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01-Katalog Teknis - Grcboard
01-Katalog Teknis - Grcboard
PT Bangunperkasa Adhitamasentra
www.grcboard.com
COMPANY
PROFILE
Bangunperkasa Adhitamasentra is a fiber cement
board manufacturer in Indonesia with the brand
“GRC board”
The first plant was located in Citeureup, west Java, this plant was
established since 1992 and have started the production in 1994,
and because of the increasing of customer’s satisfaction to GRC
board products, we established the second plant in 2010, which
was located at Karawang and the third plantat Jombang East
Java which started operating in 2020 to meet the demand of the
market. The technology that is applied is from Japan, and our
product quality is of International standard.
Other than replacing the function of plywood and gypsum board, GRC board product
makes beautiful the building and requires minimum maintenance. The advantages of
GRC board is strong and durable, fire resistance, termites and fungi resistant, sound
insulation, water resistant and smooth surface and easy to paint.
GRC board is very suitable for any kind of application such as: ceiling, partition, underlay
roof, cubical toilet, cladding, façade, flooring and decorative wall. GRC board product
offers the best quality, strength that is required, easy to apply, and economical.
Our factory is supported by independent R&D Department that focus on process and
product development. Learning from our experiences in more than two decades, we
manufactured and adjust our product to fulfill the demand and the developments of the
market, and always put quality and costumer service is our top priority.
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TABEL of CONTENTS
C. Plint
GRC SUPERPANEL 1. Screw position
2. Jointing
I. ADVANTAGES
3. Finishing
II. PRODUCT INFORMATION
A. Function
B. Size and Application
C. Cutting
D. Nails and Screws
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FLOOR SERIES 18-19 DECORATIVE SERIES 22-25
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BOARD SERIES
GRC BOARD
I. ADVANTAGES manufacture of non asbestos fiber cement board
b. Fire Resistant, based on the result of the test SNI
• GRC board is Fiber reinforced cement board which 1741-2008, September 2015
is safe for health (free asbestos), that give the board c. Sound Insulation, ISO 140: Puslitbangkim
characteristics of light, resistant to humidity and d. Free asbestos, base on SNI 9288 as flat cement
strong. board non asbestos
e. Gold Certificate from Green Product Council
• It is also resistant to fungus and termites makes the
Indonesia
building good in quality and ensures that building
would be durable and easy to maintain.
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B. Size and Application D. How to Handle
GRC board product have to be stored in closed and dry
area (not humid). For open storage we recommend to
T x W x L (mm) Weight (Kg) Application
cover the product with plastic or tarpaulin to avoid the
4 x 600 x 1200 4.7 weather.
700
8 x 1220 x 2440/3000 40.4/49.6
Partition
10 x 1220 x 2440/3000 52.1/64
700
2100
C. Edge Profile
700
GRC board is provide two types of edge profile, Square
Edge(SE) and Recessed Edge (RE) How to handel
Square Edge
E. Finishing
The Surface of GRC board could be painted directly
by paint (all kind of paints) without polish it first. For
bathroom or kitchen wall application GRC board could
be covered by tiles using tile adhesive. For bathroom
wall application or area which has high humidity,
Recessed Edge it is recommended to cover the GRC board with
waterproofing before it would be installed to stabilize the
board.
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F. Cutting I. Nails and Screws
• GRC board which has thickness 4 mm, 5 mm and 6
mm could be cut by cutter or saw. For board which
has thickness 8 mm and 10 mm could be cut using
circular saw or chainsaw.
20 mm
19 mm
25 mm
• For Smoothing the edge of the board that was cut, we
recommend to use grinder or sandpaper.
6,5 mm 8 mm
G. Framing 6 mm
GRC Nail GRC Screw 4 mm GRC Screw
A
1220 mm
Sustained Ceiling
min. 12 mm
Hanger Cilling
max. 200 mm ± 50 mm
max. 300 mm
HERA Board
min. 12 mm
mm
max. 200 mm
20
12
max 200 mm
max. 300 mm
DETAIL A
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3. GRC Cross Furring system (minimum thickness 0.35 2. GRC board for Ceiling application is recommended to
mm). installed not parallel.
Wall Angle
1220 mm
Rod Hanger
Top Furring
mm
Furring Clamp
Durabaten
20
12
Cross Furring
Hollow Frame
40 mm x 40 mm
Distance between
frame@610 mm
Hanger Wire
Screw
Wall Angel
Cross T- Bar
min. 12 mm
HERA Board
Coumpond
± 50 mm
min. 12 mm
Tape
Final Coat
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3. Lay-in Ceiling Application.
Min
12 mm
Min
50 mm
mak. 200 mm
2440 mm
DETAIL A
A
Lay - In Ceiling Application
Mak 1220 mm
Type and Size Frames
The Application of the side list on Ceiling
V. FLUSH JOINT SYSTEM ON INTERNAL
For the Application of the side list on GRC board ceiling, APPLICATION
it has to be fastened by nails or screws.
The most important thing on GRC board application is
to prevent the crack on the joints which is usually on the
fiber cement board. GRC board has the right solution to
prevent that problem by following the procedure of the
Hollow Frame
40 mm x 40 mm
HERA Board
application.
Frame
40 mm x 40 mm
Coumpond
HERA Board
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4. The distance and application of screws have to be b. Then use sandpaper to get best result to
correct. smoothen the surface.
1. First Step (GRC A+B compound and GRC tape) weather, high humidity or structural. Expansion joint for
a. Mix the compound GRC A+B sufficiently with ratio ceiling is applied on every ± 70 m2 meters.
1:1 and then stir it until it’s mixed
For expansion joint application, the gap between boards
b. Fill the gap between the boards with The GRC could be exposed, or covered by PU (polyutherane
A+B compound using little spade. Sealant).
Expansion Joint
1:1
Mix The Coumpound Fill the gap
GRC Tape
Fire Resistant
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CLADDING SERIES
D. Screws
1. Screws.
For GRC Superpanel application
which is sustained by metal Drill Bit
framework could apply GRC
Screw 9-15mm. Wing
36 mm
This Screw is design to have it’s 19 mm
GRC Superpanel is fiber cement board product which countersunk first by metal drill.
has GRC board higher level of durable compare to GRC
board, so even the thickness of the board is relatively
thin the character of the panel is more durable and more III. CONSTRUCTION AND DETAIL OF
resistant to the weather. APPLICATION
1. Frameworks.
II. PRODUCT INFORMATION
A. Function
GRC Superpanel is very suitable and practical to be
applied as exterior application to deal with extreme
weather.
Cutting
Moisture Resistant
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2. Screw Position.
610 mm 610 mm 610 mm 610 mm
HERA Board
± 50 mm
1220 mm
Min15 mm 5 - 10 mm
Screw 9-15mm
Max 300
HERA Super 9 or 12 mm
A cement grout Metal Framework 1,6 mm
Max 200
Detail A
3. Joint.
• Joint between GRC Superpanel could apply open HERA Super
9 mm or 12 mm
4. Finishing.
Vertikal Frame
• For Finishing processed of GRC Superpanel water-
base paint could be use
Tahan Kelembaban
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PLANK AND PLINT SERIES
Termite Resistant
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• GRC Mahoni plank is a cement board plank that • GRC Mahoni Plank
is designed to resemble flat wood and smoother
materials, so it could be replace the wooden board Weight
T x W x L (mm) SE Application
material. (Kg)
Weight
T x W x L (mm) Application
(Kg)
• GRC Simpleplank
Weight
T x W x L (mm) Application
(Kg) D. Nail and Screw
Listplank / 1. Nail.
8 x 100 x 2440 3.4
Skirting / Siding For plank application which is
sustained by wood framework
8 x 200 x 2440 6.7
45 mm
could apply GRC nail. It has a
8 x 200 x 3000 8.4 better strength than a common
Listplank / Siding nail, so it is very suitable for
8 x 300 x 2440 10.1
plank application.
8 x 300 x 3000 12.7
6 mm
GRC Nail
• GRC Timberplank
Weight 2. Screws.
T x W x L (mm) Application
(Kg)
For Plank application which is
Listplank / Skirting / Fence / sustained by metal framework
8 x 100 x 2440 3.1 Drill Bit
Siding could apply GRC Screws for 9 –
Wing
15 mm
8 x 200 x 2440 6.1
36 mm
15
For Finishing process on the plank application of GRC
III. APLICATION DETAIL AND board could apply water base and oil base paint, it is
CONSTRUCTION recommended to apply the paint which is resistant to
weather. To emphasize the natural wood colour it is
A. Plank recommended to cover the plank with the polish.
1. Frame.
• Wood framework, wood 50/70 mm B. Siding
• Light metal Framework 1. Frame.
• Hollow Steel and CNP
Wood Frame
Wood Frame
2. Screw Position.
HERA plank
50 mm
min. 20 mm
Waterproof Layer
407 mm 407 mm 407 mm 407 mm
Sealent
max. 400 mm HERA plank Framework Detail
2. Screw Position.
For this application, the minimum distance between screw
and edge of the board is 20 mm (look at the picture).
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2
: HERA Plank
HERA plank 100 mm
: HERA Simple
Sealent + Back up road 1 : HERA Wood
HERA Simple 200 mm Min 20 mm : HERA Mahoni
Joint 2 : Waterprofing
Layer
1
3 : Joint Flashing
4. Finishing.
Roof Tile
Screw
Fungi Resistant
The Detail Joint
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C. Skirting
3. Joint. 1. Screws Position
For this application, the minimum distance between
407 mm
: HERA Plank
: HERA Simple
1 : HERA Wood
2. Jointing
Min 20 mm : HERA Mahoni
2 : Waterprofing
Layer
1
3 : Joint Flashing joint on skirting application is using PU sealant.
3. Finishing
For Finishing on skirting application could apply water
base paint.
Joint Detail
4. Finishing.
Dimension
max. 300 mm
4 3 max. 300 mm
: HERA Plank
: HERA Simple
1 : HERA Wood
: HERA Mahoni
5 2 : Waterprofing
Layer
2
3 : Brecket
4 : Frame
5 : Brick Wall
1
Application Detail
Screw
Max 1200 mm
Brecket Metal
min. 20 mm
adjustabel
min. 30 mm 50 mm x 50mm x 5 mm
150 mm
Screwing Detail
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FLOOR SERIES
I. ADVANTAGES C. Cutting
For cutting the panel it is recommended to use circular
GRC Super floor is one of the GRC products that can be saw or grinder which is equipped with blade that could
applied to floors with recessed on both sides and smooth cut stones.
surface. The thickness of board is 15 and 20 mm so it is
strong and safe to use on the floor.
A. Function
GRC Super Floor is suitable and practical to be applied
as exterior or interior in order to add to the aesthetic
value of a building.
Weight
T x W x L (mm) SE Application
(Kg)
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D. Screw
1. Screws 2. Screw Position
HERA Super 15/20 mm
Drill Bit
max 300 mm
Wing ± 100 mm
max 200 mm
45 mm
36 mm
19 mm
Fin
Min15 mm
4 mm
± 50 mm
9 mm
6 mm
GRC Screw > 15-20mm
Superplank Nail GRC Screw 9-15mm
Keramik
APPLICATION Kawat
HERA Super
1. Frame 15/20 mm
Sekrup
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DECK SERIES
Weight
T x W x L (mm) CE2 Application
(Kg)*
20 x 100 x 2400 8.2
*approximately
20
A. Frameworks:
C. Cutting • Metal frame CNP 100-125, Thickness 2-3 cm
For cutting the panel it is recommended to use circular • The installation of support frame which is
saw or grinder which is equipped with blade that could recommended is maximum 300 mm.
± 25 mm
Cutting
cut stones.
D. Screws
1. Screws
For GRC Deck Series application
which is sustained by metal C. Finishing
framework could apply GRC For finishing on Deck application could apply wood paint
Screws for >15 – 20 mm. for fiber cement board.
APPLICATION Finishing
Add a frame
to the connection
300 mm
300 mm
Frame
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DECORATIVES SERIES
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I. ADVANTAGES
A. Function
• GRC Decoplank is used for listplank applications
to add to the aesthetic value of buildings and further
emphasize ethnicity.
Easy Application
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B. Size and Application C. Cutting
1. Decoplank Specifically for decopanel motifs are advised to order the
appropriate size so that it is no longer necessary to cut.
Weight It is not advisable to cut yourself to avoid damage to the
T x W x L (mm) Application
(Kg)* material unless it has been consulted with the experts
9 x 200 x 1200 2.5 first.
Listplank
9 x 300 x 1200 3
For cutting another GRC Decorative it is recommended to
*approximately use circular saw or grinder which is equipped with blade
that could cut stones.
2. Decopanel Motive
Wall, Partition,
6-20 Max 1200 Max 2400 Sketsel, Ceiling,
etc
3. Decopanel Line
Cutting
4. Decopanel Brick
Fischer S6
Wall, Partition,
9-10 Max 1200 Max 2400 Sketsel, Ceiling,
etc
6 mm
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III. CONSTRUCTION AND DETAIL OF PRODUCT TECHNICAL DATA FORM
APPLICATION
Property Items Value of Test Standard
A. Frames
GRC board could also be applied on metal frame such
Tolerance of
as: galvanized steel, metal furring, and another type of Thickness:
metal frame which has thickness 0.4 mm – 1.2 mm.
≤ 10 mm ± 0.5 mm ISO 8336 ; 2009
The right method of frame installation is crucial in
supporting the result of GRC board application.
> 10 mm ± 5% ISO 8336 ; 2009
The minimum distance between nails or screws with the Tolerance of Square- ≤ 3 mm
ISO 8336 ; 2009
ness
edge of GRC board is 12 mm.
Tolerance of ≤ 1. 5 mm ISO 8336 ; 2009
The Maximum distance between nails and screws is not Straightness
more than 200 mm (on the side of board).
Density
1.55 gr/cm3 ISO 8336 ; 2009
D.Finishing
For Finishing on decoratives panel could apply with water
base paint.
Smooth Surface
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ACCESSORIES SERIES
To get the maximum result of GRC board application, we thickness 4 mm. This GRC Screw has a head equipped
provides accessories to support GRC board application, with fins and double thread, so it’s easier to be
such as: countersunk when it’s applied.
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PRODUCT
GUARANTEE
We Guarantee that our products are sold in good condition without damage
or faulty production or it’s raw materials. This product warranty does not
cover damage caused by:
Email : marketing@grcboard.com
Web : www.grcboard.com