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8 Electrical equipment

ENGINE COMPARTMENT CONNECTION UNIT


87G

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UPC
Vdiag No.: 44

Fault finding - Introduction 87G - 2


Fault finding - System operation 87G - 7
Fault finding - Replacement of components 87G - 12
Fault finding - Configurations and programming 87G - 13
Fault finding - Interpretation of faults 87G - 14
Fault finding - Conformity check 87G - 24
Fault finding - Status summary table 87G - 32
Fault finding - Interpretation of statuses 87G - 33
Fault finding - Parameter summary table 87G - 42
Fault finding - Interpretation of parameters 87G - 43
Fault finding - Command summary table 87G - 46
Fault finding - Interpretation of commands 87G - 47
Fault finding - Fault finding charts 87G - 62
Fault finding - Tests 87G - 65

V4 Edition Anglaise
"The repair procedures given by the manufacturer in this document are based on the All rights reserved by Renault s.a.s.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part
The procedures may be modified as a result of changes introduced by the reference numbering system is forbidden without the prior written authority of
manufacturer in the production of the various component units and accessories from Renault s.a.s.
which his vehicles are constructed."

© Renault s.a.s. 2008


MR-387-X77-87G000$TOC.mif
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ENGINE COMPARTMENT CONNECTION UNIT
87G
UPC
Vdiag No.: 44
Fault finding - Introduction

1. SCOPE OF THIS DOCUMENT

This document presents the fault finding procedure applicable to all computers with the following specifications:

Vehicle(s): Modus
Name of computer: Protection and Switching Unit
Function concerned: Engine compartment
Vdiag No.: 44
connection unit

2. PREREQUISITES FOR FAULT FINDING

Documentation type
Fault finding procedures (this manual):
– Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
– Visu-Schéma (CD-ROM), paper.

Type of diagnostic tools


– CLIP + multiplex line sensor

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Special tooling required

Special tooling required

Multimeter, oscilloscope

Elé. 1681 Universal bornier

3. REMINDERS

Procedure

To run fault finding on the vehicle's computers, switch the ignition on in fault finding mode (+ after ignition feed).

WARNING
Switch off all unnecessary consumers:
– Radio navigation system.
– Switch the passenger compartment ventilation speed to 0.
– Switch off the interior lights (forced off).

UPC_V44_PRELI
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Fault finding - Introduction 87G
Faults

Faults are declared present or stored (depending on whether they appeared in a certain context and have
disappeared since, or whether they remain present but are not diagnosed within the current context).

The present or stored status of the fault should be considered when the diagnostic tool is switched on after the +
after ignition feed is switched on (without any action on the system components).

For a present fault, apply the procedure described in the Interpretation of faults section.

For a stored fault, note the faults displayed and apply the Notes section.

If the fault is confirmed when the instructions are applied, the fault is present. Deal with the fault.

If the fault is not confirmed, check:


– the electrical lines which correspond to the fault,
– the connectors on these lines (corrosion, bent pins, etc.),
– the resistance of the component detected as faulty,
– the condition of the wires (melted or split insulation, wear).

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Conformity check

The aim of the conformity check is to check data that does not produce a fault on the diagnostic tool because the
data is inconsistent. Therefore, this stage is used to:
– carry out fault finding on faults that do not have a fault display, and which may correspond to a customer
complaint.
– check that the system is operating correctly and that there is no risk of a fault recurring after repairs.

This section gives the fault finding procedures for statuses and parameters and the conditions for checking them.

If a status is not behaving normally or a parameter is outside the permitted tolerance values, consult the
corresponding fault finding page.

Customer complaints - Fault finding chart

If the test with the diagnostic tool is OK but the customer complaint is still present, the fault should be processed by
Customer complaints.

A summary of the overall procedure to follow is provided on the following page in the
form of a flow chart.

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Fault finding - Introduction 87G
4. FAULT FINDING PROCEDURE

Perform a pre-diagnostic on the


system

Print the system fault finding log


(available on CLIP and in the
Workshop Repair Manual or
Technical Note)

Connect CLIP

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Dialogue with no
computer? See ALP no. 1

yes

Read the faults

no
Faults present Conformity check

yes

Deal with present faults Is the cause still no Fault


present? solved

Deal with stored faults


yes

Use fault finding charts (ALPs)

Is the cause still no Fault


present? solved
Is the cause still no Fault
present? solved
yes

yes

Contact the Techline with the


completed fault finding log

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Fault finding - Introduction 87G
4. FAULT FINDING PROCEDURE (continued)

Wiring check

Fault finding problems


Disconnecting the connectors and/or handling the wiring harness may temporarily remove, the cause of a fault.
Electrical measurements of voltage, resistance and insulation are generally correct, especially if the fault is not
present when the analysis is made (stored fault).

Visual inspection
Look for damage under the bonnet and in the passenger compartment.
Carefully check the fuses, insulators and wiring harness routing.
Look for signs of oxidation.

Physical inspection
While manipulating the wiring harness, use the diagnostic tool to note any change in fault status from stored to
present.
Make sure that the connectors are properly locked.
Apply light pressure to the connectors.

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Twist the wiring harness.
If there is a change in status, try to locate the source of the fault.

Inspection of each component


Disconnect the connectors and check the appearance of the clips and tabs, as well as the crimping (no crimping on
the insulating section).
Make sure that the clips and tabs are properly locked in the sockets.
Check that no clips or tabs have been dislodged during connection.
Check the clip contact pressure using an appropriate model of tab.

Continuity, insulation and resistance check


Check the continuity of entire lines, then section by section.
Look for a short circuit to earth, to + 12 V or to another wire.

If a fault is detected, repair or replace the wiring harness.

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Fault finding - Introduction 87G
5. FAULT FINDING LOG

IMPORTANT
Any fault on a complex system requires thorough fault finding with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the procedure, enables you to keep
track of the procedure which is carried out. It is an essential document when consulting the
IMPORTANT! manufacturer.

IT IS THEREFORE ESSENTIAL THAT THE FAULT FINDING LOG IS FILLED OUT EVERY TIME IT IS
REQUESTED BY TECHLINE OR THE WARRANTY RETURNS DEPARTMENT.

You will always be asked for this log:


– when requesting technical assistance from Techline,
– for approval requests when replacing parts for which approval is mandatory,
– to be attached to monitored parts for which reimbursement is requested. The log is needed for warranty
reimbursement, and enables better analysis of the parts removed.

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6. SAFETY INSTRUCTIONS

Safety rules must be observed during any work on a component to prevent any damage or injury:
– check that the battery is sufficiently charged (see 80A, Battery, Test 1 Battery check),
– use the proper tools.

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Fault finding - System operation

General operation

The Protection and Switching Unit is involved in the following functions:


– access - security,
– air conditioning,
– lighting,
– wipers,
– charge circuit,
– oil pressure detection,
– electric power distribution.

1 - Electric power distribution

A main function of the Protection and Switching Unit is to switch and distribute the power supply to the vehicle's
systems, actuators or computers.

Part of this function is handled within the unit, but it is not electronically controlled by the computer.

+ 12 V battery feed

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The Protection and Switching Unit receives power from the battery via the 2 track connector CL and redistributes the
+ 12 V supply.

+ 12 V After ignition feed


The UCH sends the Protection and Switching Unit the + 12 V after ignition feed request via the multiplex network.
When the Protection and Switching Unit receives this request, it actuates the After ignition relay unconditionally. The
signal is distributed to the sensors, actuators and computers.

2 - Charge circuit

One of the main functions of the Protection and Switching Unit is managing the charge circuit.
Purpose and components:
The main function of the charge circuit is to produce and distribute the electrical energy required to operate the
various electrical consumers on the vehicle (computers, lights, etc.).
The charge circuit also enables the engine to be started, and is essentially made up of a battery, an alternator and a
starter.

a) Battery

The principal purpose of the battery is to provide the powerful current briefly required by the starter motor to start the
engine. For optimum starting, the current supplied by the battery must be sent to the starter motor with minimum
loss. To ensure a minimal loss of current at the starter, the electrical connections (wires, terminals, connectors, etc.)
must be in good condition.

When the engine is not running, the battery must feed the accessories that operate constantly, even with the ignition
switched off, such as the alarm, radio codes, computers, etc.

Note:
A battery must always be fully charged, even when stored.

– PR004 Battery voltage represents the Protection and Switching Unit feed voltage.
– PR008 Battery voltage after rest represents the battery charge status. If PR008 is less than 12.1 V (battery
discharged) during the first few miles, a message "Recharge battery" is displayed on the instrument panel.

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Fault finding - System operation 87G
Depending on the battery charge status, the operating phase and the battery temperature, the Protection and
Switching Unit determines what the voltage across the battery terminals should be.
To obtain this voltage, the Protection and Switching Unit actuates the alternator.

b) Alternator

The alternator only operates when the engine is running. The function of the alternator is to recharge the battery and,
at the same time, to supply the electrical power needed to operate all the vehicle's electrical equipment.

The Protection and Switching Unit is linked to the alternator by a serial connection. The Protection and Switching
Unit and the alternator communicate via this connection.

Alternator management is therefore completely new in relation to previous Renault vehicles.


The Protection and Switching Unit intelligently manages the alternator regulation voltage according to the engine
phase, the battery charge and the temperature.

The alternator sends the Protection and Switching Unit the following signals:
– Type of alternator: the Protection and Switching Unit configures itself according to the alternator specifications.

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The Protection and Switching Unit can detect electrical or communication faults on this connection and signal them
using the fault DF007 UPC-Alternator connection.

When the battery charge and PR008 Battery voltage after rest decline, the Protection and Switching Unit can
temporarily increase the alternator voltage by 1 V for a duration of 30 minutes after starting.

Before the engine is started and during starting, the alternator voltage is fixed at 10.6 V.
A maximum of 30 seconds after the engine is started, the Protection and Switching Unit sets the alternator voltage
at the optimum calculated value.

The UPC sends the alternator charge to the injection to regulate the idling speed.

c) Starter

This turns the engine over to make it start, and requires a very powerful electric current, which the battery must be
able to supply.

The computer receives the starter activation request via the multiplex network from:
– injection,
– UCH,
– the automatic gearbox,
(see ET010 "Starting conditions met")
The computer controls the starter relay.

In the event of a fault with the starter, refer to section 16A, Starter - Charging.

3 - Access-safety

Under the Access - Security function, the Protection and Switching Unit is involved in the starting sub-function. The
computer:
– receives the starter activation request from the UCH via the multiplex network,
– controls the starter relay,
– inhibits or cuts out this relay control according to a signal prohibiting starting which is sent by the injection
computer or gearbox controlled via the multiplex network (see MR 385 87B, Passenger compartment
connection unit, Fault finding, System operation).

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Fault finding - System operation 87G
4 - Air conditioning

To understand the operation of this function and the role of the Protection and Switching Unit in the control of this
function (see 62A, Air conditioning).

Cold loop:
The computer receives the compressor switch-on request from the injection via the multiplex network.
The computer controls the compressor clutch engagement relay.

Heating:
The computer manages the alternator charge and sends back the signal over the multiplex network.
The computer also controls the rear screen de-icing.

5 - Exterior lighting

The Protection and Switching Unit receives lighting requests from the UCH via the multiplex network.

The computer then switches the power relays:


– front and rear side lights,

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– dipped headlights,
– main beam headlights,
– front fog light,
– registration plate light,
– headlight beam adjustment,
– backlighting of controls in the passenger compartment.

For the operation of this function and the role of the Protection and Switching Unit in the control of this function, (see
MR 387 80D, Lighting Fault finding: System operation).

6 - Wipers

The Protection and Switching Unit receives wiping requests from the UCH via the multiplex network.

The computer then switches the power relays:


– low speed, high speed or intermittent windscreen wiper,
– headlight washers pump relay.

– The Protection and Switching Unit also receives the windscreen wiper park position signal. Using this signal, the
computer can determine whether the blade is jammed, and decide whether to stop the wiper motor to protect it.

For the operation of this function and the role of the Protection and Switching Unit in the control of this function, (see
MR 387 85A, Wipers - Washing Fault finding: System operation).

7 - Oil pressure detection

The Protection and Switching Unit receives the oil pressure sensor signal and distributes it over the multiplex
network.

8 - Reverse gear engaged signal

The Protection and Switching Unit receives the reverse gear position sensor signal and distributes it over the
multiplex network.

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Fault finding - System operation 87G
9 - Injection

The Protection and Switching Unit is involved in injection operation, relating to supplying the computer and its
sensors.
Supply malfunctions may lead to engine management customer complaints (rough idle, etc.).

Protection and Switching Unit Version

There are two versions of the Protection and Switching Unit:


– N1: top of the range
– N2: Entry Level. This version does not manage certain functions, such as the supply to the cornering lights.

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Fault finding - System operation 87G
Diagram of Protection and Switching Unit computer

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87G
UPC
Vdiag No.: 44
Fault finding - Replacement of components

To remove and refit this computer (see MR 385 Mechanical systems, 87G, Engine compartment connection
unit, Removal - Refitting).

Once this operation has been carried out, run command VP004 "Vehicle parameters" (see Configurations
programming).

Then switch the ignition off and back on for the configurations to be recognised.

IMPORTANT
Removing or replacing the Protection and Switching Unit computer relays is prohibited.

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ENGINE COMPARTMENT CONNECTION UNIT
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UPC
Vdiag No.: 44
Fault finding - Configurations and programming

VP004
VEHICLE PARAMETERS

Equipment required

CLIP diagnostic tool.

This operation is used to configure the Protection and Switching Unit according to the vehicle's equipment.

Configuration Configuration reading Name of configuration

VP004 LC003 Engine type


VP004 LC004 Starting method

Automatic
(the alternator is automatically

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LC001 Type of alternator
recognised by the Protection and
Switching Unit)

Procedure to follow for modifying these configurations


– Establish dialogue with the UPC.
– Select the Repair mode menu.
– Select the Write configuration menu.
– Select line VP004 Vehicle parameters.
– Select the line corresponding to the vehicle equipment from the drop-down menus.
– Click on Confirm.
– Switch the ignition off and then back on for the configurations to be recognised by the computer.
– In the "read configuration" menu, check that each configuration has been carried out correctly.
Make sure that all the vehicle's equipment is working.

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Vdiag No.: 44
Fault finding - Interpretation of faults

Summary of faults on which fault finding can be performed by the Protection and Switching Unit.
(with corresponding design office codes).

Tool fault Associated DTC Diagnostic tool title

DF001 920D +12 V after ignition feed relay control circuit

DF006 920E Computer

DF007 D100 UPC - alternator connection

DF008 D200 Multiplex network

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Fault finding - Interpretation of faults 87G
+ 12 V APC RELAY CONTROL CIRCUIT
DF001
1.DEF : Relay jammed
PRESENT
OR
STORED

Conditions for applying the fault finding procedure to stored faults


The fault is declared present after the ignition is switched off and back on.
NOTES

– Use the Modus wiring diagrams Technical Note.

Check the battery voltage.

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Disconnect 12-track brown connector CN, 6-track black connector CM and 16-track white connector MN.
Switch off the ignition.
Check the insulation against +12 V and against earth at the wiring end on the following connections:
– connection AP10 of the 6-track black connector CM,
– connection AP25 of the 12-track brown connector CN,
– connection AP15 of the 12-track brown connector CN,
– connection AP10 of the 12-track brown connector CN,
– connection AP11 of the 16-track white connector MN,
– connection AP4 of the 16-track white connector MN,
– connection AP11 of the 16-track white connector MN.
If the connection or connections are faulty and if there is a repair procedure (see Technical Note 6015A,
Electrical wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check the insulation against +12V on the tracks of the Protection and Switching Unit computer:
– connection AP10 of the 6-track black connector CM,
– connection AP25 of the 12-track brown connector CN,
– connection AP15 of the 12-track brown connector CN,
– connection AP10 of the 12-track brown connector CN,
– connection AP11 of the 16-track white connector MN,
– connection AP4 of the 16-track white connector MN,
– connection AP11 of the 16-track white connector MN.
If there is a short circuit, contact the Techline.

Clear the computer memory, and switch the ignition off and back on.
AFTER REPAIR
Run system fault finding again using the fault finding tool.

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Fault finding - Interpretation of faults 87G

DF001
CONTINUED

Switch on the ignition.


Make sure that the following Protection and Switching Unit computer tracks are insulated against earth:
– connection AP10 of the 6-track black connector CM,
– connection AP25 of the 12-track brown connector CN,
– connection AP15 of the 12-track brown connector CN,
– connection AP10 of the 12-track brown connector CN,
– connection AP11 of the 16-track white connector MN,
– connection AP4 of the 16-track white connector MN,
– connection AP11 of the 16-track white connector MN.
If there is a short circuit, contact the Techline.

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If the fault is still present, contact the Techline.

Clear the computer memory, and switch the ignition off and back on.
AFTER REPAIR
Run system fault finding again using the fault finding tool.

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Fault finding - Interpretation of faults 87G
COMPUTER
DF006
PRESENT
OR
STORED

Conditions for applying the fault finding procedure to stored faults


NOTES
The fault is declared present after the ignition is switched off and back on.

If the fault is still present, contact the Techline.

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Clear the computer fault memory, and switch the + after ignition feed off and back on,
AFTER REPAIR
followed by another check with the fault finding tool.

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Fault finding - Interpretation of faults 87G
UPC - ALTERNATOR CONNECTION
DF007
CO : Open circuit
PRESENT
CC : Short circuit to earth or to +12 V
OR
1. DEF : Communication disrupted
STORED

Special note:
Check the conformity of the wiring (see Test 1 Wiring check) and (see Technical
Note 6015A Electrical wiring repair, Wiring: Precautions for repair).
Conditions for applying the fault finding procedure to stored faults
The fault is declared present after:
NOTES
– 10 minutes with the engine running.

– Use the Modus wiring diagrams Technical Note.

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CO NOTES None.

Disconnect the UPC - alternator connection 2N at the alternator, component code 103.
Check the connection and condition of the alternator connector, component code 103.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the connector.

Measure the voltage on connection 2N between the alternator, component code 103 and the battery earth,
component code 107.

If the voltage is less than 3 V


Check the connection and condition of connector MT1 for the Protection and Switching Unit, component
code 1337.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the connector.

Check the insulation, continuity and the absence of interference resistance on the following connection:
– 2N between components 1337 and 103.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring otherwise replace the wiring.
If the fault is still present, replace the Protection and Switching Unit (see Replacement of components).

If the voltage is greater than 9 V

Replace the Protection and Switching Unit (see Replacement of components).

Clear the computer fault memory, and switch the + after ignition feed off and back on,
AFTER REPAIR
followed by another check with the fault finding tool.

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Fault finding - Interpretation of faults 87G

DF007
CONTINUED 1

If the voltage is greater than or equal to 3 V and less than or equal to 9 V

Use an oscilloscope to record the presence of a square pulse signal on connection 2N between the alternator,
component code 103 and the Protection and Switching Unit, component code 1337 on the alternator side.
Connect the oscilloscope between the connector of the UPC - alternator connection on the alternator side and
the battery earth, component code 107.
Adjust the oscilloscope:
– calibration: 2.5 V/div,
– time base: 2 ms/div.

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Clear the computer fault memory, and switch the + after ignition feed off and back on,
AFTER REPAIR
followed by another check with the fault finding tool.

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Fault finding - Interpretation of faults 87G

DF007
CONTINUED 2

CC NOTES None.

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Perform three successive acquisitions at intervals of 10 to 15 seconds.
Check that the signal resembles the image above.
If so:
Replace the alternator (see MR 385, Mechanical, 16A, Starting - Charging, Alternator:
Removal - Refitting).
Otherwise:
Contact Techline.

Clear the computer fault memory, and switch the + after ignition feed off and back on,
AFTER REPAIR
followed by another check with the fault finding tool.

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DF007
CONTINUED 3

1.DEF NOTES None.

Check the connection and condition of the alternator connector, component code 103.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the connector.

Check the connection and condition of connector MT1 for the Protection and Switching Unit, component
code 1337.

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If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the connector.

With the engine running, switch on the electrical heated rear screen.
Measure the voltage between the earth of the alternator casing component code 103 and the battery earth
component code 107.
If the difference is over 1 V, check the vehicle earths.

If the fault is still present, contact the Techline.

CC NOTES None.

Check the connection and condition of the alternator connector, component code 103.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the connector.
Check the connection and condition of connector MT1 for the Protection and Switching Unit, component
code 1337.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the connector.

Disconnect the UPC - Alternator connection at the alternator and at the Protection and Switching Unit.
Check the insulation against + 12V and against earth of the UPC - Alternator connection:
– 2N between components 1337 and 103.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring otherwise replace the wiring.

Clear the computer fault memory, and switch the + after ignition feed off and back on,
AFTER REPAIR
followed by another check with the fault finding tool.

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Fault finding - Interpretation of faults 87G

DF007
CONTINUED 4

If the fault is still present, disconnect the connector from the Protection and Switching Unit.
With + after ignition feed switched on, measure the voltage at connector MT1 of the Protection and
Switching Unit on connection code 2N.
If the voltage is less than 3V or greater than 9V:
Replace the Protection and Switching Unit (see Replacement of components).
If the voltage is between 3V and 9V:
Replace the alternator (see MR 385, Mechanical, 16A, Starting - Charging, Alternator:
Removal - Refitting).

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Clear the computer fault memory, and switch the + after ignition feed off and back on,
AFTER REPAIR
followed by another check with the fault finding tool.

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Fault finding - Interpretation of faults 87G
MULTIPLEX NETWORK
DF008
PRESENT
OR
STORED

Conditions for applying the fault finding procedure to stored faults


NOTES
Disconnect the battery for 30 seconds, then reconnect it.

Carry out a multiplex network test (see 88B, Multiplexing).


Carry out the necessary repairs.

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Clear the computer fault memory, and switch the + after ignition feed off and back on,
AFTER REPAIR
followed by another check with the fault finding tool.

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ENGINE COMPARTMENT CONNECTION UNIT
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UPC
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Fault finding - Conformity check

Only carry out this conformity check after a complete fault check using the diagnostic
NOTES tool (fault reading and configuration checks).
Application condition: engine stopped, + after ignition feed present.

MAIN SCREEN

Parameter or Status
Function Display and notes Fault finding
Checked or Action

11 V < X < 13.5 V


In the event of a fault, consult
Battery voltage PR004: Battery voltage (engine running
the interpretation of PR004.
< 15.8 V)

In the event of a fault, consult


Reverse gear YES
Reverse gear ET004: the interpretation of

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engaged NO
status ET004.

In the event of a fault, consult


Oil pressure sensor
Oil pressure ET009: PRESENT the interpretation of
signal
status ET009.
In the event of a fault, consult
+ 12 V after ignition
+ 12 V after ignition ET003: ACTIVE the procedure for dealing
feed relay control
with fault DF001.

NOT IN NEUTRAL
Manual gearbox lever Manual gearbox NEUTRAL
ET005: Statuses normal
position lever position UNAVAILABLE
INVALID

In the event of a fault, consult


UCH request to
ET062: UCH request the interpretation of
INJECTION or UPC
status ET062.

UPC_V44_CCONF
MR-387-X77-87G000$402.mif
V4
87G-24
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Conformity check 87G
Only carry out this conformity check after a complete fault check using the diagnostic
NOTES tool (fault reading and configuration checks).
Application condition: engine stopped, + after ignition feed present.

FUNCTION: AIR CONDITIONING


SUB-FUNCTION: COLD LOOP

Parameter or Status
Function Display and notes Fault finding
Checked or Action

The compressor clutch


Compressor
AC008: should be heard. (Engine In the event of a fault, apply the
control
Compressor control running forbidden) procedure for dealing with
Air conditioning INACTIVE command AC008.

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ET015:
compressor ACTIVE

This command is used to In the event of a fault, apply the


Low-speed fan
AC009: activate the fan assembly procedure for dealing with
assembly
at low speed. command AC009.
Fan assembly
This command is used to In the event of a fault, apply the
High-speed fan
AC010: activate the engine procedure for dealing with
assembly
cooling fan at high speed. command AC010.

SUB-FUNCTION: HEATING

Parameter or Status
Function Display and notes Fault finding
Checked or Action

0 < X% < 99.6%


In the event of a fault, refer to
Alternator charge Power consumption
Alternator charge PR002: the interpretation of
signal information in relation to
parameter PR002.
alternator supply
This command supplies
the rear screen and door In the event of a fault, apply the
Rear screen de-
Rear screen de-icer AC011: mirror heating resistors, if procedure for dealing with
icer
fitted to the vehicle. They command AC011.
should be warm.

MR-387-X77-87G000$402.mif
V4
87G-25
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Conformity check 87G
Only carry out this conformity check after a complete fault check using the diagnostic
NOTES tool (fault reading and configuration checks).
Application condition: engine stopped, + after ignition feed present.

FUNCTION: ENGINE MANAGEMENT


SUB-FUNCTION: ENGINE COOLING

Parameter or Status
Function Display and notes Fault finding
Checked or Action

This command is used to


High-speed fan
AC010: activate the engine
unit
cooling fan at high speed. In the event of a fault, apply the
High speed Shows the status of the procedure for dealing with

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engine fan relay. command AC009.
ET013:
assembly relay ACTIVE
Motor-driven fan control INACTIVE
assembly This command is used to
Low-speed fan
AC009: activate the fan assembly
unit
at low speed. In the event of a fault, apply the
Low speed Shows the status of the procedure for dealing with
engine fan relay. command AC010.
ET014:
assembly relay ACTIVE
control INACTIVE

MR-387-X77-87G000$402.mif
V4
87G-26
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Conformity check 87G
Only carry out this conformity check after a complete fault check using the diagnostic
NOTES tool (fault reading and configuration checks).
Application condition: engine stopped, + after ignition feed present.

FUNCTION: WIPING
SUB-FUNCTION: WIPING POWER

Parameter or Status
Function Display and notes Fault finding
Checked or Action

ACTIVE In the event of a fault, consult


Windscreen wiper Windscreen wiper
ET002: INACTIVE the interpretation of
protection protection
JAMMED status ET002.
These commands activate

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AC005: Low-speed wiper the windscreen wiper
motor at low speed.

These commands activate In the event of a fault, apply the


AC006: High-speed wiper the windscreen wiper procedure for dealing with
Wiper
motor at high speed. commands AC005 and
AC006.
OFF
Windscreen wiper LOW SPEED
ET016:
signal HIGH SPEED
INVALID

This command activates


Headlight washer the headlight washer relay
AC013:
relay on the right-hand side and In the event of a fault, apply the
Headlight washers left-hand side alternately. procedure for dealing with
command AC013.
INACTIVE
ET019: Headlight washer
ACTIVE

SUB-FUNCTION: WIPERS CONTROL

Parameter or Status
Function Display and notes Fault finding
Checked or Action

In the event of a fault, consult


Reverse gear YES
Reverse gear ET004: the interpretation of
engaged NO
status ET004.

In the event of a fault, consult


Windscreen wiper park Park position PRESENT
ET018: the interpretation of
position windscreen wiper ABSENT
status ET018.

MR-387-X77-87G000$402.mif
V4
87G-27
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Conformity check 87G
Only carry out this conformity check after a complete fault check using the diagnostic
NOTES tool (fault reading and configuration checks).
Application condition: engine stopped, + after ignition feed present.

FUNCTION: LIGHTING
SUB-FUNCTION: LIGHTING POWER

Parameter or Status
Function Display and notes Fault finding
Checked or Action

This command switches In the event of a fault, apply the


Main beam
Main beam headlights AC001: on the main beam procedure for dealing with
headlights
headlights. command AC001.
This command switches In the event of a fault, apply the

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Dipped
Dipped headlights AC002: on the dipped beam procedure for dealing with
headlights
headlights. command AC002.

In the event of a fault, apply the


This command switches
Side lights AC003: Side lights procedure for dealing with
on the side lights.
command AC003.
In the event of a fault, apply the
This command switches
Front fog lights AC004: Front fog lights procedure for dealing with
on the front fog lights.
command AC004.

MR-387-X77-87G000$402.mif
V4
87G-28
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Conformity check 87G
Only carry out this conformity check after a complete fault check using the diagnostic
NOTES tool (fault reading and configuration checks).
Application condition: engine stopped, + after ignition feed present.

FUNCTION: ACCESS - SAFETY


SUB-FUNCTION: STARTING

Parameter or Status
Function Display and notes Fault finding
Checked or Action

YES In the event of a fault, consult


Starting
Starting conditions ET010: (STATUS 1, STATUS 2, the interpretation of
conditions met
STATUS 3) status ET010.

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+ 12 V after In the event of a fault, consult
ET003: ignition feed relay ACTIVE the procedure for dealing
control with fault DF001.
+ After ignition
This command is used to In the event of a fault, apply the
+ 12 V after
AC015: activate the + 12 V after procedure for dealing with
ignition ignition feed. command AC015.

NOT IN NEUTRAL
Manual gearbox lever Manual gearbox NEUTRAL
ET005: Statuses normal
position lever position UNAVAILABLE
INVALID

MR-387-X77-87G000$402.mif
V4
87G-29
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Conformity check 87G
Only carry out this conformity check after a complete fault check using the diagnostic
NOTES tool (fault reading and configuration checks).
Application condition: engine stopped, + after ignition feed present.

FUNCTION: CHARGE CIRCUIT


SUB-FUNCTION: ALTERNATOR

Parameter or Status
Function Display and notes Fault finding
Checked or Action

11 < X < 13.5 V


In the event of a fault, consult
Voltages PR004: Battery voltage Engine running
the interpretation of PR004.
< 15.8 V
In the event of a fault, run fault

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finding on the battery (see
Alternator charge
Alternator charge PR002: 0% < X < 99.6% 80A, Battery, Test 1 Battery
signal
check) and on the wiring (see
TEST2).

In the event of a fault, consult


Alternator
ET021: ABSENT the interpretation of
electrical fault
status ET021.

In the event of a fault, consult


Alternator
Alternator fault ET022: ABSENT the interpretation of
mechanical fault
status ET022.

In the event of a fault, consult


Alternator thermal
ET023: ABSENT the interpretation of
fault
status ET023.

Run this command with


the engine running
When the command is
run, the Protection and
Switching Unit sets a In the event of a fault, apply the
Alternator
Alternator regulation AC014:
regulation regulation voltage setpoint procedure for dealing with
for the alternator: command AC014.
– Alternator voltage = 15 V
for 30 seconds
– Alternator voltage = 13 V
for 30 seconds

MR-387-X77-87G000$402.mif
V4
87G-30
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Conformity check 87G
Only carry out this conformity check after a complete fault check using the diagnostic
NOTES tool (fault reading and configuration checks).
Application condition: engine stopped, + after ignition feed present.

FUNCTION: CHARGE CIRCUIT


SUB-FUNCTION: BATTERY

Parameter or Status
Function Display and notes Fault finding
Checked or Action

In the event of a fault, consult


PR004: Battery voltage 11 V < X < 13.5 V
the interpretation of PR004.

In the event of a fault, apply the


Battery voltage
PR008: 12.2 V < X <13.5 V procedure for dealing with

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after rest
PR008.
Battery fault finding If INCORRECT, check the
ET025: Battery fault finding OK battery (see 80A, Battery, Test
1 Battery check).
In the event of a fault, check
Minimum starting -30˚C < XXX˚C
PR009: the battery (see 80A, Battery,
temperature < -10˚C
Test 1 Battery check).

MR-387-X77-87G000$402.mif
V4
87G-31
ENGINE COMPARTMENT CONNECTION UNIT
87G
UPC
Vdiag No.: 44
Fault finding - Status summary table

Tool status Diagnostic tool description

ET002 Windscreen wiper protection

ET003 + 12 V after ignition feed relay control

ET004 Reverse gear engaged

ET005 Manual gearbox lever position

ET009 Oil pressure sensor signal

ET010 Starting conditions met

ET013 High-speed fan assembly relay control

ET014 Low speed fan assembly relay control

ET015 Air conditioning compressor

ET016 Windscreen wiper signal

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ET018 Windscreen wiper park position

ET019 Headlight washers

ET021 Alternator electrical fault

ET022 Alternator mechanical fault

ET023 Alternator thermal fault

ET025 Battery fault finding

ET062 UCH request to Injection or Protection and Switching Unit

MR-387-X77-87G000$469.mif
V4
87G-32
ENGINE COMPARTMENT CONNECTION UNIT
87G
UPC
Vdiag No.: 44
Fault finding - Interpretation of statuses

FRONT WIPER PROTECTION

ET002

Special notes:
Only apply the checks if the status is “ACTIVE” or “BLOCKED”.
A status of ACTIVE means that after a wiping request, the UPC has detected
abnormal operation for over 6 seconds (restricted or jammed).
NOTES
A status of BLOCKED means that the duration of accumulated intermittent pauses is
greater than 2 minutes.
The status returns to INACTIVE as soon as the UCH requests another wiping setpoint
(wiper control adjusted or request by the rain sensor).

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Make sure that nothing is mechanically blocking the movement of the wiper arms (blades stuck, condition and
assembly of the wiper mechanism linkage and no object that could impair the movement of the mechanism).
Check that the windscreen wiper mechanism is not seized.
Repair if necessary.

Check the condition and connection of connectors CT and CN on the Protection and Switching Unit and the
windscreen wiper motor.
Repair if necessary.

Check the insulation, continuity and the absence of interference resistance on the following connections:
connection 14M between components 1337 and 212,
connection 14L between components 1337 and 212,
connection 14K between components 1337 and 212.
If the connection or connections are faulty and if there is a repair procedure (see Technical Note 6015A,
Electrical wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If everything is in order but the fault is still present, contact the Techline.

AFTER REPAIR Repeat the conformity check from the start.

UPC_V44_ET002
MR-387-X77-87G000$536.mif
V4
87G-33
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of statuses 87G
REVERSE GEAR ENGAGED

ET004

Special notes:
Only apply the checks if:
– + after ignition feed is active.
NOTES
– no faults present.
Check the condition of fuse 309 (10A) on the Protection and Switching Unit, and
replace if necessary.

MANUAL GEARBOX

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Check the condition and connection of the reverse gear switch connector and UPC connector MN.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

With the ignition on and reverse gear engaged, check for +12 V on connections AP11 of UPC connector MN.
If this is not correct, check the insulation, continuity, and the absence of interference resistance on the
following connections:
Protection and Switching Unit connector MN connection AP11 between components 1337 and 1109.
Protection and Switching Unit connector MN connection 66C between components 1337 and 1109.
Reverse gear engaged
Check the outputs for connections AP11 and 66C on the neutral sensor, component 1109.
If the connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring
repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact the techline.

AFTER REPAIR Repeat the conformity check from the start.

UPC_V44_ET004
MR-387-X77-87G000$536.mif
V4
87G-34
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of statuses 87G

ET004
CONTINUED

AUTOMATIC TRANSMISSION

Check the condition and connection of the multifunction switch connector and the UPC connector MN.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

With the ignition on and reverse gear engaged, check for +12 V on connections AP11 of UPC connector MN.
If this is not correct, check the insulation, continuity, and the absence of interference resistance on the
following connections:
Protection and Switching Unit connector MN connection AP11 between components 1337 and 1109.

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Protection and Switching Unit connector MN connection 66C between components 1337 and 1109.
Reverse gear engaged
Check the outputs for connections AP11 and 66C on the neutral sensor component 1109.
If the connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring
repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact the techline.

AFTER REPAIR Repeat the conformity check from the start.

MR-387-X77-87G000$536.mif
V4
87G-35
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of statuses 87G
OIL PRESSURE SENSOR SIGNAL

ET009

Special notes:
NOTES Only run the checks if the status is not “ABSENT” with the engine running and
“PRESENT” when the engine is switched off.

Check the condition and connection of the MT connectors on the Protection and Switching Unit, and the oil
pressure sensor connector.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

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Make sure that the sensor is securely mounted on the engine.

Check the insulation, continuity and the absence of interference resistance on the connection between the
Protection and Switching Unit connector MT and the oil pressure sensor.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring otherwise replace the wiring.

If everything is correct, replace the oil pressure sensor.

If the fault is still present, contact the techline.

AFTER REPAIR Repeat the conformity check from the start.

UPC_V44_ET009
MR-387-X77-87G000$536.mif
V4
87G-36
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of statuses 87G
STARTING CONDITIONS MET

ET010

Special notes:
NOTES Only run the checks if the status is STATUS1, STATUS2, or STATUS3, with the
ignition on.

STATUS 1 The UCH is preventing the Protection and Switching Unit from activating the starter.
Run fault finding on the Protection and Switching Unit (see 87B, Passenger
compartment connection unit).

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STATUS 2 The injection is preventing the Protection and Switching Unit from activating the starter.
Run fault finding on the Protection and Switching Unit (see 13B, Diesel injection and
17B, Petrol injection).

STATUS 3 The automatic transmission computer is preventing the Protection and Switching Unit
from activating the starter.
Check that the selector lever is in position P or N.
Run fault finding on the Protection and Switching Unit (see 23A, Automatic
transmission).

YES If the conditions are met and the starter does not operate, refer to section 16A, Starting
- Charging, Fault finding chart.

If the fault is still present, contact the techline.

AFTER REPAIR Repeat the conformity check from the start.

UPC_V44_ET010
MR-387-X77-87G000$536.mif
V4
87G-37
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of statuses 87G
ALTERNATOR ELECTRICAL FAULT

ET021

Special notes:
NOTES
Apply the checks if the status is "PRESENT" with the engine running.

Check the condition and connection of the alternator connector and Protection and Switching Unit connector MT.

If status ET022 Alternator mechanical fault is PRESENT, check the condition and tension of the accessories
belt.
Retighten or replace the belt if necessary.
If status ET022 Alternator mechanical fault is ABSENT, run a conformity check on the wiring: TEST1 Wiring

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check and (see Technical Note 6015A, Electrical wiring repair, Wiring: Precautions for repair).
If the fault still is present, check the alternator regulation (see 16A, Starting - Charging, Test 1 Alternator
supply test).
Replace the alternator if necessary.
(See MR 385 Mechanical, 16A, Starting - Charging, Alternator: Removal - Refitting)

If the fault is still present, contact the techline.

AFTER REPAIR Repeat the conformity check from the start.

UPC_V44_ET021
MR-387-X77-87G000$536.mif
V4
87G-38
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of statuses 87G
ALTERNATOR ELECTRICAL FAULT

ET022

Special notes:
NOTES
Apply the checks if the status is "PRESENT" with the engine running.

Check the condition and tension of the accessories belt.


Retighten or replace the belt if necessary.

If the fault is still present, contact the techline.

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AFTER REPAIR Repeat the conformity check from the start.

UPC_V44_ET022
MR-387-X77-87G000$536.mif
V4
87G-39
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of statuses 87G
ALTERNATOR THERMAL FAULT

ET023

Special notes:
NOTES
Apply the checks if the status is "PRESENT" with the engine running.

ENGINE STOPPED

Check the general condition of the alternator:


Make sure that there are no foreign bodies that could impair the alternator cooling.
Repair if necessary.

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With the engine stopped, let the alternator cool down with the bonnet open for at least 1 hour.

Start the engine with the bonnet closed.


Switch on the main beam headlights and the electrical heated rear screen.
If the status becomes PRESENT, replace the alternator.
(See MR 385 Mechanical, 16A, Starting - Charging, Alternator: Removal - Refitting)

AFTER REPAIR Repeat the conformity check from the start.

UPC_V44_ET023
MR-387-X77-87G000$536.mif
V4
87G-40
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of statuses 87G
UCH REQUEST TO INJECTION COMPUTER OR PROTECTION AND
SWITCHING UNIT
ET062

Special notes:
NOTES
There must be no present or stored faults.

This status gives information about the type of request made by the UCH to the injection computer or Protection
and Switching Unit.

ET062:
ENGINE STOP: when an engine stop is requested.

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INACTIVE: no action on the vehicle.
+ AFTER IGNITION FEED: pressing the start button for more than 5 seconds.
STARTING: when starting is requested.
If the status does not correspond to the user's current request, refer to the interpretation of ET239 UCH
REQUEST TO INJECTION OR UPC of the UCH (see 87B, Passenger compartment connection unit,
Interpretation of statuses).

AFTER REPAIR Repeat the conformity check from the start.

UPC_V44_ET062
MR-387-X77-87G000$536.mif
V4
87G-41
ENGINE COMPARTMENT CONNECTION UNIT
87G
UPC
Vdiag No.: 44
Fault finding - Parameter summary table

Tool parameter Diagnostic tool title

PR002 Alternator charge signal

PR004 Battery voltage

PR008 Battery voltage after rest

PR009 Minimum starting temperature

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MR-387-X77-87G000$603.mif
V4
87G-42
ENGINE COMPARTMENT CONNECTION UNIT
87G
UPC
Vdiag No.: 44
Fault finding - Interpretation of parameters

ALTERNATOR CHARGE SIGNAL

PR002

If fault DF007 UPC - alternator connection is present, deal with this fault first.
NOTES

Start the engine and let it idle for 5 minutes.


Check that the fan assemblies are not running.
With no electrical consumers active, check the value of PR002.

PR002 decreases and is < 50% after a few minutes.

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"YES" No interfering consumer is disturbing vehicle operation.
– Switch on the electric heated rear screen and the main beam headlights.
– Wait 20 seconds, then check that PR002 has increased but remains below 90%.
If PR002 remains fixed at 99.6%, replace the alternator (see MR 385 Mechanical, 16A,
Starting - Charging, Alternator: Removal - Refitting).

"NO" PR002 remains > 50% after 20 minutes.


– Consult section 16A, Starting - Charging, Test 1 Alternator supply test.

AFTER REPAIR Repeat the conformity check from the start.

UPC_V44_PR002
MR-387-X77-87G000$670.mif
V4
87G-43
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of parameters 87G
BATTERY VOLTAGE

PR004

Special notes:
Check that all of the electrical consumers are switched off:
NOTES – Passenger compartment blower unit stopped.
– Radio off (and Radio navigation system if fitted to the vehicle).
– Interior lights off.

With the engine stopped, without any electrical consumers switched on, after 5 minutes of rest, (see 80A,
Battery, Test 1 Battery check).

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Check the consistency of the battery voltage value for PR004 Battery voltage in relation to the voltage measured
by the multimeter:
– Engine stopped: 11 V < X < 13.5 V
– Engine running: 13 < X < 15.8 V
If the voltage values are not consistent (greater than 0.3 V difference between the two values), check the
connection between the + battery feed and the Protection and Switching Unit.
If the tension values are inconsistent (greater than 0.3 V between the two values), check the earths between the -
battery feed and the Protection and Switching Unit.

AFTER REPAIR Repeat the conformity check from the start.

UPC_V44_PR004
MR-387-X77-87G000$670.mif
V4
87G-44
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of parameters 87G
BATTERY VOLTAGE AFTER REST

PR008

Special notes:
This value can only be interpreted after the engine and electrical consumers have
NOTES
been stopped for at least 8 hours.
Apply if the message Recharge battery is displayed on the instrument panel.

Recharge the battery (see Technical Note 6512A, Battery charging).


Check the battery (see 80A, Battery, Test 1 Battery check).

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AFTER REPAIR Repeat the conformity check from the start.

UPC_V44_PR008
MR-387-X77-87G000$670.mif
V4
87G-45
ENGINE COMPARTMENT CONNECTION UNIT
87G
UPC
Vdiag No.: 44
Fault finding - Command summary table

Tool command Diagnostic tool title

AC001 Main beam headlights

AC002 Dipped headlights

AC003 Side lights

AC004 Front fog lights

AC005 Low-speed wiper

AC006 High-speed wiper

AC008 Compressor control

AC009 Low-speed fan assembly

AC010 High-speed fan assembly

AC011 Rear screen de-icer

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AC013 Headlight washer relay

AC014 Alternator regulation

AC015 + 12 V after ignition

MR-387-X77-87G000$737.mif
V4
87G-46
ENGINE COMPARTMENT CONNECTION UNIT
87G
UPC
Vdiag No.: 44
Fault finding - Interpretation of commands

MAIN BEAM HEADLIGHTS

AC001

Check the condition and connections of fuses 102 (10A) and 103 (10A) on
the Protection and Switching Unit. If necessary replace the fuses 102 (10 A)
NOTES
and 103 (10 A).
Check the condition and connections of the bulbs. Replace them, if necessary.

Check the condition and connection of the headlight connectors.


If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

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Check for the earth on connections MAS of components 226 and 227.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check for + 12 V on connection RPD between components 1337 and 226 and on connection RPG between
components 1337 and 227 on the headlight while the command is running.
If the value is correct, check the continuity and insulation between the bulb and the headlight connector.

Check the condition and connection of connector AN and the fuses on the Protection and Switching Unit.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Check for insulation, continuity and the absence of interference resistance on the following connections:
connection RPG between components 1337 and 227,
connection RPD between components 1337 and 226.
If the connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring
repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC001
MR-387-X77-87G000$804.mif
V4
87G-47
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G
MAIN BEAM HEADLIGHTS

AC002

Check the condition and connections of fuses 108 (15A) and 109 (15A) on
the Protection and Switching Unit. If necessary replace the fuses 108 (15A)
NOTES
and 109 (15A).
Check the condition and connections of the bulbs. Replace the bulbs if necessary.

Check the condition and connection of the headlight connectors.


If the connector is faulty and if there is a repair procedure (see Technical Note 6015A repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

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Check for the earth on connection MAR of component 226 and on connection MAS of component 227.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check for + 12 V on connection CPD of component 226 and on connection CPG of component 227 on the
headlight while the command is running.
If the value is correct, check the continuity and insulation between the bulb and the headlight connector.

Check the condition and connection of connector AN and the fuses on the Protection and Switching Unit.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Check for insulation, continuity and the absence of interference resistance on the following connections:
connection CPG between components 1337 and 227,
connection CPD between components 1337 and 226.
If the connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring
repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC002
MR-387-X77-87G000$804.mif
V4
87G-48
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G
SIDE LIGHTS

AC003

Check the condition and connections of fuses 104 (10A) and 105 (10A) on
the Protection and Switching Unit. If necessary replace the fuses 104 (10 A)
NOTES
and 105 (10 A).
Check the condition and connections of the bulbs. Replace the bulbs if necessary.

Check the condition and connection of the headlight connectors.


If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

cardiagn.com
Check for the earth on connection MAR of component 226 and on connection MAS of component 227.
If the connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring
repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check for + 12 V on connection LPD of component 226 and connection LPG of component 227 while the
command is running.
If the value is correct, check the continuity and insulation between the bulb and the headlight connector.

Check the condition and connection of connector AN and the fuses on the Protection and Switching Unit.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Check for insulation, continuity and the absence of interference resistance on the following connections:
connection LPG between components 1337 and 227,
connection LPD between components 1337 and 226.
If the connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring
repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC003
MR-387-X77-87G000$804.mif
V4
87G-49
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G
FRONT FOG LIGHTS

AC004

Use this command only for vehicles fitted with front fog lights.
Check the condition and connections of fuse 314 (20A) on the Protection and
NOTES
Switching Unit. If necessary replace the 314 (20A) fuse.
Check the condition and connection of the bulbs. Replace them, if necessary.

Check the condition and connection of the bulb connectors.


If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

cardiagn.com
Check for an earth on the bulb connectors.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check for the + 12 V feed on the bulb connectors while the command is running.
If the value is correct, replace the bulb(s).

Check the condition and connection of connector AN and the fuses on the Protection and Switching Unit.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Check for insulation, continuity and the absence of interference resistance on the following connections:
connection 8E between components 1337 and 177,
connection 8F between components 1337 and 176.
If the connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC004
MR-387-X77-87G000$804.mif
V4
87G-50
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G
LOW-SPEED WIPER

AC005

Check the condition and connections of fuse 107 (20A) on the Protection and
NOTES Switching Unit. Replace it if necessary.
Check that status ET002 "Windscreen wiper protection" remains "INACTIVE".

Check the condition and connections of the wiper motor.


If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Ensure there is an earth on connection MAS of component 212.

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If the connection is faulty and if there is a repair procedure (see Technical Note 6015A repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check for + 12 V on connection 14K of component 212 while the command is running.
If the value is correct, replace the motor.

Check the condition and connection of connector CN and the fuses on the Protection and Switching Unit.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Check the insulation, continuity and the absence of interference resistance on the following connection:
connection 14K between components 1337 and 212.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC005
MR-387-X77-87G000$804.mif
V4
87G-51
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G
HIGH SPEED WIPER

AC006

Check the condition and connections of fuse 107 (20A) on the Protection and
NOTES Switching Unit. Replace it if necessary.
Check that status ET002 "Windscreen wiper protection" remains "INACTIVE".

Check the condition and connections of the wiper motor.


If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Ensure there is an earth on connection MAS of component 212.

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If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check for + 12 V on connection 14L of component 212 while the command is running.
If the value is correct, replace the motor.

Check the condition and connection of connector CN and the fuses on the Protection and Switching Unit.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Check the insulation, continuity and the absence of interference resistance on the following connection:
connection 14L between components 1337 and 212.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC006
MR-387-X77-87G000$804.mif
V4
87G-52
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G
COMPRESSOR CONTROL

AC008

Do not run the command with the engine running.


NOTES Check the condition and connections of fuse 300 on the Protection and Switching
Unit.

Check the condition and connection of the climate control compressor connector.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Make sure that the compressor is earthed.

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If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check for + 12 V on connection 38R between components 1337 and 171 while the command is running.
If not correct:
Check the condition and connection of connector MN on the Protection and Switching Unit.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Check the insulation, continuity and the absence of interference resistance on the following connection:
connection 38R between components 1337 and 171.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC008
MR-387-X77-87G000$804.mif
V4
87G-53
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G
LOW-SPEED FAN ASSEMBLY

AC009

NOTES Make sure nothing is hindering the rotation of the blades.

VEHICLES WITH D4F/K9K ENGINES WITHOUT AIR CONDITIONING

Check the condition and connection of the engine cooling fan connector.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

cardiagn.com
Ensure that the connection M of component 262 is earthed.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check for + 12 V feed on the fan assembly while the command is running.
If correct, replace the fan assembly.
If this is not correct, check for insulation, continuity and the absence of interference resistance on the
following connection:
connection 49B between components 1337 and 262.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC009
MR-387-X77-87G000$804.mif
V4
87G-54
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G

AC009
CONTINUED

VEHICLES WITH ENGINES:


– K4J, K4M all types,
– D4F, K9K with air conditioning.

Check the condition and connection of the engine cooling fan connector.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Check the connection and condition of the fan assembly resistor connector.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical

cardiagn.com
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Ensure that the connection M of component 262 is earthed.


If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check for + 12 V feed on the fan assembly while the command is running.
If correct, replace the fan assembly.
If not correct, check for insulation, continuity and the absence of interference resistance on the following
connections:
connection 49B between components 1337 and 321,
connection 49G between components 321 and 262.
If the connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring
repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact Techline.

AFTER REPAIR Carry out another fault finding check on the system.

MR-387-X77-87G000$804.mif
V4
87G-55
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G
HIGH-SPEED FAN ASSEMBLY

AC010

The high speed fan assembly function is only present in the following vehicles:
– K4J/K4M on all versions,
NOTES – K9K/D4F on versions equipped with air conditioning.
For vehicles not equipped with the option, disregard this command.
Make sure nothing is hindering the rotation of the blades.

Check the condition and connection of the engine cooling fan connector.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

cardiagn.com
Ensure that connection M of component 262 is earthed.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check for + 12 V feed on the fan assembly while the command is running.
If correct, replace the fan assembly.
If not correct, check the continuity and insulation of connection 49R between components 1337 and 262:
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC010
MR-387-X77-87G000$804.mif
V4
87G-56
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G
HEATED REAR SCREEN

AC011

Check the condition and connections of fuse 305 (15A) on the Protection and Switching
NOTES
Unit. Replace it if necessary.

REAR SCREEN

Check the condition and connection of the rear screen connectors.


If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

cardiagn.com
Check that the resistance of the rear screen is neither zero nor infinity.
Make sure that the rear screen is earthed.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check for + 12 V feed on the rear screen terminal while the command is running.
If not correct:
Check the condition and connection of connector CM and the fuses on the Protection and Switching Unit.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Check for insulation, continuity and the absence of interference resistance on the following connection:
connection 15LP between components 1337 and 200.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If everything is correct, contact the Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC011
MR-387-X77-87G000$804.mif
V4
87G-57
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G

AC011
CONTINUED

DOOR MIRRORS (if fitted with the heating function)

Check fuse F16 (7.5A) in the Passenger Compartment Fuse and Relay Box.
Check the connection and condition of the driver's door mirror connector.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for + 12 V feed on the rear screen terminal while the command is running.
If not correct:
Check the condition and connection of connector CM and the fuses on the Protection and Switching Unit.

cardiagn.com
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Check for insulation, continuity and the absence of interference resistance on the following connection:
connection 15LP between components 1337 and 239.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If everything is correct, contact the Techline.

AFTER REPAIR Carry out another fault finding check on the system.

MR-387-X77-87G000$804.mif
V4
87G-58
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G
HEADLIGHT WASHERS

AC013

Check the condition and connection of the 306 (15A) fuse on the Protection and
Switching Unit. If necessary replace the 306 (15 A) fuse.
Check the condition and connection of the F14 (15A) fuse on the passenger
NOTES
compartment fuse and relay box. Replace it if necessary.
The headlight washer pump is run if the dipped headlights are lit and there is a long
press on the front windscreen washer command.

Check the condition and connection of the connectors on the headlight washer pump.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical

cardiagn.com
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

To check that the pump is working properly, supply the pump's tracks directly in one direction and then the other.
If the pump does not rotate, replace it.

Check for + 12 V alternately on each track of the headlight washer pump connector.
If not correct:
Check the condition and connection of connectors CM and CT and the fuses on the Protection and Switching
Unit and passenger compartment fuse and relay box.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Make sure that relays A and B on the power supply fuse board are working.
Replace the relays if necessary.

Check the continuity, insulation and absence of interference resistance on the following connections:
connection BP20 between components 1337 and 777,
connection 39G between components 1337 and 777,
connection 39H between components 1337 and 777,
connection 39C between components 777 and 219,
connection 39A between components 777 and 210.
If the connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring
repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.

If the fault is still present, contact Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC013
MR-387-X77-87G000$804.mif
V4
87G-59
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G
ALTERNATOR REGULATION

AC014

Conditions for the application of the command:


– engine running at idling speed and warm engine,
– air conditioning off,
– check that the passenger compartment blower unit is not working,
– check that the cooling fan assemblies are not working,
– if fault DF007 UPC-alternator connection is declared present, deal with this fault
first,
NOTES
– check the conformity of PR002 "Alternator charge signal" (see Interpretation of
parameters).
Effect of command:

cardiagn.com
– for 30 seconds, the Protection and Switching Unit imposes a regulation voltage
of 15 V ± 0.5 on the alternator.
– then for another 30 seconds, the Protection and Switching Unit imposes a
regulation voltage of 13 V ± 0.5 on the alternator.

Switch off all electrical consumers (ventilation, main beam headlights, etc.).
Measure the voltage across the alternator terminals, between the B+ terminal and the alternator chassis earth.
Run AC014,
Wait 20 seconds,
for 10 seconds the alternator voltage should be 15 V ± 0.5.
Wait 20 seconds,
for 10 seconds the alternator voltage should be 13 V ± 0.5.
Switch on the heated rear screen and the main beam headlights.
Run AC014 again.
Wait 20 seconds,
for 10 seconds the alternator voltage should be 15 V ± 0.5.
Wait 20 seconds,
for 10 seconds the alternator voltage should be 13 V ± 0.5.
If the values obtained are not correct, replace the alternator (see MR 385 Mechanical systems, 16A, Starting
- Charging, Alternator: Removal - Refitting).

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC014
MR-387-X77-87G000$804.mif
V4
87G-60
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Interpretation of commands 87G
+ 12 V AFTER IGNITION

AC015

Check that there are no faults.


NOTES
Before running the command, ensure that the ignition is off.

Check the battery voltage.


Check the condition of fuse 106 (15A) on the Protection and Switching Unit.
Replace the fuse if necessary.
Check that the activation request of the + after ignition feed ET003 "Control relay + 12 V after ignition feed"
is "ACTIVE" in the Protection and Switching Unit.

cardiagn.com
Check the condition and connection of the Protection and Switching Unit connectors CM and CN.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.

Check the operation of relay 9 on the Protection and Switching Unit.


On the Protection and Switching Unit:
Check for + 12 V on connection AP10 of connector CM and on connection AP10 of connector CN while the
command is running.
If there is no + 12 V after ignition feed output from the Protection and Switching Unit, contact Techline.
If there is + 12 V, check the continuity between connection AP10 on connector CM or connection AP10 on
connector CN and the faulty system (see Wiring Diagrams).

If the fault is still present, contact Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_AC015
MR-387-X77-87G000$804.mif
V4
87G-61
ENGINE COMPARTMENT CONNECTION UNIT
87G
UPC
Vdiag No.: 44
Fault finding - Fault finding charts

Run complete fault finding on the multiplex network (see 88B, Multiplex).
NOTES Run fault finding on the Protection and Switching Unit.

RECORDED FAULTS

NO DIALOGUE WITH THE COMPUTER ALP 1

NO BACKLIGHTING OF THE VARIOUS FUNCTIONS IN THE PASSENGER


ALP 3
COMPARTMENT

cardiagn.com

MR-387-X77-87G000$871.mif
V4
87G-62
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Fault finding charts 87G

ALP 1 No dialogue with the computer

Run a complete multiplex network check using the diagnostic tool.


Check the condition and connection of the connectors and fuses on the Protection
NOTES and Switching Unit.
Check the connection, condition, and operation of relay 9 (+ after ignition feed) on
the Protection and Switching Unit.

Try the tool on another vehicle.

Check the voltage of the battery.

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Check the condition and connection of the battery fuse box fuses and terminals.
Replace the defective fuse.

Check for +12 V battery feed on connections BP13 and BPS1 of connector CL of the Protection and
Switching Unit.

Check for earth on connection MAS of connectors CM and CT.


If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check for +12 V battery feed on connection BP32, for +12 V after ignition feed on connection AP10, and for
earth on connection NC and on connection MS of the diagnostic socket.

If dialogue with the computer is still not possible, contact the Techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_ALP1
MR-387-X77-87G000$871.mif
V4
87G-63
UPC ENGINE COMPARTMENT CONNECTION UNIT
Vdiag No.: 44
Fault finding - Fault finding charts 87G

No backlighting of the various functions in the passenger


ALP 3
compartment

Check that the side lights are working; if not, refer to the procedure for dealing with
NOTES command AC003 Side lights.

Use the MODUS wiring diagrams Technical Note.

Check the condition and connection of the defective functions.


If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the connector.

Check for earth on the defective function(s).


If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,

cardiagn.com
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

With the side lights on, check for 12 V on the defective function(s).
If correct, replace the defective component.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.

Check the insulation, continuity, and the absence of interference resistance between the defective function
and the Protection and Switching Unit:

Right-hand headlight component 226, rear right-hand light


component 172, right-hand and left-hand heated seat controls
components 1513 and 1514, parking distance control switch
connector CN of the
component 1540, cruise control - speed limiter control
Protection and
component 1081, ESP on - off button component 1106, gear lever LPD
Switching Unit,
display component 1129, hard roof switch component 1482,
component code 1337.
simultaneous window control component 854, LPG or petrol selector
switch component 1003, right-hand number plate light
component 166.

Rear left-hand light component 173, left-hand headlight


component 227, child safety control component 135, CD changer connector CN of the
component 1272, radio component 261, multifunction display Protection and
LPG
component 653, headlight adjustment rheostat switch Switching Unit,
component 1390, door locking - warning switch component 1391, first component code 1337.
cigarette lighter component 101.

If any connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring
repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.

If the fault is still present, contact the techline.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_ALP3
MR-387-X77-87G000$871.mif
V4
87G-64
ENGINE COMPARTMENT CONNECTION UNIT
87G
UPC
Vdiag No.: 44
Fault finding - Tests

Some specific checks are grouped together into Tests and are performed as required in:
– Introduction.
– Interpretation of faults.
– Interpretation of parameters.

WIRING HARNESS CHECK TEST 1

cardiagn.com

AFTER REPAIR Carry out another fault finding check on the system.

MR-387-X77-87G000$871.mif
V4
87G-65
ENGINE COMPARTMENT CONNECTION UNIT
87G
UPC
Vdiag No.: 44
Fault finding - Tests

TEST 1 Wiring test

Check the condition of the battery terminals. Confirm


that there is no corrosion on the battery terminals.
Check the condition and the correct tightness of the
terminals:
For Modus (see MR 385, Mechanical, 80A, Battery,
Battery: Removal - Refitting).

Are the terminals and posts in good condition and not Clean the terminals and posts or
corroded? NO
replace them, if necessary

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YES

Check that there are no electrolyte leaks from the


battery (cracks or breakage).
Check that the battery is properly fitted.
For Modus (see MR 385, Mechanical, 80A, Battery, Change the battery and clean the
Battery: Removal - Refitting). surrounding area on the vehicle if
Is the battery in good condition? necessary.
NO For Modus (see MR 385 Mechanical,
80A, Battery, Battery:
YES Removal - Refitting).

With the engine stationary, check that all the wires


connecting the battery to the starter are in good
condition, and that their terminals are correctly Repair the damaged wires and
tightened and secure. terminals. If the connection is faulty and
there is a repair procedure (see
Are the connections in good condition? NO Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions
for repair), repair the wiring, otherwise
YES replace the wiring.

AFTER REPAIR Carry out another fault finding check on the system.

UPC_V44_TEST1
MR-387-X77-87G000$938.mif
V4
87G-66
ENGINE COMPARTMENT CONNECTION UNIT
87G
UPC
Vdiag No.: 44
Fault finding - Tests

TEST 1
CONTINUED

With the engine running, main beam


headlights and heated rear screen on,
measure the voltage between the B+ battery Check that all the wires connecting the battery, the
feed and B+ alternator feed alternator and the starter are secure and in good
condition, and that all their terminals are correctly
Is the voltage > 0.7 V? YES
tightened and secure.

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Repair the damaged wires and terminals. If the
NO connection is faulty and there is a repair procedure
(see Technical Note 6015A, Electrical wiring
repair, Wiring: Precautions for repair), repair the
With the engine running, main beam wiring, otherwise replace the wiring.
headlights and heated rear screen on,
measure the voltage between the B- battery
feed and the alternator frame. Check the earths for the engine, the alternator, the
chassis, the gearbox, the battery or the starter (check
Is the voltage > 0.7 V? YES for tightness, check the condition of the terminals and
the condition of the wires) (see Technical Note for
the relevant vehicle).
NO
Repair the damaged wires and terminals. If the
connection is faulty and there is a repair procedure
The electrical circuit is in good order. (see Technical Note 6015A, Electrical wiring
repair, Wiring: Precautions for repair), repair the
wiring, otherwise replace the wiring.

AFTER REPAIR Carry out another fault finding check on the system.

MR-387-X77-87G000$938.mif
V4
87G-67

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