Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1of 18

x1 x2 x3 x4 x5 xbar r

[1,] 15.8 16.1 16.3 16.4 16.4 16.20 0.6


[2,] 16.3 16.1 16.2 16.1 16.2 16.18 0.2
[3,] 16.2 16.4 16.4 16.6 16.4 16.40 0.4
[4,] 16.1 16.5 16.3 16.4 16.3 16.32 0.4
[5,] 16.6 16.0 16.5 16.1 16.2 16.28 0.6
[6,] 16.3 16.1 16.6 16.5 16.0 16.30 0.6
[7,] 16.9 16.8 16.3 16.3 16.2 16.10 0.5
[8,] 16.9 16.7 16.4 16.2 16.4 16.32 0.8
[9,] 16.2 16.6 16.1 16.3 16.5 16.34 0.5
10,] 16.4 16.4 16.5 16.4 16.1 16.36 0.4
[11,] 16.1 16.1 16.2 16.4 16.4 16.24 0.3
[12,] 16.2 16.3 16.4 16.1 16.0 16.20 0.4
[13,] 16.5 16.5 15.9 16.3 16.3 16.30 0.6
[14,] 16.4 16.1 16.3 16.2 16.4 16.28 0.3
[15,] 16.3 16.5 16.4 16.2 16.4 16.36 0.3
[16,] 16.3 16.2 15.9 16.0 16.4 16.16 0.5
[17,] 16.2 16.1 16.6 16.2 16.4 16.30 0.5
[18,] 15.9 16.2 16.7 16.3 16.5 16.32 0.8
[19,] 16.4 16.1 16.2 16.3 16.0 16.20 0.4
[20,] 16.2 16.3 16.5 16.2 16.8 16.2 0.7
[1] 16.268
[1] 0.49

CONTROL CHART
17.40
17.20
17.00
16.80
16.60
16.40
16.20
16.00
15.80
15.60
15.40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Column H Column I

From the table;


̿x = 16.268 R=0.49 n=5 A₂=0.577 D₃=0 D₄=2.114 D₂=2.326

2 Yes, the weight fill seems normal distribution approximately


3 USL=16.2 + 0.5 = 16.7 LSL= 16.2-0.5 = 15.7
∂= R/D₂=0.49/2.326=0.2106
CP=(USL-LSL)/(∂ x b∂) =0.7912=0.8
The process is not capable

4 P (X < 15.7)
P(Z1 < -2.69)
P(X<15.7) = 0.0036
6
Total Sample mean
1 79.2 78.8 80 78.4 81 397.4 79.48
2 80.5 78.7 81 80.4 80.1 400.7 80.14
3 79.6 79.6 80.4 80.3 80.8 400.7 80.14
4 78.9 79.4 79.7 79.4 80.6 398 79.6
5 80.5 79.6 80.4 80.8 78.8 400.1 80.02
6 79.7 80.6 80.5 80 81.1 401.9 80.38
7 79.91 80.6 80.33 80.71 80.04 401.59 80.318
8 79.96 80.93 80.33 80.95 79.94 402.11 80.422
9 80.2 81.26 80.33 81.19 79.83 402.81 80.562
10 80.07 81.59 80.33 81.42 79.73 403.14 80.628
11 80.12 81.91 80.33 81.66 79.63 403.65 80.73
12 80.17 82.24 80.33 81.9 79.53 404.17 80.834
963.254

x-bar chart
83

82

81

80

79

78

77

76
1 2 3 4 5 6 7 8 9 10 11 12

Column C Column D Column E Column F Column G

B Decide if the process is in control


In X-BAR chart, since all sample points(sample points) fall within control limits, this chart shows that p
From the R chart, clearly the process is in control since all the points(sample range) lies inside the cont

C If the customer requires the time falls in the range of (72,88), find Cp
Given USL =88 LSL==72
The capability index Cp is given as
Cp=(USL-LSL)/6∂
Here ∂is unknown, So we find estimate of ∂ as:
"6 =R/D2
For n=5, d2= 2.326
"6= 0.761
NOW,
Cp=(USL-LSL)/6∂
Cp = (88-72)/6*0.761
Cp=3.504
Sample range
2.6
2.3
1.3
1.7
2
1.4
0.8
1.01
1.43
1.86
2.28
2.71
21.39

Chart Title
450
400
350
300
250
200
150
100
50

11 12 0
1 2 3 4 5 6 7 8 9 10 11 12

Column G Column H Column I Column J

ntrol limits, this chart shows that process is in control


(sample range) lies inside the control.

p
Subgroup Number X Bar Range
1 345 13
2 347 14
3 350 12
4 346 11
5 350 15
6 345 16
7 349 14
8 348 13
9 348 12
10 354 15
11 352 13
12 355 16
Average 349.0833 13.66667

X Bar Range
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
1 2 3 4 5 6 7 8 9 10 11 12
e

8 9 10 11 12
Average Range
31 8
31 8
31 8
29 7
29 8
30 6
29 10
29 7
34 6
31 6
28 5
27 6
25 6
25 5
26 5
25 4
27 6
26 5
25 3
26 4
26 3
26 3
24.75 4

100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Average Range
18 19 20 21 22 23
Range Average
0.05 1.6
0.1 1.45
0.08 1.65
0.07 1.55
0.04 1.58 2
0.09 1.46 1.8
0.08 1.52 1.6
0.06 1.44 1.4
0.06 1.57 1.2
0.05 1.6 1
0.07 1.48 0.8
0.6
0.04 1.36
0.4
0.06 1.55
0.2
0.08 1.53
0
0.09 1.6 1 2 3 4 5 6 7 8 9 10 11 12 13 14
0.08 1.56
Range Average
0.1 1.48
0.05 1.5
0.07 1.41
0.04 1.59
 

Consider the formula to estimate the standard deviation of the population.

 ∂=R/D₂... (1)

Where,

Estimate of population standard deviation is denoted as ∂

Average range of subgroups is denoted as…R

Factor for central line is denoted as.

Refer to the appendix 2 in the textbook. For n=4 the value of C₄ is 2.059

Substitute 0.05 for R  and 0.8862 for D₂ in Equation (1).

Spread of customers in a process is a measure used to compare the realities of production w


Hence, the estimate of population standard deviation is.

Calculate capability index.

Consider the formula for capability index: CP=(USL-LSL)/(∂ x b∂) =0.7912=0.8

 …… (2)

Where,

Capability index is denoted as.

Upper specification limit is denoted as. USL

Lower specification limit is denoted as. LSL

Estimate of population standard deviation is denoted as.

The specification limits are 1.5+-0.15

From the given specification limits, the upper specification limit is taken as 1.65 and the low

Substitute 1.65 for, 1.35 for and 0.145 for in Equation (2).

Hence, the capability index is. =(1.65-1.35)/0.145

Calculate the centering of the process.

Consider the formula for centering of the process:

 …… (3)

Where,

Centering of the process is denoted as.


Case 1:

Consider the formula for upper specification limit as given below:

 …… (4)

Substitute 1.49 for and 1.65 for and0.0242 for in Equation (4).

Thus, the upper specification limit is 6.62.

Case 2:

Consider the formula for lower specification limit:

 …… (5)

Substitute 1.49 for and 1.35 for and 0.0242 for in Equation (5).

Thus, the lower specification limit is 5.78.

From case 1 and 2, select the minimum value.

Hence, the value is.

Substitute 5.78 for in Equation (3).

Hence, the centering of the process value is.


7 8 9 10 11 12 13 14 15 16 17 18 19 20

Range Average

ealities of production with the desired individuals. Multiply the population standard deviation by 6.
0.8

aken as 1.65 and the lower specification limit is taken as 1.35.


eviation by 6.

You might also like