Test Specifications

(subject to alternations)
For Field Service only

REFERENCE NO : SSE-TS-LEY 6.5 b (B) ADJUSTMENT OF PUMP AND GOVERNOR

Edition : 05.2004 GUIDE SLEEVE TRAVEL
Replaces(edition) :- Control lever position : Free
Test oil : F 002 S3E 001 Speed-min-1 (rpm) : 800
Revision :1 Control rack travel in mm : 0.3-0.7
1.MAXIMUM SPEED CONTROL (RATED SPEED)
Combination No. : F002A0Z401-E 040 159 200
(without supplementry idling spring)

Injection pump : PES 6 A 100 D 320 RS 3520 Control lever position : 51.0±4.0°
Speed-min-1 (rpm) : 500
Governor : RSV 300...1200 A 5 C 1385 R Boost pressure in bar :-
Control rack travel in mm : 10.3-10.5
Customer : Ashok Leyland Ltd.
Speed-min-1 (rpm) : 1200
Engine model : AL 402 LTC F Euro 1
Boost pressure in bar :-
Engine code : 50112
Control rack travel in mm : 10.35-10.45
Application : Vehicular-(Truck/Bus)
TEST BENCH REQUIREMENTS Speed-min-1 (rpm) : 1285-1295
Boost pressure in bar :-

Test oil inlet temperature : 38°-42°C Control rack travel in mm : 9.4

Overflow valve : 1457413010 Speed-min-1 (rpm) : 1310-1340
Inlet pressure in bar : 1.5 Boost pressure in bar :-
Test injector : 0681343009 Control rack travel in mm : 4.0
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1500
High pressure pipe : 6X2X600 Boost pressure in bar :-
(ODXIDxlength) in mm
Control rack travel in mm : 0.3-1.4
2.FULL LOAD DELIVERY
(A) CALIBRATION OF PUMP WITHOUT GOVERNOR ACTION
Speed-min-1 (rpm) : 1200
Boost pressure in bar :-
Direction of rotation : Clockwise Control rack travel in mm : 10.35-10.45
Prestroke in mm : 3.65-3.75(3.6-3.8) Delivery quantity(x ) : 40.25-41.25(39.25-42.25)
Control rack position in mm : 9.0-12.0 in cm³/500 strokes
Cam sequence : 1-5-3-6-2-4 Maximum spread in cm³ : 1.8(4.0)
Cam displacement : 0-60-120-180-240-300° ±0.5° 3.TORQUE CONTROL
Tappet clearance in mm : min 0.2 Speed-min-1 (rpm) :-
Injection Timing locking :- Boost pressure in bar :-
BASIC SETTING Control rack travel in mm :-
Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 1200 Boost pressure in bar :-
Control rack travel in mm : 10.35-10.45 Control rack travel in mm :-
Delivery quantity(x ) : 8.0-8.3 Speed-min-1 (rpm) :-
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.4(0.8) Control rack travel in mm :-
Speed-min-1 (rpm) :-
Boost pressure in bar :-
Speed-min-1 (rpm) : 300 Control rack travel in mm :-
Control rack travel in mm : 6.1-6.3 Speed-min-1 (rpm) :-
Delivery quantity(x ) : 0.6-1.0(0.35-1.25) Boost pressure in bar :-
in cm/100 strokes Control rack travel in mm :-
Maximum spread in cm³ : 0.6(0.9) Speed-min-1 (rpm) :-
Boost pressure in bar :-
Control rack travel in mm :-
Contd...2
SSE-TS-LEY 6.5 b
4. COURSE OF DELIVERY 6.MAXIMUM SPEED CONTROL (RATED SPEED)
Speed-min-1 (rpm) : 500 (with supplementary idling spring)
Boost pressure in bar :-
Delivery quantity(x ) : 28.5-30.5(27.5-31.5) Speed-min-1 (rpm) :-
in cm³/500 strokes Control rack travel in mm :-
Maximum spread in cm³ : 2.5(4.0)
Speed-min-1 (rpm) :- 7. GOVERNOR CUTTING IN SPEED
Boost pressure in bar :- Speed-min-1 (rpm) : 1285-1295
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 9.4
Maximum spread in cm³ :-
Speed-min-1 (rpm) :- While over checking ,if the cutting speed is above the rated speed and if,
Boost pressure in bar :- -the delivery values are within the overchecking tolerance
Delivery quantity(x ) :- -control rack remains at full load position even at 50 min
in cm³/500 strokes (rpm) less than the rated speed
Maximum spread in cm³ :- the cutting-in speed should be declared OK.
Speed-min-1 (rpm) :- 8. DEGREE OF IRREGULARY
Control rack travel in mm :- Speed-min-1 (rpm) : 1325-1355
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 4.0
Maximum spread in cm³ :- No of notches : 12
5. IDLING SPEED CONTROL (RATED SPEED) 9. STARTING TRAVEL
Control lever position : 17.0±4.0° Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 300 Control rack travel in mm :-
Control rack travel in mm : 6.1-6.3 Delivery quantity(x ) :-
in cm³/500 strokes
Speed-min-1 (rpm) : 100
Control rack travel in mm : Minimum 19.0 10.STARTING FUEL DELIVERY
Speed-min-1 (rpm) : 100
Speed-min-1 (rpm) : 300
Control rack travel in mm : 13.25-13.75
Control rack travel in mm : 6.1-6.3
Delivery quantity(x ) :-
Speed-min-1 (rpm) : 375-435
in cm³/100 strokes
Control rack travel in mm : 2.0

OTHER INFORMATION

Note:

1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders

2. Values given in brackets are overchecking values

Applicable only for BOSCH and MICO Test benches 210404

These Test specifications should not be copied or transmitted to a third party without our written permission.All rights reserved.