Rightline 145453 Parts Manual

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ITA SIDE SHIFTING FORK POSITIONER

Model Number
FE5G940-11
Serial Number(s)
145453

FE5G940-11.03.01
02/24/2022 Rightline Equipment, Inc.
PO Box 130, Rainier, OR 97048
800-547-6300 | fax 503-556-2421
www.rightline.com
ITA SIDE SHIFTING FORK POSITIONER
FE5G940-11

FE_008.01

VCG

LL S
HCG A

SPECIFICATIONS
CAPACITY . . . . . . . . . . . 5500 lbs. @ 24 in. load center MAXIMUM PRESSURE . . . . . . . . . . . . . . . . 2800 psi
MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . ITA II MINIMUM FLOW . . . . . . . . . . . . . . . . . . . 2.8 gpm
A OVERALL WIDTH . . . . . . . . . . . . . . . . . . . 37.0 in. RECOMMENDED FLOW . . . . . . . . . . . . . . . 3.7 gpm
MINIMUM TRUCK CARRIAGE WIDTH . . . . . . . . 31.0 in. MAXIMUM FLOW . . . . . . . . . . . . . . . . . . . 5.3 gpm
S INSIDE FORK SPREAD . . . . . . . . . . . 9.5 in. out to out LBR DRILLING . . . . . . . . . . . . . . . . . . . . . . 5-11
S OUTSIDE FORK SPREAD . . . . . . . . . 36.5 in. out to out
TOTAL SHIFT . . . . . . . . . . . . . . . . . . . . . 8.0 in. Hydraulic flow less than recommended will reduce operating
WEIGHT . . . . . . . . . . . . . . . . . . . . . . . . 161 lbs. speed.
LL LOST LOAD . . . . . . . . . . . . . . . . . . . . . . 3.13 in. Hydraulic flow greater than maximum will generate excess
HCG HORIZONTAL CG . . . . . . . . . . . . . . . . . . . . 1.6 in. heat and can reduce system life.
VCG VERTICAL CG . . . . . . . . . . . . . . . . . . . . . . 9.2 in.
RECOMMENDED PRESSURE . . . . . . . . . . . . 2200 psi

FE5G940-11.03.01 MODEL DATA SHEET


02/24/2022 Rightline Equipment, Inc.
PO Box 130, Rainier, OR 97048
800-547-6300 | fax 503-556-2421
www.rightline.com
ITA SIDE SHIFTING FORK POSITIONER
FE5G940-11
Sep 17, 2009 15:48:40 BATCH

ITEM REQ'D. PART # DESCRIPTION

1. 1 204-073-X592 FORK POSITIONER


2. 1 101-309-X408 CYLINDER ANCHOR
3. 2 005-210-001 ITA SLIDE/RETAINER
4. 2 020-043-001 POLY BEARING
5. 2 401-023-002 ROLL PIN
6. 2 402-016-004 LOCK WASHER
7. 2 101-201-001 CYLINDER ANCHOR
8. 2 406-023-006 NUT
9. 1 C-635-001 CYLINDER
10. 2 120-050-007 FITTING
11. 2 450-001-001 LUBRICANT
12. 2 408-006-001 GREASE FITTING
13. 2 405-072-004 CAP SCREW
14. 2 120-080-001 FITTING
15. 2 C-2V216 CYLINDER
16. 2 004-495-001 PLATE
17. 1 116-239-X592 HYDRAULIC GROUP
18. 1 219-263-001 MOUNTING GROUP
19. 1 935-006-001 INCLUDED DOCUMENT

FE5G940-11.03.01 PAGE 2
02/24/2022 Rightline Equipment, Inc.
PO Box 130, Rainier, OR 97048
800-547-6300 | fax 503-556-2421
www.rightline.com
CYLINDER
C-635-001

ITEM REQ'D. PART # DESCRIPTION

1. 1 103-107-001 CYLINDER TUBE


2. 1 123-016-003 ROD/PISTON SEAL
3. 1 105-064-001 CYLINDER PISTON
4. 2 121-023-001 O-RING
5. 1 106-074-002 CYLINDER HEAD
6. 1 106-074-001 CYLINDER HEAD
7. 2 104-060-003 CYLINDER ROD
8. 2 124-007-003 ROD WIPER
9. 2 123-009-003 ROD/PISTON SEAL
10. 2 120-087-001 FITTING
11. 2 120-050-007 FITTING
12. - 900-058-001 SERVICE KIT

SERVICE KIT NUMBER 900-058-001 INCLUDES


2 124-007-003 ROD WIPER
2 123-009-003 ROD/PISTON SEAL
2 121-023-001 O-RING
1 123-016-003 ROD/PISTON SEAL

FE5G940-11.03.01 PAGE 3
02/24/2022 Rightline Equipment, Inc.
PO Box 130, Rainier, OR 97048
800-547-6300 | fax 503-556-2421
www.rightline.com
CYLINDER
C-2V216
Jul 08, 2009 08:09:44 BATCH

ITEM REQ'D. PART # DESCRIPTION

1. 1 104-120-216 CYLINDER ROD


2. 1 410-022-004 RETAINING RING
3. 1 410-017-014 RETAINING RING
4. 1 108-141-216 TUBE ASSEMBLY
5. 1 124-003-009 ROD WIPER
6. 1 123-009-011 ROD/PISTON SEAL
7. 1 106-075-001 CYLINDER HEAD
8. 1 121-024-017 O-RING
9. 2 050-001-075 SPACER/TUBE
10. 1 105-065-001 CYLINDER PISTON
11. 1 123-012-001 ROD/PISTON SEAL
12. 1 406-023-001 NUT
13. - 900-054-001 SERVICE KIT

SERVICE KIT NUMBER 900-054-001 INCLUDES


1 410-022-004 RETAINING RING
1 410-017-014 RETAINING RING
1 124-003-009 ROD WIPER
1 123-009-011 ROD/PISTON SEAL
1 121-024-017 O-RING
1 123-012-001 ROD/PISTON SEAL

FE5G940-11.03.01 PAGE 4
02/24/2022 Rightline Equipment, Inc.
PO Box 130, Rainier, OR 97048
800-547-6300 | fax 503-556-2421
www.rightline.com
HYDRAULIC GROUP
116-239-X592
Sep 17, 2009 15:48:46 BATCH

ITEM REQ'D. PART # DESCRIPTION

1. 10 120-050-004 FITTING
2. 4 120-049-003 FITTING
3. 2 119-100-001 MANIFOLD
4. 2 402-016-006 LOCK WASHER
5. 2 405-076-005 CAP SCREW
6. 2 120-080-001 FITTING
7. 2 120-065-001 FITTING
8. 2 130-014-017 HOSE ASSEMBLY
9. 1 130-013-X664 HOSE ASSEMBLY
10. 1 130-013-X562 HOSE ASSEMBLY
11. 1 130-013-X588 HOSE ASSEMBLY
12. 1 130-013-X432 HOSE ASSEMBLY
13. 13 411-001-001 CABLE TIE

FE5G940-11.03.01 PAGE 5
02/24/2022 Rightline Equipment, Inc.
PO Box 130, Rainier, OR 97048
800-547-6300 | fax 503-556-2421
www.rightline.com
MOUNTING GROUP
219-263-001
Sep 17, 2009 15:48:44 BATCH

ITEM REQ'D. PART # DESCRIPTION

1. 6 041-022-001 SHIM
2. 2 005-206-001 ITA SLIDE/RETAINER
3. 4 402-016-001 LOCK WASHER
4. 4 405-068-002 CAP SCREW

FE5G940-11.03.01 PAGE 6
02/24/2022 Rightline Equipment, Inc.
PO Box 130, Rainier, OR 97048
800-547-6300 | fax 503-556-2421
www.rightline.com
TM

INSTALLATION ITA II FORK BLOCK


MOUNTING FOR MODELS
INSTRUCTIONS BEGINNING WITH E5G & C5G
These instructions cover fork installation for Rightline models begining with E5G & C5G. Fork installation information is
included for units without factory supplied forks. Welding is required to install forks.

Please read the instructions completely before you begin. Keep hands and feet free from dangerous positions or pinch
points while working. Wear eye protection and appropriate clothing. Use the correct tools. Work in a clean, well lighted area
taking care not to contaminate the hydraulic system as serious damage could result. Protect cylinder rods and other critical
surfaces from weld spatter or accidental damage.

Installing the Forks (Skip this procedure if your unit has factory installed forks.)
1. Remove the fork anchors fastened to the fork positioning cylinder rods.
2. Weld one of the anchors to each fork shank as shown below. Make sure the anchor is level. Forks are made with various
alloys. Contact the fork manufacturer for the recommended welding procedure.
3. Angle cylinders down, out of the way of fork anchors, then load the left fork through the center notch, sliding the fork
anchor onto the rod end of the top fork positioning cylinder.
4. Load the right fork through the center notch, sliding the fork anchor onto the rod end of the bottom fork positioning
cylinder.

Note: left and right are as viewed from the truck seat.

3
/8
3
/8

51/2
75/8

11/16 113/16 11/16


1 /16
13

5. Check for proper alignment then tighten the nut on the end of each cylinder.

If you have any questions or comments call (503)-556-1761 for technical assistance. Thank you for using Rightline products.

Rightline Equipment, Inc.


PO Box 130, Rainier, OR 97048
800-547-6300 | fax 503-556-2421
DOCUMENT: 935-006-001 www.rightline.com

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