SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.

00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Receiving Inspection of Fabricated Structural Attachments

SAIC-D-2004 15-Nov-17 MECH-
to Equipment (Access and Supports)
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Walkways & Platforms

Each item or bundle of walkways and platforms are marked with a unique
12-SAMSS-007,
A1 tag number to clearly indicate its associated equipment. Each item or
Par. 6.4.8
bundle of walkways and platforms are indicated on the erection drawings.

The buyer's purchase order number are shown on all erection and shop 12-SAMSS-007,
A2
drawings. Par. 6.4.11

A Shipping List (including total weight), a Bolt List, and a minimum of two
12-SAMSS-007,
A3 sets of final erection and shop drawings are with the first shipment of each
Par. 6.5.1
release.

Material test reports for each heat of structural steel, each lot of high- 12-SAMSS-007,
A4
strength and ASTM A307 bolts are available for review . Par. 7.7

Connections for secondary structural members (purlins, girts, stair

framing, stair treads, stair bracing, toe plate, handrail, ladders, small SAES-M-001,
A5
miscellaneous platforms, stiles, etc.) are bolted with machine bolts Par. 7.1.12.5
conforming to ASTM A307.

ASTM A307 bolts supplied with the structures are to be limited to sizes 16 SAES-M-001,
A6
mm (5/8 inch) diameter and smaller. Par. 7.1.12.5

The thickness of gusset and stiffener plates are 10 mm (3/8 inch) SAES-M-001,
A7
minimum. Par. 7.1.12.6

SAES-M-001,
A8 All structural strength welding are continuous.
Par. 7.1.13.2

The edges of all tightly contacting surfaces are completely seal welded
SAES-M-001,
A9 with a minimum of 3 mm fillet weld regardless of the base metal
Par. 7.1.13.3
thickness.

Re-entrant corners of steel structures are shaped, notched-free, to a 12-SAMSS-007,

A10
radius. Par. 6.1.10

12-SAMSS-007,
A11 Galvanized washers and nuts furnished on galvanized bolts.
Par. 6.2.5.4

All bolts, nuts, and washers are properly identified and marked with the 12-SAMSS-007,
A12
material grade and manufacturer's logo. Par. 6.2.5.5

To ensure electrical continuity when shop-applying non-conductive

12-SAMSS-007,
A13 coatings (i.e., epoxies), all contact surfaces shall be masked and noted on
Par. 6.2.7.3
the shop drawings.

All cross-bracing are bolted at intersections, with one bolt minimum for 12-SAMSS-007,
A14
angles and two bolts minimum for tees. Par. 6.2.8.2

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Receiving Inspection of Fabricated Structural Attachments

SAIC-D-2004 15-Nov-17 MECH-
to Equipment (Access and Supports)
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

12-SAMSS-007,
A15 The bottom of base plates are clean and free of any rust or corrosion.
Par. 6.3.1.6

Galvanizing of steel shapes, plates & hardware were in accordance with 12-SAMSS-007
A16
ASTM A123/A123M as verified through mill test certificates Par. 5.2.2

Galvanizing of bolts were in accordance with the following ASTM

specifications as verified through the mill Test Certificates.
a) ASTM A325 Type 1 or ASTM A325M Type 1 bolts and
corresponding nuts and washers -ASTM B695 12-SAMSS-007,
A17
or ASTM F2329 Par. 5.2.2
b) ASTM A36 / ASTM A36M threaded bar or ASTM A307 bolts and
corresponding nuts and washers - ASTM F2329
or ASTM B695

Galvanized steel coatings have been inspected in accordance with the

12-SAMSS-007,
A18 provisions of ASTM A123/A123M and ASTM E376 and accepted by
Par. 5.2.5
buyers rep.

Any nonadhering galvanizing were removed until the surrounding

12-SAMSS-007,
galvanizing is integral and adherent to the base metal.
A19 Par. 5.2.6.2 &
(NOTE: When surface defects exceed 2% of a member's area, the
Par. 5.2.6.3
defects shall be repaired by redipping the member in the zinc bath.)

Any cold repair to galvanized structure using an organic zinc rich coating
(primer in APCS-1C) is allowed with following conditions:
12-SAMSS-007,
A20 a) The total damaged area is less than 1% of the total coated area
Par. 5.2.6.4
of the member being repaired
b) No single repair is greater than 2 square inches (1300 mm²)

Coating system applied conformed with the selection requirements of

SAES-H-001,
A21 SAES-H-001, Section 7.1.K/M/O, or as per the project Coating Schedule
Section 7.1
and subject to their limitations on service conditions.

External coating shows no physical damage (gouge, cracks, runs, sags,

drips, dry spray, porous, foreign matter) or pre-mature breakdown/rusting SAES-H-001
A22
and meet the DFT requirements as specified in SAES-H-001 Sec 10
APCS-System ------------- as specified by the Purchase Order

Where fireproofing of structural steel is specified, the steel are coated in

12-SAMSS-007,
A23 accordance with SAES-H-001, APCS-1B, Epoxy Coated System with
Par. 5.1
Epoxy Primer.

Variations in straightness of structural columns and beams are required to

12-SAMSS-007,
A24 be within the allowed variations stated in ASTMA6/A6M, Tables 21, 22,
Sec. 7
23, 24 & 25. See M-SATIP as needed.

B Ladders and Cages

12-SAMSS-007,
B1 Fixed Ladders and Cages shall comply with PIP STF05501
Par. 5.4

12-SAMSS-007,
B2 Ladder cages are shop assembled on ladders.
Par. 6.1.17

C Walkways and Railings

Pipe Railing for Walkway and Working Surfaces shall comply with PIP 12-SAMSS-007,
C1
standard STF05520. Angle railing shall not be used. Par. 5.6

The bending radius of the top handrail shall be 190 mm. Mitered
SAES-B-054,
C2 construction shall not be used in place of bending handrails.
Sec. 7, Par. 6.18
Except on removable railing section as shown in PIP STF05520.

Ends of rails are terminated at terminal posts. Rails do not overhang the SAES-B-054,
C3
posts to pose a projection hazard (ANSI A1264.1, Par. 5.4) Sec. 7

All open ends of steel pipes or tubing are sealed to prevent internal 12-SAMSS-007,
C4
corrosion. Par. 6.1.4

Exposed corners, edges, burrs or rough spots on handrail, guards,

12-SAMSS-007,
C5 ladders, platforms and stairs, which might cause injury to personnel using
Par. 6.1.16
the assembled structure, shall be ground or filed smooth.

Grating / checkered plate openings dimensioned on design dwgs are cut 12-SAMSS-007,
C6
and banded in the shop as shown on the design drawing. Par. 6.1.19

SAES-B-054,
C7 Gratings cut from a standard length are provided with end banding.
Sec. 7, (6.23)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Receiving Inspection of Fabricated Structural Attachments

SAIC-D-2004 15-Nov-17 MECH-
to Equipment (Access and Supports)
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Checkered plate have ½ inch (12 mm) diameter drain holes (when
12-SAMSS-007,
C8 specified on contract drawings) provided for each 20 ft² (2 m²) of area,
Par. 6.1.21
with a minimum of one hole per panel.

Floor Steel plate with plain or with diamond or other patterns are coated SAES-B-054,
C9
with anti-skid paint, SAES-H-101 APCS-12. Par. 4.9.3

Toe boards have minimum height of 3-1/2" (89 mm). (ANSI A1264.1 Par. SAES-B-054,
C10
5.7) Sec. 7, (6.15)

D Stairs

SAES-B-054,
D1 Stair treads are made of a steel grating type with an abrasive nosing.
Par. 4.9.1

Treads of fixed stairs are installed with a rise of 190 mm and a tread run
SAES-B-054,
D2 of 254 mm (Minimum). (Tolerance for Riser: +/-3mm and +/-13mm for
Sec. 7, (6.4)
bottom step. Refer to Dwg AB-36106 & AC-36198)

SAES-B-054,
D3 Height of stair rail is 3'-6" (850 mm) per PIP-STF05520.
Sec. 7, (5.5)
REMARKS:

REFERENCE DOCUMENTS:
1- SAES-M-001 -- Structural Design Criteria for Non-Building Structures, 17 April 2016
2- SAES-B-054 -- Access, Egress, and Materials Handling for Plant Facilities, 29August 2010
3- 12-SAMSS-007 -- Fabrication of Structural and Miscellaneous Steel, 17 May 2011
4- SAES-H-001 -- Coating Selection and Application Requirements for Industrial Plants and Equipment, 5 April 2016
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use