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Doku - 1484710 - en Agitador MR-240
Doku - 1484710 - en Agitador MR-240
Magnetic stirrer
Type of agitator: KFGR(r)-MR-240
Hausanschrift: Sparkasse Warburg BLZ 472 515 50 (25 001 140) Amtsgericht Paderborn HRB 4911
Anton-Böhlen-Straße 13 IBAN: DE504725 15500025 001140//SWIFT: WELADED1 HXB Geschäftsführende Gesellschafter:
D-34414 Warburg Deutsche Bank Kassel BLZ 520 700 12 (0 373 076) Dipl-Ing. Hubert Dierkes
Postfach 1363, D-34403 Warburg Commerzbank Warburg BLZ 520 400 21 (5 614 532) Frank Dierkes
Telefon: +49(0)-5641-9006-0 Volksbank Warburger Land eG BLZ 474 600 28 (100 600 901) UST-Nr. DE1267 1267 1
Telefax: +49(0)-5641-9006-99 Postgiro Hannover BLZ 250 100 30 (140 79 304) Allg. STNR = 345 / 5839 / 5006
E-Mail: info@prg-gmbh.de Internet: www.prg-gmbh.de E=1; Z=10; H = 100; T = 1000
1 Foreword................................................................7
1.1 Copyright ................................................................................7
1.1.1 Adress of manufacturer / customer service..................................7
1.1.2 Service .........................................................................................7
3
3 Data of the agitator .............................................15
3.1 Acceptance report.................................................................15
3.2 Assembly declaration............................................................18
5 Transport .............................................................21
5.1 Lifting devices, eyebolts........................................................21
5.2 Unloading and loading ..........................................................22
5.3 Packagings ...........................................................................22
5.4 Transport damages...............................................................22
5.5 Dimensions and weight of the agitator..................................23
5.6 Storage .................................................................................23
6 Assembly .............................................................25
6.1 Danger zones .......................................................................25
6.2 Location of assembly ............................................................26
6.3 Advices for assembly in wet rooms or outdoor .....................27
6.4 Energy and feeder ...............................................................28
6.5 Assembly of the agitator .......................................................29
6.6 Disassembly of the agitator .................................................31
4
7 Operation .............................................................33
7.1 Safety measures during operation........................................33
7.2 Initial operation .....................................................................34
7.3 Operation with frequency converter (optional)......................35
7.4 Recommissioning .................................................................35
7.5 Breakdown at AC motor........................................................36
8 Maintenance ........................................................37
8.1 Maintenance intermittents.....................................................38
8.2 Exchange of bearing bushings .............................................39
8.3 Cleaning................................................................................40
8.3.1 Experiences of PRG for cleaning intermittents ..........................41
9 Disposal ...............................................................47
5
11 Drawings ..............................................................53
11.1 General drawing of magnetic stirrer 01-62418 .....................53
11.2 Detailed drawing of magnetic stirrer 02-31605-A3 ...............54
12 Certifications .......................................................55
12.1 Mill (3.1) - Certificate
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KFGR(r)-MR-240
Commission: 1484710 Foreword
1. FOREWORD
1.1 Copyright
The copyright of this manual is property of Präzisions-Rührer GmbH.
PRG
Präzisions-Rührer Gesellschaft
Anton Böhlen-Straße 13
D-34414 Warburg
Tel.: +49-(0)5641-9006-0
Fax.:+49-(0)5641-9006-99
E-Mail: info@prg-gmbh.de
1.1.2 Service
Basically, services have to be obtained from manufacturer PRG.
The designated use also includes the observation of all advices from this
manual and the compliance of intermittents for inspection and
maintenance works.
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Foreword Commission: 1484710
Claims for quarantee and liability for personal and material damages are
excluded, if they result from one or several of the following causes:
• not designated use of the agitator
• inappropriate mounting, commissioning, operating, activating and
maintaining of the agitator
• operating of the agitator with defect safety or protection device
• non-observance of the advices in this manual
• unauthorized structural modification of the agitator
• unauthorized modification of the agitator,
e.g. drive conditions, performance, rotation speed, etc.
• inappropritate repairs
• catastrophes by impact of foreign bodies and force majeure
Each agitator is manufactured and examined according the technical
documents valid for PRG.
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KFGR(r)-MR-240
Commission: 1484710 Safety regulations
2. SAFETY REGULATIONS
2.1 Explanation of danger symbols
The following warning signs and denominations are used in this instruction:
DANGER !
Designates dangers which can cause arduous
health threats or resulting to death if the mentioned
danger warning is not or not sufficently observed.
WARNING !
Designates dangers which can cause health
threats or arduous property damages if the
mentioned danger warning is not or not suffiently
observed.
CAUTION !
Designates dangers which can cause light health
threats.
ATTENTION !
Exclusively designates dangers of possible
property damages or environmental contamination.
NOTE !
Exclusively designates disturbances in operating
procedure.
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KFGR(r)-MR-240
Safety regulations Commission: 1484710
This manual gives important advices for a saftey operation of the agitator.
1. are familiar with basic knowledge of job safety and accident prevention,
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KFGR(r)-MR-240
Commission: 1484710 Safety regulations
3. Trainees may only work on and with the agitator under the supervision
of an experienced person.
DANGER !
Danger to life!
Death or arduous health threats.
é Check all protection devices for existing and functionality before each
starting of the agitator.
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KFGR(r)-MR-240
Safety regulations Commission: 1484710
2. Dispose and observe the valid general and the local regulations for
accident prevention and environment protection additionally to this
manual.
DANGER !
Danger to life!
Death or arduous health threats.
é Only operate the agitator if all protection devices are fully functional.
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Commission: 1484710 Safety regulations
DANGER !
Voltage!
Death or arduous health threats.
DANGER !
Magnetic field!
Risk of cardiac arrest.
CAUTION !
Magnetic field!
Risk of data loss.
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Safety regulations Commission: 1484710
CAUTION !
Noise!
Possible hearing disorder.
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KFGR(r)-MR-240
Commission: 1484710 Data of the agitator
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KFGR(r)-MR-240
Data of the agitator Commission: 1484710
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KFGR(r)-MR-240
Commission: 1484710 Data of the agitator
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KFGR(r)-MR-240
Data of the agitator Commission: 1484710
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KFGR(r)-MR-240
Commission: 1484710 Details of the agitator
The magnetic holder inside receives the torque transmission by the fitting
key in the agitator shaft.
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KFGR(r)-MR-240
Details of the agitator Commission: 1484710
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KFGR(r)-MR-240
Commission: 1484710 Transport
5. TRANSPORT
5.1 Lifting devices, eyebolts
WARNING !
Floating loads!
Arduous injuries.
ATTENTION !
Specific mechanical breakdown!
Risk of a faulty agitator.
é Use the track cables and carrying straps only in flawless conditon.
é Use ring bolts respectively eyebolts of motor and gear only for transport
of these components.
Never transport the complete agitator on the single ring bolts.
é Do not damage add-on components when lifting the agitator.
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Transport Commission: 1484710
ACHTUNG !
Specific mechanical breakdown!
Risk of a faulty agitator.
5.3 Packagings
Agitators and accessories are welded into foils, depending on kind of
agitator.
ATTENTION !
Transport damages!
Possible property damages.
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Commission: 1484710 Transport
5.6 Storage
3. Also refer to the operating manual of the drives as well as the instruc-
tions of the suppliers according to chapter 13. Appendix / documenta-
tion of suppliers.
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Transport Commission: 1484710
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Commission: 1484710 Assembly
6. ASSEMBLY
6.1 Danger zones
DANGER !
Magnetic field!
Risk of cardiac arrest.
CAUTION !
Magnetic field!
Risk of data loss.
ATTENTION !
Specific mechanical breakdown!
Risk of a faulty agitator.
ATTENTION !
Specific mechanical breakdown!
Risk of a faulty agitator.
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KFGR(r)-MR-240
Assembly Commission: 1484710
2. the supporting surface for the agitator is even and warp resistant
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KFGR(r)-MR-240
Commission: 1484710 Assembly
ATTENTION !
Specific mechanical breakdown!
Risk of a faulty agitator.
1. If possible, install terminal boxes that cable entries are directed to the
bottom.
3. Clean sealing surfaces of terminal box and lid of terminal box well
before remounting.
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KFGR(r)-MR-240
Assembly Commission: 1484710
DANGER !
Voltaged components!
Dead or arduous health threats.
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KFGR(r)-MR-240
Commission: 1484710 Assembly
Verschlussschraube
locking screw
Schraubbuchse
screwed bush
Magnetkopf
magnetic housing
Lagerbuchse außen
bearing bush outside
Lagerbuchse innen
bearing bush inside
Tankflansch
tank flange
Distanzflansch
distance flange
Magnetträger innen
magnetic holder inside
Rührwelle
agitator shaft
Antriebseinheit
drive unit
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KFGR(r)-MR-240
Assembly Commission: 1484710
1. Set up the magnetic casing outside at first and then the agitator shaft
with magnetic holder inside for not damaging the bearing bushes.
NOTE !
Observe the operating manual of the manufacturer
of drive.
• Fix the magnetic holder inside with two setscrews on the agitator
shaft of the drive.
• Put the O-ring into the tank flange.
• Put inside bearing bush into the journal of the tank flange.
• Put the O-ring into the journal of magnetic housing.
• Lay the O-ring into screwed bearing bush.
• Screw the screwed bearing bush carefully into the magnetic housing.
torque 350 Nm
• Tighten the locking screw hand-screwed into the tank flange to fix
the inside bearing bush.
Don‘t forget the O-Ring!
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KFGR(r)-MR-240
Commission: 1484710 Assembly
ATTENTION !
Specific mechanical breakdown!
Risk of a faulty agitator.
NOTE !
Observe, that the disassembly must be done in
opposite order to the assembly. Check all screws
for tight fit after 50 operating hours.
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KFGR(r)-MR-240
Assembly Commission: 1484710
NOTE !
Check all screws for tight fit after 50 operating
hours.
PRG
greased screws non-greased screws domed cap nut,
not greased
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KFGR(r)-MR-240
Commission: 1484710 Operation
7. OPERATION
7.1 Safety measures during operation
DANGER !
Rotating shafts and agitating elements!
Death or arduous health threats.
DANGER !
Automatic start-up!
Death or arduous health threats.
CAUTION !
Risk of burns due to hot surface!
Light health threts.
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KFGR(r)-MR-240
Operation Commission: 1484710
ATTENTION !
Specific mechanical breakdown!
Risk of a faulty agitator.
é Check circuit, earthing and motor protection for connection and flawless
condition.
é Take care for free tournament of the agitator and sufficient distance to
the tank and its add-ons.
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KFGR(r)-MR-240
Commission: 1484710 Operation
ATTENTION !
Specific mechanical breakdown!
Risk of a faulty agitator.
Agitators, which are originally not prepared for operation with frequency
converter, can also be operated on frequency converter if special structural
conditions are observed.
7.4 Recommissioning
Recommissioning after long shutdown according to
chapter 7.2 Initial operation.
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KFGR(r)-MR-240
Operation Commission: 1484710
Line voltage differs more than 5% from the Provide the right line voltage.
nominal motor voltage. A higher voltage
affects high-voltage motors especially
disadvantageously, for the no-load current
for these motors is close to the nominal cur-
rent, even if there is a normal voltage.
Too little cooling air, Provide an unhindered entry and exit of the
the cooling air ways are blocked. cooling air.
Cooling air is preheated. Provide fresh air.
Motor protection was actuated. Check the motor protection for the right
adjustment and adjsut.
Motor protection does not switch, Check the command of the motor
fault in the command protection and eliminate tha fault.
Motor does not start It is constructed for delta connection but is Correct the connection.
or only with difficulty Y connected.
Voltage or frequency differ strongly from the Provide better supply conditions.
nominal value, at least during the start.
Motor does not start Torque of the Y connection is not sufficient If the Y starting current is not too strong,
when Y connected, start it directly; otherwise, you need a
but delta connected stronger motor or special construction after
consultation
Motor booms and has Winding defective Motor must be brought to a specialist for
a high current con- repair.
sumption Fan impeller slides on the fan hood.
Safety fuses blow Short circuit in line or the motor. Eliminatge the short circuit.
Motor protection is Motor has ground contact or shorted coil. Eliminate fault by help of specialist.
actuated immediately
Motor is not correctly switched. Correct the connection.
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KFGR(r)-MR-240
Commission: 1484710 Maintenance
8. MAINTENANCE
If an agitator is send for maintenance to PRG, it has to be accurately cleaned
respectively sterillised before.
ATTENTION !
Specific mechanical breakdown!
Risk of a faulty agitator.
é Check the agitator at least once a week for visible outer damages.
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KFGR(r)-MR-240
Maintenance Commission: 1484710
Screw connections Visual inspection for tight fit all 1500 operating hours
*Used components for this agitator see chapter 10.2 Object list
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KFGR(r)-MR-240
Commission: 1484710 Maintenance
NOTE !
Observe, that both bushes have to be replaced in
case of exchange.
NOTE !
Observe, that the screwed bush is shrunk-on the
bearing bush outside.
screwed bush
tank flange
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KFGR(r)-MR-240
Maintenance Commission: 1484710
8.3 Cleaning
ATTENTION !
Polluting detergents!
Possible environmental contamination.
ATTENTION !
Specific mechanical breakdown!
Risk of a faulty agitator.
é Assure that there are no pagnetic particles of the raw material on the
interior of the mixing head.
Accumulation of magnetic particles avoids can cause corrosion and
damages to the magnetic casing and the container.
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KFGR(r)-MR-240
Commission: 1484710 Maintenance
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KFGR(r)-MR-240
Maintenance Commission: 1484710
8.4 CIP-Procedure
CIP-procedures can be executed in several different manners.
These manners are depend from different conditions and are prescribed by
actual conditions of application and specific fabrication.
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Commission: 1484710 Maintenance
2. Cleaning by re-circulation
Proceed as follows:
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KFGR(r)-MR-240
Maintenance Commission: 1484710
3.
ATTENTION !
Specific mechanical breakdown!
Risk of a faulty agitator.
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KFGR(r)-MR-240
Commission: 1484710 Maintenance
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KFGR(r)-MR-240
Maintenance Commission: 1484710
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KFGR(r)-MR-240
Commission: 1484710 Disposal
9. DISPOSAL
ATTENTION !
Hazardous waste!
Possible environmental contamination.
For disposal:
• Steel
• Stainless steel
Gear oil (oil, alcohol or similar) have to be disposed as intended.
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KFGR(r)-MR-240
Disposal Commission: 1484710
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KFGR(r)-MR-240
Commission: 1484710 Parts Lists PRG
list 99 standard art of use * quantity is indicated for one piece only >###<
49
KFGR(r)-MR-240
Parts Lists PRG Commission: 1484710
list 99 standard art of use * quantity is indicated for one piece only >###<
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KFGR(r)-MR-240
Commission: 1484710 Parts Lists PRG
D o c u m e n t a t i o n E N
prod.-order: RM-No.: commissions-no.:
-00016442-0030 961 1484710
915-00047 KFGR(r)-MR-240 27.10.2010 09:24
list 126 documentation *quantity is indicated for one piece only >>>>>
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KFGR(r)-MR-240
Parts Lists PRG Commission: 1484710
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KFGR(r)-MR-240
Commission: 1484710 Drawings
11.DRAWINGS
11.1 General drawing of magnetic stirrer 01-62418
965
963
967
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KFGR(r)-MR-240
Drawings Commission: 1484710
963-120-20
963-120-10
963-120-30
963-90-30
963-90-20
963-90-10
963-70
963-50
967
963-120-40
963-110
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KFGR(r)-MR-240
Commission: 1484710 Certifications
12.CERTIFICATIONS
12.1 Mill (3.1) - Certificate
KFGR(r)-MR-240
Certifications Commission: 1484710
Certificate of marking control and traceability Site 1/ 1 27.10.2010 10:22
commission 1484710 custom-no 401340 TPI CHILE S.A. PRG official: Bruskolini
order 16442 pos 3,0 order-info Order no. 6296
RM-No. 967 contains in pos 10 of unit 814-00136 3-blade minxing head Ø300,45Nmfor magnetic stirrers
following charge: 98828-DST 3.1b item no 613-00113 magnetic housing 45Nm, standar Ø145xØ106x75, Sensormagn. 1.4404/St37, 16M
RM-No. 967 contains in pos 20 of unit 814-00136 3-blade minxing head Ø300,45Nmfor magnetic stirrers
following charge: QH668-KO 3.1b item no 819-00384 survey ring for MR L0521 M70x2 /part only rough-turned 1.4435 mit 3.1B
RM-No. 967 contains in pos 30 of unit 814-00136 3-blade minxing head Ø300,45Nmfor magnetic stirrers
following charge: 50608-NW 3.1b item no 315-01601 Flügel Magnetkopf Ø240-45Nm 105x6x82 1.4404 mit WAZ 3.1
RM-No. 963 contains in pos 90 of unit 880-00009 STÜCKLISTE Magnetrw. 45Nmmit Tankfl., Distanzfl., Ini,
following charge: 330425 3.1 item no 814-00053 screw unit with slide bearing from45Nm,60 high,M70LHx2LH 1.4435/ WC/EPDM
RM-No. 963 contains in pos 110 of unit 880-00009 STÜCKLISTE Magnetrw. 45Nmmit Tankfl., Distanzfl., Ini,
following charge: 858548-KO 3.1b item no 819-00225 locking screw L0500 magnetic stirrer Ø41xH32 1.4435 with 3.1
Qualitiy proof 3.1 according DIN EN 10204 Manufacturer: PRG Praezisions-Ruehrer GmbH TÜV NORD PRG Präzisions-Rührer GmbH
Restamping was carried out with consent of TÜV-NORD Systems GmbH&Co KG. ref. TÜVAz: 5635 P 0167/9/H, dated Skroblin, 24.09.09 D-34414 Warburg - Anton-Böhlen-Str. 13
tel: +49 (0)5641 -9006-0 / fax: +49 (0)5641-9006-99
Qualitiy proof 3.1 according DIN EN 10204 Manufacturer: PRG Praezisions-Ruehrer GmbH TÜV NORD PRG Präzisions-Rührer GmbH
Restamping was carried out with consent of TÜV-NORD Systems GmbH&Co KG. ref. TÜVAz: 5635 P 0167/9/H, dated Skroblin, 24.09.09 D-34414 Warburg - Anton-Böhlen-Str. 13
tel: +49 (0)5641 -9006-0 / fax: +49 (0)5641-9006-99
When ordering spare parts always quote nameplate data with serial number and designation with part number!
No. Description Additional specifications SEW standard label Part No. Qty.
1 Rotor pinion shaft end 12 DR90M4 13725300 1
1 Rotor pinion shaft end 12 DR90L4 13723030 1
1 Rotor pinion shaft end 14 DR90M4 13721402 1
1 Rotor pinion shaft end 14 DR90L4 13726005 1
1 Rotor pinion shaft end 16 DR90L4 13721909 1
1 Rotor pinion shaft end 12; 2W 14x30 DR90M4 13725408 1
1 Rotor pinion shaft end 12; 2W 14x30 DR90L4 13723049 1
1 Rotor pinion shaft end 14; 2W 14x30 DR90M4 13721607 1
1 Rotor pinion shaft end 14; 2W 14x30 DR90L4 13726102 1
1 Rotor pinion shaft end 16; 2W 14x30 DR90L4 13722107 1
2 Snap ring for pinion shaft end 12 W4173 SW11x1-FSt 00115207 1
2 Circlip for pinion shaft end 14 DIN471 14x1 00102660 1
2 Circlip for pinion shaft end 16 DIN471 16x1 00102687 1
3 Key for pinion shaft end 12 DIN6885-1 A3x3x14 +C 00100692 1
3 Key for pinion shaft end 14 DIN6885-1 A3x3x14 +C 00100692 1
3 Key for pinion shaft end 16 DIN6885-1 A4x4x18 +C 00114383 1
4 Key 2W DIN6885-1 A5x5x22 +C 00100072 1
7 Flange for pinion shaft end 12; pinion shaft end 14 FG100 D120 13612859 1
7 Flange for pinion shaft end 16 FG100 D120 13612344 1
7 Flange FG130 D160 13612379 1
7 Flange FG165 D200 13612395 1
7 Flange FG215 D250 13612417 1
7 Flange FG265 D300 13612433 1
7 Flange only for pinion shaft end 16 FG300 D350 13612468 1
9 Screw plug for flange FG100, FG130 W4085 M10x1-St-ADC3K 0011426X 1
9 Screw plug for flange FG165, FG215 W4085 M12x1,5-St-ADC3K 00114308 1
9 Screw plug for flange FG265, FG300 W4085 M22x1,5-St-ADC3K 00114316 1
10 Circlip DIN983 30x1,5 00114626 1
11 Deep groove ball bearing DIN625 6306-2Z-J-C3-K08 13236571 1
12 Circlip DIN472 72x2,5 00103225 1
13 Machine screw DR90M W4018 M6x168-6.8-ADB3 13237209 4
13 Machine screw DR90L W4018 M6x188-6.8-ADB3 13237217 4
16 Stator * 1
22 Hex head screw EN1665 M5x10-8.8-A2F 13237616 4
30 Oil seal with Item no. 998 W BAOFSF18x35x6/7-NBR 13262033 1
30 Oil seal for 2-pole version; with Item no. 998 W BAOFSF18x35x6/7-FKM 13262343 1
32 Circlip DIN471 17x1 00102695 1
35 Fan Guard 13610384 1
35 Fan Guard 2W 13614622 1
35 Fan Guard LN 13611704 1
36 Fan D=140 13610651 1
36 Fan 2-pole for 2-pole version D=101 13615475 1
36 Aluminum fan AL D=140 13611178 1
36 Aluminum fan AL; for 2-pole version D=101 13628348 1
36 High Inert.Flywheel Z J=0,01 kgm² 13611224 1
41 Equalizing ring W4253 42x51x0,5 00115908 1
42 B bearing end shield 13611372 1
44 Deep groove ball bearing DIN625 6205-2Z-J-C3-K08 13236628 1
90 Bed plate DR90M+L; FM H=90; AxB=140x125 13610953 1
90 Bed plate DR90L; FM100L H=100; AxB=160x140 13616315 1
93 Pan head screw FM. W4046 M5x14-TX-ADB3-GM1 13237144 4
100 Hexagon nut for flange FG100 ISO4032 M6-8-St-A2F 00101982 4
100 Hexagon nut for flange FG130 ISO4032 M8-8-St-A2F 00101990 4
100 Hexagon nut for flange FG165 ISO4032 M10-8-St-A2F 00102008 4
100 Hexagon nut for flange FG215, FG265 ISO4032 M12-8-St-A2F 00102016 4
100 Hexagon nut for flange FG300 ISO4032 M16-8-St-A2F 00102032 4
* order-dependently
When ordering spare parts always quote nameplate data with serial number and designation with part number!
No. Description Additional specifications SEW standard label Part No. Qty.
103 Stud for flange FG100 DIN939 M6x18-8.8-A2F 00134074 4
103 Stud for flange FG100 gear unit size 27, W37 W4061 M6x16-8.8-A2F 00131687 4
103 Stud for flange FG130 DIN939 M8x20-8.8-A2F 00100749 4
103 Stud for flange FG130 gear unit size W47 DIN835 M8x20-8.8-A2F-MV 13262572 4
103 Stud for flange FG165 DIN939 M10x22-8.8-A2F 00118451 4
103 Stud for flange FG215, FG265 DIN939 M12x30-8.8-A2F 00100811 4
103 Stud for flange FG300 DIN939 M16x35-8.8-A2F 00100854 4
106 Oil seal DIN A30x47x7-NBR 00106178 1
106 Oil seal for 2-pole version W A30x47x7-FKM-FKO 13227025 1
107 Oel finger W4291 30-ST-A2F 00116637 1
108 Nameplate * 1
109 Grooved Pin ISO8746 2x4-A-Niro 00107646 2
111 Gasket for lower part 01355635 1
112 Terminal box lower part 1x M25x1,5 ; 1x M16x1,5 13610570 1
112 Terminal box lower part 2x NPT 1/2"-14 13612018 1
113 Pan head screw parts included in stator complete W4046 M5x16-TX-A2F-GM1 00130591 1
115 Terminal block with Stocko parts included in stator complete W4723 KTM4-4.08 13226193 1
116 Terminal clip DIN46282 C10-MS-VN 00104426 2
117 Hex head screw W4044 M5x16-A2F-GM1 13237136 1
118 Lock washer W4146 5-A2F 00118206 1
119 Pan head screw W4046 M5x16-TX-SZ-A2F-GM1 00130591 4
123 Hex head screw W4044 M5x16-A2F-GM1 13237136 4
129 Screw plug W4411 M25x1.5-FS-gy-NBR- 00131385 1
129 Screw plug for NPT thread 1/2" W4411 M20x1.5-FS-ye-NBR- 13256300 2
131 Gasket for cover 01355627 1
132 Terminal Box Cover 13611763 1
134 Screw plug W4411 M16x1.5-FS-gy-NBR- 00131334 1
156 Reference Plate for TF version W4499 - TF 01366815 1
262 Terminal clip 2 pole 01823183 1
392 Gasket 13740342 1
611 Closing Piece DH 13618865 *
705 Protection canopy C 13611933 1
706 Distance support C 13618598 4
707 Pan head screw C W4036 REMFORM 6,0x35-TX-VZ 13262599 4
998 Synthetic grease for Item no. 30 04963458 X)
* order-dependently
X) if required
When ordering spare parts always quote nameplate data with serial number and designation with part number!
No. Description DIN standard label Part No. Qty No. Description DIN standard label Part No. Qty
1 Pinion * 1 30 Tapered Roller Bear. DIN720 302 02 0 012 118 5 1
2 Gear Wheel 2 * 1 31 Key DIN6885 AB5x5x12-55HRC 0 013 540 2 1
3 Pinion shaft * 1 37 Tapered Roller Bear. DIN720 302 02 0 012 118 5 1
4 Gear wheel * 1 39 Circlip/Snap r. DIN472 35x1,5 0 010 314 4 1
5 Pinion Shaft 5 * 1 40 Sealing Compound 0 910 255 8 X)
6 Gear Wheel 6 * 1 42 Tapered Roller Bear. DIN720 303 03 0 012 464 8 1
7 Hollow. Shaft Key [1] b 30 mm 0 643 277 8 1 43 Key DIN6885 AB5x5x12-55HRC 0 013 540 2 1
7 IN.Hol.Shaft Key [1] b 1.250 in. 0 643 278 6 1 45 Tapered Roller Bear. DIN720 302 03 0 012 138 X 1
7 Holl.Shaft Shr.Disc [2] b 30 mm 0 643 173 9 1 59 Screw Plug M10x1 0 011 426 X 7
7 Holl.Shaft Shr.Disc [2] b 30/32 mm 0 042 828 0 1 81 O-Ring 72x2-NB 0 017 653 2 1
7 Spli.Hollow Shaft [3] 30x1.25x30x22 0 643 396 0 1 88 Circlip/Snap r. DIN472 75x2,5 0 010 323 3 1
9 Oil Seal DIN3760 AS 45x62x8-NBR 0 012 745 0 1 91 Circlip/Snap r. [1] DIN984 30x1,2 0 010 431 0 1
9 Oil Seal a) h) DIN3760 AS 45x62x8-FKM 0 017 606 0 1 91 Circlip/Snap r. [1] DIN472 32x1,2 0 010 313 6 1
11 Deep Groove Ball Brg DIN625 6009-Z 0 011 280 1 1 91 Circlip/Snap r. [3] DIN472 37x1,5 0 010 315 2 1
12 Circlip/Snap r. DIN472 75x2,5 0 010 323 3 1 92 Disc [1] 10,5x29,5x4,75 0 109 489 0 1
14 Slotted Head Screw DIN912 M8x30-8.8 0 012 303 X 5 92 Disk (inch) [1] 1/2x1.24x3/16 in. 0 806 939 5 1
20 Vent Valve M10x1-MS 0 013 030 3 1 93 Spacer [3] DIN988 S10x16x1,2 0 012 407 9 1
22 Gear Housing 0 643 270 0 1 94 Hexagon Head Screw [1] ISO4017 M10x25-8.8 0 010 116 8 1
25 Deep Groove Ball Brg DIN625 6009-Z 0 011 280 1 1 94 Inch hex.hd.screw [1] ISO4017 7/ 16x14x1 in. 0 806 955 7 1
29 Sealing Compound 0 910 255 8 X) 94 Slotted Head Screw [3] DIN912 M10x30-8.8 0 010 144 3 1
Parts with dimensions given in Imperial System units are written in italics and highlighted in grey.
* Gearing parts have embossed part numbers which must always be quoted.
X) As required
a) optional oil seal in FKM (Viton)
b) double sealing
e) Only for mounting position M5A (or mounting position M5B with inverted rotating direction)
f) Only for mounting position M6B (or mounting position M6A with inverted rotating direction)
h) ATEX model according to category II2G, II2D, II3G, II3D
When ordering spare parts please quote designation with part number and nameplate data with serial number!
Built-on gear units have motors, variable speed gear units or special input shaft assemblies mounted at the drive end. For parts see appropriate parts list.
08/2004 Copyright reserved! All rights reserved acc. to DIN 34.
Parts List
Helical-bevel gear units 38 252 07 95
KAF37A [1], KHF37A [2], KVF37A [3] Page 2 of 2
No. Description DIN standard label Part No. Qty No. Description DIN standard label Part No. Qty
95 Protection Cap [1] 30,5 0 114 091 4 1 168 Protection Cap [1] 32,3 0 114 663 7 1
95 Protection Cap [1] 32,3 0 114 663 7 1 168 Closing Cap [3] 37x10 0 010 689 5 1
95 Closing Cap [3] 37x10 0 010 689 5 1 183 Oil Seal DIN3760 AS 45x75x8-NBR 0 011 524 X 1
98 Shrink Disc 38x72 0 643 465 7 1 183 Oil Seal a) DIN3760 AS 45x75x8-FKM 0 017 599 4 1
99 Hood Cover 0 643 065 1 1 183 Oil Seal b) BA-B1 45x75x10/8-NBR 1 322 555 3 1
99 Fixed Hood Cover cpl compl. 0 643 513 0 1 183 Oil Seal a) b) h) BA-B1 45x75x10/8-FKM 1 322 558 8 1
99 Fixed Hood Cover cpl cpl. h) for [2] 0 643 584 X 1 506 Shim DIN988 30x35x0,1 0 012 412 5 X)
100 Gear Cover Plate 0 643 509 2 1 507 Shim DIN988 30x35x0,3 0 012 413 3 X)
101 Hexagon Head Screw ISO4017 M6x12-8.8 0 011 022 1 6 521 Shim DIN988 60x75x0,1 0 010 378 0 X)
102 Gasket 0 643 510 6 1 522 Shim DIN988 60x75x0,3 0 010 402 7 X)
115 Circlip/Snap r. DIN471 16x1 0 010 268 7 1 523 Shim DIN988 60x75x0,5 0 011 354 9 X)
119 Distance Piece b17,6x b22x17 mm 0 643 341 3 1 530 Shim DIN988 16x22x0,1 0 012 343 9 X)
131 Closing Cap 35x8 0 011 164 3 1 531 Shim DIN988 16x22x0,3 0 012 344 7 X)
132 Circlip/Snap r. DIN472 35x1,5 0 010 314 4 1 532 Shim DIN988 16x22x0,5 0 012 369 2 X)
133 Spacer DIN988 S30x35x2 0 012 981 X 1 533 Shim DIN988 17x24x0,1 0 010 367 5 X)
135 Nilos Ring e) 302 02-AV 0 013 718 9 1 534 Shim DIN988 17x24x0,3 0 010 391 8 X)
137 Spacer DIN988 S30x35x2 0 012 981 X 1 535 Shim DIN988 17x24x0,5 0 010 413 2 X)
138 Nilos Ring f) 302 02-AV 0 013 718 9 1 536 Shim DIN988 17x24x0,1 0 010 367 5 X)
159 Closing Plug 7,1 0 013 604 2 5 537 Shim DIN988 17x24x0,3 0 010 391 8 X)
160 Closing Plug 5,5 0 011 382 4 2 538 Shim DIN988 17x24x0,5 0 010 413 2 X)
161 Closing Cap 35x8 0 011 164 3 1 542 Shim DIN988 30x35x0,1 0 012 412 5 X)
163 Spacer DIN988 S16x22x1,5 0 012 406 0 1 543 Shim DIN988 30x35x0,3 0 012 413 3 X)
165 Plug 8,8 0 013 616 6 4 990 Contactcorros.Inhib. 0 910 781 9 1
168 Protection Cap [1] [2] 30,5 0 114 091 4 1
Parts with dimensions given in Imperial System units are written in italics and highlighted in grey.
* Gearing parts have embossed part numbers which must always be quoted.
X) As required
a) optional oil seal in FKM (Viton)
b) double sealing
e) Only for mounting position M5A (or mounting position M5B with inverted rotating direction)
f) Only for mounting position M6B (or mounting position M6A with inverted rotating direction)
h) ATEX model according to category II2G, II2D, II3G, II3D
When ordering spare parts please quote designation with part number and nameplate data with serial number!
Built-on gear units have motors, variable speed gear units or special input shaft assemblies mounted at the drive end. For parts see appropriate parts list.
08/2004 Copyright reserved! All rights reserved acc. to DIN 34.
Schaltbild/ Circuit diagram/ Schéma de branchement 68 151 02 06
Drehstrommotor / AC Motor / Moteur triphasé DE,EN,FR Seite/Page 1/2
R13T
Für alle Motoren mit einer Drehzahl, For all single-speed motors, direct Pour tous les moteurs mono vitesse,
direkte Einschaltung oder YΔ-Anlauf on-line starting or star delta starting démarrage direct ou démarrage YΔ
[1] [2]
W2 U2 V2
U2 V2 W2
U1 V1 W1
U1 V1 W1
[3]
L1 L2 L3
68 151 XX 06 01 01
[1] [2]
U2 V2 W2 W2 U2 V2
U1 V1 W1
U1 V1 W1
[3]
L1 L2 L3
68 151 XX 06 02 00
Für diese technischen Unterlagen behalten wir uns alle Rechte vor / Copyright reserved / Tous droits de modification réservés
SEW-EURODRIVE GmbH & Co KG Postfach 3023 . D-76642 Bruchsal Tel. ( 07251 ) 75-0 . Fax ( 07251 ) 75-1970 . http://www.sew.de
Schaltbild/ Circuit diagram/ Schéma de branchement 68 151 02 06
Drehstrommotor / AC Motor / Moteur triphasé DE,EN,FR Seite/Page 2/2
R13T
Belegungsplan / Terminal assignment diagram / Affectation des bornes 66 000 xx 06 ML
Motorschutz mit PTC-Widerstand Motor protection with PTC-resistance Protection du moteur par résistance
(TF) oder Bimetallschalter (TH) (TF) or bimetallic switch (TH) PTC (TF) ou relais bilame (TH)
1b 1b 2b
2b TF / TH TF / TH
68 151 XX 06 03 00
Thermische Motorinformation mit Thermal motor information with Information thermique de moteur
KTY84-130 (KY) oder PT100 (PT) KTY84-130 (KY) or PT100 (PT) avec KTY84-130 (KY) ou PT100
(PT)
1b 2b
1b
PT (RD) / PT (WH) /
2b KY+ (RD) KY- (BU)
68 151 XX 06 04 01
1b 1b 2b
2b Hx Hx
68 151 XX 06 05 00
Für diese technischen Unterlagen behalten wir uns alle Rechte vor / Copyright reserved / Tous droits de modification réservés
SEW-EURODRIVE GmbH & Co KG Postfach 3023 . D-76642 Bruchsal Tel. ( 07251 ) 75-0 . Fax ( 07251 ) 75-1970 . http://www.sew.de