: 150 PSI (10.3 BAR)
• Minimum Supply Pressure: 65 PSI (4.5 BAR)
• Humidity: Maximum recommended pressure dew point is 25 F (13 C) below lowest annual
ambient temperature.
• Air Quality: Instrument Air is required.
• Air Consumption:

MIST HEAD & CONSUMPTION LIST


TABLE

SEE PAGE 2

Power Requirements
• Connection Size: 25mm HOLE
• Input Voltage: 220 VAC ± 10%
• Input Frequency: 50/60 Hz
• Input Current Requirements:

Input Current Power Rating


Description Voltage
(FLA) (Watt)
Main Generator 220 VAC 4.1 A 1000 Watt
Auxilliary Generator 220 VAC 3.7 A 1000 Watt

** Main and Auxiliary Unit should be operated independently.

COT-PURITECHSM LSCSM
MIST HEAD & CONSUMPTION LIST
TABLE

Mist Head Size Flow Range Flow Range


Unit Tag No. Total Per OMG ***
(Bearing Inches) (SCFM) (NM3/H)
UNIT AREA 100
100-LZ-1020-01 933 BI 5.70 - 28.0 SCFM 9.68 - 47.57 NM3/H 32 SCFM (55 NM3/H)
100-LZ-1020-02 213 BI 1.75 - 6.40 SCFM 2.97 - 10.87 NM3/H 10 SCFM (17 NM3/H)
100-LZ-1020-03 475 BI 2.48 - 14.30 SCFM 4.21 - 24.30 NM3/H 18 SCFM (31 NM3/H)
100-LZ-1020-04 475 BI 2.48 - 14.30 SCFM 4.21 - 24.30 NM3/H 18 SCFM (31 NM3/H)
UNIT AREA 110
110-LZ-1020-01 475 BI 2.48 - 14.30 SCFM 4.21 - 24.30 NM3/H 18 SCFM (31 NM3/H)
110-LZ-1020-02 475 BI 2.48 - 14.30 SCFM 4.21 - 24.30 NM3/H 18 SCFM (31 NM3/H)
110-LZ-1020-03 933 BI 5.70 - 28.0 SCFM 9.68 - 47.57 NM3/H 32 SCFM (55 NM3/H)
UNIT AREA 120
120-LZ-1020-01 475 BI 2.48 - 14.30 SCFM 4.21 - 24.30 NM3/H 18 SCFM (31 NM3/H)
120-LZ-1020-02 213 BI 1.75 - 6.40 SCFM 2.97 - 10.87 NM3/H 10 SCFM (17 NM3/H)
UNIT AREA 133
133-LZ-1020-01 475 BI 2.48 - 14.30 SCFM 4.21 - 24.30 NM3/H 18 SCFM (31 NM3/H)
UNIT AREA 140
140-LZ-1020-01 475 BI 2.48 - 14.30 SCFM 4.21 - 24.30 NM3/H 18 SCFM (31 NM3/H)
140-LZ-1020-02 213 BI 1.75 - 6.40 SCFM 2.97 - 10.87 NM3/H 10 SCFM (17 NM3/H)
UNIT AREA 145
145-LZ-1020-01 475 BI 2.48 - 14.30 SCFM 4.21 - 24.30 NM3/H 18 SCFM (31 NM3/H)
UNIT AREA 150
150-LZ-1020-01 213 BI 1.75 - 6.40 SCFM 2.97 - 10.87 NM3/H 10 SCFM (17 NM3/H)
150-LZ-1020-02 213 BI 1.75 - 6.40 SCFM 2.97 - 10.87 NM3/H 10 SCFM (17 NM3/H)
150-LZ-1020-03 213 BI 1.75 - 6.40 SCFM 2.97 - 10.87 NM3/H 10 SCFM (17 NM3/H)
150-LZ-1020-04 213 BI 1.75 - 6.40 SCFM 2.97 - 10.87 NM3/H 10 SCFM (17 NM3/H)
UNIT AREA 161
161-LZ-1020-01 213 BI 1.75 - 6.40 SCFM 2.97 - 10.87 NM3/H 10 SCFM (17 NM3/H)
UNIT AREA 171
171-LZ-1020-01 213 BI 1.75 - 6.40 SCFM 2.97 - 10.87 NM3/H 10 SCFM (17 NM3/H)
171-LZ-1020-02 213 BI 1.75 - 6.40 SCFM 2.97 - 10.87 NM3/H 10 SCFM (17 NM3/H)
171-LZ-1020-03 213 BI 1.75 - 6.40 SCFM 2.97 - 10.87 NM3/H 10 SCFM (17 NM3/H)
UNIT AREA 180
180-LZ-1020-01 213 BI 1.75 - 6.40 SCFM 2.97 - 10.87 NM3/H 10 SCFM (17 NM3/H)
180-LZ-1020-02 475 BI 2.48 - 14.30 SCFM 4.21 - 24.30 NM3/H 18 SCFM (31 NM3/H)
180-LZ-1020-03 475 BI 2.48 - 14.30 SCFM 4.21 - 24.30 NM3/H 18 SCFM (31 NM3/H)

*** Includes the airflow requirement needed to operate the oil transfer pump.

Internal air cooler:


 Device is driven by instrument air.
 Activation occurs when internal temperature of the cabinet reaches 122°F (50°C).
 Air Cooler deactivates when internal temperature reaches 80°F (27°C)
Unit consumes 25 SCFM (43 SCMH) while operating

COT-PURITECHSM LSCSM
Utilities Requirements for LubriMist® Auto Drain Leg Assembly

Instrument Air Supply requirement for Auto Drain Leg Assembly


 Air Connection Size: 1/8” FNPT
 Oil Outlet Connection Size: 3/8” FNPT
 Maximum Inlet Air Supply Pressure: 125 PSIG (8.5BARG)
 Minimum Supply Pressure: 40 PSIG (2.8 BARG)
 Maximum Fluid Outlet Pressure: 100 PSIG (7 BARG)
 Humidity: Maximum Recommended Pressure Dew Point Is 25° F (13° C) Below Lowest
Annual Ambient Temperature
 Drain Leg Oil Transfer Pump Consumes 5 SCFM (8.5 NM3/H) @100 PSIG (7 BARG)

1740 Stebbins Drive  Houston, Texas 77043  713-464-6266  FAX 713-464-7375

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