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Journal of Hazardous Materials 382 (2020) 121029

Contents lists available at ScienceDirect

Journal of Hazardous Materials


journal homepage: www.elsevier.com/locate/jhazmat

Production of an environmentally stable anti-corrosion film based on Esfand T


seed extract molecules-metal cations: Integrated experimental and computer
modeling approaches

Mehdi Tabatabaei Majda,b, Mohammad Ramezanzadehb, Bahram Ramezanzadehb, ,

Ghasem Bahlakehc,
a
Department of Materials Engineering, Faculty of Engineering, Tarbiat Modares University, P.O. Box: 14115-143, Tehran, Iran
b
Department of Surface Coatings and Corrosion, Institute for Color Science and Technology (ICST), P.O. 16765-654, Tehran, Iran
c
Department of Chemical Engineering, Faculty of Engineering, Golestan University, Aliabad Katoul, Iran

A R T I C LE I N FO A B S T R A C T

Editor: G. Lyberatos This study aims at finding a suitable alternative for traditional and hazardous organic/inorganic corrosion in-
Keywords: hibitors. In this study, the aqueous extract of Esfand seed (ESE) was used as a unique green source of nitrogen-
Green inhibitor based organic compound with great capability of the steel corrosion inhibition in a saline solution. Surface and
Inhibition efficiency electrochemical analyses were carried out by Ultraviolet-visible spectroscopy (UV), Fourier-transform infrared
organic/inorganic complexes spectroscopy (FT-IR), Grazing incidence X-ray diffraction (GIXRD), field emission scanning electron microscopy
GIXRD (FE-SEM), energy-dispersive X-ray spectroscopy (EDS), atomic force microscopy (AFM), electrochemical im-
Computer modeling pedance spectroscopy (EIS), and polarization methods. Furthermore, the adsorption of inhibitors on the steel
surface was explored by Monte Carlo (MC), molecular dynamics (MD) and quantum mechanics (QM) methods.
The electrochemical studies established the effectiveness of the zinc cations addition to the ESE containing
solution on its inhibition efficiency. The sample inhibited by 300 ppm ESE + 700 ppm Zn showed the highest
anti-corrosion properties. The inhibition efficiency of this sample was reached 98.8% after 264 h which is much
higher than those reported in the previous studies. QM computations proved the formation of complexes via
donor-acceptor action. MC and MD simulations supported the inhibitors adsorption on the steel.

1. Introduction and so many other privileges have made the plants as favorable case of
study. This type of inhibitor usually shows desirable performance in the
The low carbon steel is vulnerable in front of chemical attacks. acidic media (Ramezanzadeh et al., 2018; Bahlakeh et al., 2019;
Application of chemicals as corrosion inhibitors is one of the most cost- Hohenberg and Kohn, 1964; Kohn and Sham, 1965; Frisch et al., 2009;
effective and simple ways to prevent or at least lower the corrosion rate Tomasi et al., 2005; Reed et al., 1988; Asadi et al., 2019; Bahlakeh
of steel. These chemicals can protect the metal surface via forming et al., 2017a; Olasunkanmi et al., 2015; Verma et al., 2016; Abboud
protective barrier films through chemisorption and physisorption pro- et al., 2007) but represents poor performance in neutral environments
cesses. The real concerns in using typical corrosion inhibitors are their (Majdi et al., 2017). Moreover, the low carbon steel is very sensitive
carcinogenetic properties. The carcinogenetic and toxic consequences against chloride containing solutions due to the pitting corrosion oc-
of hazardous compounds such as hexavalent chromium and phosphates currence. One way is to use inorganic metal cations besides the plant
have been proved in a number of studies (N.T. Program, 2011; Costa extract. As a result, a synergistic impact would occur between the or-
and Klein, 2006; Alibakhshi et al., 2018; Dehghani et al., 2019a; Majd ganic and inorganic species to form insoluble complexes and chelates.
et al., 2019a; Salehi et al., 2017). Hence, authorities have put pressure Salehi et al. used the extract of Urtica Dioica (U.D) leaves as the
on the industries and researchers to find suitable non-toxic alternatives. corrosion inhibitor for the corroding MS sample in 3.5 wt. % NaCl so-
Among the last decades, it was found that various parts of medicinal lution. The inhibition efficiencies of about 68% and 45% were calcu-
plants and aromatic herbs are precious sources of the effective organic lated by EIS and polarization tests data in the presence of an optimum
compounds. Being biodegradable, eco-friendly, available, cost-effective concentration of U.D leaves extract, while in the presence of zinc


Corresponding author.
E-mail addresses: ramezanzadeh-bh@icrc.ac.ir, ramezanzadeh@aut.ac.ir (B. Ramezanzadeh), gh.bahlakeh@gu.ac.ir (G. Bahlakeh).

https://doi.org/10.1016/j.jhazmat.2019.121029
Received 21 April 2019; Received in revised form 14 August 2019; Accepted 15 August 2019
Available online 16 August 2019
0304-3894/ © 2019 Elsevier B.V. All rights reserved.
M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Fig. 1. The UV–vis spectra of chloride solutions containing different ratios of ESE:Zn composite before and after immersion of the metallic samples for 72 h.

cations, the inhibition efficiency has reached 92% (Saxena et al., 2018). 2.2. Characterizations
Ramezanzadeh et al. applied Nettle leaves extract in a chloride solution
and observed that it can lower the corrosion up to 71%. Adding Ce3+ to 2.2.1. Surface analysis
the U.D containing solution have brought about a 95% inhibition effi- The microstructure and morphology of the protected surfaces were
ciency (Liu et al., 2009). observed by FE-SEM (MIRA3-TESCAN) armed with EDX. The adsorp-
Esfand (often called Syrian/African rue) is a glabrous perennial herb tion/desorption rate of the complexes and organic compounds present
which belongs to the Zygophyllaceae family (Reed et al., 1988). The in the structure of ESE was evaluated by UV–vis spectroscopy (Hitachi
seeds contain effective β-carboline alkaloids and N-based organic U-3010 model spectrophotometer). The presence of different functional
compounds like tetrahydroharmine, harmalol, harmine, vasicinone, groups from different classes was investigated by FT-IR spectroscopy
vasicin, harmane, dihydrouridine, harmalin, serotonin, and harmol, (Perkin Elmer model spectrometer). Moreover, the formation of the
each of which is depicted in Fig. S1. crystalline planes and inorganic complexes was studied by GIXRD (X’
To the best of our knowledge, there is no report on considering the Pert Pro Panalytical diffractometer with Cu-Ka radiation source
synergistic impact between the Esfand seed extract and metal cations. In (λ = 1.54 A˚) and the resulting spectra were analyzed by X’pert high-
this work, we surveyed the synergism impact between the organic score plus software (version 4.8.0). The topography of the inhibited
compounds of ESE and the zinc cations in 3.5 wt. % NaCl solution. surfaces was surveyed by a dual scope AFM device (model DS 95–200).
Surface characterizations of the low carbon steel were carried out using Finally, the level of water repellency was examined by CA measure-
FE-SEM, EDX, UV–vis, FT-IR, GIXRD, AFM and contact angle (CA) ments (OCA 15 plus device). Hence 1 μL of deionized water was placed
measurements. Electrochemical investigations were accomplished by on the protected and unprotected surfaces.
EIS and polarization analyses. Moreover, to examine the adsorption
properties of the inhibitors on the steel substrate the MC and MD si- 2.2.2. Electrochemical performance
mulations were utilized. The formation of complexes and their re- The anti-corrosion function of the constructed films on the samples
activity were assessed by QM computations. containing different ratios of ESE:Zn was investigated by EIS (Ivium
Compactstat). Furthermore, the mechanism of corrosion inhibition was
scrutinized by polarization test (Ivium Compactstat).
2. Experimental
2.3. Theoretical characterizations
2.1. Raw material and preparation
2.3.1. Equilibration of Zn(II) complexes
Esfand seed was procured from local markets. The extraction process The complexes were built by bonding harmaline, harmalol and
is graphically illustrated in Fig. S1. Sodium chloride (NaCl) besides zinc harmane molecules to a Zn(II) cation (Fig. S2). The constructed com-
salt (Zn2+) were purchased from Merck Co. (Germany). The steel sheets plexes were optimized using density functional theory (DFT) and B3LYP
(Table S1) provided from Mobarakeh steel Co. (Iran) were abraded by functional. The 6–311 G(d,p) and Lanl2DZ functions were selected for
silicon carbide emery papers up to 1000 grits. The abraded panels were light and heavy atoms, respectively (Manov et al., 2000; Salensky et al.,
plunged in an acetone ultrasonic bath. Afterward, they were pulled out 1986). These functions are available in Gaussian 09 package (Chen and
and rinsed off with deionized water. The pre-cleaned sheets were Browne, 2018). The optimization was done in solution phase by means
dipped in the saline solutions containing different concentrations of of the SCRF and PCM theory (Berry et al., 2006). For the optimized
inhibitors. complexes the following properties were characterized: The highest
occupied molecular orbital (HOMO), the lowest unoccupied molecular

2
M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Fig. 2. (a) The FT-IR spectra of steel samples dipped in chloride solutions containing different ratios of ESE:Zn before and after immersion for 72 h. ESE:Zn=
(300 ppm ESE +700 ppm Zn) (b) GIXRD pattern for steel sample immersed in chloride solutions containing different ratios of ESE:Zn additives for 72 h.

Table 1 2.3.2. Molecular simulations


The details of GIXRD patterns. The adsorption of complexes on the steel was analyzed using MC
Sample Pos.[°2θ.] Intensity/Height [cts] d-spacing [Å] Grain size (nm)
and MD simulations and COMPASS force field (Kang et al., 2009;
Bollermann et al., 2012). In these simulations, steel substrate was de-
Blank 33.1577 45.54 2.70187 31.4 + 2% scribed using iron (110) surface (Bahlakeh et al., 2019; Bollermann
44.7947 262.84 2.02331 et al., 2012; Liu et al., 2017; Abdel-Gaber et al., 2011). The optimized
64.9007 15.52 1.43679
ESE 26.4828 28.23 3.36573 30.6 + 13%
complexes obtained from DFT/B3LYP computations were utilized for
44.6348 293.5 2.03018 molecular simulations. Initially, the adsorption of complexes over Fe
65.1341 39.35 1.43221 (110) surface was analyzed through MC simulation. Subsequently, the
ESE:Zn 26.8264 27.01 3.32341 20.5 + 6% adsorption of Zn(II)-harmaline, Zn(II)-harmalol and Zn(II)-harmane
33.1156 45.92 2.70521
complexes was characterized in liquid phase by using MD simulation.
44.6324 519.83 2.03029
64.9908 46.56 1.43502 To prepare the liquid phase, solvent layer consisting of water mole-
Zn 11.2787 318.44 7.84535 22.9 + 1% cules, sodium cations and chloride anions was placed above the surface.
22.6648 45.98 3.92333 The resulting cell was subjected to 20,000 steps of minimization, which
33.1409 73.94 2.7032 was followed by MD simulation. This simulation was performed for 1 ns
38.39 35.43 2.34481
44.6053 189.08 2.03146
in NVT ensemble. The time step and temperature were set to be 1 fs and
298 K, respectively.

orbital (LUMO), orbital energies (EHOMO, ELUMO and ELUMO- EHOMO =


3. Results and discussion
ΔEL-H), Fukui functions, atomic charges, and the fraction of shared
electrons (ΔN). The charges were determined by natural bond orbital
3.1. Chemical composition
(NBO) theory (García-Terán et al., 2004). Also, the electronegativity
(χ), hardness (η), ionization potential (I) and electron affinity (A) of
The adsorption/desorption behavior of the chloride solution con-
complexes were computed. The equations of these parameters were
taining different ratios of ESE:Zn was investigated by UV–vis spectro-
mentioned elsewhere (Bahlakeh et al., 2019).
scopy. There are three zones named as A, B, and C in the wavelength

3
M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Table 2
The details of phases detected by GIXRD analysis. (ESE:Zn = 300 ppm ESE +700 ppm Zn).
Sample Detected compound/phase Chemical formula JCPDS card no 2θ value

Blank Hematite Fe2O3 00-032-0469 33.15


Iron Fe 01-087-0722 44.79, 64.9
Magnetite Fe3O4 96-900-2330 44.79, 64.9
ESE Trans-Diaquabis[5-carboxy-2-(3-pyridyl)-1H-imidazole-4-carboxylato-κ2 N 3,O 4] FeO10N6H16C20 96-222-2604 26.48-44.63
iron(II)
Iron Fe 96-901-3473 44.63-65.13
Zn Iron Chloride Hydroxide Fe6Cl2-x (OH)12+x 00-049-0095 11.27, 22.66, 33.14, 38.39,
44.6
Zinc Hydroxide Chloride Hydrate Zn5(OH)8Cl2H2O 01-077-2311 11.27, 22.66, 33.14, 38.39,
44.6
Iron(III) oxide chloride FeOCl 96-101-0310 11.27, 22.66, 33.14, 38.39
Iron Fe 96-901-3480 44.6
ESE:Zn Catena-aqua(mu-oxalato)adeninezinc(II)-adenine water (1/2/1) C17H19N15O6Zn 96-431-1512 26.82, 33.11
Di aqua bis(2,2′-bi imidazole)zinc(II) 4,4′-di carboxybi phenyl-3,3′- [Zn(C6H6N4)2(H2O)2](C16H8O8) 96-222-1405 26.82, 33.11, 44.63
di carboxyl ate
Hematite Fe2O3 00-039-0238 33.11
Iron Fe 96-901-3473 44.63, 64.99

ranges of around 202–217, 250–271 and 341–416 nm, respectively complexes can enhance the nucleation of the subsequent formed com-
(Fig. 1). Zone A is related to the C]C bonds (π → π* transition) pounds and particles which results in the lower grains size (Rajendran
(Abraham Daniel et al., 2019) while the zones B and C present the at- et al., 2001). For better conception, the 2D structures of the detected
tendance of n→ π∗ transition of C]O, OH, NH2 and NH bonds (Sanaei crystalline compounds were depicted in Fig. S3. After all, the results
et al., 2017; Majd et al., 2019b, c). Comparing the absorbance rates of indicate the contribution of the steel surface in the complexation pro-
all curves, it can be conceived that the 1000 ppm ESE concentration has cess and the formation of chelates between the zinc cations and the
the lowest absorbance in the solution and the wavelength ranging from organic compounds of ESE.
200 to 233 nm, indicating the highest precipitation of ESE:Zn com-
plexes on the steel surface. But after 233 nm, the 500 ppm ESE 3.2. Microstructure and morphology
+500 ppm Zn ratio showed the highest deposition on the metal surface.
Fig. 2(a) manifests the presence of various bonds from different FE-SEM and AFM/CA analyses were carried out to investigate the
classes of functional groups such as alcohols, phenols, alkanes, car- morphology of the constructed protective films over the samples im-
boxylic acids, amides, amines, alkenes, aromatics, esters, ethers and mersed in the chloride solutions containing different ratios of ESE:Zn.
alkynes, which are specified in Tables S2 and S3. The presence of vi- Figs. 3 and 4 present the micrographs of the protected and unprotected
brations around 2850 cm−1 in ESE and ESE:Zn samples, reveals the samples in the low and high magnifications (AFM/CA was carried out
construction of CH, OH and CH2 bonds of Fe-ESE protective complexes. only on the optimum sample). According to the results, in the absence
Moreover, the appearance of alkyl halides (C-Cl stretch) in the spectra of any additive, the surface of the substrate was extremely corroded, so
of the samples after immersion proves the contribution of the Cl- in that the porous corrosion products have fully covered the entire surface.
chelates and ligands formation. In the attendance of 1000 ppm ESE, a protective film covered the whole
Furthermore, the formation of crystalline structures was determined area which seems to be the ESE-Fe complexes due to the previous si-
by GIXRD analysis. The diffraction spectra are plotted in Fig. 2(b). milar studies (Chauhan et al., 2018; Saha et al., 2016; Musa et al.,
Moreover, the details of GIXRD patterns are given in Tables 1 and 2. 2012). But in this case, the surficial film has low thickness. Adding
According to the database, different types of iron oxides were formed 1000 ppm Zn to the chloride solution resulted in the deposition of the
on the surface of the blank sample. Adding 1000 ppm ESE to the zinc cations in the form of Zn(OH)2 crystals with tinsel shaped mor-
chloride solution resulted in the formation of trans-Diaquabis[5-car- phology. In the presence of both ESE and Zn cations in different ratios,
boxy-2-(3-pyridyl)-1H-imidazole-4-carboxylato-κ2 N 3,O 4]iron(II) similar microstructures to 1000 ppm ESE sample have obtained. In
complex (Zhang et al., 2011). These complexes can be constructed 700 ppm ESE +300 ppm Zn sample the complexes seem to be unable to
through the sharing of the lone pair electrons of the non-metallic atoms cover the whole area. Plenty of cracks can also be observed in this
(O, C, N, and Cl) with the empty orbitals of the iron atoms. Chelation is sample. In the equal concentration of ESE:Zn composite, although the
the major action in the formation of protective complexes in neutral complexes have formed on all over the surface area, they had low ad-
environments (Yıldırım et al., 2013; Majd et al., 2019d; Ebenso et al., hesion to the metallic substrate, in a way that they were disbonded in
2006). It has been proved that Fe atoms can participate in the chelation every spot. This microstructure seems to be as a result of the trapped
through hexavalent state besides other coordination numbers too water evaporation which has brought about severe stress releasement
(Ahmadzadeh et al., 2019; Mohammadi et al., 2019). In the presence of (Bahlakeh et al., 2017b; Singh and Bockris, 1996). The combination of
1000 ppm Zn, the zinc hydroxide chloride hydrate was formed. Zinc 300 ppm ESE and 700 ppm Zn seems to have the best morphology
hydroxides species can be formed as a result of the reaction between the where the substrate was covered by Fe-ESE-Zn thick film. The protec-
Zn2+ cations and the hydroxide anions generated on the cathodic sites. tive nano-complexes are clear in the higher magnification. Also, a lower
But in the presence of both ESE and Zn, the organic/inorganic com- amount of cracks have appeared which also possess lower sizes.
plexes named as Catena-aqua(mu-oxalato)adeninezinc(II)-adenine Adding 1000 ppm ESE to the solution resulted in the increment of Sa
water (1/2/1) and Diaquabis(2,2′-biimidazole)zinc(II) 4,4′-dicarbox- value around 44%, while in the presence of zinc cations, the roughness
ybiphenyl-3,3′-dicarboxylate were formed (Izadi et al., 2017; Verma augmented up to 60% (Table S4). The formed ESE-Fe complexes and
et al., 2015). New valences of zinc in the chelates have been in- the Zn(OH)2 increased the surface area of the metallic samples. But in
vestigated and proved in the previous studies (Dehghani et al., 2019b; the presence of an optimized concentration of both ESE and Zn, the
Majd et al., 2019e; Rajendran et al., 1998a). It can be seen from Table 1 roughness parameters did not change much.
that the lowest grain size belongs to the ESE:Zn sample while both ESE EDX results are exhibited in Figs. 5 and 6. In the blank sample, C, O
and Zn samples showed bigger sizes. This indicates that the ESE:Zn and Fe content found to be around 3.3, 37.3 and 59.4 wt. %,

4
M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Fig. 3. FE-SEM/AFM micrographs besides CA of steel samples dipped in chloride solutions for 72 h containing 0 ppm inhibitor, 1000 ppm ESE and 1000 ppm Zn.

respectively. The high content of oxygen is due to the presence of iron construction of the protective film among the other samples. Moreover,
oxides and hydroxides in a large amount. Similarly, the amounts of total it was observed in this sample that the oxygen amount was in its lowest
oxygen contents detected from the metal surfaces protected by corro- values among other ones, which is the best sample from an elemental
sion inhibitors were lower than the blank values, indicating the lower composition standpoint.
formation of corrosion products. Considering the fact that ESE has As shown, the blank sample showed the highest CA of around 65.3°.
oxygen atoms in its structure, it can be perceived that a very low In the presence of ESE, the CA decreased to the lowest value among all
amount of iron oxides and hydroxides were formed on the samples. The other samples which was 2.3° while adding 1000 ppm Zn to the saline
700 ppm ESE +300 ppm Zn sample has the most content of Fe, which solution has brought about CA around 40.7°. But in the presence of
reveals the highest contribution of the metal substrate in the 300 ppm ESE +700 ppm Zn, the CA reached 37°. The presence of

5
M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Fig. 4. FE-SEM/AFM micrographs besides CA micrographs of steel samples dipped in chloride solutions for 72 h containing different ratios of ESE:Zn additive.
AFM and CA are only obtained for the optimum sample.

hydrophilic compounds like amine, hydroxyl, carboxylic and etc., in the on the metal surface (U.P.H. Service, 1989).
structure of ESE, can lead to the construction of the protective film with After all, the results show the better performance of the ESE:Zn
hydrophilic nature (Sanyal, 1981; Stupnišek-Lisac et al., 1994). composite in countering the chemical attacks toward the metal surface.
Therefore it seems that the inhibition mechanism in these samples is
mostly based on the formation of a barrier isolating film rather than
displacing water molecules. Moreover, the results presented by AFM 3.3. Impedance investigation
analysis have proved the increase in the surface roughness of the ESE
and Zn samples which have helped the water droplet to be spread easily The resistive function of the steel samples dipped in the chloride
solutions containing different ratios of ESE:Zn was evaluated by EIS

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M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Fig. 5. The results of EDS besides the map analyses obtained from the surface of the steel sample dipped in chloride solution in the presence and absence of different
inhibitors. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article).
Red: Oxygen, Green: Iron, Yellow: Carbon, Orange: Zinc.

analysis. Fig. S4 and Fig. 7 show the Bode and Nyquist plots of the blank Moreover in order to have a clear perception from the performance
and the differently protected metal substrates. As specified in the Ny- of each concentration and different ratios of ESE:Zn, the inhibition ef-
quist spectra, the impedance data were fitted using different equivalent ficiency values were calculated through Eq. (1) and reported in Fig. S5
electrical circuits. In the corresponding EECs, Rct, Rf, and Rs are the (Sanaei et al., 2019; Ramezanzadeh et al., 2019; Mehdipour et al.,
resistance against charge transfer, film resistance, and solution re- 2015; Jokar et al., 2016; Majd et al., 2019f; Dehghani et al., 2019c, d,
sistance, respectively. Since the surficial constructed layers were e).
porous, the constant phase element (CPE) was used instead of the ideal
capacitance. The impedance parameters are reported in Table 3. In this Rt − RtBlank ⎞
η = ⎜⎛ Inhibited ⎟ × 100
table, Y0 and n are the admittance and exponent which are the con- RtInhibited (1)
⎝ ⎠
stituents of the CPE. Looking at the shape of Bode-phase plots, it can be
perceived that at longer immersion times (192 and 264 h) another time According to the results (Fig. S5), the 1000 ppm ESE and 1000 ppm
constant (second film) appeared at high frequencies which is very rare Zn possess the lowest efficiencies, while in the presence of both com-
in this field of study, while in other times, samples have shown only pounds in different ratios, the efficiency promoted so that in the case of
two-time constants (double layer and first film). 300 ppm ESE +700 ppm Zn, the efficiency reached a remarkable value

7
M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Fig. 6. The results of EDS besides the map analyses obtained from the surface of the steel sample dipped in chloride solution containing different ratios of ESE:Zn
compounds. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article).
Red: Oxygen, Green: Iron, Yellow: Carbon, Blue: Zinc.

of around 98.8%. This is the highest efficiency value recorded for a 3.4. Polarization measurements
green corrosion inhibitor in the chloride solution in all studies done
until now. Protection in neutral chloride solutions is based on the in- The inhibition mechanism of the steel samples dipped in different
herent oxide layer stabilization. In this case, it seems that the Fe2+-ESE- saline solutions was investigated using polarization experiment. Fig. 8
Zn2+ constructed complexes are in charge of this fabulous resistive and S6 represent the Tafel curves of the steel samples dipped in the
performance. Complexation can lead to the construction of a structure blank and additive containing chloride solutions after 24 and 288 h.
with a higher molecular weight and longer chain length (Dehghani Moreover, in order to compare the performance of each sample, the
et al., 2019d, e; Saha et al., 2015; Kumawat et al., 2017; Petrey and related curves were extrapolated and the corrosion parameters were
Werner, 1972). All results and calculations indicate the successful reported in Table 4. In this table, Ecorr, Icorr, Rpol, ba, bc and C. rate are
promotion in the inhibition potential of the ESE containing solution defined as the corrosion potential, corrosion current density, polariza-
through complexation with Zn cations and the final Fe-ESE-Zn chelates tion resistance, anodic Tafel slope, cathodic Tafel slope, and the cor-
formation. rosion rate, respectively. The comparison between the Ecorr values of

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M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Fig. 7. The Nyquist spectrum for steel samples dipped in chloride solution containing different concentrations of ESE for different immersion times.

the protected samples with the blank samples can reveal the inhibition all other samples which is around 0.359 μA/cm2. The shapes of both
mechanism in this immersion time. It has been said that the │ Ecorr °
- branches indicate no significant change in the mechanisms of anodic
blank
Ecorr │ < 85 mV values reveal the mixed type inhibition while│ Ecorr °
- and cathodic reactions (U.P.H. Service, 1989). Fig. S6(b) demonstrates
blank
Ecorr │ > 85 mV values, depending on the Ecorr shift, indicate the a descending trend in the corrosion current densities of both branches
anodic or cathodic based inhibition (U.P.H. Service, 1989; Prochowicz for all inhibitor-containing samples. The ESE:Zn containing samples
et al., 2014; Kurniawan and Pradana, 2014; Naderi et al., 2014; Chou, and particularly the 500 ppm ESE +500 ppm Zn sample belong the
2018; Izadi et al., 2019a, b; Izadi et al., 2019c). In this case, after 24 h lowest icorr values after 288 h from immersion. Looking at the shape of
from immersion, except 1000 ppm ESE sample, which showed mixed- both branches for all samples, it can be perceived that except 1000 ppm
type inhibition, the inhibition mechanism in other samples was anodic Zn sample, there is another anodic reaction taking place on the surface
type. While after 288 h, all of the samples represented mixed-type in- of all samples (Naderi et al., 2014). All of the results corroborate each
hibition. The precipitation of protective complexes and the stabilization other and indicate the effectiveness of the ESE:Zn composition in short
of the inherent oxide layer on the anodic sites are responsible for the and long immersion times.
anodic type inhibition while this action together with the formation of
Zn(OH)2 and other iron hydroxides on the cathodic regions are in 3.5. Inhibition mechanism and the role of zinc cation in the inhibition
charge of the mixed type. synergism
Fig. S6(a) illustrates that in the presence of inhibitors, the corrosion
current density of the cathodic and anodic slopes reduced. After 24 h, In the previous sections, the high inhibition performance of the
the 300 ppm ESE +700 ppm Zn sample has the lowest icorr value among ESE:Zn samples was demonstrated. The reason was attributed to the

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M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Table 3
Electrochemical parameters obtained through EIS plots fitting for steel samples dipped in 1 M HCl solutions containing different ratios of ESE:Zn composites.
a
Sample Immersion time (h) R f 1 (Ω. cm2) CPE f 1
b
R f 2 (Ω. cm2) CPE f 2
c
R ct (Ω. cm2) CPE dl

−1 −1
d
Y0 (μΩ 2 n
cm s ) e
n d
Y0 (μΩ 2 n
cm s ) e
n Y0 (μΩ−1 cm2sn)
d e
n

Blank 1h – – – – – – 939 627 .80


9h – – – – – – 1595 366 0.77
24 h – – – – – – 1232 470 0.72
72 h – – – – – – 630 308 0.78
192 h – – – – – – 880 229 0.84
264 h – – – – – – 1338 275 0.83
1000 ppm ESE 1h – – – 12.9 76 0.55 1637 284 0.85
9h – – – 57.5 124 0.48 1921 360 0.85
24 h – – – 8.2 200 0.54 2377 191 0.84
72 h – – – 6.8 53 0.62 5749 168 0.88
192 h – – – 16 67 0.81 8262 124 0.82
264 h – – – 11 52 0.81 10956 114 0.80
700 ppm ESE+300 ppm Zn 1h – – – 9.4 35 0.73 12510 166 0.80
9h – – – 9.1 2.7 0.85 8306 109 0.80
24 h – – – 6.8 5.8 0.86 6344 86 0.84
72 h – – – 4.7 1.2 0.85 9068 66.5 0.64
192 h 33.5 20 0.76 10302 37 .085 42176 91 0.68
264 h 42.3 36.6 0.86 7583 35 0.88 24152 211 0.72
500 ppm ESE+500 ppm Zn 1h – – – 7.2 28 0.76 8535 132 0.80
9h – – – 11 32 0.73 12118 143 0.82
24 h – – – 10.7 78 0.68 9858 118 0.85
72 h – – – 12.8 108 0.61 13531 33 0.92
192 h 48 41 .77 3366 51 0.87 13558 106 0.68
264 h 86 50 0.67 15749 43 0.88 20721 268 0.77
300 ppm ESE+700 ppm Zn 1h – – – 12 63 0.75 9404 105 0.81
9h – – – 29 85 0.71 20291 152 0.75
24 h – – – 21 44 0.72 26704 177 0.76
72 h – – – 13.7 81 0.58 25360 43 0.92
192 h 19 17 0.74 1975 43 0.90 59735 90 0.55
264 h 18 11.4 0.79 8284 34 0.87 100960 68 0.50
1000 ppm Zn 1h – – – 8 80 0.62 2698 92 0.85
9h – – – 13 81 0.52 2933 200 0.81
24 h – – – 21 128 0.63 10844 437 0.76
72 h – – – 23 123 0.61 5321 764 0.61
192 h – – – 66 96 0.51 10859 824 0.71
264 h – – – 7 133 0.30 13581 698 0.70

a
The standard deviation range for Rf1 values is between 1.1% and 3%.
b
The standard deviation range for Rf2 values is between 2% and 5.4%.
c
The standard deviation range for Rct values is between 2.3% and 8.5%.
d
The standard deviation range for Y0 values is between 0.1% and 2.5%.
e
The standard deviation range for n values is between 0.2% and 5.5%.

synergism impact of the organic/inorganic moieties. Adding Zn ions to process has faced disruption which resulted in several uncovered and
the ESE containing saline solution, the ESE-Zn complexes would be disbonded areas (FE-SEM micrographs, Fig. 4). While in the 300 ppm
constructed in the first place through the chelation of the ligands. ESE +700 ppm Zn a perfect morphology was obtained and the corro-
Dipping the metal samples, the steel surface would be corroded and a sion inhibition was in its highest level. The entire statements are
weak and porous oxide layer will cover the entire surface. The ESE-Zn schematically illustrated in Fig. S7.
complexes will be transferred from the bulk solution to the metal/
electrolyte interface. Following typical anodic and cathodic reactions
3.6. Theoretical investigation
happening on the metal surface, Fe2+ and OH− would be formed as a
result of the anodic and cathodic reactions. In the presence of iron
3.6.1. Molecular simulations
cations, the Zn atoms of the ESE-Zn complexes would experience a
The adsorption of complexes over the steel was characterized by
cation exchange process which results in the conversion of ESE-Zn
using MC and MD simulations. The final cells obtained from molecular
complexes to the ESE-Fe ones and the formation of zinc hydroxides.
simulations were presented in Fig. 9. It is apparent that all three
These compounds would precipitate on the anodic and cathodic sites,
complexes localized over the surface with a flat arrangement. Such an
respectively (Izadi et al., 2018; Akhavan et al., 2018; Singh et al., 2016;
alignment is attributed to the vdW and electrostatic interactions. Var-
Ramezanzadeh et al., 2014; Dehghani et al., 2019f, g; Rajendran et al.,
ious energetic parameters related to MC cells were provided in Table 5.
1998b; Rao et al., 2011; Rajendran et al., 1999; Pech-Canul and
It is seen that the adsorption energy of all three complexes is negative,
Bartolo-Perez, 2004). This deposition would enhance the barrier
which proves the adsorption of chosen complexes on the iron surface.
properties of the primarily formed oxide layer on the surface by low-
The adsorption was also inspected in solution phase by performing MD
ering the porosity of the surficial films. One important issue is to pro-
simulations. The top and side views of the last snapshots obtained from
vide a situation in which the ESE-Zn complexes can undergo the cation
MD simulations were shown in Fig. 9. The top view demonstrates that
exchange process. Otherwise, ESE-Fe complexes besides zinc hydro-
the complexes localized near the metallic substrate even in the presence
xides would not be formed. This is feasible by changing the ratio of the
of solvent molecules. The side view reflects that the dissolved com-
organic/inorganic additive. In the 700 ppm ESE +300 ppm Zn and
plexes adsorbed to surface, which further points to the emergence of
500 ppm ESE +500 ppm Zn samples, it seems that the cation exchange
anti-corrosive film over the surface. The quantitative analysis of MD

10
M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Fig. 8. PDS spectra obtained for steel samples immersed in chloride solutions containing various ratios of ESE:Zn composite after 24 h from immersion. (b) The PDS
spectra shifted to Ecorr of the blank sample.

Table 4
The Electrochemical parameters of PDS extracted from the steel samples immersed in chloride solutions containing 0 ppm, 500 ppm, 700 ppm, 1000 ppm, and
2000 ppm ESE after 96 and 288 h immersion.
24 hours

Sample Ecorr. (V) icorr. (μA/cm2) Rpol (Ω. cm2) ba (V/dec) -bc (V/dec) C. Rate mm/y

Blank −0.684 4.07 4730 0.061 0.161 0.01332


1000 ppm ESE −0.701 4.222 8741 0.128 0.252 0.01381
700 ppm ESE +300 ppm Zn −0.580 1.957 13040 0.079 0.229 0.006404
500 ppm ESE +500 ppm Zn −0.537 1.432 17570 0.074 0.264 0.004685
300 ppm ESE +700 ppm Zn −0.587 0.359 53820 0.069 0.125 0.001175
1000 ppm Zn −0.564 1.922 10240 0.064 0.155 0.00629

264 hours

Sample Ecorr. (V) icorr. (μA/cm2) Rpol (Ω. cm2) ba (V/dec) -bc (V/dec) C. Rate mm/y

Blank −0.656 8.981 2204 0.058 0.213 0.02939


1000 ppm ESE −0.724 2.026 12930 0.097 0.161 0.006629
700 ppm ESE +300 ppm Zn −0.683 0.2441 74430 0.089 0.079 0.0007986
500 ppm ESE +500 ppm Zn −0.661 0.1999 87810 0.083 0.079 0.0006542
300 ppm ESE +700 ppm Zn −0.650 0.237 93040 0.133 0.082 0.0007754
1000 ppm Zn −0.580 2.199 9068 0.068 0.141 0.007195

11
M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Fig. 9. The final snapshots of Zn(II)-Harmaline (first column), Zn(II)-Harmalol (second column) and Zn(II)-Harmane (third column) complexes compounds over iron
surface obtained from molecular simulations.

Table 5
The energetic outputs and descriptors (all in kcal/mol) obtained from Monte Carlo simulations of Zn (II)-harmaline, Zn (II)-harmalol and Zn (II)-harmane complexes
over the metallic surface of Fe (110).
Molecule Total energy Adsorption energy Rigid adsorption energy Deformation energy dEads/dNi

Zn (II)-Harmaline −454.98 −495.60 −262.15 −233.44 −495.60


Zn (II)-Harmalol −568.41 −425.91 −238.42 −187.49 −425.91
Zn (II)-Harmane −51.20 −502.52 −223.81 −278.70 −502.52

simulations declared that the Zn(II)-harmaline, Zn(II)-harmalol and Zn occur via donor-acceptor interactions (Rao and Rao, 2010). The elec-
(II)-harmane complexes adsorbed with adsorption energies of -432.88, tron-rich sites give their electrons to electron-poor regions, leading to
-401.92 and -366.74 kcal/mol, respectively. The negative energies formation of coordination bond between inhibitors and metal surface.
further highlight the adsorption of Zn(II) complexes on the substrate The electron donation and acceptance ability can be described by
(Vijaya et al., 2013; Manivannan and Rajendran, 2011). All these the- HOMO and LUMO, respectively (Bahlakeh et al., 2019). These orbitals
oretical observations support the experimental results. were analyzed for optimized complexes (Fig. 10). It is observed that the
HOMO and LUMO of complexes distributed over organic molecules
bonded to Zn(II) atom. The resulting pictures illustrate that the ni-
3.6.2. DFT results trogenous rings and the oxygen atoms behaved as HOMO locations. As a
The interactions of the complexes were fundamentally analyzed consequence, the π and lone-pair electrons can be donated to iron
using DFT method. At electronic scale the adsorption of inhibitors can

12
M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Fig. 10. The molecular orbitals of optimized Zn(II)-Harmaline (first row), Zn(II)-Harmalol (second row) and Zn(II)-Harmane (third row) complexes.

Table 6
The computed values of different electronic properties of Zn (II)-harmaline, Zn (II)-harmalol and Zn (II)-harmane complexes. The energy values are in eV.
Adsorbate EHOMO ELUMO ΔE A I χ η ΔN

Zn (II)-Harmaline −5.051 −1.119 3.932 1.119 5.051 3.085 1.966 0.4412


Zn (II)-Harmalol −5.009 −1.133 3.876 1.133 5.009 3.071 1.938 0.4512
Zn (II)-Harmane −5.467 −1.155 4.312 1.155 5.467 3.311 2.156 0.3499

atoms, which give rise to donor-acceptor interactions. The LUMO dis- 4. Conclusion
tributed mostly on the carbon atoms of the aromatic rings. This ob-
servation suggests that the aromatic backbone of complexes can accept The impact of Zn cations addition to the ESE containing chloride
the electrons given by metal atoms (Bahlakeh et al., 2019). Table 6 solution on the corrosion inhibition performance of steel samples was
presents the energies of HOMO and LUMO and the fraction of trans- studied by several approaches. The FT-IR spectra and GIXRD patterns
ferred charge. It is noted that the ΔN value is positive, which reflects the prove the formation of different functional groups and the inorganic
electron transfer from complexes to metal atoms (Anbarasi and protective chelates and complexes through the donor-acceptor me-
Rajendran, 2012). In addition, it is seen that the ΔN of Zn(II)-harmaline chanism. FE-SEM micrographs demonstrated the formation of surficial
and Zn(II)-harmalol is higher than that of Zn(II)-harmane. This ob- complexes which have covered the whole surface area and it was found
servation is likely due to the absence of O atoms in the structure of Zn that the 300 ppm ESE +700 ppm Zn sample had the lowest number of
(II)-harmane complex. formed cracks. It was found that adding ESE and Zn cations to the
The reactive sites of complexes were also examined by using Fukui chloride solution resulted in the formation of protective films which
functions. The pictures of these functions were provided in Fig. 11. It is have brought about a rough surface. The electrochemical investigations
found that the entire aromatic backbone of complexes and heteroatoms using EIS analysis established the formation of another time constant at
showed electrophilic attacks. Accordingly, these regions can give elec- higher frequencies. The 300 ppm ESE +700 ppm Zn sample has shown
trons (π and lone pair) to an electrophile and thereby participate in the highest inhibition efficiency of around 98.8% and the synergism
donor-acceptor interactions. On the other hand, the central cation and index of 84.8. The polarization experiment exhibited that the inhibition
its adjacent heteroatoms proved nucleophilic manner. This outcome mechanism after 24 h in the 1000 ppm ESE sample is a mixed type,
manifests the fact that these centers are most vulnerable to nucleophilic while all other additives containing samples have anodic based in-
attacks and can receive electrons of metal atoms. It may be concluded hibition. The curves after 288 h have unveiled mixed-type inhibition for
that the whole geometry of complexes can involve in donation and/or all samples. DFT computations proved the formation of complexes via
acceptance of electrons and emerge as adsorption centers. Such out- donor-acceptor interactions between extract molecules and Zn(II) ca-
comes strongly support the planar alignment of complexes over the tion. Molecular simulations confirmed the adsorption of complexes over
metallic surface. the steel.

13
M.T. Majd, et al. Journal of Hazardous Materials 382 (2020) 121029

Fig. 11. The Fukui indices of Zn(II)-Harmaline (first row), Zn(II)-Harmalol (second row) and Zn(II)-Harmane (third row) complexes.

Acknowledgment for mild steel in 1 M hydrochloric acid solution: experimental, molecular dynamics,
Monte Carlo and quantum mechanics study. J. Mol. Liq. 255, 185–199.
Anbarasi, C.M., Rajendran, S., 2012. Investigation of the inhibitive effect of octane-
The present study was supported by Golestan University, Gorgan, sulfonic acid-zinc ion system on corrosion of carbon steel. Chem. Eng. Commun. 199,
Iran. 1596–1609.
Asadi, N., Ramezanzadeh, M., Bahlakeh, G., Ramezanzadeh, B., 2019. Utilizing Lemon
Balm extract as an effective green corrosion inhibitor for mild steel in 1M HCl so-
Appendix A. Supplementary data lution: a detailed experimental, molecular dynamics, Monte Carlo and quantum
mechanics study. J. Taiwan Inst. Chem. Eng. 95, 252–272.
Supplementary material related to this article can be found, in the Bahlakeh, G., Ramezanzadeh, B., Ramezanzadeh, M., 2017a. Cerium oxide nanoparticles
influences on the binding and corrosion protection characteristics of a melamine-
online version, at doi:https://doi.org/10.1016/j.jhazmat.2019.121029.
cured polyester resin on mild steel: an experimental, density functional theory and
molecular dynamics simulation study. Corros. Sci. 118, 69–83.
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