KOLEJ VOKASIONAL

PERANCANGAN KURSUS
JABATAN
COURSETEKNOLOGI
OUTLINE
ELEKTRIK DAN ELEKTRONIK
MAKLUMAT KURSUS
(COURSE INFORMATION)

SEMESTER/SESI (SEMESTER/SESSION) : SEMESTER 4

KOD KURSUS (COURSE CODE) : DEB 4122
NAMA KURSUS (NAME OF COURSE) : MAINTENANCE TECHNOLOGY

BEBAN AKADEMIK PELAJAR (STUDENT ACADEMIC LOAD)

Kategori Aktiviti
(Category of Activities)
Pembelajaran Berbantu
(Guided Learning)
Pembelajaran Kendiri
(Self Learning)
Penilaian Rasmi
(Formal Assessments)
Penilaian rasmi
(Formal assessments)
Aktiviti Pembelajaran Jumlah Jam/Semester
(Learning Activity) (Total Hours/Semester)
Kuliah
12
(Lecture)
Tutorial/Amali
28
(Tutorial/Practical)
Aktiviti Pembelajaran Bertumpukan Pelajar
2
(Student Centred Learning Activity)
Persediaan Untuk Tugasan/Projek
4
(Preparation For Assignments/Projects)
Pembelajaran Kendiri/Ulangkaji
12
(Independent Study/Revision)
Persediaan Bagi Penilaian
13
(Preparation For Assessment)
Penilaian Berterusan
7
(Continuous Assessments)
JUMLAH JAM BELAJAR (JJB)
80
[TOTAL STUDENT LEARNING TIME (SLT)]
Menduduki peperiksaan akhir teori
2
(Final examination sitting for theory)
Menduduki peperiksaan akhir amali
0
(Final examination sitting for practical)
NILAI KREDIT
2
(CREDIT VALUE)

Kursus Pra-syarat (Pre-Requisite Course) : DEB 3132 – ROBOTIC FUNDAMENTAL

Nama Pensyarah (Name of Lecturer) :

Disediakan oleh Penyelaras Kursus Tandatangan

:
(Prepared by Course Leader) (Signature)
Nama (Name) : Tarikh (Date) :

Disemak oleh : Ketua Program Disahkan oleh : Ketua Jabatan

(Verified by) (Head of Programme) (Approved by) (Head of Department)
Tandatangan : Tandatangan :
(Signature) (Signature)

Nama (Name) : Nama (Name) :

Tarikh (Date) : Tarikh (Date) :

DEB 4122 1
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MATLAMAT (GOALS) :

This course prepares students to manage product development and equipment maintenance and monitor equipment installation.

SINOPSIS (SYNOPSIS):

This course prepares the students to design product modification and improvement. It also prepares the students to organize
procurement and carry out calibration and maintenance work for electrical and mechanical instruments.

HASIL PEMBELAJARAN (LEARNING OUTCOMES):

Upon completion of the course, students will be able to:

1. Prepare the standard procedures of operational and maintenance practiced according to management requirement. (C3,PLO3)
2. Perform electrical and mechanical instrument calibration according to calibration schedule and calibration instruction.
(P3,PLO2)
3. Follow standard operational procedures while managing site preparation and equipment installation. (A3,PLO6)
ISI KANDUNGAN (CONTENT):
MINGGU KANDUNGAN PENTAKSIRAN
(WEEK) (CONTENT) (ASSESSMENT)
1-2 1.0 PREPARE CONCEPTUAL DESIGN, MODIFICATION DESIGN AND Quiz 1
IMPROVEMENT (6 HOURS) (15 minutes)
1.1 Identify requirement
1.1.1 Explain space evaluation according to manufacturer
requirement.
1.1.2 Check machine capability according to manufacturer’s
specification.
1.1.3 Determine cost effectiveness according to manufactures
specification.
1.1.4 Clarify quality according to manufactures specification.
1.1.5 Determine ergonomic values according to design.
1.1.6 Identify machine original equipment according to manufacturer
specification.
1.1.7 Select suitable and requirements according standard operating
procedure.
1.1.8 Apply safety and regulation according to OSHA.
1.2 Sketch the design
1.2.1 Prepare technical drawing according to design requirement.
1.2.2 Interpret sketch design according to technical drawing.
1.2.3 Apply visualize design concept according to design standard.
1.3 Design presentation
1.3.1 Explain presentation procedure according to standard design
report.
1.3.2 Identify format documentation according to standard design
procedures.
1.3.3 Perform presentation document design according to design
presentation.

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 1.4 Design requirements
1.4.1 Explain space evaluation according to conceptual design.
1.4.2 Check machine capability according to conceptual design.
1.4.3 Determine cost effectiveness according to design specification.
1.4.4 Clarify quality according to design specification.
1.4.5 Determine ergonomic values according to design requirement.
1.4.6 Identify machine original equipment according to manufacturer
specification.
1.4.7 Select suitable and requirements according to standard
operating procedure.
1.4.8 Apply safety and regulation according to OSHA.

1.5 Sketch the design

1.5.1 Identify sketch design according to technical drawing.
1.5.2 Prepare technical drawing according to design requirement.
1.5.3 Apply visualize design concept according to design standard.
1.6 Design presentation
1.6.1 Identify presentation procedure according to standard design
report.
1.6.2 Determine format documentation according to standard design
procedures.
1.6.3 Prepare presentation document design according to design
presentation.
3-4 2.0 ORGANIZE PROCUREMENT OF COMPONENTS (6 HOURS) Practical Test 1
(1 hour)
2.1 Prepare list component required
2.1.1 Interpret technical drawing according to manufacturer
specification.
2.1.2 Evaluate technical drawing specification according to
manufacturer specification
2.1.3 Identify components required according to technical standard
2.2 Determine source component
2.2.1 Identify reliable supplier according to Ministry of Finance (MOF).
2.2.2 Prepare purchase order procedure according to standard
operating procedure.
2.2.3 Apply purchased order procedure according to standard
operating procedure.

DEB 4122 3
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 5-6 3.0 PREPARE MASTER CALIBRATION SCHEDULE (6 HOURS) Written Test 1
(1/2 hour)
3.1 Demonstrate equipment
Practical Test 2
3.1.1 Utilize installation check list according to manufacturer
(1 hour)
specification
3.1.2 Identify assembly diagram according to manufacturer manual.
3.1.3 Apply safety regulation according to safety procedure.
3.2 Set calibration frequency
3.2.1 Identify equipment calibration according to manufacturer Specifi-
cation.
3.2.2 Interpret equipment calibration according to manufacturer require-
ments.
3.2.3 Perform calibration frequency according to manufacturer manual.
3.2.4 Analyse equipment break down related to calibration according to
manufacturer manual.
3.3 Identify calibration date
3.3.1 Check last calibration date (existing equipment) according to
manufacturer record.
3.3.2 Determine the calibration date according to manufacturer record.
3.3.3 Perform calibration date according to manufacturer manual.
3.4 Compile yearly master schedule
3.4.1 Use software application to compile yearly report according to
manufacturer manual.
3.4.2 Perform computer literacy according to standard manufacturer
record.
7-8 4.0 PREPARE WORK CALIBRATION INSTRUCTION (PROCEDURE) (6 HOURS) Written Test 1
4.1 4.4.1 Identify machine for calibration (1/2 hour)
4.1.1 Distinguish types of electrical, electronic and mechanical Practical Test 3
calibration work according to manufacturer manual. (1 hour)
4.1.2 Clarify original equipment according to manufacturer
specification.
4.1.3 Identify original equipment according to manufacturer
specification.
4.1.4 Check types of calibration according to manufacturer manual.
4.2 Show calibration instruments and tool
4.2.1 Identify types of calibration instruments and tools according to
manufacturer manual.
4.2.2 Identify appropriate calibration instruments and tools according
to manufacturer manual.
4.3 Demonstrate calibration method
4.3.1 Identify original calibration equipment according to manufacturer
specifications.
4.3.2 Use original calibration equipment according to manufacturer
specifications.
4.3.3 Apply safety awareness according to standard operating
procedure.

4.4 Compile yearly master schedule

DEB 4122 4
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 4.4.2 Explain the procedure according to maintenance requirement.
4.4.3 Use company endorsement policy according to
manufacturerrequirement.
9 - 10 5.0 PREPARE PREVENTIVE MAINTENANCE NEEDS ANALYSIS ( 6 HOURS ) Practical Test 4
5.1 Interpret equipment data (1 hour)
5.1.1 Explain original equipment according to manufacturer
specification manual.
5.1.2 List breakdown history according to maintenance record.
5.1.3 Interpret original equipment according to manufacturer
specification manual.
5.1.4 Apply breakdown history data according to data maintenance
record sheet.
5.2 Analyse data
5.2.1 Explain statistical process control tools analysis according to
standard data analysis.
5.2.2 Check failure mode effect analysis according to manufacturer
manual.
5.2.3 Apply statistical process control tools analysis according to
manufacturer manual.
5.2.4 Apply failure mode effect analysis according to manufacturer
manual.

5.3 Determine preventive maintenance procedure

5.3.1 Explain original equipment according to manufacturer
specification.
5.3.2 Identify process control parameter according to manual.
5.3.3 Utilize original equipment according to manufacturer
specification
5.3.4 Diagnose breakdown history data according to maintenance
record.
11 - 12 6.0 PREPARE PREVENTIVE MAINTENANCE SCHEDULE ( 6 HOURS ) Practical Test 5
6.1 Identify original equipment and breakdown data (1 hour)
6.1.1 Explain original equipment manufacturing specification
according to service manual.
6.1.2 Check breakdown history data according to maintenance record.
6.1.3 Identify original equipment manufacturing according to
manufacturer specification.
6.1.4 Diagnose breakdown history data according to maintenance
record.
6.2 Analyse data
6.2.1 Explain original equipment manufacturing specification
according to service manual.
6.2.2 Identify breakdown history data according to maintenance
record.
6.2.3 Analyse original equipment manufacturing specification
according to manufacturer manual.
6.2.4 Analyse breakdown history data according to maintenance
record.
6.3 Perform preventive maintenance master schedule

DEB 4122 5
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 6.3.1 Identify formatting schedule according to manufacturer manual.
6.3.2 Apply computer literacy according to manufacturer software.
6.3.3 Perform preventive maintenance program coordinate with
relevant department according to preventive maintenance
master schedule.
13 - 14 7.0 PREPARE MACHINE MAINTENANCE STANDARD CHECKLIST (6 HOURS) Practical Test 6
7.1 Identify machine equipment and checklist parameters (1 hour)
7.1.1 Clarify original equipment manufacturing specification according
to manufacturer manual.
7.1.2 Perform machine operation according to manufacturer manual.
7.1.3 Apply process control parameter according to manufacturer
manual.
7.1.4 Check machine test point according to manufacturer manual.
7.2 Utilize checklist
7.2.1 Prepare standard checklist parameter according to manufacturer
manual.
7.2.2 Apply computer literacy according to manufacturer software.
7.2.3 Apply user friendly format parameter according to manufacturer
manual.
7.2.4 Identify checklist according to maintenance activity.
7.3 Verify checklist
7.3.1 Explain original equipment manufacturing specification
according to manufacturer manual.
7.3.2 Identify process setting parameter according to manufacturer
manual.
7.3.3 Determine machine checkpoint according to manufacturer
manual.
7.3.4 Perform machine operation according to manufacturer manual.
15 STUDY WEEK
16 FINAL EXAMINATION WEEK
17 FINAL EXAMINATION WEEK

DEB 4122 6
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AMALI (PRACTICAL) :

1. Organize procurement of components

2. Prepare master calibration schedule
3. Prepare work calibration instruction (procedure)
4. Prepare preventive maintenance needs analysis
5. Prepare preventive maintenance schedule
6. Prepare machine maintenance standard checklist

DEB 4122 7
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 PENILAIAN (ASSESSMENT):

Type of Assessment CLO

1 Continuous Assessment
Test (10%) CLO 1 – C3,PLO3 CLO 2 – P3,PLO2 CLO 3 – A3,PLO6
-Quiz 3%
-Written Test 7%
Practical Work 50%)
-Practical Test 40%
-Practical Test Procedure 10%
2 Final Examination
Theory 40%
Sub Total 50% 40% 10%
Total 100%
ASSESSMENT SPECIFICATIONS TABLE (AST):

ASSESSMENT METHODS FOR

CLO
COURSEWORK (CA)
TEST PRACTICAL WORK

CONTENT
CLO1

CLO2

CLO3

C3 P3 A3 3% 7% 40% 10%
1.0 PREPARE CONCEPTUAL DESIGN, MODIFICATION
X X
DESIGN AND IMPROVEMENT

2.0 ORGANIZE PROCUREMENT OF COMPONENTS X X X X

3.0 PREPARE MASTER CALIBRATION SCHEDULE X X X X

X X
4.0 PREPARE WORK CALIBRATION INSTRUCTION
X X X X
(PROCEDURE)
5.0 PREPARE PREVENTIVE MAINTENANCE NEEDS
X X X X
ANALYSIS

6.0 PREPARE PREVENTIVE MAINTENANCE SCHEDULE X X X X

7.0 PREPARE MACHINE MAINTENANCE STANDARD

X X X X
CHECKLIST

RUJUKAN UTAMA (MAIN REFERENCES):

1. Daniel Tomal, Aram Agajanian (2014). Electronic Troubleshooting, Fourth Edition (McGraw Hill Professional).
2. James D. Halderman (2011). Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems (6th
Edition) (Professional Technician) (Prentice Hall).
3. Richard Buttars (2014). Electronic Troubleshooting (McGraw Hill Professional/ TAB Electronics).

DEB 4122 8
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KEHADIRAN/PERATURAN SEMASA KULIAH ( LECTURE ATTENDANCE / REGULATION ):

1. Pelajar mesti hadir tidak kurang dari 80% masa pertemuan yang ditentukan bagi sesuatu kursus.
Students must attend lectures not less than 80% of the contact hours for every course .

2. Pelajar yang tidak memenuhi perkara (1) di atas tidak dibenarkan menduduki sebarang bentuk penilaian selanjutnya. Markah sifar
(0) akan diberikan kepada pelajar yang gagal memenuhi perkara (1).
Students who do not fulfill (1) will not be allowed to sit for any further examination. Zero mark (0) will be given to students who fail
to comply with (1).

3. Pelajar perlu mengikut dan patuh kepada peraturan berpakaian yang berkuatkuasa dan menjaga disiplin diri masing-masing untuk
mengelakkan dari tindakan tatatertib diambil terhadap pelajar.
Students must obey all rules and regulations and must discipline themselves in order to avoid any disciplinary actions against
them.

4. Pelajar perlu mematuhi peraturan keselamatan semasa proses pembelajaran dan pengajaran.
Student must obey safety regulations during learning and teaching process.

MATRIK HASIL PEMBELAJARAN KURSUS DAN HASIL PEMBELAJARAN PROGRAM

(MATRIX OF COURSE LEARNING OUTCOMES AND PROGRAMME LEARNING OUTCOMES )

Dilampirkan (As attached).

DEB 4122 9
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 MATRIK HASIL PEMBELAJARAN KURSUS DAN HASIL PEMBELAJARAN PROGRAM
MATRIX OF COURSE LEARNING OUTCOMES AND PROGRAMME LEARNING OUTCOMES

Jabatan (Department)
Program (Programme)
Kod Kursus (Course Code)
Nama Kursus (Course Title)
: TEKNOLOGI ELEKTRIK DAN ELEKTRONIK Matrik ini perlu digunakan bersama:
(This matrix is to be used with)
: TEKNOLOGI ELEKTRONIK 1. Objektif Pendidikan Program (PEO)
(Programme Educational Objectives (PEO))
: DEB 4122 2. Hasil Pembelajaran Program (PLO)
(Programme Learning Outcomes (PLO))
: MAINTENANCE TECHNOLOGY

Pematuhan kepada PLO (Compliance to PLO)

Kaedah
Bil. Hasil Pembelajaran Kursus Kaedah Pentaksiran
Penyampaian KPI

PLO1

PLO2

PLO3

PLO4

PLO5

PLO6

PLO7

PLO8

PLO9
(No.) (Course Learning Outcomes) (Method of Assessment)
(Method of Delivery)
Prepare the standard procedures of 100% of
operational and maintenance practiced Written Tests, Written students scored
1 C3 Lecture
according to management requirement. Final Exam more than 50%
(C3,PLO3)
Perform electrical and mechanical 100% of
instrument calibration according to Practical, students scored
2 P3 Practical Tests more than 50%
calibration schedule and calibration Discussion
instruction.(P3,PLO2)
Practical Tests (ethical 100% of
Follow standard operational procedures
compliance), Practical students scored
3 while managing site preparation and A3 Project, Discussion
Final Exam (ethical more than 50%
equipment installation. (A3,PLO6)
compliance)
Jumlah (Total) 40% 50% 10%

Taksonomi Pembelajaran (Learning Taxonomy)

Kognitif (Cognitive)
C1 Mengingat (Remembering)
C2 Memahami (Understanding)
C3 Mengaplikasi (Applying)
C4 Menganalisis (Analyzing)
C5 Menilai (Evaluating)
C6 Mencipta (Creating)
Psikomotor (Psychomotor) Afektif (Affective)
P1 Persepsi (Perception) A1 Menerima (Receiving)
P2 Set (Set) A2 Memberikan Maklum Balas (Responding)
P3 Respons Berpandu (Guided Response) A3 Menilai (Valuing)
P4 Mekanisme (Mechanism) A4 Mengorganisasi (Organising)
P5 Respons Ketara Kompleks (Complex Overt Response) A5 Menghayati Nilai (Internalising)
P6 Adaptasi (Adaptation)
P7 Lakuan Tulen (Origination)

DEB 4122 10
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