54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072

Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

Country : Morocco Date: 23 February 2022
Customer : Zenith Pharma
Reference No. : MOZE210402PE-06_Rev1

TECHNICAL SPECIFICATION

VANTIX C30
AUTO COATING MACHINE

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 54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072
Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

<TABLE OF CONTENTS>

1. MACHINE INTRODUCTION
1.1. General Application
1.2. Standard specification
1.3. Technical data
1.4. Electric & Air Required Capacity

2. FEATURES
Mechanism
Main Features of the SFC Series Machines
2.1. Drive Component
2.2. Coating pan components
2.3. Spray gun components
2.4. Damper components
2.5. Heat exchanger components
2.6. Dust collector components
2.7. Pump components
2.8. HMI

3. CONTROL

4. OPTIONAL ITEMS

6. LAYOUT

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 54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072
Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

1. MACHINE INTRODUCTION
Sejong coating system is popular worldwide due to its cost saving design. Sejong’s design imbibes the
technical excellence of European coating systems. But, Sejong have come out with a very unique discreetly
perforated pan. This discreetly perforated pan is an outcome of the specific requirement of utility savings for
the customer. Please have a look at the schematic diagram of the pan below.

Air Exhaust Plenum Duct Air Supply Plenum Duct

Pan Mouth Perforated Coating Pan

The ducts are the perforated parts of the pan. The hot air flow from one side of the duct and then come out of
the duct after having passed thought the bed of tablets. There are two snap-levers on the ducts. If one
removes these screws, one can see the perforated part of the duct.

It has been observed that local conventional pans consume nearly double the airflow on an average when
compared with equivalent models. This means more electric consumption for driving the additional air and
more heat requirement to heat up the additional air.
Sejong addresses these issues of unnecessary utility consumption in its design. This is one primary attraction
for Sejong coating systems among all international customers who wish to improve quality at a lower capital
investment cost.

Thus means that Sejong Auto coaters give faster payback than any other machine.
This is obviously one main reason why existing users of Sejong go for repeat purchases.

Technical details and other modified function shall be changed upon request or manufacturers improvement
without prior notice.

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 54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072
Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

1.1. General Application

➢ Stainless steel mouth-ring with sight glass
➢ Coating processing observation lamp in the upper part of coating pan
➢ Two flange for the hot air and exhaust duct
➢ Designed to easy cleaning manually by means of Rotary spray ball
➢ Electrical
✓ Touch screen control
✓ Separate location of electrical room and pneumatic section
✓ Well organized wiring job to get the easy maintenance
✓ First class international electric parts for PLC, inverter, touch screen and other parts
✓ PLC & Touch Screen
HMI

PLC TOUCH SCREEN

B&R B&R
(X20DI9372) (5PP520.0573-00)

1.2. Standard specification

Model VANTIX C30

Work Capacity ℓ/batch 0.2~1 0.4~2.5 0.5~5 0.6~8.3

(after process)
Kg/batch 0.1~0.7 0.2~1.7 0.3~3.5 0.4~5.8
Density 0.7
Coating Pan Diameter(Ø mm) 350 400 460 480
Drive Motor(kw) 0.4
Coating Pan Speed(r.p.m) 3~50
Width 710
Dimension Depth 1200
Height 1740
Exhaust (cmm/mmAq) 11 / 120
Motor (kW) 0.4
Air Volume
Supply (cmm/mmAq) 14 / 60
Motor (kW) 0.075
Electric heater (kW) 7
Connection Duct (Ø Mm) 100
Volume Of Single Type(ℓ) X
Solution Tank Jacket Type(ℓ) X

Control Type HMI YES (Standard)

Supply (Inlet) 1 EA (Standard)

Hepa Filter
Exhaust (Outlet) X

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 54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072
Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

1.3. Technical data

Processing time Organic coating : Approx.
Aqua coating : Approx. 1 hours 30 Minute (90 MIN)
Actual processing time shall be determined by environment condition
Construction Contact parts (Coating pan, baffle) - 316L SS
Material Cover parts – 304 SS
Bed Temperature Sensor – 304 SS(Sensing Head), NEMA-4(IP-65)
Solution tank - 316L SS

1.4. Electric & Air/Steam/Water Utilities Required Capacity

❖ Electric Power Consumption (kW)

Main Supply Exhaust Peristaltic Ele'c Inverter, PLC,
Model TOTAL
Motor Motor Motor Pump Heater TPR etc

VANTIX C30 0.4 0.12 0.4 0.1 7.0 2.0 10.02

⚫ Film & Sugar coating devices are standard equipment.

❖ Air & Steam & Water Pressure and Consumption

Air Steam Water(for WIP)

Model Pressure Consumption Pressure Consumptio Pressure Consumptio

(Kg/cm2) (ℓ/min) (Kg/cm2) n (Kg/hour) (Kg/cm2) n (ℓ/min)

VANTIX
6 120
C30FC
⚫ SPRAY GUN : ATOM + PATTERN AIR = 100ℓ/min (at 1 atm, 20’C)

2. FEATURES
Very low utility consumption
The state-of –the-art design helps the user to have a high level of confidence in the product.
Automatic coating system is manufactured for tablet coating process. Coating procedures are consisted
with solution supply, injection, Dry steps as a cycle and coated tablets are discharged manually.
Automatic coating system can be employed in the chemical, pharmaceutical, food, animal feed
industries.
For meeting the full capability in the given field of application, various pressing tools, accessory parts
and peripheral devices can be delivered to fill the specific production requirements. Fundamentally
speaking, automatic coating system is suitable for those areas of application where specified in the
operating manual with the tools, accessory parts and peripheral devices. Before employing automatic

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 54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072
Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

coating system in fields of other application, the manufacturer or its sales agents should be consulted,
as otherwise the warranty is invalid.

Mechanism
Under the supplied electric power, the main driving motor produces the turning movement. This
movement is being released to the coating pan through the reducer and the chain. While coating pan
turns, the spray gun sprays the Coating Solution Liquid to the tablets in the Coating Pan which is
supplied from the stainless beaker.
To supply the solution to the spray gun, homogenizer inside stainless beaker works for mixing the
solution. The spray gun sprays Coating Solution to tablets in the Coating Pan. There are attached the
baffles on the perforated plates. The baffles help coated tablets move up for efficient spraying & drying
and also help totally coated tablets be discharged easily. After being sprayed coating liquid to tablets,
high temperature air is being supplied into the coating pan. The damper plates are working by the
compressed air which is supplied into the cylinder. Also, these plates are working according to the
coating and drying procedure. This cycling movement is being controlled by the set index on the control
panel. Heat Exchanger is producing the high temperature heated air and supplies the air to the Coating
Pan. Heat exchanger is built in the main coater and producing high temperature air as passing the air
thru the electric heating coil. Highly heated air is being supplied to inside coating pan by the signal of
electric panel according to the temperature of heating coil.
The exhausted air from the coating pan goes to the dust collector and is being filtered by the filter.
Only clean air is being discharged to the out side. All of these mechanical functions are being controlled
by the control panel. If there is any trouble on the mechanical flowing, it will be noticed on the Alarm
screen. This control panel is being introduced by the touch screen type way of controlling.

Main Features of the VANTIX C Series Machines:

1) The auto coater can be used for aqua film, organic film and sugar-coating application.
2) Simple and sturdy design that comply with GMP
3) Pan construction is fully perforated pan. Its pan is very simple and easy to be cleaned.
4) Plate type baffles, which are attached on the wall of coating pan, allow tablets to be coated in the air shower
as hot air goes through falling tablets.
5) Hot air supply temperature is controlled automatically.
6) For sugar coating the hot air supply and the exhaust can be automatically controlled by the auto damper and
the preset timer automatically operates the sequence spray-pause1-pause2 and dry.
7) Main controllers and indicators installed on the front of the machine and indicated on the HMI will provide
easier control of temperature.
8) Easy pan cleaning is a feature of pan design
9) Excellent overall finish of the machine
10) The user can easily monitor and observe various parameters of the machine and manage data.
11) The components used by the machine are all branded imported ones or of high quality Korean make. Most

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 54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072
Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

of the components are either from Germany or Japan.

12) A spray control unit can operate the supply of coating solution and flow meters for atomizing air easily.
13) The production condition can be checked visually through the sight glass while production is going on.
14) Schlick Guns from Germany
15) Advanced / comprehensive HMI Unit.

Apart from this the machine is made of brought out components from world-renowned brands such as B&R,
Telemechanique, Schneider etc. Though this adds to the cost, Sejong does not compromise on the basic
quality standards that customers look forward.

Mechanical Components
• Drive Components

• Coating Pan Components

• Spray Gun Components

• Damper Components

• Heat Exchanger Components

• Dust Collector Components

• Pump Components

2.1. Drive Components

❖ Geared Motor
The Geared motor used for the machine is of Korean make or B&R that maintain international quality
standards. The Motor has individual Variable Frequency Drives with capacities matching the motors’ power
consumptions. The inverter is calibrated and programmed in such a way that smooth speed buildup is made
possible without overloading the motors.

The system has been set up with Motor and Reducer together as a one set. Pan and Reducer are connected
directly and also speed of that is controlled by Inverter and the range is as following. Monitor mode and
operation status of the speed are displayed in the touch screen.

❖ Speed Control
The speed is controlled by means of Mitsubishi variable frequency drive and has a BELOW table on capacity &
R.P.M. The speed is indicated on the human machine interface that comes with the machine. The control is
done via the HMI touch screen and can be registered for a particular batch.
<Capacity & R.P.M>

VANTIX C30

Motor 0.4 kW

R.P.M 3 ~ 50

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 54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072
Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

2.2. Coating pan components

High pressured vacuum can exhaust the drying air through perforation hole
All contact parts are made by 316L SS.
Variable speed control by inverter Individual pan speed can be set at preset running time.

The inflow and outflow of heated air through fully perforated coating pan forms dynamically on the tablet bed.
The pan can take batch weights as per the bulk density of the loaded tablet. The pan is made of SS 316L and
has a diameter in the ø 2 and 2mm thickness Standard Specifications.
Air exhausting punching plate is located in between duct and pan. From the air duct pipe, which is in the back
side of the pan, heated air is supplied, namely heated air flowing system. And dry function is made and then
later air is discharged. Because there are baffles and one set of discharge chute is equipped inside of the pan,
when pan revolves, air goes smoothly during the mixing and drying operation. Baffle has been designed to be
easily dissolved. Pan and baffle are made of 316L SS materials, and inside of the pan has been polished
treatment for the purpose of easy clean and sanitation.

<Working Capacity>

VANTIX C30

Brim Volume (L) 1 2.5 5 8.3

Working (kg) 0.1~0.7 0.2~1.7 0.3~3.5 0.4~5.8

(Density=0.7)

2.3. Spray gun components

Schlick (Model series 970 Design 7-1 S75) guns are employed on the Sejong Coaters. They have a unique
advantage of ensuring are smooth spray finish on the tablets without any roughness. The concept of Sejong
Coating with their Pan design helps to use lesser number of guns.

It is possible to work spraying continuously without any blockage of nozzles due to ABC (Anti-Bearding Cap)
technology of Schlick. It means that it is not necessary to clean the nozzles of spray guns during coating
process. As a result, it makes the high quality of coating works.
This gun thus ensures better and softer delivery of the coating solution. The quality of coating is thus improved
significantly.
The atomizing air pressure is monitored on the air flow meter and touch screen.
This helps the operator standardize the atomization rate.
If machine stop suddenly, spray gun will also stop functioning to avoid any drop of solution to tablets.

❖ Spray Gun Assembly

There are two kinds of way of doing for coating. One is film coating and the other one is sugar coating. In the
case of film coating, because there are coating solution liquid supplying line, Cylinder air line, Atomizing air

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 54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072
Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

line, which are connected to spray gun, out side of the pan, the operator can control Atomizing air or Cylinder
air. By using Schlick (Germany) Gun (Nozzle 0.8mm), spay angle and coating distance can be adjusted by
manually operating. Inside of the gun there is stainless steel needle which are reversed back through the
cylinder air, with the adjustment of Atomizing air, coating solution is supplied evenly to the Tablet.
In case of sugar coating, Nozzle size is Ø 4.0mm.
Flow process: Spray Time ➔ Pause1 ➔ Pause2 ➔ Dry Time (1 cycle)

VANTIX C30
Gun (EA) 1 (Film & Sugar)
2.4. Damper components
The damper type of VANTIX C30 is Auto Damper as standard.
Auto Damper equipped in the main coater is working during Sugar coating only according to coating process
(spray – pass1 – pass2 - dry). Solenoid valve is provided to control Auto Damper and the working cycle of
Auto Damper is possible to be programmed by operators as per coating process and term.

<Duct Diameter>

Duct diameter VANTIX C30

(inlet) mm 3 S ( Ø 75 )

(Outer) mm 4 S ( Ø 100 )
⚫ The diameter of inlet duct including Auto Damper is ø 75.
⚫ The diameter of outlet duct is ø100.

2.5. Heat exchanger components

Heat exchanger provides 99% filtering air from electric heater through pre, medium, Hepa filter to the inside of
coating pan.
Air volume is adjustable to FAN controlled by PLC.

❖ Electric heater
The heater of VATIX C30FC is electric type as standard and outside air is supplied through FAN at the bottom.
The supplied outside air increases the temperature of tablets as going into the coating pan through the duct
after passing through the inside coil of electric heater.

<Capacity of heating coil>

VANTIX C30

Power consumption (kW) 7.0

❖ Rotor Fan

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 54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072
Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

If Fan revolves, the air from the outside will be getting inside and go through Electronic heating coil equipped in
the upper side. The air will be heated and through duct it is supplied to pan. The speed of fan can be set as
3,000rpm maximum and can be adjusted and controlled by the inverter. The capacity of the fan is as following

<Capacity of heat exchanger>

VANTIX C30

Wind amount (Cmm) 14.5

Pressure (mmAq) 60

❖ Filter
The main role of Filter is to filtering when it absolves the air from the outside not to inhale even minor dirt.
Standard filter is comprised of pre filter and medium filter and it is required to take it out every 6months and
clean it with air. Hepa Filter, which is optional item, is located in the upper side in heat exchanger. The size is
300 x 300 x 150 mm

<Hepa Filter quantity>

VANTIX C30

Supply(Inlet) 1 EA

Exhaust(Outlet) X

2.6. Dust collector components

The dust collector of Sejong consists of a matrix of 3 cartridge filters through which the exhaust air is passed.
This filter traps the waste powders and suspends them on to the tray at the bottom of the dust collector.

Dust collector has function of exhaust and discharge the air from the coating machine. By going through dust
collector, air with the dirt is cleaned by the cartridge filter. The temperature of the exhausted air is checked by
the sensor and displayed on the touch screen. It is recommended to clean its filter after finishing every batch
of coating. If there are lots of dusts on the filter, it may have the bad effect on the coating efficiency. The
speed is controlled by the inverter and to 3,500rpm is the maximum and the capacity of the dust collector is as
following.

<Capacity of Dust collector>

VANTIX C30

Wind amount (Cmm) 11

Pressure (mmAq) 120

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 54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072
Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

2.7. Pump components

❖ Solution pump
Film coating: Watson Marlow Pump(Adjustable RPM speed)
It controls the amount of coating solution which is supplied to spray gun. In case of film coating Watson
Marlow Pump is installed.

Watson Marlow Pump

This pump is housed in the right lower corner of the machine. It is Watson Marlow’s latest model 320U, that
displays the RPM or flow rate. The monochromatic LCD display of the pump communicates with the HMI
system. The RPM of the pump can both be controlled from the HMI or the pump itself.

3.8. HMI System

This consists of the human machine interface with 5.7 inch color touch screen from B&R. The coating cycles
are programmed from this touch screen. The touch screen gives the detailed graphical and numerical display
of the inflow air velocity, the humidity of the incoming air, the speed of the inlet and exhaust motors, the pan
pressure etc. This system complies with the 21CFR Part 11. The HMI is connected to the Hewlett
Packard/Epson or any reliable printer. The detailed reports can be collected as per the user requirement. The
HMI is also interface-able with the LAN for further data processing or custom made reports.

3. CONTROL
Touch screen to control the operational function of system. Separate control mode for film coating and sugar
coating process

Setting Display Alarm Machine Stop Report

Pan Speed O O O O O
Supply Speed O O O O O
Exhaust Speed O O O O O

Warm Up O O X X O

Supply Temp. O O O O O

Exhaust Temp. O O O O O

Product Temp. O O O O O

Supply Velocity O O X X O

Supply Humidity O O X X O

Film Cycle O O O O O

Sugar Cycle O O O O O

Differential Pressure O O O O O

Main Air Pressure O O O O O

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 54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072
Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

Emergency Stop O O O O O

[HMI Control Type]

❖ Recipe Screen
► Product Name set
► Batch No. set
► Coating Mode Setup select
► Load Recipe window
► Recipe Save window

❖ Operation Screen
► Main Coating On/Off select
► Coater Speed control & display
► Exhaust Fan On/Off select
► Exhaust Fan Speed control & display
► Exhaust Temperature set (SV/PV)
► Supply Fan On/Off select
► Supply Fan Speed control & display
► Supply Temperature set (SV/PV)
► Main Air Pressure set
► Differential Pressure & Temperature set (SV/PV)
► Main Air Pressure PV & Low limit set
❖ Coating Cycle Screen
► Film Cycle Parameters set
► Sugar Cycle Parameter set
► Select mode
► Total Time, Progress Time, Remain Time

❖ Safety Message Screen

► Trip coater motor
► Trip exhaust fan motor
► Trip supply fan motor
► Pushed EMG’ switch
► Completed film coating
► Completed sugar coating
► Product temp over limit
► Exhaust temp over limit
► Supply temp over limit
► D.P.I.P over limit

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 54 Seounsandan-ro, Gyeyang-gu, Incheon, Korea, Zip code 21072
Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

► Product temp low limit

► Exhuast temp low limit
► Supply temp low limit
► D.P.I.P low limit
► M.A.P low limit
► Buzzer Off/On select

❖ Monitor Screen
► Exhaust Temperature display
► Exhaust Differential Pressure display
► Exhaust Fan Speed display
► Supply Temperature display
► Supply Fan Speed display
► Supply Velocity display
► Supply Wind Quantity display
► Main Air pressure display
► Coater Differential Pressure display
► Coater Pan Speed display
► Coater Temperature display
❖ Report Screen
► Log In & Out data report
► Alarm history data report
► Machine operation data report
► Analog data report
► HTML View
► File Explorer

❖ Supervisor Manage Screen

► Use label setup & display window(Only Supervisor setup)

❖ Inverter Screen
► Read Parameter(Only Admin & Operator read)
► Write Paremeter(Only Manufacturer setup)

❖ Trends
► Searching Time set
► Graph pause & select
► Zoom Pointer set

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Tel : +82-32-508-1284 / Fax : +82-32-508-1289 www.sjpmt.com

❖ Input/Output Status
► Module Bus Power Status
► Module I/O Power Status
► Analog Channel Status
► Digital Channel Status
► Analog min, max set & PV
► Digital Channel Count

❖ Analog Calibration
► Supply Temperature PV, Zero, Span set
► Supply Velocity PV, Zero, Span set
► Main Air Pressure PV, Zero, Span set
► Product Temperature PV, Zero, Span set
► D.P.I.P PV, Zero, Span set
► Exhaust Temperature PV, Zero, Span set
► D.P.I.E PV, Zero, Span set

4. LAYOUT
MACHINE NAME MAIN COATER UTILITY REQUIREMENT
2
SOURCE 220V 60Hz 1Ph COMPRESSED PRESSURE 6 Kg/cm
MODEL SFC-30C CONSUMPTION(TOTAL) 7.875 Kw
2
AIR CONSUMPTION 500 ℓ /MIN
MAIN MOTOR 0.4 Kw CONSUMPTION(TOTAL) 4.025 Kw
1 BOTTOM ROOM 3 ELE'C DEVICE BOX
ELE'C HEAT EXCHANGER 7.0 Kw
DUST COLLECTOR(BLOWER) 0.4 Kw
SUPPLY FAN 0.075 Kw 4

Ele'c Device Room

Touch Screen
B&R :5PP520,0573-00
LED Light
Emergency Switch
Cam switch
Spray Gun Pipe Coating Room
Schlick Gun 970( ? 1.0) PAN Change Type
(? 480,? 420,?330,? 240)

Watson Marlow Pump

Model No. : 323U/4D

< TOP VIEW >

Bottom Room
Air Flow Meter(0~100L/min) 1) Heat Exchanger
2) Supply Filter box
Digetal D/P Transmitter 3) Dust Collector
4) Exhaust Filter box
1739

1001

95

Exhaust duct ( ?95)

Drain pipe (1S)

634 430 771
MACHINE
1035 NAME MAIN COATER SCALE

DRAWN
DATE
NO.

< FRONT VIEW > DRAWN DESIGNED CHECKED CHECKED APPROVED

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