Document Ref.

: MUL-EHS-FO-003
Issue Date: 10-Jan-19
Risk Assessment(RA) Version No.: 01
Next Revision Date : 09 January 2022

Work at height, scaffolding, manual handling, Pipe Suport, duct installation and insulation,
Activity : hot work. Reason for the Risk Assessment

Department : Greaves Engineers Pvt Ltd/ Project Proactive risk assessment as a result of near miss. As a result of new PepsiCo standard.
Location : Existing Process Hall Proactive risk assessment (new equipment, process, activity, construc As a result of new legal or other requirements
Activity Frequency : According to Scope As a result of an accident risk assessment Risk Assessment against Method Statement
As a result of non conformity / non compliance resulting from and
Date : 8/2/2022 inspection or audit

Description of Job /Task Hazard Description & its Associate Risk

Sr # (What needs to be done?) Current Controls Additional Control Responsibility

L S R= L x S L S R= L x S L S R= L x S

Authorized work permit holders shall ensure

obtaining and maintaining valid work permits.
Only skilled and Responsible person allow to plan
activity for execution and communicate to crew
members.
The supervisor responsible for lifting activity has to
check the PPE of his staff to ensure that all required
Uninspected tools and inappropriate PPE and Continuous monitoring / supervision of Execution Team
1 Planning and preparation 3 2 6 items are available and properly used. 2 2 4 1 2 2
equipment. stie engineers and HSE personal.
EHS Officer must conduct toolbox talk about nature
of work and associated potential hazards and their
essential precautionary measures.
All lifting tools and equipment’s must be inspected
by 3rd party
All power tools must be inspected by PEPSICO team
with valid tag
Ensure PTW compliance
Crane, lifting gears , FLT and all operators should be
3P certified.
Tool box Talk before and in between whole job.
Proper tag line should be use during lifting operation.
Proper area barricade during lifting activities.
Sharp edges Proper PPE’s for riggers.
Slip trip and cuts Check proper placement for outriggers and area
Wrong working posture should be proper compacted. Ensure that the work being carried out is
Shifting of Material ( HVAC ducts &
Dust and flying particles Wooden planks to be provided under the outriggers , closely monitored and supervised by
Supports, Fire Fighting Spools , Pipes &
Hydraulic failuer if any or where applicable. qualified,experienced and trained Execution Team
2 Supports) 3 3 9 2 3 6 1 3 3
Failure of lifting gears Use skill person to execute job. personnel
Manually, FLT , crane, hand trolly (FLT 5t
Unsecured Loads Check lifting equipment prior to activity. Only rigger is allow to direct the crane
and crane 5t)
Over Capacity Loads Inspection of equipment prior to start the job. operation.
Hitting of a load to existing facilities Supervisor to ensure no Personnel movement under
Operator incompetency the suspended load and crane boom.
Use of tag line to control load.
Banksman must be available for crane movements
Ensure proper PPE’s for all workers carrying out the
activity
No worker is allowed to carry weight more than 20 kg

Ensure the scissor lift for overhead activities

Operator and equipment must be 3P
Ensure that area is free from obstruction
Trip hazard Access and agrees must be clear.
Fall of person or material Platform must be inspected by PEPSICO EHS Continuously supervision must be
Work at Height (Erection and dismantling of
Pinch point, personnel before start of work. ensured. Keep away hands from pinch
scaffolding, Duct, Pipe spools, Supports Execution Team
3 Sharp edges 3 3 9 All the material underneath must be 2 3 6 point and sharp edges. Ensure 1 3 3
installation and Insulation. Firefighting line
Improper access and agrees covered and barricaded. appropriate PPE during activities. Ensure
installation)
Improper Platform All tools and equipment must be inspected by PTW compliance.
PEPSICO team.
Ensure proper PPE including helmet with chin strip,
goggles along with full body harness

Cover area with fire blanket. All power tools must be

Faulty and uninspected tools.
Slips trips and fall hazard
Hot Work
Poor housekeeping
Cutting, Grinding, Welding, Threading and
Dust and flying particles.
Drilling as well as using pneumatic tools.
Vibration and Noise Hazard
4 (Pipes and supports fabrication). Single skin
Sharp edges
sheet / sandwitch pannal removel and
Pinch point
installation by using grinder and screw driver.
Fire and Explosion
Electrocution
Manual Handling
inspected with valid tag. Fire watcher must be present
with fire extinguishers. Combustible / flammable
material must remove from site.if combustible
material is fixed and not moveable then use fire
blanket to protect combustible material.Ensure
appropriate PPE,s during activity. Ensure PTW
compliance. Electrical cables should be manage not
to be locally repaired. Ensure only inspected and
tagged equipment must be use. Visual inspection to
be made before start of work. Provide proper TBT will be conducted before starting
supervision, instructions, trainings to all the job. This activity must be monitored Execution Team
4 4 16 2 4 8 1 3 3
workers.Working area must be barricaded.Proper continously by competent person. Ensure
housekeeping to be ensured before start of PTW compliance.
work.Ensure proper handling of materials.Ensure
porper PPE's including welding hood,face sheild ,
leather gloves ,ear plugs along with other mandatory
PPE's
Ensure all power tools are properly grounded, ELCBs
must be install in electrical panels.
No worker is allowed to carry weight more than 20 kg
Ensure proper earthing of welding plant
Proper safety guard of grinder with valid disk having
high rpm from grinder

Ensure PTW compliance

Lifitng of HVAC ducts & Supports, Fire
5 Fighting Spools , Pipes & Supports by Scissor Over Capacity Loads
Lift in exsiting process hall
Balance the load properly before lifting and tie up
with scissor lift if necessary
Scissor Lift and operator should be 3P certified.
Sharp edges Tool box Talk before and in between whole job.
TBT must be ensured before starting the
MEWP failuer Proper area barricade during lifting activities.
job.
Unsecured Loads Use skill person to execute job.
Work must be carried out under Execution Team
3 3 9 Supervisor to ensure no Personnel movement around 2 3 6 1 3 3
competent supervisor.
Hitting of a load to existing facilities scissor lift
No one is allowed to work under/around
Operator incompetency Ensure proper PPE’s for all workers carrying out the
scissor lift
Fall of material and person activity
No worker is allowed to carry weight more than 20 kg
Personnel's working on scissor lift must use inspected
safety harness which should be hook with scissor lift
properly

Ensue PTW
Keep area free from combustible and flammable
Contact with eyes TBT must be ensured before starting the
material
Skin irritation job.
Use safety goggle, N95 mask, cotton and rubber
Inhalation Work must be carried out under
gloves during painting activities.
Fire Hazard competent supervisor. Execution Team
6 Paint work 3 3 9 Ensure proper body posture to avoid MSD 2 3 6 1 3 3
Slip and Trip MSDS should be available at work site
Area must be clear from obstructions to avoid slip
Ergonomics Ensure compliance and usage of PPE's as
and trip hazard
Manual Handling per MSDS
No worker is allowed to carry weight more than 20 kg
Follow instructions as per MSDS

Condut TBT regarding emergency exits. Emergnecy

Poor emergency / management lack of training and response team like fire fighter first aider clearly TBT must be ensured before starting the Execution Team
7 Emergency Procedure 2 3 6 1 3 3 1 3 3
awareness. identified. All personnal shold be well trained and job. Emergency number 6633
aware of their responsibilities.

Fever
Ensuer entry examination.
Cough
Ensure face mask and hand sanitizer TBT must be conducted to give the
Running fluid from nose and eyes Execution Team
8 Covid - 19 3 3 9 Maintain social distance 2 3 6 awareness to workers. Ensure workers 1 3 3
Muscular
Keep avoid crowed place and close contact with fully vaccinated
Pain and shortness of breath
anyon who has fever or cough.
 Risk Rating With Risk Rating With
Risk Rating With Additional
No Control Current Control Control
(considering (considering current (considering
Description of Job /Task Hazard Description & its Associate Risk failure of all
Sr # controls) Current Controls controls effect) Additional Control additional control Responsibility
(What needs to be done?) effect)
L S R= L x S L S R= L x S L S R= L x S

All loose or unwanted material must be removed

Loose material around working area from the area before leaving the site. During the This activity must be performed and
9 Housekeeping Slip trip and fall 3 3 9 activity place only required tools and materials 2 3 6 maintained on daily basis. This should be 1 3 3 Execution Team
nearby. Use propper PPE. continuously monitored.
Proper barrication

Risk Assessment Team

Name Title Signature Date

Prepared By :

Reviewed By-
 Risk Rating With Risk Rating With
Risk Rating With Additional
No Control Current Control Control
(considering (considering current (considering
Description of Job /Task Hazard Description & its Associate Risk failure of all
Sr # controls) Current Controls controls effect) Additional Control additional control Responsibility
(What needs to be done?) effect)
L S R= L x S L S R= L x S L S R= L x S

Approved By Relevant
Manager/ HOD:

Note: if more this page is not enough or more hazards area associated with the activity or area being assessed, use another page and sign each of them by the whole team members.
 Hazard/Aspect Risk/Impact
1 Chemical Storage and Management 1 Personal Injury
2 Noise Control and Hearing Protection 2 Property Damage
3 Asbestos Management 3 Env. Contamination of Atmosphere
4 Ammonia Risk Management 4 Env. Contamination of Land
5 Equipment Preventive Maintenance and Inspections 5 Env. Contamination of Aquatic Environment
6 Discharge of Wastewater 6 Env. Effects on Community
7 Storm water Management 7 Env. Effects on Ecosystem
8 Spill Prevention and Response 8 Env. Use of Raw Materials and Natural Resources
9 Waste Management 9
10 Resource Conservation 10
11 Potable Water Management 11
12 Air Quality Management 12
13 Farm Safety and Environmental Protection 13
14 Machine and Equipment Safety 14
15 Commercial Vehicle Safety 15
16 Hazardous Energy 16
17 Walking and Working Surfaces 17
18 Fire Protection and Prevention 18
19 Confined Spaces 19
20 Electrical Safety 20
21 Ergonomics 21
22 Personal Protective Equipment 22
23 Lifting Equipment and Lifting Operations 23
24 Occupational Violence 24
25 Industrial Hygiene 25
26 Explosion Prevention 26
27 Automobile and Motorcycle Safety 27
28 Working at Height 28
29 Powered Industrial Trucks 29
30 Process Safety Management 30
31 Radiate Safety 31
32 Automated Guided Vehicles 32
33 Traffic Management 33
34 34
35 35
 Document Approvals
Muhammad
Prepared by : Hassan Javed Signature :
EHS Specialist
Daniyal Hassan
Reviewed by : Signature :
EHS Manager

Approved by : Signature :

Name:
Approved by : Signature :
Title:
Name
Approved by : Signature :
Title:

Document History

Version Date Notes

581353817.xlsx