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TECHNICAL

MANUAL
TECHNICAL MANUAL

MODULE MVP MS
ORCHESTRA

From serial n°: 17010100 till ...


Revision table
TM Module MVP MS Orchestra_en : ref NT 1711

Date Revision Chapter Description


03/04/03 0 All index "a" creation

30/11/06 1 All index "b" New EMC standard, spare parts update.
1 Presentation...................................................................................................... 7
1.1 Presentation............................................................................................ 7
1.2 Operating diagram ................................................................................. 8
1.3 Precautions use...................................................................................... 9
1.4 Operation safety ..................................................................................... 9
1.5 Technical characteristics ...................................................................... 9
1.5.1 Electrical..................................................................................................................... 9
1.5.2 Electronic ................................................................................................................... 9
1.5.3 Mechanical ................................................................................................................. 9
1.5.4 Conformity and norms .............................................................................................. 10

2 Description and operation ............................................................................. 11


2.1 Physical description ........................................................................... 11
2.1.1 Display board and front panel .................................................................................. 12
2.1.2 Power supply board - CPU....................................................................................... 14
2.1.3 Interconnection board .............................................................................................. 17
2.1.4 Locking unit .............................................................................................................. 20
2.2 Functional description......................................................................... 21
2.2.1 Tube check and maintenance sub-assembly ........................................................... 21
2.2.2 Pumping sub-assembly ............................................................................................ 21
2.2.3 Support and external connection sub-assembly ...................................................... 21
2.2.4 Locking sub-assembly.............................................................................................. 21

3 Menu descriptions.......................................................................................... 23
3.1 Parameter configuration menu ........................................................... 23
3.1.1 Access to the menu.................................................................................................. 25
3.1.2 SAV1, preventive maintenance configuration ...................................................... 26
3.1.3 SAV2, tube selection configuration ....................................................................... 26
3.1.4 SAV3, "Beep" ........................................................................................................ 27
3.2 Calibration menu .................................................................................. 29
3.3 Service test menu................................................................................. 31

4 Preventive maintenance ................................................................................ 33


4.1 Recommendations ............................................................................... 33
4.2 Maintenance schedule ......................................................................... 33
4.2.1 Preventive maintenance........................................................................................... 33
4.2.2 Quality control .......................................................................................................... 33
4.3 Checks................................................................................................... 35
4.3.1 Accessing to the tests .............................................................................................. 35
4.3.2 Visual check ............................................................................................................. 36
4.3.3 Display’s the operating period and last service inspection date............................... 36
4.3.4 Led’s LCD screen, 7 segment displays and buzzer test .......................................... 36
4.3.5 Keyboard test ........................................................................................................... 37

Module_MVP_MS_enTDM.fm 3
4.3.6 Display’s the battery voltage .................................................................................... 37
4.3.7 Display’s the last 10 alarms ..................................................................................... 37
4.3.8 Display’s the total running time ................................................................................ 39
4.3.9 Display’s the analogue sensor values ...................................................................... 39
4.3.10 Display’s the software version.................................................................................. 39
4.3.11 Clamping motor test ................................................................................................. 40
4.3.12 Display’s the calibration value .................................................................................. 40
4.3.13 Infusion motor test.................................................................................................... 41
4.3.14 Display’s the last 10 alarm codes before error ......................................................... 41
4.3.15 Checking the pressure alarm limit ............................................................................ 42
4.3.16 Locking/unlocking check .......................................................................................... 43
4.3.17 Flow rate check ........................................................................................................ 43
4.3.18 Air detector check .................................................................................................... 44
4.3.19 Battery autonomy check........................................................................................... 44
4.3.20 Continuity test .......................................................................................................... 44
4.3.21 Contrast check ......................................................................................................... 45
4.3.22 Timestamp check ..................................................................................................... 45
4.3.23 Quality Control Certificate ........................................................................................ 47
4.4 Cleaning and disinfecting ................................................................... 49
4.5 Storage.................................................................................................. 50

5 Diagnostic........................................................................................................ 51
5.1 Troubleshooting guide ........................................................................ 51
5.2 Error messages.................................................................................... 55

6 Operation sheets............................................................................................. 57
N°1, Procedure: Pumping system ............................................................. 59
N°2, Procedure: CPU board ....................................................................... 63
N°3, Procedure: Display board .................................................................. 67
N°4, Procedure: LCD display ..................................................................... 71
N°5, Procedure: Air detector board.......................................................... 75
N°6, Procedure: Tube clamp switch......................................................... 79
N°7, Procedure: Pressure sensors........................................................... 83
N°8, Procedure: OCS motor clamp .......................................................... 87

7 Calibration ....................................................................................................... 91
7.1 Calibration procedure.......................................................................... 91
7.1.1 Access to the calibrations ........................................................................................ 91
7.1.2 EtAL1 Door calibration ........................................................................................ 92
7.1.3 EtAL2 Corrective infusion coefficient .................................................................. 93
7.1.4 EtAL4 Battery calibration .................................................................................... 94
7.1.5 EtAL9 Calibration upstream and downstream pressure sensors........................ 95

44 Module_MVP_MS_enTDM.fm
8 Spare parts catalogue .................................................................................... 99
8.1 Front case ............................................................................................. 99
8.2 Rear case ............................................................................................ 103
8.3 Air bubble detector ............................................................................ 105
8.4 Pump mechanism............................................................................... 107
8.5 Locking assembly .............................................................................. 109

Module_MVP_MS_enTDM.fm 5
66 Module_MVP_MS_enTDM.fm
1 Presentation
1.1 Presentation
The MVP Module is a volumetric pump used for infusion of intravenous agents.
The MVP MS Module pump uses a type tube.
MS: for specific Fresenius Vial PVC tubes. The drop detector is optional. The pump is
equipped with an automatic occlusion checking system (OCS).
Depending on the infusions prescribed, we can adjust, accordingly, the number of channels
needed for every patient in intensive care.
The unit, consisting of up to 8 modules (DPS or MVP) and a base, makes up the Orchestra
Infusion Station. Where there are more than 4 modules, the device must be fitted with the
Multiflix 8 accessory to ensure the unit is rigid.
The modularity of channels needed for each patient, synoptic alarm display and use of
universally recognised control symbols, make the MVP Module very simple to use.
The Modules may be combined between them and communicate with any computer system
via the Base.
The locking system keeps the modules fixed together or to the base.

Presentation

mod01_002b_en.fm 7
1.2 Operating diagram

Power supply Adaptator power supply Network RS232

Keyboard
Battery Locking
Display PCB sensor
Connectors

Air Drip sensor


bubble Keyboard Interface Network interface (optional)
sensor UC
OCS system Processor
(MVP MS only)

Sensor interface Motor driver

Motor
Rotation
controller

Peristatic mechanism
Transmission
Door sensor
DOOR
Lock

Back pressure plate

Downstream Upstream
occlusion sensor occlusion sensor

Clamp detector

Luer Derivation Down-stream extension Connector Pump Clamp Up-stream extension Drip chamber
Presentation

8 mod01_002b_en.fm
1.3 Precautions use

The symbol ! which appears on the device’s condensed user instructions recommends a
complete reading of the user instructions, in accordance with norm EN 60 601-1.
Fresenius Vial cannot, in any circumstances, be held responsible for any medical or other
problem due to incorrect use of the device.
Kindly consult the user manual for more details.

1.4 Operation safety


As soon as it is put into operation, the device ensures permanent surveillance of its functions.
Any internal fault or any procedural anomaly is immediately detected. Nevertheless, abnormal
functioning of the device, without a definite cause, must always be brought to the attention of
the qualified staff in your establishment or our After-Sales service.
The MVP Module contains an internal battery which ensures normal functioning during a
mains power supply cut.

1.5 Technical characteristics

1.5.1 Electrical
! External power supply (via the base): 7.2 V dc - 50-60 Hz.
! Power: 10 W
! Battery: 6 V / 1.2 Ah or 1.3 Ah

1.5.2 Electronic
The volumetric pump MVP Module has 4 electronic boards:
! Power supply board and CPU
! Keyboard display board
! Interconnection board
! Air detection board

1.5.3 Mechanical
! Dimensions: H x L x D : 105 x 315 x 130 mm.
! Weight: approx. 2.5 kg.
Presentation

mod01_002b_en.fm 9
1.5.4 Conformity and norms

Conform to the 93/42/CE Medical Directive. IP34 Protection against


0459 splashing liquid.
Safety of Electro Conform to EN/IEC 60601-1 and EN/IEC 60601-2-24 Protection against
Medical Equipements leakage current: CF type.
EMC (ElectroMagnetic Conform to EN/IEC 60601-1-2 and EN/IEC 60601-2-24 Protection against
Compatibility) electric shocks: class II.

Since 2001,electromagnetic compatibility standards have evolued.


Module MVP that serial number is higher than 18935391 with EN/IEC 60601-1-2 (second
édition) and EN/IEC 60601-2-24 complies standards.
Detailed information concerning electromagnetic compatibility is available in the chapter
"Guidance and manufactureris declaration on EMC" of the User Manual.
Presentation

10 mod01_002b_en.fm
2 Description and operation
2.1 Physical description

Rear case Module locking

Air bubble detector Door Front case Front control panel

The MVP Module is made out of a front case and a rear case.
! The front case contains the door as well as:
" a display board linked to the front control panel
" an LCD screen
" a power supply board and CPU
" an air detector board
" pump body unit
! The rear case contains:
" an interconnection board
" an RS 485 connection (via the Base)
Description and operation

mod02_003b_en.fm 11
2.1.1 Display board and front panel
The display board is fitted under the front control panel and contains all the essential
components for man-machine interaction:
! the keyboard
! synoptic and control indicators
! 7-segment displays
! LCD screen.

J3

Display board LCD screen panel

J1

J4

Display board component panel


This board is linked to the various equipment parts by means of connectors.

J3 connector to CPU-Power supply board

Pin Description
1 GND
2 5V
3 GND
4 AD00 Bus bidirectional
5 AD01 Bus bidirectional
6 Vbat Voltage battery
7 AD02 Bus bidirectional
8 AD03 Bus bidirectional
9 GND
10 AD04 Bus bidirectional
Description and operation

11 AD05 Bus bidirectional


12 GND
13 AD06 Bus bidirectional
14 AD07 Bus bidirectional
15 GND
16 CS AFF Selection signal
17 GND

12 mod02_003b_en.fm
J3 connector to CPU-Power supply board

Pin Description
18 /RD Reading signal
19 GND
20 /WR Writing signal
21 GND
22 ALE Address/data demultiplexing signal
23 5V
24 GND
25 LED Mains
26 /RESET
27 TON/OFF
28 GND Display board presence
29 Vbat Voltage battery
30 GND Ground

J4 connector to keyboard

Pin Description
1 Line 0
2 Line 1
3 Col 0
4 TON/OFF
5 GND
6 Line 2
7 Lin3
8 Col 1
9 Col 2

J1 connector to LCD

Pin Description
1 Vbat
2 CD back light
3 +5V
4 /RESET
5 GND
6 AD07 Bus bidirectional
7 A01 Address
8 AD06 Bus bidirectional
9 A00 Address
10 AD05 Bus bidirectional
Description and operation

11 AD04 Bus bidirectional


12 AD03 Bus bidirectional
13 AD02 Bus bidirectional
14 AD01 Bus bidirectional
15 AD00 Bus bidirectional
16 - Read/write
17 5V
18 -/CS Aff

mod02_003b_en.fm 13
2.1.2 Power supply board - CPU
The CPU board contains a 80C32 micro-processor which is fitted and connects to the display
board by means of J1 connector.
A ribbon cable connects this to the lateral keyboard by means of a J8 connector.

J1

J14
J4 J5
BUZZER BUZZER J6 J8 J9 J10 J11 J12 J13

CPU board
J1 connector to display board

Pin Description
1 GND
2 5V
3 GND
4 AD00 BUS bidirectional BUS bidirectional
5 AD01 BUS bidirectional BUS bidirectional
6 V BAT Battery voltage
7 AD02 BUS bidirectional BUS bidirectional
8 AD03 BUS bidirectional BUS bidirectional
9 GND
10 AD04 BUS bidirectional BUS bidirectional
11 AD05 BUS bidirectional BUS bidirectional
12 GND
13 AD06 BUS bidirectional BUS bidirectional
14 AD07 BUS bidirectional BUS bidirectional
15 GND
16 /CS AFF selection signal Selection signal
17 GND
18 /RD Reading signal
19 GND
20 /WR Writing signal
21 GND
22 ALE Address/data demultiplexing signal
23 5V
Description and operation

24 GND
25 LED mains
26 /RESET
27 TON/OFF signal ON/OFF
28 Display board presence
29 V BAT
30 Display GND

14 mod02_003b_en.fm
J6 connector to motor clamp OCS
Pin Description
1 + motor
2 - motor

J8 connector to air sensor

Pin Description
1 NC
2 NC
3 NC
4 NC
5 /TST Detector test
6 5V
7 GND
8 /DETECT Air presence

J9 connector to downstream pressure sensor

Broche Description
1 5V Power supply + sensor
2 CAPTI-IN + output signal+
3 CAPTI-IN - output signal-
4 GND Power supply - sensor

J10 connector to upstream pressure sensor

Pin Description
1 5V Power supply + sensor
2 CAPTI-IN+ + output signal
3 CAPTI-IN- - IN- output
4 GND Power supply - sensor
5 NC
6 NC

J11 sensor to motor and opto motor

Pin Description
1 NC
2 NC
3 + Coil A
Description and operation

4 - Coil A
5 + Coil B
6 - Coil B
7 5V Power supply LED
8 CD-LED Control LED
9 OPTO-MOT Opto output signal
10 GND

mod02_003b_en.fm 15
J12 connector to Hall effect sensor (door)

Pin Description
1 Cnd power supply + Hall effect
2 CPT HALL output signal Hall effect
3 GND Ground

J13 connector to clamp switch

Pin Description
1 CD - CLAMP switch clamp control
2 PRES - CLAMP output presence clamp

J14 connector to interconnection board

Pin Description
1 GND
2 GND
3 VBAT NC battery voltage NC
4 PRES BAT Signal battery presence
5 GND
6 PRES-SECTEUR Signal mains presence
7 BATTERY
8 GND
9 BATTERY
10 Pulse-drop Signal drop detector
11 GND Ground
12 Cde Detect-drop control drop detector LED
13 VBAT NC
14 5V
15 GND
16 BATTERY
17 TXD
18 RXD
19 VBAT NC
20 VAL-485
21 ADMP
22 GND Ground
23 Verrou Locking Detection status
24 GND
25 MODON - CPU Module start up
Description and operation

26 PRES INTER Presence interconnection board

16 mod02_003b_en.fm
2.1.3 Interconnection board
The locking interconnection board controls the interface between the Module MVP and the
infusion station.
The following functions are implanted on the board:
! a power supply via the base
! a power supply via the battery
! the management of the module number
! the interface with the drop detector
! the interface with the mechanical locking

J6 J3
J1

J2

J2 connector to locking unit

Pin Description
1 GND
2 GND
3 CDLED_GOUTTE Drop detector control
4 PULSE GOUTTE Output drop detector
5 ALIM BASE 7.2V network
6 ALIM BASE 7.2V network
7 /DR Transmission/reception RS 485
8 DR Transmission/reception RS 485
9 VBASE 5V base
10 GND
11 /MODON Base start up
12 VERIN Detection locking
13 SURCH Overload module number signal
14 GND
15 GND
16 ADIN Input addressing n° module
17 ADOUT Output addressing
18 GND

J3 connector to battery
Description and operation

Pin Description
1 +Vbat
2 GND
3 GND
4 PRES_BAT Battery presence signal

mod02_003b_en.fm 17
J6 connector to CPU board

Pin Description
1 PRES_INTER
2 GND
3 VBAT NC Battery voltage NC
4 PRES_BAT J3 connector (bat) presence
5 GND
6 PRES_SECT Mains presence signal
7 VBAT Battery voltage
8 GND
9 VBAT
10 PULSE_GOUTTE Output drop detector signal
11 GND
12 CDLED_GOUTTE Drop detector LED control
13 +VBAT NC Battery voltage NC
14 +5V
15 GND
16 VBAT
17 NC
18 NC
19 VBAT NC Battery voltage NC
20 VAL 485 Reset buffer RS 485
21 ADMP Address module
22 GND
23 Verrou Mechanical locking detection
24 GND
25 MODON_UC
26 PRES_INTER Interconnection presence connector

Connector female J2 to Module above

Pin Description
1 Power supply base 7,2 V
2 Power supply base 7,2 V
3 DR Reception - transmission line
4 V BASE +5 V base
5 MODON* Base on
6 SURCH Overload
7 GND
8 GND
Description and operation

9 Power supply base 7,2 V


10 DR* Reception - transmission line
11 GND
12 VEROUT Output locking
13 GND
14 ADOUT Output addressing
15 GND

18 mod02_003b_en.fm
Connector male J2 to Module below

Pin Description
1 Power supply base 7,2 V
2 Power supply base 7,2 V
3 DR
4 V BASE +5 V base
5 MODON*
6 SURCH Overload
7 GND
8 GND
9 Power supply base 7,2 V
10 DR* Reception - transmission line
11 GND
12 VERIN Input locking
13 GND
14 ADIN Input addressing
15 GND

Description and operation

mod02_003b_en.fm 19
2.1.4 Locking unit
The locking unit is made up of a support and a mobile lock.
A detection system consisting of a magnet and a proximity detector confirms the locking.
A linking system ensures the Module-Base information connection.
Description and operation

20 mod02_003b_en.fm
2.2 Functional description
From a functional point of view, the Module MVP is made of four sub-assemblies:
! a sub-assembly to maintain and check the correct positioning of the tube
! a motorisation sub-assembly
! an external connection sub-assembly
! a locking sub-assembly

2.2.1 Tube check and maintenance sub-assembly


The tube is positioned along the front part and held in place by the door.
The front part is equipped with three detection systems:
! a detector to check the open/shut position of the door
! a switch to detect the installed clamp
! an ultra-sound detector to detect the presence of air bubbles in the tube.
The pressure detection is ensured by two piezo-electric sensors.

2.2.2 Pumping sub-assembly


The pumping sub-assembly contains the peristaltic pumping mechanism.
The mechanism is made up of camshaft that displaces a bank of 14 fingers. The
displacement of these fingers, is controlled by the CPU board, ensures the displacement of
the liquid at the programmed flow rate.
The camshaft is driven by a stepper-motor and a reduction gearbox assembly via a toothed
belt.
The rotation is controlled by an optical disc attached to the end of the camshaft.

2.2.3 Support and external connection sub-assembly


The presence of the pump on a base is detected by a magnet positioned on the locking knob
and linked to an ILS which is fixed to the locking unit.

2.2.4 Locking sub-assembly


The locking unit is positioned on the upper case of the base or the rear case of the Module. It
is held in place by the locking mechanism. The positioning of the module is ensured by a
female subD 15 of the base locking unit. Module detection is confirmed by the ILS.
Description and operation

mod02_003b_en.fm 21
Description and operation

22
mod02_003b_en.fm
3 Menu descriptions
3.1 Parameter configuration menu
The configuration menu adapts the Module MVP to the specific needs of each department. It
provides access to the menus which allow the infusion parameters to be customised.
Fresenius Vial recommends the presence of its qualified personnel, or a representative from
your Technical department, to help implement the configuration procedures you wish to
select.
The configuration mode is activated by holding down the "MODE" key when the device
is switched on.
The following menus are displayed:
! User setting
! Wards setting
! Maintenance

Each menu is made up of sub-menus.


To access the sub-menus, press the "CONFIRM" key.

To access some of sub-menus, an access code is required. This code can be defined and/or
de-activated in service configuration mode. As long as the device is kept switched on, the
code does not need to be keyed in again.

Main Menu Enter code Sub-menu Sub-menu


Maintenance The code will be communicated at the end of the maintenance
technician’s training.
Test
Tests menu
Configuration
Service configuration menu
Calibration
Calibration menu
User setting Code XXXX
User configuration menu
Wards setting Code 0200
Service configuration menu
Menu descriptions

mod03.1_002b_en.fm 23
Test Test1 Test1 Display’s the operating period and service inspection date
Maintenance

Test2 Test2 Led’s LCD screen, 7 segment displays and buzzer test

Test3 Test3 Keyboard test

Test4 Test4 Display’s the battery voltage

Test5 Test5 Display’s the last 10 alarms

Test6 Test6 Display’s the total running time

Test9 Test9 Display’s the analogue sensor value

TestA TestA Display’s the software version

TestC TestC Clamping motor test

TestE TestE Display’s the calibration values

TestF TestF Infusion motor test

TestJ TestJ Display’s the last 10 alarm codes before error

Configuration SAV1 SAV1 Preventive maintenance

SAV2 SAV2 Tube selection

SAV3 SAV3 "Beep"

Calibration Etal1 Etal1 Door calibration

Etal2 Etal2 Corrective infusion coefficient

Etal4 Etal4 Battery calibration

Etal9 Etal9 Upstream and downstream pressure sensors calibration

The maintenance menu is reserved for qualified staff.


Menu descriptions

24 mod03.1_002b_en.fm
3.1.1 Access to the menu

Key Function
ON switches on the device.
OFF stops the device and exits the configuration mode when pressed
for over three seconds.
SILENCE ALARM

MODE accesses the configuration mode.

The selection keys scroll through the numbers and letters the tenths,
units, tens values. Activate or de-activate the choice.

ENTER moves the cursor.

CONFIRM validates a choice.

STOP cancels the current configuration.


STOP
STOP

Activat to After-Sales Service configuration mode.


! Keep the "MODE" button pressed during the device
switch on.
" The various menus are displayed:

Select the Maintenance menu and press"CONFIRM".

! Type in the access code, and press "CONFIRM".

! Select the configuration SAV and press "CONFIRM":

! Press the selection keys to scroll through the various tests


on the LCD display.
Menu descriptions

mod03.1_002b_en.fm 25
3.1.2 SAV1, preventive maintenance configuration

! SAV1 press "CONFIRM".


" The running time since the last maintenance in hours,
date are displayed on the LCD screen.

" Use the enter key to move the curser.

" Use the selection keys to modify a field.

" By validating once again, the new running time and


maintenance date are memorised and you may return to
the service menu configuration.

By pressing "STOP", you can cancel the modification and return to the
STOP
STOP
Service menu configuration.

You can exit the configuration mode at any time by pressing the "OFF" key.

3.1.3 SAV2, tube selection configuration

! SAV2, press "CONFIRM".


" The list of available tubes is displayed on the LCD screen.

The tubes which have already been calibrated for the pressure are marked with "V".

" Select the tube using the keys.

" Press "CONFIRM" to save the tube selection.

" When the device is switched on, the selected tube will
appear on the display unit.

By pressing "STOP" the modification is cancelled and you can return to


STOP
STOP
the service menu configuration.

You can exit the configuration mode at any time by pressing "OFF".
Menu descriptions

26 mod03.1_002b_en.fm
3.1.4 SAV3, "Beep"

This option is available on Module MVP pump equipped with software version 3.3f
minimum.
! SAV3, press "START".

! + 10 s. (not activated)

! + 0 s. (activated)
" Select your choice using the key.
# 10 s: the audible alarm "Beep" is triggered every 10
seconds.
# 0 s: the audible alarm "Beep" is triggered every 0
second.
" Press "START" to record your selection.

By pressing "STOP", the modification is cancelled and you can return to the
STOP
STOP
After-sales Service configuration menu.

You can exit the configuration mode at any time by pressing the "OFF" key.

Menu descriptions

mod03.1_002b_en.fm 27
Menu descriptions

28 mod03.1_002b_en.fm
Menu descriptions

3.2 Calibration menu

The calibration menu is reserved for qualified staff. Its access is protected by a
secret code.
To find out about the operating mode for the various calibrations refer to the
"Calibrations" chapter.

This menu enables manual calibration of:


! ETAL1: the door
! ETAL2: the corrective coefficient for infusion flow rate by tube type
! ETAL4: the battery
! ETAL9: the upstream and downstream pressure sensors.

Menu descriptions

mod03.3_002b_en.fm 29
Menu descriptions

30 mod03.3_002b_en.fm
Menu descriptions

3.3 Service test menu


The service test menu is reserved for qualified staff only. It enables users to perform a series
of Module inspections to validate its efficient operation (see "Checks" chapter). These must
be carried out each time parts are replaced.

The Service tests can also be performed more easily and more quickly using a PC
installed with our maintenance software (contact our After Sales Service department).

The service test menu enables users to perform a series of 17 tests or checks:
! teSt1 : Display’s the operating period and service inspection date
! teSt2 : Led’s LCD screen, 7 segment displays and buzzer test
! teSt3 : Keyboard test
! teSt4 : Display’s the battery voltage
! teSt5 : Display’s the last 10 alarms
! teSt6 : Display’s the total running time
! teSt9 : Display’s the analogue sensor values
! teStA : Display’s the software version
! teStC : Clamping motor test
! teStE : Display’s the calibration value
! teStf : Infusion motor test
! teStJ : Display’s the last 10 alarm codes before error

A log of more than 760 time-stamped dated events can be consulted using our
maintenance sofware "VPControl" (contact our After Sales Service department).

Menu descriptions

mod03.4_002b_en.fm 31
Menu descriptions

32 mod03.4_002b_en.fm
4 Preventive maintenance
4.1 Recommendations
The Module MVP pump can only be checked, serviced or repaired by Fresenius Vial or by a
certified and approved maintenance service. Any abnormal functioning of the pump must be
brought to the attention of your in-house qualified technical personnel or our After-Sales
Service.
Should you need to return the pump to our After-Sales Service, it should be cleaned,
disinfected and very carefully packaged, preferably in its original packaging, before being
sent.
For all information concerning the repair and use of the pump, kindly contact our After-Sales
Service or our Sales department.
Fresenius Vial is not liable for loss or damage to the pump during its transport to our After-
Sales Service.

4.2 Maintenance schedule

4.2.1 Preventive maintenance


In order to maintain the pump’s performance, a Preventive Maintenance inspection
must be carried out every 3 years. This procedure, which includes changing the
battery, should be carried out by a qualified technician.
Any abnormal functioning or failure must be reported to the qualified technical staff in your
organisation or to our After-Sales Service. In these instances, the pump should not be used.

Important: If these maintenance procedures are not observed, the pump’s correct
operation will be impaired.

4.2.2 Quality control


At the request of the health organisation, a quality check will be carried out every 12
months.
A quality check (not included in the guarantee) consists of different inspection procedures as
defined in the pump’s Technical Manual. Only a qualified technician may perform the quality
check which must be performed using Fresenius-Vial software.
For more information, kindly contact our After-Sales Service.

At the end of the device life, return it to an organization competent in the


treatment of the electrical an electronic equipment waste. Remove the
Preventive maintenance

battery from the device and return it to competent recycling organization.

mod04.1&2_003b_en.fm 33
Preventive maintenance

34 mod04.1&2_003b_en.fm
Preventive maintenance

4.3 Checks
A checking certificate is available at the end of this chapter.

To ensure the checking procedure efficiently, recharge the battery for 16 hours.

4.3.1 Accessing to the tests

Keyboard description.
Key Function
ON switches on the device.
OFF stops the device and exits the configuration mode when pressed
for over three seconds.
SILENCE ALARM

MODE accesses the configuration mode.

The selection keys scroll through the numbers and letters the tenths,
units, tens values. Activate or de-activate the choice.
ENTER moves the cursor.

CONFIRM validates a choice.

STOP cancels the current configuration.


STOP
STOP

Activating the Service tests


! Keep the "MODE" button pressed during the device
switch on.
" The various menus are displayed:

! Using the keys, select the Maintenance menu.


! Press "CONFIRM".

! Type in the access code.


! Press "CONFIRM".

! Select the test menu.


! Press "CONFIRM":
Preventive maintenance

" The list of Service tests appears.

! Use the selection keys to scroll through the various tests on


the LCD display.
! Press "CONFIRM".

mod04.3_002b_en.fm 35
4.3.2 Visual check
Check the general appearance of the case and labels and check for shock impact, damage.

4.3.3 Display’s the operating period and last service inspection date
This test displays ! teSt.1, press "CONFIRM".
the Module
running time since
" The running time and the last service inspection date is
its last service
displayed on the LCD screen.
inspection. It also
" If "Preventive maintenance" flashes: service inspection is
displays and
required.
modifies the "last"
service inspection
date.
When the service
inspection date is
modified, the
operating time is
resetted.

When reading of this information, you can modify the date


of the service inspection date by using keys.
The date will be stored in EEPROM
and the running time will be reset to zero.

" A new test can be selected by confirming once again.

The test may be interrupted at any time by pressing "STOP" STOP


STOP
and a new test may be selected.

4.3.4 Led’s LCD screen, 7 segment displays and buzzer test


This test checks ! teSt.2, press "CONFIRM".
the correct "All LEDS, 7-segment display units and LCD lighten up.
functionning of the "When confirming again,
indicator lights, the # the LEDS and display units are scrolled through one
display units, the by one, from left to right. (Display of the LEDS, 7-
front panel, the segment display unit by value and then by sets of 8).
LCD screen, as # A scrollable image appears on the LCD screen.
well as the buzzer. The test is OK if all the indicator lights have lit up on and the buzzer goes off.

The test may be interrupted at any time by pressing "STOP" STOP


STOP
and a new test may be selected.
Preventive maintenance

If the display is faulty, replace the display board (see "Display Board procedure").

36 mod04.3_002b_en.fm
4.3.5 Keyboard test
This test checks ! teSt.3, press "CONFIRM".
that all keyboard
keys are
functionning " The following screen appears.
correctly. " Press each key one by one,
# The keys pressed move as an reverse video image
on the LCD screen.

If two or more keys are held down simultaneously, an audio alarm "beep! beep! beep!" will
ring, indicating an error.

The test may be interrupted at any time by pressing "CONFIRM" for


more than 3 seconds and a new test may be selected.

4.3.6 Display’s the battery voltage


This test displays ! teSt.4, press "CONFIRM".
the battery voltage " The voltage is displayed in volts.
in volts and in
tenths of a volt.
# If the Module is on running on battery, the LCD
screen shows, e.g.:

# If the Module is running on the mains via the base, or


mainy mode the LCD screen will show, e.g.:

" By confirming again a new test may be selected.

4.3.7 Display’s the last 10 alarms


This test may be ! teSt.5, press "CONFIRM".
used to display the " The most recent alarm code is displayed at the top of the
codes of the last LCD screen.
10 alarms
triggered on the
Module. " Press the selection keys to display the codes 1xxx to
10xxx.
Preventive maintenance

" By confirming once again, a new test may then be selected.

mod04.3_002b_en.fm 37
Alarm and error codes description:
Alarm Description
A10 Battery alarm
A12 End of infusion alarm
A16 Downstream occlusion alarm
A17 Air detection alarm
A18 Air volume alarm
A19 Upstream occlusion alarm
A20 Tube missing alarm
A21 Mobile clamp missing alarm.
A22 Door alarm
A23 Drip detector missing alarm
A24 Drip detector alarm: under flow
A25 Drip detector alarm: over flow
A26 Free flow
A27 Occlusion problem during auto-set
OFF Normal stop
FAIL Abnormal stop

Error Description
10 Internal RAM anomaly
20 External RAM anomaly
30 Check-sum Flash anomaly
40 Access (E2prom) Eeprom anomaly
50 Access Adc anomaly
60 Tube parameters anomaly
70 Motor frequency anomaly
80 Keyboard matrix (key press non functioning) fault
Electromagnetic disturbance exceeding standards limits
01 Rotation (absence top turn) error
11 Rotation (white or black too great) error
21 Rotation (incorrect number of turns) error
31 Automatic clamping motor error
41 Rotation (presence top turn) error
51 Error value between one turn camshaft and the flow rate
14 Period calculation parameters anomaly
24 Rotation direction anomaly
Preventive maintenance

34 Flow rate motor period calculation anomaly


44 Incoherence quartz µC principal and µC secondary
54 Absence display board fault
64 Carte interconnection board fault
74 Battery disconnection
84 Battery charge fault

38 mod04.3_002b_en.fm
Error Description
55 µC secondary access fault
65 Absence LCD display back light anomaly
16 Date and time in µC secondary verification
56 Association condition output/step number
28 Language file incompatible

4.3.8 Display’s the total running time


This test displays
the total running ! teSt.6, press "CONFIRM".
time of the " The running time is displayed on the LCD screen.
Module. It is not " A new test may be selected by confirming once again.
possible to modify
this value
manually.
4.3.9 Display’s the analogue sensor values
This test displays ! teSt.9, press "CONFIRM".
the force exerted
on the sensor in " The LCD screen shows:
mVolt. # upstream pressure e.g. :
# downstream pressure e.g.:
# door sensor e.g.:

" A new test may be selected by confirming once again.

If the value is out of the limits, recalibrate the force sensor (see "EtAL9 Calibration
upstream and downstream pressure sensors.")

4.3.10 Display’s the software version


This test displays ! teSt.A, press "CONFIRM".
the software
version and " The LCD screen shows:
revision numbers. # the Module name
# the software version
# the date

" Press the tenths keys to continue the test.

" The LCD screen displays:


# the language versions

" A new test may be selected by confirming once again.


Preventive maintenance

mod04.3_002b_en.fm 39
4.3.11 Clamping motor test

! teSt.C, press "CONFIRM",

" The LCD screen shows:


Clamping
# clamping
Unclamping
# unclamping

" Moving from clamping to unclamping is done using the


keys.
" Press "CONFIRM" to carry out clamping or unclamping
procedure.

You may interrupt the test at any time by pressing "STOP" and select a
STOP
STOP
another test.

4.3.12 Display’s the calibration value


This test displays ! teStE, press "CONFIRM"
the calibration
values stored in
the EEPROM. " Move from one value to another by pressing the keys.

Display Description
Por1 Hall effect sensor, door closed without tube

Por2 Hall effect sensor, door open

Por3 Hall effect sensor, door closed with filled tube

Bat1 Battery, 6.1 V.

Bat2 Battery, pre-alarm 5.7 V.

Bat3 Battery, alarm 5.4 V.

PaM1 Upstream pressure, door open

PaM2 Downstream pressure, 0 mmHg. with filled tube

PaV1 Downstream pressure, door open

PaV2 Downstream pressure, 0 mmHg. with filled tube

PaV3 Downstream pressure, 750 mmHg. with filled tube

! By confirming once again, a new test may be selected.


Preventive maintenance

The value between brackets after the identifier are the number of calibrations carried out.
The values for the upstream and downstream pressure calibrations are shown according
to the number of active tubes.

40 mod04.3_002b_en.fm
4.3.13 Infusion motor test
This test starts the ! teSt.F, press "CONFIRM".
motor without " Choose an infusion flow rate (0,1 ml/h to 1000 ml/h) using
activating any the keys.
infusion alarms,

" Press "CONFIRM" to validate the flow rate and start up


the motor.

If a motor rotation problem is detected, the LCD screen disappears and


Er01, Er11 or Er21 appears on the 7-segment display. By pressing
STOP
STOP
"STOP", you may exit the error and return to the test.

STOP
STOP
The test may be interrupted at any time by pressing the "STOP" key and a
new test may be selected.

4.3.14 Display’s the last 10 alarm codes before error


This test enables ! teSt.J, press "CONFIRM".
the visualisation of " The number of times the machine has been switched on
the codes of the since the last locking error is displayed on the LCD
last ten incidents screen.
that have occurred
# "A" for an alarm (see table teSt.5).
in the operating of
the device, before # "E" for an error (see table teSt.5).
the last locking
error. " By confirming once again, a new test may be selected.

Preventive maintenance

mod04.3_002b_en.fm 41
4.3.15 Checking the pressure alarm limit
To carry out this operation, exit the test mode and press "OFF".
! Carry out the following procedure:
Pochet
Pocket

1 m 50cm
Pum p

M a n o m e te r
T a p 3 w a ys

C o n ta in e r

! Press "ON".
" Place the tube in the device and lock the door inserting
the clamp.
" Place the manometer at the outlet of the tube.
" Select a flow rate of 125 ml/h.
" Adjust the pressure threshold at 750 mmHg.
# Open the tap to the container side.
# Start up the infusion and leave it running for 30
seconds.
# Position the tap to the manometer side.
# Check that the alarm is triggered for a value of 1 bar ±
0,15 bar.
" Stop the infusion cycle by pressing "STOP".
STOP
STOP

If the measured value of the pressure, depending to the limit selected is out of range,
(see" ETAL9 Calibration upstream and downstream pressure sensors").
Preventive maintenance

42 mod04.3_002b_en.fm
4.3.16 Locking/unlocking check
To carry out this test, exit the test mode
! Install a Module on the base.

The Module installed must be locked to the base.

! Switch on the module by pressing the "ON" key.


" The base switch on.

"The module number is displayed on the module and on


the base.
# Check the correspondence: module number displayed
/ position of the module on the base (the first module
installed takes the number 1, the second number 2,
etc.).
" The Module unlocking indicator is off.
! Slowly unlock the module from the base.
" The Module unlocking indicator "C" lights up.

4.3.17 Flow rate check


To carry out this test, exit the test mode
! Install a Module on the base.
! Connect the base to the mains power

Before any flow rate test, carry out an infusion of 20 ml to stabilise the flow rate.

To carry out this test, we recommend to use the IS Flow rate software, available by
Fresenius Vial (contact our service department).

! Carry out a flow rate test according to the norm EN-60-601-2-24.


! Check that that the flow rate error lies between - 5 % et + 5 %.

If the discrepancy is too significant, refer to "ETAL2 Corrective Infusion Coefficient".


Preventive maintenance

mod04.3_002b_en.fm 43
4.3.18 Air detector check
To carry out this test, exit the test mode.

! Position a tube filled with water in the device.


! Press "ON".
" Select a flow rate of 100 ml/h.

" Press "OK" to start up the infusion.


" Turn over the drop chamber upside down to create an air
bubble of around 5 cm.
" Check that the triggering of the air alarm when the air
bubble crosses the detector.

The sound alarm may be stopped by pressing "SILENCE ALARM".


(default time period 2 minutes).

4.3.19 Battery autonomy check


! Recharge the battery for a minimum of 16 hours (100% of its capacity).

! Press "ON".

" Place a filled tube with a flow rate of 125 ml/h, then
validate.
" The pre-alarm "battery discharge" informs the user that
15 minutes of autonomy remains.
# The alarm "total battery discharge" will occure or
triggered before infusion stops.
" Check the battery autonomy is at least 2 hours.

4.3.20 Continuity test


Using a multimeter.
To carry out this operation, exit the mode test and press "OFF".

The Module must be locked to the base.

! Using a multimeter calibrated in ohms.


" Check the electrical resistance indicated by the ohmmeter
is more than 10 MΩ between:
# Base phase pin and all the SUBD 15 connector points.
# Base neutral pin and all the SUBD 15 connector
Preventive maintenance

points.

44 mod04.3_002b_en.fm
4.3.21 Contrast check
To carry out this procedure, go to the "User configuration" menu.
" Key in the access code (if asked).
" Select "LCD contrast" and confirm.
" Check that the central portion of the screen is slightly
darker and adjust the contrast if necessary using the
selection keys.

" By pressing the confirm key, you can exit the test.

4.3.22 Timestamp check


To carry out this procedure, go to the "User configuration" menu.
" Key in the access code (if asked).
" Select "Time setting" and confirm.
" Check if the date and time are correct.

If necessary, adjust the date and time using the


selection keys and the ENTER key to move
from one figure to another.

" By pressing the confirm key you can exit the test.

Preventive maintenance

mod04.3_002b_en.fm 45
Preventive maintenance

46
mod04.3_002b_en.fm
Preventive maintenance

4.3.23 Quality Control Certificate


Use this table to summarise the results obtained from the various tests.These tests can be
done with a sofware dedicated to Module MVP.

Device type: Code: Device serial n°:

Conformity
N° Procedure Obtained value
Yes No
1 ! Check the general appearance of the case, labels, serial number and product
code.
2 ! Check the contrast.
If a fault is observed, refer to chapter ’Contrast Check’.
3 ! Display the operating period, teSt1and the maintenance date.
4 ! Check the indicator lights, teSt2
5 ! Check the keyboard, teSt3
6 ! Display the total running time, teSt6
7 ! Check clamping and unclamping, teStC
" Confirm the two functions.
" Check for any absence of motor alarm.
8 ! Occlusion check, teStF .
" Connect the water manometer to the tube outlet.
" Start up test F.
" Check that there is no motor error and that the maximum pressure
is above 2 bars (1500 mmHg).
9 ! Check the drop detector (if the detector is present).
" Start up an infusion.
" Check the (green) drop indicator lights up each time a drop appears in the drop
chamber.
" Disconnect the detector.
" Check if the drop alarm is activated.
10 ! Check the air detector.
" Create an air bubble in the tube of at least 5 cm long.
" Check the presence of the air bubble alarm (sound and visual) while the air
bubble passes through the air bubble detector.
11 ! Check the downstream pressure.
" Install a calibrated water manometer at the tube outlet.
" Adjust the pressure threshold to 750 mmHg.
" Start an infusion at 100 ml/h.
" Check that the downstream occlusion alarm is activated at 750 mmHh +/-125
Preventive maintenance

(1 bar +/-0.15).
If there is a too great discrepancy, refer to chapter 7 "Calibration / Calibration
procedure / EtAL9 calibrating the upstream and downstream pressure
sensors".

modfiche_002b_en.fm 47
Conformity
N° Procedure Obtained value
Yes No
12 ! Check the upstream pressure.
" Start an infusion at 100 ml/h without drop detector.
" Clamp the tube between the drop chamber and the pump.
" Check that the upstream occlusion alarm is activated within 10 seconds.
" Unclamp.
" Check that the confirmation indicator lights up.
13 ! Check the clamp.
" Close the door without the tube
" Check if the message "Insert tube" is displayed.
" Insert the tube without the clamp and close the door.
" Check if the message "Insert clamp" is displayed.
" Insert the clamp and close the door.
" Check if the previous message has disappeared.
14 ! Check the battery operation.
" Disconnect the mains lead.
" Check the presence of the battery indicator.
" Reconnect the mains lead.
" Check if the battery indicator is switched off and that the mains indicator lights
up.
15 ! Check the locking mechanism.
" Check the connection number is displayed on the module and the base.
" Unlock the module.
" Check the locking indicator light is flashing.
" Relock the module and check the module number is displayed.
" Carry out the same procedure with another module.
16 ! Check the flow rate.

Before any flow rate test, run an infusion of 20 ml to stabilise the flow rate.

" Carry out a flow rate check in accordance with the norm EN-60-601-2-24.
" Check that the flow rate error is between - 5% and + 5%.
If there is too much discrepancy, refer to chapter 7 "Calibration / Calibration
procedure / EtAL2 calibrating the flow rate corrector coefficient".
17 ! Check the battery autonomy.
" Start an infusion at 125 ml/h for 2 hours.
18 ! Carry out an electrical safety test according to norm EN 60601-1

Name: Date: Visa:


Preventive maintenance

Observations:

48 modfiche_002b_en.fm
Preventive maintenance

4.4 Cleaning and disinfecting


The pump form part of the patient's immediate environment. It is advisable to clean and
disinfect the device’s external surfaces of the device on a daily basis in order to protect
patient and staff.
! Disconnect the Base from its mains supply before cleaning.
! Do not place in an AUTOCLAVE nor IMMERSE the device, Do not let liquids enter the
device’s casing.
! If the device is placed in a high contamination risk unit, it is advisable to leave it in the room
during disinfecting, after having disinfected it with amoist cloth.
! Use a cloth soaked in DETERGENT-DISINFECTANT, previosly diluted with water if
required, to destroy micro organisms.
" Avoid abrasive scrubbing which could scratch the casing.
" Do not rinse or wipe the surfaces.

Do not use :
¨TRICHLOROETHYLENE-DICHLOROETHYLENE
"
AMMONIA.
"
" AMMONIUM CHLORIDE
" CHLORINE AND AROMATIC HYDROCARBON.
" ETHYLENE DICHLORIDE-METHYLENE
" CHLORIDE-CETONE
These aggressive agents could damage the plastic parts and cause device malfunction.

Take car also with ALCOHOL based SPRAYS (20% -40% alcohol) .They lead to
tarnishing and small cracks in the plastic, and do not provide the neceeeary
cleaning prior to disinfection.
Disinfecting SPRAYS may be used, in accordance wih the manufacturer recommendation,
from a distance of 30 cm of the device, avoid the accumulation of the product in liquid form.
Avoid iodine-based solutions that may result in coloring some plastic parts permanently.

Please contact the appropriate service, responsible for cleaning and disinfecting products, in
your establishment for further details.
Preventive maintenance

mod04.5&6_001b_en.fm 49
4.5 Storage
The device should be stored in a dry, cool place. In case of prolonged storage, the battery
should be disconnected via the battery access flap situated underneath the device.This
should be done by a qualified technician
! Storage conditions and carrying:
" Temperature: -10°C to 60°C / 14°F to 140°F.
" Atmospheric pressure: 500 hPa to 1060 hPa.
" Humidity: 10% to 90%, no condensation.

! Use conditions:
" Temperature: 5°C to 40°C / 41°F to 104°F.
" Atmospheric pressure: 700 hPa to 1060 hPa.
" Humidity: 20% to 90%, no condensation.

Fully recharge the battery before using the equipment to avoid any risks caused by micro
power cuts in the mains supply and to ensure maximum autonomy.
Preventive maintenance

50 mod04.5&6_001b_en.fm
5 Diagnostic
5.1 Troubleshooting guide

Message on
Meaning Causes Action
LCD display
Door open ! Hall affect sensor ! Check set installation
alarm detects that the door ! Check the presence of the
is open door magnet
! Calibration of the door
sensor
! Replace the door sensor
Clamp ! The Optima does ! Check set installation
position not detect the ! Check the securing clamp
alarm presence of the set micro switch
securing clamp ! Replace it if necessary
Set insertion ! Wrong position of ! Check set installation
alarm the set ! Check the presence of the
door magnet
! Calibration of the door
sensor
! Replace the door sensor
OCS test ! Occlusivity test ! Check set installation
Alarm not successful. The ! Check the door and carry
pumping mechanism on a calibration if necessary
does not succeed to ! Verify the good condition of
increase the the membrane. Replace it if
pressure in the IV necessary; refer to the
set during the OCS maintenance protocol : PM
test 0094
Air bubble ! Air volume ! Prime the line to remove the
alarm detected is higher air
Than the limit ! Check set installation on the
programmed air detector Verify the air
! Set is not adjustment of the air size
properly inserted in programmed
the air detector ! Replace the air detector or
air bubble board
Diagnostic

mod05.1_006b_en.fm 51
Message on
Meaning Causes Action
LCD display
Drop alarm ! The container is ! Verify the volume remaining
(If drop empty on the container
detector is ! The rolling clamp ! Verify if the roller clamp is
present) is closed open
! Over-flow , under ! Verify if the air inlet cap if
flow, free flow open when the pump is used
! The position of with a bottle
the drip sensor ! Verify the positioning of the
! Drop chamber is drop detector
full ! Verify the volume of the
! Drop detector is liquid in the drop chamber
disconnected while ! Verify the IV set position
the pump is ! Verify the drip sensor is well
configured to be connected
used with ! Verify the connector if it's
! The drip sensor damaged
is connected and ! Replace the drip sensor
disconnected
Free flow ! Over-flow ! Check set installation
alarm ! Set not properly ! Check drip sensor
(in case of positioned positioning
use with drip
sensor)

Upstream ! Upstream ! Check container


occlusion pressure in line is ! Check roller clamp
alarm too low ! Check if the set is not
! Empty container squeezed
! Check the roller ! Check the container height
clamp ! Check the air inlet cap ( if
! Air inlet cap is bottle used)
closed ( bottle ! Check the calibration values
used) ( Test 9)
! Proceed to the calibration of
pressure
! Replace the force sensor
Downstream ! The pressure in ! Check the infusion line
pressure line exceeds the ! Check the correspondence
alarm limit programmed between the limit programmed
and detected
! Check the pressure sensor
( Test 9)
! Proceed to the calibration of
the force sensor
! Replace the force sensor
Diagnostic

52 mod05.1_006b_en.fm
Message on
Meaning Causes Action
LCD display
Air alarm ! The IV set is ! Remove the IV set and re-
present on the air install it
bubble detector but ! Carry on a calibration of the
not on the pumping door
mechanism
! The pump runs
over 24 hours, no air
bubble have
detected by the
sensor
Battery ! Low battery ! Connect the pump to the
alarm voltage mains power
! Check the charging voltage,
pump connected to the mains.
! Replace the battery
Preventive maintenance Preventive ! Preventive ! Proceed to the complete
24/10/2003 passed
maintenance maintenance date or check up of the pump and
requested time is passed update the maintenance date
or time ( test 1)

Problems Causes Action


Flow rate drift ! The installed set doesn't ! Check the set selection
correspond with the set
selected
! A mechanical part which ! Measure the flow rate using a
has a link with the pumping reference set and calibrate the flow rate
mechanism or the CPU correcting coefficient
board has been changed
without calibrating the flow
rate correcting coefficient
Display defect: ! Control transistors, LED's ! Check the LED's and display (test 2)
LED's, 8 and/or display board ! Check the good condition of the
segments connection are defective display board
display units
! Replace the LED's
! Check the connector which link CPU
and display boards
! Replace the display board
The device ! The battery is unplugged ! Check the battery connection
turns off when or the battery cable is cut ! Check the charging voltage
it is ! Battery is totally
disconnected discharged ! Replace the battery
from mains
power
Mains LED's ! Mains fuses out of order ! Replace Check the mains fuses
does not switch
Diagnostic

! Power supply out of order ! Replace the power supply board


ON
! If the problem remains, replace the
CPU board

mod05.1_006b_en.fm 53
Problems Causes Action
Battery alarm ! Battery is totally ! Check the charging voltage
while it has discharged ! Replace the battery
been
completely
charged
Battery alarm ! Power supply or CPU ! Check the charging voltage
whereas the boards are faulty ! Check the power supply mains fuses
Optima is
! Replace the power supply if
connected to
necessary.
the mains
! If the problem remains, replace the
CPU board and carry on a complete
configuration
The module ! Keyboard is defective ! Check the keyboard ( test 3)
MVP turns ON ! Replace the keyboard if necessary
or turns OFF ! CPU board is defective ! Check that there was no liquid
alone
infiltration on the CPU board
! Replace the CPU board and carry
on a complete configuration of the
device
Some keys ! Keyboard is defective ! Check the keyboard (test 3)
from keyboard ! Replace the keyboard if necessary
out of order

After a fall ! Mechanical elements ! Check that the mechanical assembly


damaged and the cases are intact
Diagnostic

54 mod05.1_006b_en.fm
Diagnostic

5.2 Error messages

Error codes Meaning Action


Electronic and software command anomalies *
Er10 Internal RAM Anomaly ! Carry on a complete configuration of
the device via VP Control software
! Replace the CPU board and carry on a
complete configuration

Er20 External RAM Anomaly

Er30 EPROM Anomaly

Er40 EEPROM Anomaly

Er50 ADC Anomaly ! Check the ADC


! Replace the CPU board and carry on a
complete configuration

Er60 Sets parameters anomaly ! Reconfigure the module MVP with VP


Control software
! Replace the CPU board and carry on a
complete configuration

Er70 Motor frequency anomaly

Er80 Keyboard anomaly ! Check and replace the keyboard if


necessary
! Check that there is no liquid presence
inside the device which could damage
keyboard and the electronics boards
! Replace the CPU board and carry on a
complete configuration

Er90 Software version ! Configuration of the device is needed


through with VP Control
! Replace the CPU board and carry on a
complete configuration

Er01 Stepper motor rotation error ! Replace the motor

Er11 Stepper motor rotation error ! Check the motor coupling - See PM
0094

Er21 Stepper motor rotation error ! Replace the mechanical block - See
PM 0094

Er31 OCS DC motor failure ! Check the motor clamp for OCS and
rubber O ring
! Put some grease on the clamp finger
threaded screw. Replace the rubber O
ring if necessary (p/n: 174256)
! Replace the OCS motor clamp

Er41 Stepper motor rotation error ! Replace the motor

Er51 Error value between one turn ! Check the mechanical bloc
Diagnostic

camshaft and the flow rate

mod05.2_006b_en.fm 55
Error codes Meaning Action
Er14 Motor period calculation ! Reconfigure the Optima pump
anomaly ! Replace the CPU board

Er24 Motor rotation direction ! Check the motor rotation sensor


anomaly ! Replace the CPU board

Er44 Quartz incoherence ! Replace the CPU board

Er54 Display board absence ! Replace the CPU board

Er74 Battery disconnection ! Check the battery connection

Er84 Battery charge fault ! Check the battery charge voltage


! Replace the CPU board

Er94 Temperature fault ! Replace the battery


! Replace the CPU board

Er55 Access default to the ! Carry on a complete configuration of


secondary µ processor the device with VP Control software
! Replace the CPU board and Carry on
a complete configuration of the device via
VP Control software

Er65 Back light anomaly of LCD ! Replace the LCD


display
Er85 Impossible to start the ! Carry on a complete configuration of
secondary µ processor the device with VP Control software
! Replace the CPU board and Carry on
a complete configuration of the device via
VP Control software

Er16 ! Date / time failure ! Check the date and the time clock
! Replace the CPU board and Carry on
a complete configuration of the device via
VP Control software

Er56 ! Out put conditions / Step ! Carry on a complete configuration of


number association default the device with VP Control

Er17 ! Keyboard matrices default ! Replace the keyboard


! Check that there is no liquid presence
inside the device which could damage
keyboard and electronics boards

Er27 ! Keyboard matrices default

Er37 ! ON/OFF key locked

Er47 ! Switching off impossible ! Replace the CPU board and carry on a
complete configuration of the device via
VP Control software

Er28 ! Language file ! Carry on a complete configuration of


incompatible the device via VP Control software
Diagnostic

56 mod05.2_006b_en.fm
6 Operation sheets
This chapter lists all the dismantling and re-assembling procedures.

Operation sheets

mod06.0_001a_en.fm 57
Operation sheets

58 mod06.0_001a_en.fm
Operation sheets

N°1, Procedure: Pumping system

Safety:
For safety reasons, the technician should not intervene when the device is in operation.

Equipment needed:
! 1 Posidriv Z1 screwdriver
! 1 anti-static bracelet

Maintenance level:
Level 2, specialist technician (see biomedical technical training documentation).

Procedure:

Access
! Pivot the Module on the front cover.
! Unscrew the 6 cruciform screws (marker 1) connecting the rear case to the front case.
1

1 Operation sheets

mod06.0_0011b_en.fm 59
! Remove the locking cap (marker 2) using a flat screwdriver.
! Unscrew the cruciform screw and remove the brake washer (marker 3).
" Remove the bolt washer (marker 4).
" Remove the spring (marker 5).
" Remove the bolt (marker 6).
6

3
2

! Pull out the screw hidden under the bolt.


! Remove the front case, being careful not to pull out the CPU board flat cable.
! Disconnect the CPU board flat cable.

Do not touch the electronic boards with your hands.


Operation sheets

60 mod06.0_0011b_en.fm
Dismantling

When working with electronic components, it is recommended that you wear an anti-static
bracelet connected to the earth and that you work on an anti-static foam mat.

! Using a Allen key gently, slide the two screws (marker 7) in their groove situated under the
door.
! Remove the door.

! Unscrew the 2 cruciform screws (marker 8), paying careful attention to the washers.
! Using a cutter, unstick the label.
! Unscrew the 2 cruciform screws (marker 9) situated under the label.
9

8
Operation sheets

mod06.0_0011b_en.fm 61
! Gently turn over the front cover, holding onto the pumping system.
! Disconnect the J11 connector (marker 10).
! Remove the pumping system.

10

Re-assembling
Carry out the procedure in reverse in order to re-assemble the unit.

Carry out the regular service checks (see Quality Control Certificate).
Operation sheets

62 mod06.0_0011b_en.fm
Operation sheets

N°2, Procedure: CPU board

Safety:
For safety reasons the technician should not intervene when the device is in operation.

Equipment needed:
! 1 Posidriv Z1 screwdriver
! 1 anti-static bracelet

Maintenance level:
Level 3 specialist technician (see biomedical technical training documentation).

Procedure:

Access
! Turn the Module over on the front cover.
! Unscrew the 6 cruciform screws (marker 1) connecting the rear case to the front case.
1

1 Operation sheets

mod06.0_0021b_en.fm 63
! Remove the locking cap (marker 2) using a flat screwdriver.
! Unscrew the cruciform screw and remove the brake washer (marker 3).
" Remove the bolt washer (marker 4).
" Remove the spring (marker 5).
" Remove the bolt (marker 6).

3
2

! Pull out the screw hidden under the bolt.


! Remove the front case, being careful not to pull out the CPU board flat cable.
! Disconnect the CPU board flat cable.

Do not touch the electronic boards with your hands.


Operation sheets

64 mod06.0_0021b_en.fm
Dismantling

When working with electronic components, it is recommended that you wear an anti-static
bracelet connected to the earth and work on a foam anti-static mat.

! Disconnect the J6, J8, J9, J10, J11, J12 and J13 connectors.
! Disconnect the J1 flat cable.

J13
J12
J1
J11
J10
J9
J8
J6

! Remove the board from its housing, pulling it parallel to its housing.
! Remove the CPU board.

Re-assembling
Carry out the procedure in reverse order to re-assemble the new unit.
! Perform a complete configuration for a new board using "VP Control" maintenance
sofware.
Operation sheets

Carry out the regular service checks (see Quality Control Certificate).

mod06.0_0021b_en.fm 65
Operation sheets

66 mod06.0_0021b_en.fm
Operation sheets

N°3, Procedure: Display board

Safety:
For security reasons, the technician should not intervene while the device is in operation.

Equipment needed:
! 1 Posidriv Z1 screwdriver
! 1 anti-static bracelet

Maintenance level:
Level 2 specialist technician (see biomedical technical training documentation).

Procedure:

Access
! Pivot the Module on the front cover.
! Unscrew the 6 cruciform screws (marker 1) connecting the rear case to the front case.
1

1 Operation sheets

mod06.0_0031b_en.fm 67
! Remove the locking cap (marker 2) using a flat screwdriver.
! Unscrew the cruciform screw and remove the brake washer (marker 3).
" Remove the bolt washer (marker 4).
" Remove the spring (marker 5).
" Remove the bolt (rep. 6).

! Pull out the screw hidden under the bolt.


! Undo the front case, being careful not to pull out the CPU board flat cable.
! Disconnect the CPU board flat cable.

Do not touch the electronic boards with your hands.


Operation sheets

68 mod06.0_0031b_en.fm
Dismantling

When working with electronic components, we recommend the wearing of an anti-static


bracelet connected to the earth and working on a foam anti-static mat.

! Remove the CPU board (see corresponding sheet n°2).


! Disconnect the J4 connector (marker 13), situated on the display board.
! Unscrew the 4 cruciform screws (marker 14) holding the display board on the front case.
! Remove the display board.

14 14
13

14

Re-assembling
Carry out the procedure in reverse to re-assemble the unit.

Carry out the regular service checks (see Quality Control Certificate).

Operation sheets

mod06.0_0031b_en.fm 69
Operation sheets

70 mod06.0_0031b_en.fm
Operation sheets

N°4, Procedure: LCD display

Safety:
For safety reasons, the technician should not intervene while the device is in operation.

Equipment needed:
! 1 Posidriv Z1 screwdriver
! 1 anti-static bracelet

Maintenance level:
Level 2 specialist technician, (see biomedical technical training documentation).

Procedure:

Access
! Pivot the Module on the front cover.
! Unscrew the 6 cruciform screws (marker 1) connecting the rear case to the front case.
1

1 Operation sheets

mod06.0_0041b_en.fm 71
! Remove the locking cap (marker 2) using a flat screwdriver.
! Unscrew the cruciform screw and remove the brake washer (marker 3).
" Remove the bolt washer (marker 4).
" Remove the spring (marker 5).
" Remove the bolt (marker 6).

3
2

! Keep the Module assembled and turn it over on the rear case.
! Remove the screw hidden under the bolt.
! Remove the front case, being careful not to pull out the CPU flat cable.
! Disconnect the CPU flat cable.

Do not touch the electronic boards with your hands.


Operation sheets

72 mod06.0_0041b_en.fm
Dismantling

When working with electronic components, we recommend wearing an anti-static bracelet


and working on a foam anti-static mat.

! Remove the CPU board (see corresponding sheet n° 2).


! Remove the display board (see corresponding sheet n° 4).
! Disconnect the J4 keyboard connector J4.
! Disconnect the J1 connector (LCD display).
! Detach the LCD display.
! Remove the LCD display.

J4

Re-assembling
! Recover the self-adhesive block for the old LCD display.
! Position the self-adhesive on the LCD display, above the LCD display label.
! Position the LCD display on the display board.
! Press down the LCD board and on the display board so that the block adheres to the
display unit to the board.

Carry out the dismantling procedure in reverse order to re-assemble the unit.

Carry out the regular service checks (see Quality Control Certificate).
Operation sheets

mod06.0_0041b_en.fm 73
Operation sheets

74 mod06.0_0041b_en.fm
Operation sheets

N°5, Procedure: Air detector board

Safety:
For safety reasons, the technician should not intervene while the device is in operation.

Equipment needed:
! 1 Posidriv Z1 screwdriver
! 1 anti-static bracelet

Maintenance level:
Level 2, specialist technician (see biomedical technical training documentation).

Procedure:

Access
! Pivot the Module on the front cover.
! Unscrew the 6 cruciform screws (marker 1) connecting the rear case to the front case.
1

1 Operation sheets

mod06.0_0051b_en.fm 75
! Remove the locking cap (marker 2) using a flat screwdriver.
! Unscrew the cruciform screw and remove the brake washer (marker 3).
" Remove the bolt washer (marker 4).
" Remove the spring (marker 5).
" Remove the bolt (marker 6).

3
2

! Pull out the screw hidden under the bolt.


! Remove the front case, being careful not to pull out the CPU board flat cable.
! Disconnect the CPU board flat cable.

Do not touch the electronic boards with your hands.


Operation sheets

76 mod06.0_0051b_en.fm
Dismantling

When working with electronic components, we recommend wearing an anti-static bracelet


connected to the earth and working on an anti-static foam mat.

! Remove the pumping system (see corresponding sheet n° 1).


! Unclip the non-oxidising aluminium plate (marker 7) holding the air detector board in place.
! Unclip the board.
7

! Disconnect the J8 connector (marker 8) connecting the CPU board to the air detection
board.
! Disconnect the connector (marker 9) connecting the board to the air detector.

Re-assembling
Carry out the dismantling procedure in reverse order to re-assemble the unit.
Operation sheets

Carry out the regular service checks (see Quality Control Certificate).

mod06.0_0051b_en.fm 77
Operation sheets

78 mod06.0_0051b_en.fm
Operation sheets

N°6, Procedure: Tube clamp switch

Safety:
For safety reasons, the technician should not intervene while the device is in operation.

Equipment needed:
! 1 Posidriv Z1 screwdriver
! 1 anti-static bracelet

Maintenance level:
Level 2 specialist technician (see biomedical technical training documentation).

Procedure:

Access
! Pivot the Module on the front cover.
! Unscrew the 6 cruciform screws (marker 1) connecting the rear case to the front case.
1

1 Operation sheets

mod06.0_0061b_en.fm 79
! Remove the locking cap (marker 2) using a flat screwdriver.
! Unscrew the cruciform screw and remove the brake washer (marker 3).
" Remove the bolt washer (marker 4).
" Remove the spring (marker 5).
" Remove the bolt (marker 6).

3
2

! Pull out the screw hidden under the bolt.


! Remove the front case, being careful not the pull out the CPU board flat cable.
! Disconnect the CPU board flat cable.

Do not touch the electronic boards with your hands.


Operation sheets

80 mod06.0_0061b_en.fm
Dismantling

When working with electronic components, we recommend wearing an anti-static bracelet


connected to the earth and working on an anti-static foam mat.

! Remove the pumping system (see corresponding sheet n° 1).


! Unscrew the 2 switch clamp support screws (marker 7) connecting the support to the front
case.

! Separate the clamp switch from its support.


! Unsolder the clamp switch wire (marker 8).
! Remove the clamp switch.

Re-assembling
Carry out the dismantling procedure in reverse order to re-assemble the unit.

Carry out the regular service checks (see Quality Control Certificate).
Operation sheets

mod06.0_0061b_en.fm 81
Operation sheets

82 mod06.0_0061b_en.fm
Operation sheets

N°7, Procedure: Pressure sensors

Safety:
For safety reasons the technician should not intervene while the device is in operation.

Equipment needed:
! 1 Posidriv Z1 screwdriver
! 1 anti-static bracelet

Maintenance level:
Level 2 specialist technician (see biomedical technical training documentation).

Procedure:

Access
! Pivot the Module on the front cover.
! Unscrew the 6 cruciform screws (marker 1) connecting the rear case to the front case.
1

1 Operation sheets

mod06.0_0071b_en.fm 83
! Remove the locking cap (marker 2) using a flat screwdriver.
! Unscrew the cruciform screw and remove the brake washer (marker 3)
" Remove the bolt washer (marker 4)
" Remove the spring (marker 5)
" Remove the bolt (marker 6)

3
2

! Take out the screw hidden under the bolt.


! Remove the front case, being careful not to pull out the CPU board flat cable.
! Disconnect the CPU board flat cable.

Do not touch the electronic boards with your hands.


Operation sheets

84 mod06.0_0071b_en.fm
Dismantling

When working with electronic components, we recommend wearing an anti-static bracelet


connected to the earth and working on an anti-static foam mat.

! Remove the pumping system (see corresponding sheet n° 1).


! Unscrew the 2 screws for each pressure sensor support (marker 7) connecting the
supports to the front case.

! Separate the pressure sensors from their support (see arrows).


! Unsolder the pressure sensor wire (marker 8).
! Remove the pressure sensors.

8
Operation sheets

mod06.0_0071b_en.fm 85
Re-assembling
Carry out the dismantling procedure in reverse order to re-assemble the new unit.

After re-assembling the pressure sensors, calibrate the pressure sensors (see
ETAL9, Calibrating the upstream and downstream pressure sensors).

Carry out the regular service checks (see Quality Control Certificate).
Operation sheets

86 mod06.0_0071b_en.fm
Operation sheets

N°8, Procedure: OCS motor clamp

Safety:
For safety reasons the technician should not intervene while the device is in operation.

Equipment needed:
! 1 Posidriv Z1 screwdriver
! 1 anti-static bracelet

Maintenance level:
Level 2, specialist technician (see biomedical technical training documentation).

Procedure:

Access
! Pivot the Module on the front cover.
! Unscrew the 6 cruciform screws (marker 1) connecting the rear case to the front case.
1

1 Operation sheets

mod06.0_0081b_en.fm 87
! Remove the locking cap (marker 2) using a flat screwdriver.
! Unscrew the cruciform screw and remove the brake washer (marker 3).
" Remove the bolt washer (marker 4).
" Remove the spring (marker 5).
" Remove the bolt (marker 6).

3
2

! Remove the screw hidden under the bolt.


! Remove the front case, being careful not to pull out the CPU board flat cable.
! Disconnect the CPU board flat cable.

Do not touch the electronic boards with your hands.


Operation sheets

88 mod06.0_0081b_en.fm
Dismantling

When working with electronic components, we recommend wearing an anti-static bracelet


connected to the earth and working on an anti-static foam mat.

! Remove the CPU board. (See corresponding sheet n° 2.)


! Using a cutter, unstick the "4 circular stickers" (marker 7).
! Unscrew the 4 cruciform screws (marker 8) situated under the "circular stickers",
maintaining the bubble detector case to the front cover.

8
8

! Separate the air detector from the case.


10

Operation sheets

mod06.0_0081b_en.fm 89
! Unscrew the 3 cruciform screws (rep 11) holding the motor-
reducer to the front cover.
! Unscrew the clamp (marker 12), all the while holding onto the motor-reducer.
! Remove the motor-reducer.

11

12

11

11

Re-assembling
Carry out the dismantling procedure in reverse order to re-assemble the unit.

When re-assembling the motor clamp, place a drop of silicone grease around the screw
path (marker 12).

Carry out the regular service checks (see Quality Control Certificate).
Operation sheets

90 mod06.0_0081b_en.fm
7 Calibration
7.1 Calibration procedure

The calibrating menu is reserved for qualified staff only. Its access is protected with
a secret code.

7.1.1 Access to the calibrations

Keyboard description.
Key Function
ON switches on the device.
OFF switches off the device when pressed for more than three
seconds.
SILENCE ALARM

OK validates a selection.

MODE accesses the calibration mode

The selection keys scroll through the numbers and letters on the LCD
screen using the tenths, units and tens values.
Activate or de-activate the infusion menus.
ENTER validates the selected calibration, or moves the curser.

STOP cancels the current configuration.


STOP
STOP

Activating the calibration mode


! Keep the "MODE" button pressed during the device switch on.
" The various menus are displayed.
! Using the selection keys, select "Maintenance" on the
display unit.
! Press "CONFIRM".

! Type in the access code.


! Press "CONFIRM".

! Select "Calibration".
! Press "CONFIRM".

! Using selection keys select:


" EtAL1: to calibrate the door

" EtAL2: to calibrate the corrective infusion coefficient


" EtAL4: to calibrate the battery
Calibration

" EtAL9: to calibrate the upstream and downstream pressure sensors.

mod07.1_002b_en.fm 91
7.1.2 EtAL1 Door calibration
This menu records ! EtAL1, press "CONFIRM".
the 3 door " Por1: close the door without tube.
positions in the
# Press "CONFIRM".
EEPROM.
The value is read and recorded. The value must be between
1196 < X < 3750 mV.
" Por2: open the door without tube.
# Press "CONFIRM".
The value is read and recorded. The value must be between
2197 < X < 2695 mV.
" Por3: position a tube full of water and close the door.
# Press "CONFIRM".
The value is read and recorded. The value must be between
1699 < X < 3398 mV.
" By validating once again, it is possible to select another
calibration.

Press "STOP" key to exit the menu without memorising the calibration
STOP
STOP
values.
Calibration

92 mod07.1_002b_en.fm
7.1.3 EtAL2 Corrective infusion coefficient

Before any flow rate test, carry out an infusion of 20 ml to stabilise the flow rate.

The adjustement range allows a correction from - 20% to + 10%

This menu adjusts ! Place a tube filled with water on the device, respecting the
the device flow rate positioning of the clamp, and close the door.
in accordance with ! Select a flow rate programmed between 50 and 200 ml/h.
the used tube. ! Start the infusion.
! Perform a measurement of the flow rate according to the
norm EN/IEC 60 601-1-2-24.
! Note the programmed flow rate and the obtained flow rate.

! EtAL2, press "CONFIRM".


" Using the keys, enter the programmed flow rate.
" Press "ENTER" to move from one field to another.

" Enter the flow rate measured.


" Press "CONFIRM" to start up the calculation of the new
corrective coefficient.
# if the coefficient lies between 0,8 and 1,1, you may
return to the configuration menu.
# if the coefficient does not lie between 0,8
and 1,1 the "ERROR" message is displayed.

Pressing "STOP" exit the menu without calculating the new coefficient. STOP
STOP

Calibration

mod07.1_002b_en.fm 93
7.1.4 EtAL4 Battery calibration
This menu records ! EtAL4, press "CONFIRM".
the three battery " Bat1: supply the device with a voltage of 6,1 V ± 0,05
voltage values
V from a stabilised power supply.
(Bat1, Bat2 and
# Press "CONFIRM".
Bat3) in the
The voltage is read and stored in the EEPROM.
EEPROM.
The threshold lies between 2749 < X < 2949 mV.
" Bat2: supply with device with a voltage of 5,7 V ±
0,05 V from a stabilised power supply.
# Press "CONFIRM".
The voltage is read and stored in the EEPROM.
The pre-alarm threshold lies between 2603 < X < 2788 mV.
" Bat3: supply the device with a voltage of 5,4 V ± 0,05
V from a stabilised power supply.
# Press "CONFIRM".
The voltage is read and stored in the EEPROM.
The alarm output threshold lies between 2461 < X < 2578 mV.
" By confirming once again, another calibration can be
selected.

Press "STOP" key to exit the menu without memorising the calibration
STOP
STOP
values.
Calibration

94 mod07.1_002b_en.fm
7.1.5 EtAL9 Calibration upstream and downstream pressure sensors.
This menu records The Module can operate with various tube types. The choice of tube is made through:
the pressure
! the "MODE" key, set selection when the pump is on normal mode.
values in the
EEPROM ! maintenance menu and SAV 2
according to the The pressure calibration must be done for each type of tube active on the pump.
selected tube.

If a pressure sensor, the door sensor or CPU board has been changed, the calibration
values must be reset to zero for each tube. Where the CPU board has been changed, the
calibration must be carried out using maintenance software during the configuration
procedure.
Installation:
! According to the diagram below:
PPocket
ochet

1 m 50cm
Pum p

M a n o m e te r
T a p 3 w a ys

C o n ta in e r

The manometer must be placed at the same level as the Module.

Calibration

mod07.1_002b_en.fm 95
! EtAL9, press "CONFIRM".

Resetting the pressure calibration


" Select "YES" or "NO" using the selection keys and
confirm.
" If "YES", the calibration values for the pressure sensors
are reset to zero, for all tubes.
" If "NO", the calibration values are reset to zero only for the
tube selected.

If the calibration of the pressure sensors should be performed only for the tube selected,
it’s recommennded to choose "NO".

When choosing "YES" a calibration for all the tubes programmed should be carried out
using VP control maintenance sofware.

When changing the force sensors, the calibration should be done for all the tube available
on the pump.
The calibration described below is concerns only the active tube chosen through mode
key / set selection or maintenance / SAV 2

Press "CONFIRM" key to start the calibration.

Calibrating the downstream and upstream pressure with the door open
" PaV1,PaM1: open the door of the Module
no tube installed.

" Press "ENTER".

# The values for "downstream pressure sensor door


open" and "upstream pressure sensor door open" are
read and recorded.
# The threshold for "downstream pressure door open"
must be between 1997 < X < 4453 mV.
# The threshold for "upstream pressure door open"
must be between 1197 < X < 4297 mV.
Calibration

96 mod07.1_002b_en.fm
Calibrating the downstream pressure sensor at 0 mmHg with the door closed filled tube
installed
" Position the tube according to the preceding diagram and
open 3 channels tap in the direction Pump-Manometer.
" Press "CONFIRM" to warm up the tube,.
" Wait until the pressure reaches around 750 mmHg
(1 bar +/- 0,05 bar), and open 3 channels tap in the
direction pump-container to lower the pressure (0 mmHg).
" Press "STOP" to stop infusion. . STOP
STOP

" Press "ENTER" to record the pressure.

# The threshold for the "downstream pressure


at 0 mmHg door closed" must be between
1499 < X < 3696 mV.

Calibrating the downstream pressure sensor at 750 mmHg with the door closed filled
tube installed
" Position the 3 channels tap in the direction pump-manometer.
" Press "CONFIRM" to start up the pump.
" Wait until the pressure reaches 750 mmHg ±30 mmHg (1
bar +/- 0,05 bar).
" Press "STOP" to stop infusion. STOP
STOP

" Press "ENTRER" to record the pressure value.

# The threshold for "downstream pressure


at 750 mm Hg door closed" must be between
898 < X < 2998 mV.

Calibrating the upstream pressure sensor at 0 mmHg with the door closed filled tube
installed
" Leave the door closed.
" Open the 3 channels tap in the direction pump-container.
" Press "ENTER" to record the pressure, when the pressure level is
back to 0 mmHg.

# The threshold for "upstream pressure


at 0 mmHg door closed" must be between
1499 < X < 3696 mV.

Press "STOP" key to exit the menu without memorising the calibration
STOP
STOP
values.
Calibration

mod07.1_002b_en.fm 97
Calibration

98 mod07.1_002b_en.fm
8 Spare parts catalogue
8.1 Front case

..... ..... .......... .....

101 110/111 103


100
102
109 108

104
106

105

..... : see following page

Marker Qty Reference Name


100 1 199265 Front cover kit
101 1 168935 MVP Hall sensor
102 1 168467 Hall sensor flange
103 1 168041 MVP CPU board
104 1 168414 LCD display
105 1 168042 MVP display board (LCD display inclued)
106 1 168417 CPU board ribbon/display
108 2 168428 MVP clip Honeywell sensor
109 2 168439 Membrane pressure sensor
Spare parts catalogue

110 1 168933 MVP upstream sensor


111 1 168934 MVP downstream sensor

References for the module MVP TD. from n°18360387


100 1 199283 TD front cover kit

mod08.1_002b_en.fm 99
116 113 115
114 112

..... ..... ..... .....


.....
..... .....
.....

.....
.....

.....

.....:see preceding page


Spare parts catalogue

Marker Qty Reference Name


112 1 159632 MVP switch clamp support
113 1 168440 MVP membrane switch
114 1 168468 Plunger switch clamp
115 1 168932 MVP switch clamp
116 1 168430 MVP mobile clamp holder

100 mod08.1_002b_en.fm
125
124

123

126

119

122 122

120

121
127

118 117

Marker Qty Reference Name ..... : see preceding page


117 1 168425 MVP Tube guide
118 1 168437 MVP Right tube guide
119 1 168434 MVP Left tube guide
120 1 168449 MVP display window
121 1 168500 MVP Keyboard
122 2 199511 Adhesive stop
123 1 199275 MVP MS door kit
124 1 168461 Right stirrup
125 1 168462 Left stirrup
Spare parts catalogue

126 1 168527 Stirrup label


127 3 168528 Screw cover label

References to the module MVP TD. from n°18360387


121 1 168499 MVP TD Keyboard

mod08.1_002b_en.fm 101
Spare parts catalogue

102 mod08.1_002b_en.fm
Spare parts catalogue

8.2 Rear case

200

204

201

202

203

Marker Qty Reference Name


200 1 199282 Rear case kit
201 1 191014 SKIFFY foot
202 1 168043 MVP connection board
Spare parts catalogue

203 1 168530 Connection board protection film


204 1 168518 Module covering label
1 168336 Battery door with magnet
1 168303 Door battery joint
1 174019 Battery

mod08.2_002b_en.fm 103
Spare parts catalogue

104 mod08.2_002b_en.fm
Spare parts catalogue

8.3 Air bubble detector

308
309

307
311

310
312

306

305

304

300

Marker Qty Reference Name


300 1 168402 MVP air detector board
304 1 168938 Air detector
305 1 174253 O ring 1,5 x 33
306 1 168442 Clamp housing
307 1 168348 Screw motorised clamp
308 1 168349 Injection clamp finger
Spare parts catalogue

309 1 168487 Washer D12 x 7,2 thickness 0.3


310 1 168473 MVP MS Motor-reducer
311 1 174256 O ring
312 1 199623 Washer D1,9
4 168528 Screw cover label

mod08.3_002a_en.fm 105
Spare parts catalogue

106 mod08.3_002a_en.fm
Spare parts catalogue

8.4 Pump mechanism

410

407 406
408
403
402 409

401

400

405

404

Marker Qty Reference Name


400 3 199624 D 5,2 x 10 x 18 spacer
401 1 159634 Motor flask
402 1 159633 Pump flask
403 1 168479 INCA pump block
404 1 168482 Belt
405 1 168483/ MVP pump injected pulley
405 1 191156 Washer
Spare parts catalogue

406 1 168378 Motor injected pulley


407 3 168485 Buffer 40 shore A
408 1 168498 Injected absorber
409 1 168379 Motor injected coupling
410 1 168930 MVP Motor + opto

mod08.4_002b_en.fm 107
Spare parts catalogue

108 mod08.4_002b_en.fm
Spare parts catalogue

8.5 Locking assembly

512
511 514
513
515
510
519

520 516

518

517

Marker Qty Reference Name


510 1 199263 MVP locking kit
511 1 168380 Modular bolt
512 1 168314 Magnet support
513 1 190298 Magnet
514 1 168202 Locking cap "Green"
515 1 168514 Modular bolt label
516 1 168409 ILS/drops MVP Read switch / drops board
Spare parts catalogue

517 1 170611 Drop detector connector RJ 42


518 1 168324 Bolt spring
519 1 168251 Black cap
520 1 168252 Bolt spacer
1 159899 Drop detector

mod08.5_002b_en.fm 109
Spare parts catalogue

110 mod08.5_002b_en.fm
Useful addresses
SALES DEPARTEMENT
Fresenius Vial
Le Grand Chemin, 38590 Brézins
CUSTOMER SERVICE Tel.: 00 33 (0) 4 76 67 10 81
or 00 33 (0) 4 76 67 10 54
or 00 33 (0) 4 76 67 11 08
Fax: 00 33 (0) 4 76 67 11 34

SALES MANAGEMENT Tel.: 00 33 (0) 4 76 67 10 81


Fax: 00 33 (0) 4 76 67 11 34

TRAINING DEPARTMENT
Fresenius Vial Tél. : 00 33 (0) 4 76 67 10 76
Le Grand Chemin, 38590 Brézins Tél. : 00 33 (0) 4 76 67 11 40
Fax : 00 33 (0) 4 76 67 11 22

AFTER SALES SERVICE

FRANCE After Sales Service Division GRENOBLE Tel.: 00 33 (0) 4 76 67 10 76


Fresenius Vial Tel.: 00 33 (0) 4 76 67 11 40
Le Grand Chemin, 38590 Brézins Fax: 00 33 (0) 4 76 67 11 22
FRANCE

Spare part department Tel.: 00 33 (0)4 76 67 10 34


BELGIUM FRESENIUS VIAL NV/SA Tel.: 00 32 (3) 880 73 07
Molenberglei 7 Fax: 00 32 (3) 880 50 07
2627 Schelle
BELGIUM

GERMANY FRESENIUS MCM Tel.: 49/60 23 97 22-0


AM-Neuen Berg Fax: 49/60 23 43 06
63749 ALZENAU
GERMANY

It is possible that this manual contains errors or typing mistakes.


Modifications may be made in future editions.
COPYRIGHT © 2006, Fresenius Vial S.A.S.

This document may not be reproduced in part or in whole without the written permission of
Fresenius Vial S.A.S.

Fresenius Vial S.A.S. - siège social : Le Grand Chemin - 38590 Brézins (FRANCE)
Société par Actions Simplifiées au capital de 13 744 520 Euros
SIREN Grenoble B 408 720 282.
Design and construction : SEDOC

Technical Manual Module MVP MS_en

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