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SERVICE MANUAL

Home Projector

EH-TW8000/TW9000/TW9000W

CONFIDENTIAL
EH-TW8000/TW9000/TW9000W CONFIDENTIAL

NOTICE
† All rights reserved. No part of this manual may be reproduced, stored in retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without prior written of SEIKO EPSON CORPORATION.
† The contents of this manual should be handled with sufficient consideration for confidentiality reasons.
† After publication of this manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, note that the descriptions given in this
manual may not coincide with the actual machine.
† Other company or product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims
any and all rights in those marks.

General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Copyright © 2011 SEIKO EPSON CORPORATION.

SEIKO EPSON 2 Revision A


EH-TW8000/TW9000/TW9000W CONFIDENTIAL

About This Manual


This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the product. The instructions and procedures included
herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.

Manual Configuration

CHAPTER 1. PRODUCT DESCRIPTIONS


Provides a general overview and specifications of the product.

CHAPTER 2. TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.

CHAPTER 3. DISASSEMBLY / ASSEMBLY


Describes the step-by-step procedures for disassembling and assembling the product.

CHAPTER4. APPENDIX
Provides preventive maintenance procedures for servicing the product.

SEIKO EPSON 3 Revision A


EH-TW8000/TW9000/TW9000W CONFIDENTIAL

IMPORTANT PRECAUTIONS IN SAFETY AND MAINTENANCE PERFORMANCE


Here describes the important points to keep in mind in repair and maintenance performance.

SYMBOLS

To prevent injury to the repair technicians and to protect the devices, the categorized safety instructions are provided in this manual with the symbols below. Be sure
to read and understand their meanings before proceeding to the next section.

Category Symbol Meaning


Danger Indicates an extremely hazardous operation which, if ignored or operated
incorrectly, could result in serious or fatal personal injury.

Warning Indicates a potentially hazardous operation which, if ignored or operated


incorrectly, could result in serious or fatal personal injury.

Caution Indicates a potentially hazardous operation which, if ignored or operated


incorrectly, could result in minor injury or damage to equipment.

Prohibited Indicates a prohibited action or operation in repair and maintenance


Matter performance.

Instruction Indicates a compulsory action or operation that must be carried out in repair and
maintenance performance.

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EH-TW8000/TW9000/TW9000W CONFIDENTIAL

SAFETY INSTRUCTIONS Never modify the product for any reason whatsoever.
(Except for a case that is under the instructions to do so.)
The precautionary measures itemized below should be fully understood when
performing repair and maintenance procedures.

Never peer through the projection lens during repair/maintenance


work when the power is on.
(Such an action may cause a visual disability because of a very
strong light emission.)

When disassembling/assembling, be sure to turn off the power Never use a deformed plug or a damaged power cable to this
switch and pull out the power cable from the projector beforehand. product.
If any deformations or damages are found on the power cable or
plug section, replace it with a new specified power cable.
Never touch the current-carrying part or high temperature section Never use the air blowers that contain flammable gas in repair/
during a test operation, signal measurement or any other situations maintenance work.
that is necessary to perform the repair/maintenance work with the
power turned on and the cover removed.
Do not wear the metal products such as wrist watch, cuff buttons,
rings, tiepin etc. to avoid getting a electric shock.
Do not touch the lamp assy. or the parts around it. They are
extremely hot even after completed the cooling down operation, and
may cause a burn injury.
Therefore, leave the unit until it becomes cool enough before
performing maintenance work.
Never let the safety devices mounted in this product inactivated for
any reason whatsoever.

Never modify the safety devices or replace them with the ones that
are not designated for any reason whatsoever.
(Such actions may cause a fire or serious injury.)

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EH-TW8000/TW9000/TW9000W CONFIDENTIAL

Be careful not to drop a metal part such as a screw, a washer, or a


clip into the inside of the product. If such cases should occur
accidentally, never turn on the power supply until all the dropped
parts are found and removed.
Never use or replace with any service parts that is not specified by After reassembling the product, check the followings before
EPSON. turning the power on.
„ All the parts and screws are installed and secured to the
proper positions.
„ No cables are caught in the metal frames.
Be sure to perform the repair/maintenance work on the even and
stable work bench to prevent the product from dropping down or
mal-operation due to the improper setting of the product. OTHER CAUTION

Since the lamp of this product contains mercury, be sure to dispose the used lamp
Be sure to wear the gloves during the repair/maintenance work to pursuant to the government’s law and regulations.
avoid injuries by the parts with sharp edges such as metal plate or
the like.

To protect sensitive circuitry, follow the instructions below.


„ When disassembling or reassembling, be sure to wear static
discharge equipment such as an anti-static wrist strap and a
mat.
„ When replacing the circuit component such as a board or the
optical engine, be sure to get in contact with the anti-static
case containing the new one to the metal part of this product
before taking it out.
When performing the repair/maintenance work, be sure to use the
specified tools and follow the instructions that are specified in the
documents (service manual etc.) concerning to this product.

When carrying out the test operation, do not block the intake and
exhaust ducts.
(Such an action raises the internal temperature and may cause a
fire or a damages to the internal parts of this product.)

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EH-TW8000/TW9000/TW9000W CONFIDENTIAL

REVISION HISTORY
After first release of this manual, the parts and mechanism may be subject to change for improvement of their performance and the manual may be revised. Be sure
to always keep this manual up to date.

Revision Date Page of change Detail of change


A 2011.10.28 all First Release

SEIKO EPSON 7 Revision A


EH-TW8000/TW9000/TW9000W CONFIDENTIAL

Contents
Chapter 1 Product Description 3.3.1 Air Filter ...................................................................................................... 64
3.3.2 Lamp............................................................................................................ 64
1.1 Features................................................................................................................. 11 3.3.3 Rear Case..................................................................................................... 66
1.2 Specifications ....................................................................................................... 12 3.3.4 Front Case.................................................................................................... 67
1.3 Dimensions ........................................................................................................... 14 3.3.5 Upper Case .................................................................................................. 68
3.3.6 MA Board (assembly) ................................................................................. 70
1.4 Ceiling Mount....................................................................................................... 16
3.3.6.1 RCR Board.......................................................................................... 73
3.3.6.2 EIF Board............................................................................................ 74
Chapter 2 Troubleshooting 3.3.6.3 Optical Engine and MAB Set ............................................................. 75
3.3.7 Lens Shutter................................................................................................. 77
2.1 Required Tools ..................................................................................................... 25
3.3.8 Optical Engine (assembly)........................................................................... 78
2.2 Troubleshooting Procedure .................................................................................. 25 3.3.8.1 CF Motor............................................................................................. 80
2.3 Exterior Check...................................................................................................... 26 3.3.8.2 Auto Iris .............................................................................................. 81
2.3.1 Parts Layout Diagrams ................................................................................ 26 3.3.8.3 Zoom/Focus Lever (1)/(2) .................................................................. 82
2.4 Error Indication and Problem diagnosis ............................................................... 32 3.3.8.4 Focus Ring / Zoom Ring..................................................................... 83
2.4.1 LED Indication ............................................................................................ 32 3.3.9 Lamp Fan (assembly) .................................................................................. 84
2.4.2 Troubleshooting based on LED Indications ................................................ 34 3.3.9.1 Lamp Fan ............................................................................................ 86
2.4.3 Troubleshooting from the Error Codes........................................................ 37 3.3.10 INT Duct (assembly) ................................................................................. 87
2.4.4 Troubleshooting without Error Indications ................................................. 42 3.3.10.1 INT Fan (1)/(2) ................................................................................. 89
2.4.5 Troubleshooting on image abnormality....................................................... 49 3.3.10.2 TH1 Board ........................................................................................ 91
2.4.6 Cable Connection and Projector’s Status .................................................... 51 3.3.11 EX Duct (assembly)................................................................................... 92
3.3.11.1 TH2 Board / EX Fan......................................................................... 93
2.5 Operation and Safety Check after repair .............................................................. 54
3.3.12 SW Board (assembly)................................................................................ 94
2.5.1 Each Operation Check ................................................................................. 54
3.3.12.1 SW Board.......................................................................................... 95
3.3.13 Inner EX Duct............................................................................................ 97
Chapter 3 Disassembly and Assembly 3.3.14 RCF Board................................................................................................. 99
3.3.15 Rx Wireless HD / HDMI Cable (EH-TW9000W only) .......................... 101
3.1 Precautions ........................................................................................................... 57
3.3.16 Front Foot ................................................................................................ 102
3.1.1 General Cautions in operation ..................................................................... 57
3.3.17 Power Supply (assembly) ........................................................................ 103
3.1.2 Precautions................................................................................................... 58
3.3.17.1 TH3 Board ...................................................................................... 105
3.1.3 Workflow ..................................................................................................... 58
3.3.17.2 PS Fan ............................................................................................. 106
3.1.4 Standard Operation Time............................................................................. 59
3.3.17.3 PS Unit............................................................................................ 107
3.1.5 Tools ............................................................................................................ 59
3.3.18 Ballast (assembly).................................................................................... 108
3.1.6 Precautions for Optical Engine and MA Board ........................................... 60
3.3.18.1 BA Unit / SCI Cable ....................................................................... 109
3.2 Flowchart .............................................................................................................. 61 3.3.19 Filter Board Unit...................................................................................... 110
3.3 Disassembly.......................................................................................................... 64 3.3.20 AC Cable ................................................................................................. 111

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EH-TW8000/TW9000/TW9000W CONFIDENTIAL

3.3.21 Lower Case .............................................................................................. 112


3.4 Safety Check after Servicing .............................................................................. 113
3.5 E-pixel Misalignment Correction ....................................................................... 116
3.5.1 Setup Procedure ......................................................................................... 116
3.6 Reference (Part Names given in the SPI) ........................................................... 117

Chapter 4 Appendix
4.1 AS (After Service) Menu.................................................................................... 121
4.1.1 How To Display the AS (After Service) Menu ......................................... 121
4.1.2 Displaying the Pages.................................................................................. 121
4.1.3 Initializing (Resetting) the AS Menu Values............................................. 125

SEIKO EPSON 9 Revision A


CHAPTER

1
PRODUCT DESCRIPTION

CONFIDENTIAL
EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

1.1 Features
The EH-TW8000/TW9000/TW9000W is a 3D function home projector with the
following features:
† 3D function
„ Projects 3D images from such as a Blu-ray player and a 3D camera
„ Converts 2D images to 3D images
* Use the supplied or optional 3D Glasses (ELPGS01) to view 3D images.
† Selecting Modes to Match what you are Watching
This allows you to select a color mode such as Auto, Dynamic, Living Room
according to the usage environment.
* Selectable color mode differs depending on whether images are projected in 2D
or 3D.
† Absolute Color Adjustment
„ Hue, saturation, and brightness adjustment
„ Gamma adjustment
„ RGB adjustment Figure 1-1. External View
„ Color temperature adjustment
„ Skin tones adjustment
† Conforms to Wireless Transmissions for the WirelessHD Standards
(EH-TW9000W only)
Use the included WirelessHD Transmitter, wirelessly receive image and sound
data is available.
† Another functions
„ The remote control contains a backlight function (Using easy even in dark
rooms)
„ Lens Shift (Adjusts the position of the projected images)
„ Frame interpolation (Reduces jarring movements such as frame skipping)
„ Super-resolution (Reduces blurring at the edges of the images)
„ Auto Iris

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EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

1.2 Specifications
Model
EH-TW8000 EH-TW9000 EH-TW9000W
Item
Size 0.74 inch wide panel (with MLA)
2,073,600 dots
Pixel number
LCD (1920 x 1080) x 3
Native resolution 1080 p
Aspect ratio 16:9
Focus Type Manual focus
Specification of main
part Projection Lens Type Manual optical zoom
Zoom
Ratio 1.0 - 2.1
Type UHE (E-TORL)
Power consumption 230 W
Lamp
Normal 4000 H
Life
Eco 5000 H
Color mode: Dynamic
Zoom: Wide
Normal mode 2400 lm
Lens shift: V 5:5 / H
Center
2D
Color mode: Cinema
Zoom: Wide Reference value 540 lm
Brightness Eco mode
Lens shift: V 5:5 / H (depend on color mixing)
Center
Color mode: 3D Dynamic
Zoom: Wide 3D Dynamic: 7.1 fL
3D
Lens shift: V 5:5 / H 3D Cinema: 5.1 fL
Center
Sound output N/A
HDMI terminal x2
Wired LAN N/A
Network Function
Wireless LAN Unit N/A
Type A N/A
USB terminal USB I/O
Type B N/A
Operating Temperature Temperature 5°C to 35°C [41°F to 95°F]

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EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

Model
EH-TW8000 EH-TW9000 EH-TW9000W
Item
Operating Altitude 0 m to 2286 m <0 ft to 7500 ft>
Start-up period 23 seconds
Warm-up period 30 seconds
Cool-down period 16 seconds
Power supply voltage 100 - 240 V AC ± 10%, 50 / 60 Hz
ON
364 W
Lamp (Normal)
ON (Eco) 274 W
100-120V Area
(USA, etc.) HDMI link: 5.6 W (Power-on link:
0.27 W
On Bidirectional / Device -> PJ)
Standby
HDMI link:
0.27 W
Off
Power Consumption ON
348 W
Lamp (Normal)
ON (Eco) 263 W
220-240V Area
(Europe, etc.) HDMI link: 6.3 W (Power-on link:
0.37 W
On Bidirectional / Device -> PJ)
Standby
HDMI link:
0.37 W
Off
Rated Voltage & Current 100 - 240 V AC 50 / 60 Hz 3.7 - 1.6 A
Excluding feet 395 (D) x 466 (W) x 140 (H)
Size Unit: mm
Maximum Dimension 395 (D) x 466 (W) x 158 (H)
Weight Approx. 18.4 lbs / 8.3 kg
Normal mode Color mode: Dynamic 32 dB
Fan noise
Eco mode Color mode: Cinema 22 dB

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EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

1.3 Dimensions

90
33.8
36 30 26.6 319.4
83 300

47.2 5-M4X9
233
79.3
133.5

160
395.5

358.9
62.3

60

103.2
88.2
81.9
466 56.5 67.4 198
396

233
158.5
88.4

Unit: mm
13.4
5.3

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EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

3.5
1.33
1.4 1.2 1.05 12.6
3.3 11.8

1.86 5-M4X9
9.17
3.12
5.26

6.30
15.6

14.1
2.45

2.4

4.06
3.47
3.22
18.3 2.22 2.65 7.80
15.6

9.17
6.24
3.48

Unit: inch
0.53
0.2

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EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

1.4 Ceiling Mount

.5
Ø

8-Ø8
12
0
Ø 15
0

4-Ø
0
16

11
Ø

180

ELPMB20

108.7
15° 15°

60 °
40
83
70

20
213 253 183 212

Unit: mm

SEIKO EPSON 16 Revision A


EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

.3
Ø

8-Ø0
4.7
2
Ø 5.9
0

4-Ø
0
6.3

0.4
Ø

7.09

ELPMB20

4.28
15° 15°

60 °
1.6
3.3
2.8

0.8
8.39 9.96 7.20 8.35

Unit: inch

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EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

.5
Ø

8-Ø8
12
0
Ø 15
0

4-Ø
0
16

11
Ø

14
ELPFP07

614
50
50
50
26

98.7
15° 15°

60°
40
83
70

20
213 253 183 212

Unit: mm

SEIKO EPSON 18 Revision A


EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

.3
Ø

8-Ø0
4.7
2
Ø 5.9
0

4-Ø
0
6.3

0.4
Ø

0.6
ELPFP07

24.2
2.0
2.0
1.0 2.0

3.89
15° 15°

60°
1.6
3.3
2.8

0.8
8.39 9.96 7.20 8.35

Unit: inch

SEIKO EPSON 19 Revision A


EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

47.5

160 200

150
ELPMB22
18°

18°
18°
18°

83.1
70.1

233 233 220.7 174.8

Unit: mm

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EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

1.87

6.30 7.87

5.90
ELPMB22
18°

18°
18°
18°

3.27
2.76

9.17 9.17 8.69 6.88

Unit: inch

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EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

47.5

160 200

67

161
60
25

50
50
ELPFP13: 668-918mm

50
ELPFP14: 918-1168mm

668

50
50
85

257
25
135
18°

18°
18°
18°

83
70

233 233 221 175

Unit: mm

SEIKO EPSON 22 Revision A


EH-TW8000/TW9000/TW9000W Product Description CONFIDENTIAL

1.87

6.30 7.87

2.6

6.34
2.4
1.0

2.0
2.0
ELPFP13: 26.3-36.1inch

2.0
ELPFP14: 36.1-46.0inch

26.3

2.0
2.0
3.3

10.1
1.0
5.31
18°

18°
18°
18°

3.3
2.8

9.17 9.17 8.70 6.89

Unit: inch

SEIKO EPSON 23 Revision A


CHAPTER+

2
TROUBLESHOOTING

CONFIDENTIAL
EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

2.1 Required Tools 2.2 Troubleshooting Procedure


The following tools and equipment will be required in order to carry out This chapter describes troubleshooting procedure starting from error messages/status to
troubleshooting, and so you should check that they are on hand. diagnose problems. Refer to the descriptions and remedies below to specify the
troubled part, and carry out the necessary repair or replacement.
Name Qt. Application/Other
Projection screen 1 To project image on Start
Host computer 1
To project computer image on *2
PC cable 1
Check the parts to be repaired visually.
3D Video Player 1 To output 3D video *3 (See “ 2.3 Exterior Check (p26)” )
HDMI cable 1 HDMI cable supports 3D (HDMI ver.1.4 or later)
3D DVD/Blu-ray disc 1 3D video source
Problem diagnosis and troubleshooting
Video equipment 1 To output video data to the projector *2
(To check the HDMI, composite video, component † If LED error indication is indicated,
Video Cable 1 each video) => See “ 2.4.2 Troubleshooting based on LED Indications (p34)”
Multi meter 1 To measure resistance values and voltages (AC/DC) † If you know the error code,
Double-sided tape q.s. *1 To secure parts => See “ 2.4.3 Troubleshooting from the Error Codes (p37)”
General tools 1 set Tools given in “ 3.1.5 Tools (p59)” † If abnormality related to the projector’s performance is occurring,
Note *1: q.s.: Sufficient quantity => See “ 2.4.4 Troubleshooting without Error Indications (p42)”
*2: When repairing this projector (16:9 wide panel model), prepare your video source † If image quality is abnormal,
and device considering the full screen display in 16:9 aspect ratio.
=> See “ 2.4.5 Troubleshooting on image abnormality (p49)”
*3: When using the HDMI link function, a 3D Video Player must be compliant with the
CEC standards.

Reassembly, operation check and Safety check*


*In the case that a safety device (p.113) is repaired
or maintained.

Figure 2-1. Troubleshooting Workflow

SEIKO EPSON 25 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

2.3 Exterior Check Target part Check item


Any damage/deformation/cracking due to external
When repairing this product, carry out exterior check of the target parts/units as Lower Case forces?
necessary. Any foreign object/dirt on the filter cover or the vents?
† Check Items Does Front Foot work smoothly to adjust height?
Foot
Target part Check item Any Foot Rubber detached?
Any damage/deformation/cracking due to external Any deformation/discoloration on the connector/
forces? AC Inlet terminals?
Any foreign object/dirt on IR receiver? Any damage on the socket?
Upper Case
Any foreign object/dirt on LED indicators? Any damage, deformation, or cracking?
Main Power Switch
Is it fixed to Lower Case, Front Case and Rear Case Is Main Power Switch turned on/off?
correctly? Any deformation/discoloration on the connector/
Any damage/deformation/cracking due to external Interfaces terminals?
forces? Any foreign objects on the connectors/terminals?
Front Case Any foreign object/dirt on IR receiver? Is it fixed to INT Duct correctly?
Any dirt/foreign materials? Air Filter Any dirt on the filter? (check for it with the filter
Is it fixed to Upper Case and Lower Case correctly? removed.)
Any damage/deformation/cracking due to external Any damage/deformation/cracking due to external
forces? forces?
Rear Case
Air Filter Cover
Is it fixed to Upper Case and Lower Case correctly? Is it fixed to Front Case correctly?
Is it fixed to Lower Case correctly? Any dirt/foreign materials?
Control Panel (SW Board) Any stuck buttons? Any damage, deformation, or cracking?
Lens Shutter
Do buttons work smoothly? Is it fixed to Lower Case correctly?
Any damage, deformation, or cracking? Any damage, deformation, or cracking?
Lens Shift Unit
Control Panel Cover Is it fixed to Lower Case correctly? Does Lens Shift work smoothly?
Is it open/close smoothly? Any deformation/discoloration on the frame?
Is it fixed to Upper Case correctly? Any deformation/discoloration on the connector?
Lamp
Lamp Cover Any damage on the latch to operate the Interlock Switch? Are the screws that secure the Lamp tightened securely?
(Check for it with the cover removed.) Any dirt on the glass surface?
Does Focus Ring work smoothly?
Projection Lens Does Zoom Ring work smoothly? 2.3.1 Parts Layout Diagrams
Any dirt/scratches on the projection lens? The following are the diagrams to confirm and locate the parts and/or components to be
repaired. The parts name used here indicate the references linked to the page titles for
their disassembling procedures.

SEIKO EPSON 26 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

OPTICAL PARTS

Lamp (p64)

Auto Iris (p81)


Optical Engine (assembly) (p78)

CF Motor (p80)

Figure 2-2.

SEIKO EPSON 27 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

POWER SUPPLY

Filter Board Unit (p110)

BA Unit (p.109)
AC Cable (p111)
PS Unit (p107)

Figure 2-3.

SEIKO EPSON 28 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

COOLING SYSTEM COMPONENTS

Lamp Fan (p86)

PS Fan (p106)
EX Fan (p.93)

INT Fan (2) (p.89)

INT Fan (1) (p.89)

Figure 2-4.

SEIKO EPSON 29 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

SENSORS/SPEAKER

RCR Board (p73)

TH2 Board (p.93) TH3 Board (p105)

HDMI Cable (p.101)

RCF Board (p99)

Lens Shutter (p77)

TH1 Board (p91)


Rx Wireless HD (p.101)

Figure 2-5.

SEIKO EPSON 30 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

CIRCUIT BOARDS

Optical Engine and MAB Set (p75)

EIF Board (p74)

SW Board (p95)

Figure 2-6.

SEIKO EPSON 31 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

2.4 Error Indication and Problem diagnosis † Abnormal Status


ON Blink OFF

2.4.1 LED Indication LED Status Error Problem/Error Status

The control panel on the projector has four LEDs to indicate the projector’s operation
status. When an error occur, you can identify error status with those LED indications.
Power Internal Error
Operation LED Red Red

Lamp LED Abnormality is detected from the


Temperature LED elements on MA Board.

Power Internal Error (RAM)


Red Red
* Fast Blink

Fan Error „ Abnormality is detected from a fan.


Power
Temperature Sensor „ Abnormality is detected from a
Red Error sensor.
Power LED

[Phenomenon]
The lamp turns off automatically, and the
Power projection stops. Left the projector for 5
Red High Temp Error minutes untouched, it switches to the
(overheating) standby mode.
[Status]
The internal temperature rises over the
specified level.

Lamp problem „ Abnormality has occurred to the


Lamp failure lamp and the ignition/illumination
Power
Lamp Cover Open processes fail.
Red
Error „ Lamp Cover is not securely closed.

Figure 2-7. LED Indicators

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

LED Status Error Problem/Error Status

Power Sub-System Rom Error


Blue Blue Orange Orange

Abnormality is detected from the


elements on Board.

Sub-System
Power
Communication Error
Red Red

Cinema Filter Error


Power Supply (Ballast) „ Abnormality is detected from a
Power Error Ballast.
Red Red Power Supply (Wrong „ Abnormality is detected from an
Ballast) Error Auto Iris.
Auto Iris Error

† Warning Status
ON Blink OFF Varies according to the projector status
LED Status Error Status/Check point

This is not an abnormality. However, if


the temperature continues to rise higher
afterwards, projection stops
automatically.
[Remedy]
High Temp Warning
Power
„ Check that the air filter and the air
Blue Orange exhaust vent are clear, and that the
projector is not placed against a wall
„ If the air filter is clogged, clean or
replace it.

Warning to replace
Replace lamp with a new one.
Power Lamp
Blue Orange

SEIKO EPSON 33 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

2.4.2 Troubleshooting based on LED Indications


This section describes the LED error indications and corresponding error codes and their remedies.
ON Blink OFF

LED Status Corresponding error code and error name Remedy Reference

RO ROM Error
Internal Error (1)

II I2C Error
Power

Red Red ID DR Error

IV Video sub-processor error

Internal Error (2)

RA RAM Error
Power 1. Disconnect AC cable once, and reconnect it, then turn the power
Red Red back on. " Troubleshooting from the Error
* Fast Blink 2. If the same error occurs, connect the PC to the projector and Code on Electric Circuit Errors
check the error code on the AS Menu, then carry out the remedy (p41)"
Internal Error (3) referring to the reference on the right column.

RS Sub-System Rom Error


Power

Blue Blue Orange Orange

Internal Error (4)

RP Sub-System Communication Error


Power

Red Red

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

LED Status Corresponding error code and error name Remedy Reference

Fan Error
Sensor Error 1. Check the connections between each fan/sensor and MA Board.
FN Fan Error 1. "3.3.6 MA Board (assembly)
If there is a connection failure, connect it correctly.
(p70)"
2. If the same error occurs after turning the power on, connect the 2. " Troubleshooting from the
Power
PC to the projector and check the error code on the AS Menu, Error Code on Cooling System
then carry out the remedy referring to the references on the right Errors (p39)"
Red SE Sensor Error
column.

High Temp Error


(overheating) 1. Check Air Filter's condition (dirt accumulation, clogging). When
clogging or the like is found, clean/replace the filter. 1. "3.3.1 Air Filter (p64)"
TH High Temp Error 2. If the same error occurs after turning the power on, connect the 2. " Troubleshooting from the
Power PC to the projector and check the error code on the AS Menu, Error Code on Cooling System
then carry out the remedy referring to the references on the right Errors (p39)"
Red
column.

Power Supply Error


AI Auto Iris Error
1. "3.3.6 MA Board (assembly)
(p70)"
1. Check the connections of each corresponding cable. If there is a
Power 2. " Troubleshooting from the
connection failure, connect it correctly.
Red Red Error Code on Electric Circuit
Errors (p41)"
PB Power Supply (Ballast) Error

SEIKO EPSON 35 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

LED Status Corresponding error code and error name Remedy Reference

1. Check the following one by one. After checking and improving,


LE Lamp burnt out turn on the power again and check if the same error occurs again.
„ Lamp Cover status
Secure it if it is loose/open.
„ Lamp attachment
Check the lamp and secure it if it is loose.
Lamp Error „ Lamp status (whether the lamp is broken/damaged.) Take out and
check the lamp for damage.
1. "3.3.1 Air Filter (p64)"
• If the lamp is not cracked: Re-fit the lamp and turn on the
"3.3.2 Lamp (p64)"
power. If the error continues, replace the lamp with a new
Power
LF Lamp failure 2. " Troubleshooting from the
one.
Red Error Code on Lamp Errors
• If the lamp is broken/damaged, replace it with a new one.
(p38)"
„ Air Filter's condition (dirt accumulation, clogging)
When clogging or the like is found, clean or replace the filter.
„ When using the projector at an altitude of 1500 m or more, set
"High Altitude Mode" to "On".
2. If the same error occurs after turning the power on, connect the
PC to the projector and check the error code on the AS Menu,
LC Lamp Cover Open Error then carry out the remedy referring to the reference No.2 on the
right column.

SEIKO EPSON 36 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

2.4.3 Troubleshooting from the Error Codes


If the projection does not start for some reasons, connect your
PC to the service terminal so as to display the AS menu and
check the error code. To display the AS Menu, see the following:
"4.1 AS (After Service) Menu (p121)"

This section explains the troubleshooting from the error codes displayed on the AS
(after service) Menu to carry out their necessary repair.
Display the AS Menu and switch it to the Error Log window to check the error code,
and locate its remedy from the table below and carry it out.

Start

Check the Error Code in the error log


from AS menu.

Locate the defective parts referring to the


table below with the Error Code.

Repair/replace the defective parts.

Figure 2-8. Flowchart of Troubleshooting

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

TROUBLESHOOTING FROM THE ERROR CODE ON LAMP ERRORS

Error code / Error name Faulty part / Part name Cause Remedy Reference
Lamp Lamp is broken. Replace Lamp. 3.3.2 Lamp (p64)
3.3.18.1 BA Unit / SCI Cable
BA Unit BA Unit is broken. Replace BA Unit.
(p109)
LE Lamp Burnt Out Error Air Filter Air Filter is clogging. Clean Air Filter. Replace it if not improved. 3.3.1 Air Filter (p64)
PS Unit PS Unit is broken. Replace PS Unit. 3.3.17.3 PS Unit (p107)
Safety Switch
Safety Switch (AC Cable) is broken. Replace Safety Switch (AC Cable). 3.3.20 AC Cable (p111)
(AC Cable)
Abnormality of the bulb (arc tube) has
Lamp occurred. Replace Lamp. 3.3.2 Lamp (p64)
Lamp is broken.
BA Unit is broken.
LF Lamp Failure 3.3.18.1 BA Unit / SCI Cable
BA Unit Instability of the BA Unit’s drive Replace BA Unit.
(p109)
waveform has occurred.
Filter Board
PS Unit is broken. Replace PS Unit. 3.3.17.3 PS Unit (p107)
(PS Unit)
LC Lamp Cover Open Error Lamp Cover Lamp Cover is not installed properly. Install Lamp Cover correctly. 3.3.2 Lamp (p64)

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

TROUBLESHOOTING FROM THE ERROR CODE ON COOLING SYSTEM ERRORS

Error code / Error name Faulty part / Part name Cause Remedy Reference
Air Filter Air Filter is clogging. Clean Air Filter. Replace it if not improved. 3.3.1 Air Filter (p64)
TH1/TH2/TH3 Board TH Board is broken. Replace the broken TH Board. • 2.4.6 Cable Connection and
Projector’s Status (p51)
TH Cable is not connected properly. Connect TH Cable correctly to MA Board.
• 3.3.6 MA Board (assembly)
„ Air TH Cable (p70)
„ Lamp TH Cable • 3.3.10.2 TH1 Board (p91)
TH Cable is broken. Replace the broken TH Cable. • 3.3.11.1 TH2 Board / EX
„ PS TH Cable
Fan (p93)
TH Overheat Error • 3.3.17.1 TH3 Board (p105)
Clean the vent to remove the foreign material. • 3.3.3 Rear Case (p66)
Vent's status becomes worse. (dirt • 3.3.4 Front Case (p67)
Exterior Parts
accumulation/clogging/deformation) Replace the parts with deformed vent. • 3.3.5 Upper Case (p68)
• 3.3.21 Lower Case (p112)
If the error continues after carrying out the remedies
Elements for temperature control on 3.3.6.3 Optical Engine and
MA Board above, the related circuit on MA Board is broken, replace
MA Board are broken. MAB Set (p75)
MA Board (Optical Engine and MAB Set).
The fan cable is not connected
Connect the fan cable correctly.
properly.
• "3.3.11.1 TH2 Board / EX
„ EX Fan The fan cable is broken. Replace the fan with a broken cable. Fan (p93)"
„ INT Fan (1)/(2) Blades are broken. Replace the fan with broken blades. • "3.3.9.1 Lamp Fan (p86)"
„ Lamp Fan • "3.3.10.1 INT Fan (1)/(2)
Revolutions of the fan has become
FN Fan Error Replace the abnormal fan. (p89)"
„ PS Fan abnormal.
• "3.3.17.2 PS Fan (p106)"
Accumulation of dust has occurred on
Clean the fan with foreign material to remove it.
the fan.
If the error continues after carrying out the remedies
Elements for temperature control on "3.3.6.3 Optical Engine and
MA Board above, the related circuit on MA Board is broken, replace
MA Board are broken. MAB Set (p75)"
MA Board (Optical Engine and MAB Set).

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

Error code / Error name Faulty part / Part name Cause Remedy Reference
TH1/TH2/TH3 Board TH Board is broken. Replace the broken TH Board. • 2.4.6 Cable Connection and
Projector’s Status (p51)
TH Cable is not connected properly. Connect TH Cable correctly to MA Board.
• "3.3.6 MA Board (assembly)
„ Air TH Cable (p70)"
„ Lamp TH Cable • 3.3.10.2 TH1 Board (p91)
SE Sensor Error TH Cable is broken. Replace the broken TH Cable. • 3.3.11.1 TH2 Board / EX
„ PS TH Cable
Fan (p93)
• 3.3.17.1 TH3 Board (p105)
If the error continues after carrying out the remedies
Elements for temperature control on "3.3.6.3 Optical Engine and
MA Board above, the related circuit on MA Board is broken, replace
MA Board are broken. MAB Set (p75)"
MA Board (Optical Engine and MAB Set).

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

TROUBLESHOOTING FROM THE ERROR CODE ON ELECTRIC CIRCUIT ERRORS

Error code / Error name Faulty part / Part name Cause Remedy Reference
RA Internal error RAM RAM has become abnormal.
MA Board MA Board is broken. Replace MA Board (Optical Engine and MAB Set).
RO Internal error ROM
Flash ROM has become deteriorated.
Instability of the input AC Power If not appropriate, request the customer to improve such
Input AC power supply
Supply. (an external factor) instability.
II Internal error I2C Environment (Temperature
Access timing error (occurs in a low If not appropriate, request the customer to improve the "3.3.6.3 Optical Engine and
of the customer’s operating
temperature environment (Y43series)) usage environment. MAB Set (p75)"
environment)
ID Internal error DR
MA Board MA Board is broken.
IV Video sub-processor error
RS Sub-System Rom Error Sub-System Replace MA Board (Optical Engine and MAB Set).
Sub-System Communication (Electric circuit other than Sub-System has become abnormal.
RP MA Board)
Error
• 2.4.6 Cable Connection
and Projector’s Status
The cable is not connected properly. Connect the cable correctly to MA Board. (p51)
Auto Iris • "3.3.6 MA Board
AI Auto Iris Error (assembly) (p70)"
Auto Iris is broken. Replace Auto Iris. "3.3.8.2 Auto Iris (p81)"
"3.3.6 MA Board (assembly)
MA Board MA Board is broken. Replace MA Board (Optical Engine and MAB Set).
(p70)"
CF Cinema Filter Error CF Motor CF Motor is broken. Replace CF Motor. "3.3.8.1 CF Motor (p80)"
BA Unit BA Unit is broken. Replace BA Unit. • 2.4.6 Cable Connection
and Projector’s Status
Connect the SCI cable to BA Unit and MA Board (p51)
The cable is not connected properly.
Power Supply correctly.
PB • "3.3.6 MA Board
(Ballast) Error SCI Cable (assembly) (p70)"
SCI Cable is broken. Replace the broken cable. • "3.3.18.1 BA Unit / SCI
Cable (p109)"

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

2.4.4 Troubleshooting without Error Indications


This section provides troubleshooting procedures based on observed faults.

TROUBLESHOOTING AT POWER-ON

Error Status Faulty part / Part name Cause Remedy Reference


Cable is not connected properly. Connect the cable correctly.
SW Board 3.3.12.1 SW Board (p95)
SW Board is broken. Replace SW Board.
• 2.4.6 Cable Connection and
Connect the cable to MA Board Projector’s Status (p51)
Cable is not connected properly.
PS Unit correctly. • "3.3.6 MA Board (assembly)
The projector does not operate at all. (p70)"
(Power indicator does not light up blue.)
PS Unit is broken. Replace PS Unit.
Interlock Switch The Interlock Switch cable or target parts are "3.3.20 AC Cable (p111)"
Replace AC Cable.
(AC Cable) broken.
Replace MA Board (Optical Engine 3.3.6.3 Optical Engine and MAB
MA Board MA Board is broken.
and MAB Set). Set (p75)

TROUBLESHOOTING ON IMAGE DISPLAY & QUALITY

Error Status Faulty part / Part name Cause Remedy Reference


The selected input video cable is not
Input video signal Connect the selected input video cable correctly. ---
No image is projected. connected correctly.
(Lamp lights) 3.3.6.3 Optical Engine and
MA Board Video Input terminal is broken. Replace MA Board (Optical Engine and MAB Set).
MAB Set (p75)
3.3.8.4 Focus Ring / Zoom
Focus Ring Focus Ring is broken. Replace Focus Ring.
Ring (p83)
Focus cannot be adjusted.
Projection Lens 3.3.8 Optical Engine
Projection Lens is broken. Replace Optical Engine.
(Optical Engine) (assembly) (p78)
3.3.8.4 Focus Ring / Zoom
Zoom Ring Zoom Ring is broken. Replace Zoom Ring.
Ring (p83)
Zoom cannot be adjusted.
Projection Lens 3.3.8 Optical Engine
Projection Lens is broken. Replace Optical Engine.
(Optical Engine) (assembly) (p78)

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

Error Status Faulty part / Part name Cause Remedy Reference


Optical Engine is broken. • 2.4.6 Cable Connection
Replace Optical Engine (Optical Engine and MAB Set). and Projector’s Status
Cable is broken. (p51)
Optical Engine • "3.3.6 MA Board
Projecting position cannot be (assembly) (p70)"
adjusted with Lens Shift. Cable is not connected properly. Connect the cable correctly.
• 3.3.8 Optical Engine
(assembly) (p78)
3.3.6.3 Optical Engine and
MA Board MA Board is broken. Replace MA Board (Optical Engine and MAB Set).
MAB Set (p75)
FPC for L/V (R) is not connected
Connect FPC for L/V (R) to MA Board correctly.
Optical Engine properly.
Image is blueish.
FPC for L/V (R) is broken. Replace Optical Engine.
MA Board MA Board is broken. Replace MA Board (Optical Engine and MAB Set). • 2.4.6 Cable Connection
FPC for L/V (G) is not connected and Projector’s Status
Connect FPC for L/V (G) to MA Board correctly. (p51)
Optical Engine properly.
Image is reddish. • "3.3.6 MA Board
FPC for L/V (G) is broken. Replace Optical Engine. (assembly) (p70)"
MA Board MA Board is broken. Replace MA Board (Optical Engine and MAB Set). • 3.3.8 Optical Engine
(assembly) (p78)
FPC for L/V (B) is not connected
Connect FPC for L/V (B) to MA Board correctly.
Optical Engine properly.
Image is yellowish.
FPC for L/V (B) is broken. Replace Optical Engine.
MA Board MA Board is broken. Replace MA Board (Optical Engine and MAB Set).
2.4.5 Troubleshooting on
Clean or replace the optical part(s).
Abnormality can be seen on the Deterioration, mal-alignment, or image abnormality (p49)
Optical parts
projected image. contamination of the optical part(s). 3.3.8 Optical Engine
Replace Optical Engine.
(assembly) (p78)

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

TROUBLESHOOTING ON 3D IMAGE/ WIRELESSHD

Error Status Faulty part / Part name Cause Remedy Reference


Input video Input video is not in 3D. Input a 3D video.
Setting for this projector or the remote Make the correct settings with the projector or the
Projector
controller has not been made. remote controller.
Out of range of the IR emitter. Use them within the coverage area.
No battery is installed. The battery
Set a battery which has enough power in the correct
has no power or is not installed ---
direction.
properly.
3D glasses Foreign objects/dirt may be attached
Cannot project images properly in on IR receiver of the glasses or a
Clean them or peel the film off.
3D. protection film may still be attached
in the front of glasses.
3D glasses are broken. Replace 3D glasses.
Connect the cable to Lens Shutter and MA Board • 2.4.6 Cable Connection and
Cable is not connected properly.
correctly. Projector’s Status (p51)
Lens Shutter
Cable is broken. Replace the broken cable. • "3.3.6 MA Board (assembly) (p70)"
• "3.3.7 Lens Shutter (p77)"
Lens Shutter is broken. Replace Lens Shutter.
3.3.6.3 Optical Engine and MAB Set
MA Board MA Board is broken. Replace MA Board (Optical Engine and MAB Set).
(p75)
Setting for this projector or the remote Make the correct settings with the projector or the
Projector ---
controller has not been made. remote controller.
Connect the cable to EIF Board and MA Board • 2.4.6 Cable Connection and
Cable is not connected properly.
Cannot use the optional External EIF Cable correctly. Projector’s Status (p51)
3D IR emitter. Cable is broken. Replace the broken cable. • "3.3.6 MA Board (assembly) (p70)"
• 3.3.6.2 EIF Board (p74)
EIF Board EIF Board is broken. Replace EIF Board.
3.3.6.3 Optical Engine and MAB Set
MA Board MA Board is broken. Replace MA Board (Optical Engine and MAB Set).
(p75)

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

Error Status Faulty part / Part name Cause Remedy Reference


Setting for this projector or the remote Make the correct settings with the projector or the
Projector
controller has not been made. remote controller.
Transmitter is broken. Replace Transmitter with a new one.
---
Transmitter cannot establish wireless
Transmitter Use it in the coverage area.
connection properly.
Transmitter is off. Switch on Transmitter.
HDMI Cable Cable does not meet the HDMI
Use a cable which meets the HDMI standards.
(connects AV device and standards.
transmitter) Cable is not connected properly. Connect the cable to Transmitter correctly.
Cannot project images via
WirelessHD Connect the cable to Rx Wireless HD and MA Board • 2.4.6 Cable Connection and
Cable is not connected properly. Projector’s Status (p51)
(EH-TW9000W only) HDMI Cable correctly.
• "3.3.6 MA Board (assembly) (p70)"
Cable is broken. Replace the broken cable.
• "3.3.15 Rx Wireless HD / HDMI
Connect the cable to Rx Wireless HD and MA Board Cable (EH-TW9000W only) (p101)"
Cable is not connected properly.
WiHD Cable correctly.
Cable is broken. Replace the broken cable.
Rx Wireless HD Rx Wireless HD is broken. Replace Rx Wireless HD.
Dust collects on the exhaust vent of
Lower Case Clean the Lower Case to remove the dust. "3.3.21 Lower Case (p112)"
the Lower Case.
3.3.6.3 Optical Engine and MAB Set
MA Board MA Board is broken. Replace MA Board (Optical Engine and MAB Set).
(p75)
Transmitter cannot establish wireless
Use it in the coverage area.
connection properly.
Transmitter ---
There are obstacles between Make sure that no obstacles exist between Transmitter
Transmitter and this projector. and the projector.
Connect the cable to Rx Wireless HD and MA Board
Cable is not connected properly.
Interference or distortion appears HDMI Cable correctly.
• 2.4.6 Cable Connection and
in WirelessHD images. Cable is broken. Replace the broken cable. Projector’s Status (p51)
(EH-TW9000W only) Connect the cable to Rx Wireless HD and MA Board • "3.3.6 MA Board (assembly) (p70)"
Cable is not connected properly.
WiHD Cable correctly. • "3.3.15 Rx Wireless HD / HDMI
Cable (EH-TW9000W only) (p101)"
Cable is broken. Replace the broken cable.
Rx Wireless HD Rx Wireless HD is broken. Replace Rx Wireless HD.
3.3.6.3 Optical Engine and MAB Set
MA Board MA Board is broken. Replace MA Board (Optical Engine and MAB Set).
(p75)

SEIKO EPSON 45 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

TROUBLESHOOTING ON OPERATION ABNORMALITY

Error Status Faulty part / Part name Cause Remedy Reference


Batteries ran out. Replace batteries with new ones. ---
Remote Controller
Remote Controller is broken. Replace Remote Controller. ---
• "3.3.4 Front Case (p67)"
„ RC Filter (Front Case) RC Filter at the front (Front Case) or Clean Front Case or Upper Case. Replace Front Case or Upper
• "3.3.5 Upper Case
„ RC Filter (Upper Case) the rear (Upper Case) is dirty. Case if not improved.
(p68)"
• 3.3.14 RCF Board (p99)
RCF Board / RCR Board RC Board is broken. Replace the broken RC Board. • 3.3.6.1 RCR Board
(p73)
Operation using Remote Cable is not connected properly. Connect the cable between RC Board and MA Board correctly. • 2.4.6 Cable Connection
Controller cannot be made. and Projector’s Status
(p51)
„ RC Front Cable • "3.3.6 MA Board
„ RC Rear Cable Cable is broken. Replace the cable. (assembly) (p70)"
• 3.3.14 RCF Board (p99)
• 3.3.6.1 RCR Board
(p73)
If the error continues after carrying out the remedies above, the
Elements for remote control on MA 3.3.6.3 Optical Engine and
MA Board related circuit on MA Board is broken, replace MA Board
Board are broken. MAB Set (p75)
(Optical Engine and MAB Set).
SW Board SW Board is broken. Replace SW Board. • 2.4.6 Cable Connection
and Projector’s Status
Cable is not connected properly. Connect the cable to SW Board and MA Board correctly. (p51)
• "3.3.6 MA Board
SW Cable (assembly) (p70)"
Operation using Control Panel Cable is broken. Replace the cable.
cannot be made. • "3.3.12.1 SW Board
(p95)"
If the error continues after carrying out the remedies above, the
Elements for operation control on MA 3.3.6.3 Optical Engine and
MA Board related circuit on MA Board is broken, replace MA Board
Board are broken. MAB Set (p75)
(Optical Engine and MAB Set).
SW Board SW Board is broken. Replace SW Board. • 2.4.6 Cable Connection
and Projector’s Status
Cable is not connected properly. Connect the cable to SW Board and MA Board correctly. (p51)
• "3.3.6 MA Board
SW Cable (assembly) (p70)"
LED does not light. Cable is broken. Replace the cable.
(Power can turn on.) • "3.3.12.1 SW Board
(p95)"
If the error continues after carrying out the remedies above, the
Elements for LED display on MA 3.3.6.3 Optical Engine and
MA Board related circuit on MA Board is broken, replace MA Board
Board are broken. MAB Set (p75)
(Optical Engine and MAB Set).

SEIKO EPSON 46 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

Error Status Faulty part / Part name Cause Remedy Reference


"3.3.6 MA Board
Cable is not connected properly. Connect the cable to MA Board correctly.
(assembly) (p70)"
Lens Shutter does not open when
Lens Shutter Cable is broken.
turning on the projector.
Replace Lens Shutter. "3.3.7 Lens Shutter (p77)"
Lens Shutter is broken.
Setting for this projector or a remote Execute the correct settings from this projector or a remote
Projector
controller has not been made. controller.
HDMI Link does not function. Cable does not meet the HDMI
HDMI cable Use a cable meets the HDMI standards. ---
(Other functions are available.) standards.
AV device does not meet the HDMI
AV device Use an AV device meets the HDMI CEC standards.
CEC standards.

SEIKO EPSON 47 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

TROUBLESHOOTING ON OTHER ABNORMALITY

Error Status Faulty part / Part name Cause Remedy Reference

Lamp Burn on dust from heat. Clean the area around Lamp to remove dust or the like.

3.3.2 Lamp (p64)

Smoke/Abnormal odor Cable Burn on cables from heat. If burn on cables has occurred, replace them with new ones.

• 3.3.17.3 PS Unit
„ PS Unit (p107)
Burn on circuit board from heat. Replace PS Unit or BA Unit.
„ BA Unit • 3.3.18.1 BA Unit / SCI
Cable (p109)
Pulse transformer vibrates
PS Unit Replace PS Unit. 3.3.17.3 PS Unit (p107)
abnormally.
3.3.18.1 BA Unit / SCI
BA Unit BA Unit vibrates abnormally. Replace BA Unit.
Cable (p109)
• 3.3.11.1 TH2 Board /
Foreign material sticks on a fan. Clean the fan to remove foreign material. EX Fan (p93)
„ EX Fan
Abnormal noises • 3.3.9.1 Lamp Fan
„ Lamp Fan Check if a fan contacts other parts. In such a case, correct its
Fan is contacting other parts. (p86)
„ PS Fan installation.
• 3.3.17.2 PS Fan (p106)
„ INT Fan (1)/(2) • 3.3.10.1 INT Fan (1)/
Fan’s impeller is broken. Replace the broken fan with a new one.
(2) (p89)

Operating parts Screws are loose or fallen off. Tighten the screws or reassemble the parts. ---

SEIKO EPSON 48 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

2.4.5 Troubleshooting on image abnormality


This section describes this projector’s possible troubles in image quality, and provides identification and troubleshooting procedures based on the observed phenomena.

ILLUMINATION REDUCTION

Phenomenon Defective part / Part name Cause Remedy Reference


The projected image became darker. Some optical parts might mist for some
reasons.

„ CONDENSER LENS
„ BDM
"3.3.8 Optical Engine (assembly)
„ GDM Replace Optical Engine.
(p78)"
„ Mirror
„ MULTI LENS

COLOR NON-UNIFORMITY

Phenomenon Defective part / Part name Cause Remedy Reference


Color non-uniformity can be seen partially in • Some optical parts may become
the projected image. deteriorated due to the prolonged usage.
• Some optical parts may be broken.

„ N POLARIZER "3.3.8 Optical Engine (assembly)


Replace Optical Engine
„ PBS MASK (p78)"

SEIKO EPSON 49 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

COLOR BANDING (SHADOW)

Phenomenon Defective part / Part name Cause Remedy Reference


There occur “shadows”* on the right and left
side. Some optical parts may be displaced due to
some shock or the like.

"3.3.8 Optical Engine (assembly)


MULTI LENS Replace Optical Engine.
(p78)"

* “Shadow” is a vertical color banding


appearing on the left or right side.

ABNORMAL IMAGE

Phenomenon Defective part / Part name Cause Remedy Reference


Some abnormality can be seen in the projected
Some optical parts may be detached.
image.

„ MULTI LENS "3.3.8 Optical Engine (assembly)


Replace Optical Engine.
„ PBS MASK (p78)"

SEIKO EPSON 50 Revision A


EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

2.4.6 Cable Connection and Projector’s Status


This section describes the projector’s status when disconnection occurs somewhere between the parts/units and the MA Board. Refer to the following table and check the doubted
connectors are securely connected. If there is a disconnection or a loose connection, connect it correctly.

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䎦䎱䎜䎔䎓䎓 䎦䎱䎜䎖䎓䎓 䎦䎱䎖䎜䎓䎚

䎦䎱䎖䎚䎓䎓 䎦䎱䎖䎚䎓䎕

䎦䎱䎖䎜䎓䎔

䎦䎱䎖䎜䎓䎗
䎦䎱䎗䎔䎓䎓 䎦䎱䎜䎕䎓䎓
䎦䎱䎖䎜䎔䎔

䎦䎱䎖䎜䎓䎓
䎦䎱䎖䎜䎓䎖 䎦䎱䎔䎖䎓䎕

䎦䎱䎖䎜䎓䎙 䎦䎱䎖䎜䎓䎛

䎦䎱䎖䎜䎓䎜
䎦䎱䎔䎓䎔 䎦䎱䎖䎚䎓䎗

䎦䎱䎖䎚䎓䎔

Connector (Front side)


Connector (Back side)

Figure 2-9. Connector layout of the MA Board

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

MAL-CONNECTION ON EACH CONNECTOR (MA Board)

Connector Error Information


Destination Status Reference
No. Code Name
When pressing the power button, initialization starts normally, then the projection
Optical Engine starts. But the projected image is bluish. (This phenomenon is not easily
CN9100
(L/V(R)) recognized on Logo screen or the menu screen; therefore try displaying red color
image or the like to check for it.) " Troubleshooting on
--- --- image Display &
Optical Engine When pressing the power button, initialization starts normally, then the projection
CN9200 Quality (p42)"
(L/V(G)) starts. But the projected image is reddish.
Optical Engine When pressing the power button, initialization starts normally, then the projection
CN9300
(L/V(B)) starts. But the projected image is yellowish.
The power can turn on and Power LED lights blue. When pressing the power
button, the error message about Auto Iris is displayed on the screen, and advises " Troubleshooting from
CN3904/ the user to turn off the power and to contact the Epson Service. When pressing the the Error Code on
Auto Iris AI Auto Iris Error
CN3911 power button, the LEDs indicate the warning and after a certain period of cooling Electric Circuit Errors
the power turns off automatically with two beeps into error stand-by status. The (p41)"
LED Indicator’s warning display continues until unplugging the AC cable.
The power can turn on and Power LED lights blue. When pressing the power
" Troubleshooting from
button, initialization starts but instantly the projector changes into the Power
BA Unit Power Supply (Ballast) the Error Code on
CN3701 PB Supply (Ballast) Error status. After a certain period of cooling, the power turns off
(SCI Cable) Error Electric Circuit Errors
automatically with two beeps into error standby status. The LED Indicator's
(p41)"
warning display continues until unplugging the AC cable.
When the AC cable is connected, the power LED does not light blue. The power " Troubleshooting at
CN4100 PS Unit --- ---
button does not work or the power cannot turn on. Power-ON (p42)"
When pressing the power button, initialization starts normally, then the projection
starts. But the control from the front does not function. The control from the rear is
CN3702 RCF Board --- ---
still effective. When checking for this, send the signal to the front of the projector
only. Otherwise, this error can be easily slipped over, so be careful. " Troubleshooting on
Operation Abnormality
When pressing the power button, initialization starts normally, then the projection (p46)"
starts. But the control from the rear does not function. The control from the front is
CN3704 RCR Board --- ---
still effective. When checking for this, send the signal to the rear of the projector
only. Otherwise, this error can be easily slipped over, so be careful.

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

Connector Error Information


Destination Status Reference
No. Code Name
When pressing the power button, initialization starts normally, then the projection
CN1301 starts. But 3D glasses does not function.
(Cannot view 3D images.)
Lens Shutter --- --- When pressing the power button, initialization starts normally, then the projection
CN5301
starts. But Lens Shutter does not open.
When pressing the power button, initialization starts normally, then the projection " Troubleshooting on 3D
CN5303
starts. But gear of Lens shutter does not stop for a few seconds. Image/ WirelessHD
Abnormal noises occur while initializing, and the projector changes to the Cinema (p44)"
CN5300 CF Motor
Filter Error mode with the Lamp LED and the Temperature LED blinking red.
--- ---
When pressing the power button, initialization starts normally, then the projection
CN5302 CF Motor
starts. But Lens Shutter does not open.
CN1302 When pressing the power button, initialization starts normally, then the projection
EIF Board --- ---
(Backside) starts. But an external 3D IR emitter does not function.
CN101 " Troubleshooting on 3D
Rx Wireless HD When pressing the power button, initialization starts normally, then the projection
(Backside) --- --- Image/ WirelessHD
(EH-TW9000W only) starts. But connecting WirelessHD is failure.
CN102 (p44)"
• " Troubleshooting at
When the AC cable is connected, the power LED does not light blue. The power Power-ON (p42)"
CN3700 SW Board --- --- button does not work properly. But, turning on the projector from a remote • " Troubleshooting on
controller can be made. Operation Abnormality
(p46)"
LV Thermistor
CN3900
(Optical Engine)
CN3901 TH1 Board Sensor error occurs while initializing, and LEDs indicate the error, then the
SE Sensor Error
projector turns into the abnormal stand-by status.
CN3902 TH2 Board
" Troubleshooting from
CN3903 TH3 Board the Error Code on
CN3905 INT Fan (1) Cooling System Errors
CN3906 INT Fan (2) (p39)"
Fan error occurs while initializing and LEDs indicate the error, then the projector
CN3907 EX Fan FN Fan Error
turns into the abnormal stand-by status.
CN3908 Lamp Fan
CN3909 PS Fan

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

2.5 Operation and Safety Check after repair 2.5.1 Each Operation Check
When repairing this product, carry out the check for each operation if necessary.
INITIALIZATION CHECK
After repairing this product, carry out the following initialization check. When
OPERATION CHECK FOR CONTROL PANEL (SW BOARD) / LENS
SHIFT
repairing a Safety Device, refer to “ 3.4 Safety Check after Servicing (p113)” and carry
out the necessary procedure for safety. After repairing Control Panel and Lens Shift, carry out the check below following the
instructions. (See" Troubleshooting on Operation Abnormality (p46)")
Procedure Check item
Procedure Check item
1. Connect the power cable. Does the [Power] LED light blue?
Does the [Power] button switch on/off the projector?

Does the [Power] LED flash blue, then light blue? Does the [ ] button switch the sources?
2. Press the [Power] button on the
projector. 1. Press [Power] button on the projector Does the [Menu] button display/close the menu?
Does the lamp light? to turn it on.
Does the [Keystone] button correct keystone?
2. Check all the buttons on Control
Panel if they work properly. Does the [Esc] button stop the current function?
3. Check the operation of Lens Shift.
Does the [Enter] button select/change the function
and setting value?
Can the projecting position be adjusted with the Lens
Shift?

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EH-TW8000/TW9000/TW9000W Troubleshooting CONFIDENTIAL

OPERATION CHECK FOR REMOTE CONTROLLER OPERATION CHECK FOR VIDEO INPUT/OUTPUT
After repairing the remote controller, carry out the check below following the After repairing the parts related with video input/output, carry out the check below
instructions. (See " Troubleshooting on Operation Abnormality (p46)") following the instructions. (See " Troubleshooting on image Display & Quality (p42)")

Procedure Check item Procedure Check item


1. Press [Power] button on the remote Does the [Power] button on the controller switch on/ 1. Set the projector on an even
controller to turn the projector on. off the projector? workbench.
2. Check all the buttons on the remote Do all the buttons function correctly? 2. Press the [Power] button to turn the
controller if they work properly. power ON.
3. Check if the front and rear receivers Can the remote controller work from the front/rear of 3. Adjust the projection angle with „ Does the lamp light?
work properly. the projector? Foot. „ Is the image projected after the lamp lit?
4. Adjust the focus with Focus Ring. „ Is “No Signal” message displayed on the screen?
5. Adjust the image size with Zoom „ Are focusing and zooming available?
Ring. „ Do the rings smoothly work?
6. Adjust keystone with the [Keystone]
buttons or Slide Keystone Assy.
7. From the menu, select [Position] and
adjust the image position.
8. Connect all the IF cables and display
„ Is the image of the selected input source
an image.
projected?
9. Press the [ ] button, and select
„ Is image vivid enough?
the corresponding source.
10.Check the [A/V Mute] function by
pressing the [Black] button on Is the image turned on/off?
Remote Controller.

INTERNAL CABLE CONNECTION CHECK

Be sure to turn off the power switch and pull out the power cable from the
projector before checking.

When replacing/removing MA Board, make sure to check all the cables are connected
correctly referring to “ 2.4.6 Cable Connection and Projector’s Status (p51)”.

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CHAPTER

3
DISASSEMBLY AND ASSEMBLY

CONFIDENTIAL
EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.1 Precautions
This section describes cautions before starting disassembling and assembling this
product. Make sure to read the precautions below before starting. „ When carrying out any of the following operations, check that there is no
dust or dirt on any component or on any glass surface before installation. If
3.1.1 General Cautions in operation any contamination is found, clean it off using isopropyl alcohol.
• Optical Engine removal
General cautions for disassembling and assembling this product are provided below.
• Lamp removal
Cautions for each procedure are provided in its corresponding section. Make sure to
refer to them before starting. „ When the projector is disassembled, the dust in and around parts (such as
those on the fans or air filter) may get transferred to other parts such as the
R, G and B light valves which are the central part of the display
mechanism. This may have an adverse effect on the quality of projected
images. Accordingly, be sure to check whether any of the parts are dusty or
dirty, and use a vacuum cleaner to clean them first before carrying out
„ Do not touch the lamp or the parts around it. They are extremely hot even disassembly/reassembly work.
after the cooling down operation completed. If any maintenance work
inside the projector is necessary soon after the projector is in operation, „ After reassembling the product, check the followings before turning the
leave the unit until it becomes cool enough before performing maintenance power on.
work. • All the parts and screws are installed and secured to the proper
„ Never use the air blowers such as a lens cleaner, etc. that contain positions.
flammable gas in repair/maintenance work. • No cables are caught in the metal frames.

„ Do not disassemble any components not as specified in this Service Manual.


„ The Optical Engine, the circuit boards are very sensitive to static
electricity; therefore, be sure to take appropriate measures to prevent static
destruction such as to place them inside static-proof bags once they have
been removed from the projector.
„ The Optical Engine is very sensitive to vibration and shocks; therefore,
make sure to handle it with care.
„ The speaker unit contains a permanent magnet; therefore, make sure to
keep it away from any storage media such as floppy disks or magnetic
cards.
„ Be careful not to drop a metal part such as a screw, a washer, or a clip into
the inside of the product. If such cases should occur accidentally, never
turn on the power supply until all the dropped parts are found and
removed.

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.1.2 Precautions 3.1.3 Workflow


The precautions given below must be always observed whenever disassembling/
reassembling the projector to ensure the safety of service personnel and maintain the
quality. Disassembly
Disassemble the product
following the given instructions.

„ Do not wear the metal products such as a wrist watch, cuff buttons, rings,
tie-pin etc. to avoid getting into an unsafe state due to touching the
projector.
Repair/Maintenance
„ When disassembling/assembling the projector, be sure to turn off the
power switch and pull out the power cable from the projector beforehand. Perform the repair and cleaning,
etc.

Reassembly
„ When disassembling/assembling the projector, be sure to wear the gloves Unless otherwise specified,
and static discharge equipment such as an anti-static wrist strap and a mat. reassembly is the reverse of the
When replacing the circuit component such as a board or the optical When carrying out repair or
disassembly procedure.
engine, be sure to contact the anti-static case containing the new one to the
metal part of this product before taking it out. maintenance of a safety device.

„ Disconnect all the interface cables from the projector.


„ Before disassembling the projector, make sure to clean dust or dirt on the
air filter, the interface section and outer cases using a vacuum cleaner or Safety Check after servicing
the like.
Refer to “Safety Check after
„ When treating the non-after-service-parts as an assembly in this section, servicing (p.113)”, and carry out
they are indicated as “Upper Case (assembly)”. the required safety checks.

Finish

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.1.4 Standard Operation Time 3.1.5 Tools


The standard operation time for each operation is provided at the beginning of each The following table indicates the tools recommended for use for disassembly,
part. Use the time as a guideline for actual operation. reassembly and adjustment.
† Basis for the standard operation time
Tool Name Qt. Application
„ A service employee would have sufficient knowledge for the target product’s
Disassembling the focus ring and the
structure, and be able to disassemble/reassemble the product without any Phillips screwdriver No. 00 (8 cm) 1
zoom ring
reference to guide books.
Disassembling the outer cases and
„ Each operation time is the total time of disassembling/removing the target part Phillips screwdriver No. 0 (8 cm) 1
inner components
following the given shortest procedure, and reassembling it.
Disassembling the outer cases and
† Guide to the standard operation time Phillips screwdriver No. 1 (10 cm) 1
inner components

Standard Operation Time: Shortest Procedure: Disassembling the outer cases and
Phillips screwdriver No. 2 (10 cm) 1
The total time to disassemble/ The shortest way to remove the inner components
reassemble the target part target part.
following the shortest procedure. Needlenose pliers or nipper 1 Removing the Push Nut
Box Spanner 1 Removing the Push Nut
Hexagonal box screwdriver (5 mm) 1 Removing the computer interface
Removing / Installing the Rx Wireless
Hexagonal box spanner (2.5 mm) 1
HD
Securing cables.
Use commercially available Polyimide
Heat-resistant tape q.s.*1
tape generally called “KAPTON®
TAPE”.
Brush 1 Cleaning away dust
Vacuum cleaner 1 Cleaning away dust
Lens cleaner q.s.*1 Cleaning the projection lens
Gloves 1 pair ---
Anti-static wrist band 1 ---

Note : *1 q.s.: Sufficient quantity

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.1.6 Precautions for Optical Engine and MA Board


The Optical Engine and Main (MA) Board are paired together as a single service
part. Neither is available separately. For servicing that requires the replacement
either of the MA Board or the Optical Engine, both components must be replaced
together. When sending the defected Optical Engine and MAB set to the
designated engine repair center, make sure to send all the specified components
together.
The component parts of the Optical Engine require mechanical installation
positions to be adjusted in relation to each other. In addition, the control circuit
also has its own unique characteristics, such as display signal output drivers, that
differ from projector to projector. There are also unique differences in each optical
system mechanism, such as in the light valves.
In order to obtain the optimum display, it is necessary to eliminate these
differences in electrical and mechanical characteristics as well as to make
mechanical adjustments. The various correction values are set at the time of
shipment from the factory and are stored in ROM on the MA Board.

„ Do not replace either the Optical Engine or MA Board alone. (As stated
before, you cannot replace any one of the Optical Engine and MA Board, or
change the combination of them.)
„ Do not disassemble the Optical Engine. Special jigs are required for
reinstalling the optical components in the engine, such as POP Assy.,
condenser lens, mirrors. Reassembling the Optical Engine without using
the jigs are strictly prohibited.

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.2 Flowchart CONSUMABLES/OPTIONS

The general disassembly procedure for the EH-TW8000/TW9000/TW9000W Start


projectors is illustrated in flowchart below. Unless otherwise specified, all reassembly
should be carried out by following the disassembly procedures in reverse, therefore
reassembling procedures are omitted. "3.3.1 Air Filter (p64)" "3.3.2 Lamp (p64)" "3.3.3 Rear Case (p66)"

„ The part names in this chapter are simplified. See the


“Reference (Part Names given in the SPI) (p.117)” for the "3.3.4 Front Case (p67)"

corresponding official names.


„ The parts in yellow are target parts in their category. They
"3.3.5 Upper Case (p68)"
are explained in details in the corresponding sections so as to
reach the parts in the shortest way.
„ The parts in white are those which are required to be "3.3.6 MA Board (assembly)
(p70)"
removed to reach the parts in yellow.
"3.3.7 Lens Shutter (p77)"

"3.3.8 Optical Engine


(assembly) (p78)"

"3.3.10 INT Duct (assembly) "3.3.8.3 Zoom/Focus Lever


(p87)" (1)/(2) (p82)"

"3.3.11 EX Duct (assembly) "3.3.8.4 Focus Ring / Zoom


(p92)" Ring (p83)"

"3.3.16 Front Foot (p102)"

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

ELECTRIC CIRCUIT PARTS/OPTICAL PART

Start

"3.3.1 Air Filter (p64)"

"3.3.2 Lamp (p64)"

"3.3.3 Rear Case (p66)"

"3.3.4 Front Case (p67)"

"3.3.5 Upper Case (p68)"

"3.3.6 MA Board (assembly)


(p70)"

"3.3.6.1 RCR Board (p73)" "3.3.6.3 Optical Engine and


"3.3.6.2 EIF Board (p74)" MAB Set (p75)" "3.3.7 Lens Shutter (p77)"

"3.3.8 Optical Engine


(assembly) (p78)"

"3.3.10 INT Duct (assembly) "3.3.17 Power Supply "3.3.9 Lamp Fan (assembly) "3.3.11 EX Duct (assembly)
(p84)" (p92)" "3.3.8.1 CF Motor (p80)" "3.3.8.2 Auto Iris (p81)"
(p87)" (assembly) (p103)"

"3.3.10.1 INT Fan (1)/(2) "3.3.12 SW Board (assembly) "3.3.15 Rx Wireless HD /


HDMI Cable (EH-TW9000W "3.3.13 Inner EX Duct (p97)" "3.3.14 RCF Board (p99)" "3.3.11.1 TH2 Board / EX
(p89)" (p94)" Fan (p93)"
only) (p101)"

"3.3.10.2 TH1 Board (p91)" "3.3.12.1 SW Board (p95)" "3.3.17.1 TH3 Board (p105)" "3.3.18 Ballast (assembly)
(p108)"

"3.3.17.2 PS Fan (p106)" "3.3.19 Filter Board Unit "3.3.18.1 BA Unit / SCI
(p110)" Cable (p109)"

"3.3.17.3 PS Unit (p107)" "3.3.20 AC Cable (p111)"

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

HOUSINGS COOLING MECHANISM DEVICES

Start Start

"3.3.1 Air Filter (p64)" "3.3.1 Air Filter (p64)"

"3.3.2 Lamp (p64)" "3.3.2 Lamp (p64)"

"3.3.3 Rear Case (p66)"


"3.3.3 Rear Case (p66)"

"3.3.4 Front Case (p67)" "3.3.4 Front Case (p67)"

"3.3.5 Upper Case (p68)"


"3.3.5 Upper Case (p68)"

"3.3.6 MA Board
(assembly) (p70)"
"3.3.6 MA Board (assembly)
(p70)"

"3.3.7 Lens Shutter (p77)"


"3.3.7 Lens Shutter (p77)"

"3.3.8 Optical Engine


(assembly) (p78)"
"3.3.8 Optical Engine
(assembly) (p78)"

"3.3.9 Lamp Fan (assembly) "3.3.10 INT Duct "3.3.17 Power Supply "3.3.9 Lamp Fan "3.3.11 EX Duct
(p84)" (assembly) (p87)" (assembly) (p103)" (assembly) (p84)" (assembly) (p92)"

"3.3.10 INT Duct (assembly) "3.3.10.1 INT Fan (1)/ "3.3.17.1 TH3 Board "3.3.9.1 Lamp Fan "3.3.11.1 TH2 Board /
(p87)" (2) (p89)" (p105)" (p86)" EX Fan (p93)"

"3.3.11 EX Duct (assembly)


(p92)" "3.3.17.2 PS Fan
(p106)"

"3.3.12 SW Board (assembly) "3.3.17 Power Supply


(p94)" (assembly) (p103)"

"3.3.18 Ballast (assembly)


"3.3.13 Inner EX Duct (p97)" (p108)"

"3.3.19 Filter Board Unit


"3.3.14 RCF Board (p99)" (p110)"

"3.3.15 Rx Wireless HD /
HDMI Cable (EH-TW9000W "3.3.20 AC Cable (p111)"
only) (p101)"

"3.3.16 Front Foot (p102)" "3.3.21 Lower Case (p112)"

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3 Disassembly 3.3.2 Lamp


This section explains one of the shortest ways to reach the target part to repair. The Standard Operation Time - Min.
parts to be removed in advance are indicated in italic with their reference pages, so
remove those parts referring to their pages before starting. This part is designated as the Safety Device. When removing/
replacing the part for repair, be sure to refer to “3.4 Safety Check
3.3.1 Air Filter after Servicing (p.113)”. According to the instructions in it,
handle the part and perform the procedure after servicing.
Standard Operation Time - Min.

1. Disengage the hooks of the Air Filter Cover (Front Case), and remove the Air 1. Loosen the screw, and remove the Lamp Cover.
Filter Cover.
2. Remove the Air Filter.

Lamp Cover
Air Filter

Figure 3-2.
Air Filter Cover (Front Case)
Hook

Figure 3-1.

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

2. Loosen the two screws, and remove the Lamp.

Lamp

Figure 3-3.

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.3 Rear Case 3. Remove the Rear Case.


4. Remove the Rear Foot Rubber.
Standard Operation Time 2 Min.

1. Remove the three screws ( ) from the bottom. Rear Foot Rubber
2. Remove the three screws ( ), and remove the IF Cover.

IF Cover
Rear Case

C.B.P-TITESCREW,3X10,F/ZN-3C
C.B.SCREW,3X8,F/ZB-3C
Figure 3-5.

Figure 3-4.

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.4 Front Case 3. Remove the Front Case.

Standard Operation Time 2 Min.

1. Remove the Air Filter. (p.64)


2. Remove the three screws ( ) from the bottom.

Front Case

Figure 3-7.

Front Case

C.B.P-TITESCREW,3X10,F/ZN-3C

Figure 3-6.

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.5 Upper Case 7. Remove the three screws ( )( ), and remove the Upper Case.

Standard Operation Time 6 Min.


Upper Case
1. Remove the Air Filter. (p.64)
2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the three screws ( ) from the bottom.
6. Open the Control Panel Cover by sliding it, and remove the screw ( ).

Control Panel Cover

C.B.SCREW,3X8,F/ZB-3C
C.B.P-TITESCREW,3X10,F/ZN-3C
C.B.P-TITESCREW,3X10,F/ZN-3C
C.B.SCREW,3X8,F/ZN-3C
Figure 3-9.

Figure 3-8.

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

† Checking Caution Labels

This part is designated as the Safety Device. When removing/


replacing the part for repair, be sure to refer to “3.4 Safety Check
after Servicing (p.113)”. According to the instructions in it, CAUTION LABEL,Sheet CAUTION LABEL,Sheet
handle the part and perform the procedure after servicing. (Part B) (Part A)

When replacing the Upper Case (with caution labels attached), make sure to
transfer the labels to the new case.

Check if all the caution labels are attached on the locations shown below.

CAUTION LABEL,Sheet CAUTION LABEL,Sheet


(Part D) (Part C)

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EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.6 MA Board (assembly)


Standard Operation Time 13 Min.
Reference
1. Remove the Air Filter. (p.64)
2. Remove the Lamp. (p.64) CN No. Destination CN No. Destination
3. Remove the Rear Case. (p.66) CN101/ Rx Wireless HD CN3904/
Auto Iris
CN102 (EH-TW9000W only) CN3911
4. Remove the Front Case. (p.67)
CN1301/
5. Remove the Upper Case. (p.68)
CN5301/ Lens Shutter CN3905 INT Fan (1)
6. Disconnect all the cables from the MA Board (assembly). CN5303
CN1302 EIF Board CN3906 INT Fan (2)
䎦䎱䎖䎜䎓䎕
䎦䎱䎖䎜䎓䎘
䎦䎱䎘䎖䎓䎖 CN3700 SW Board CN3907 EXT Fan
䎦䎱䎔䎖䎓䎔 䎦䎱䎘䎖䎓䎔 䎦䎱䎘䎖䎓䎓 CN3701 BA Unit (SCI) CN3908 Lamp Fan
䎦䎱䎔䎓䎕 䎦䎱䎘䎖䎓䎕

䎦䎱䎖䎜䎓䎚
CN3702 RCF Board CN3909 PS Fan
䎦䎱䎜䎔䎓䎓 䎦䎱䎜䎖䎓䎓
䎦䎱䎖䎚䎓䎓 䎦䎱䎖䎚䎓䎕 CN3704 RCR Board CN4100 PS Unit
䎦䎱䎖䎜䎓䎔 LV Thermistor CN5300/
CN3900 Optical Engine
䎦䎱䎖䎜䎓䎗 (Optical Engine) CN5302
䎦䎱䎗䎔䎓䎓 䎦䎱䎜䎕䎓䎓
䎦䎱䎖䎜䎔䎔 CN3901 TH1 Board CN9100 Optical Engine (L/V (R))
CN3902 TH2 Board CN9200 Optical Engine (L/V (G))
䎦䎱䎖䎜䎓䎓
䎦䎱䎖䎜䎓䎖 䎦䎱䎔䎖䎓䎕 CN3903 TH3 Board CN9300 Optical Engine (L/V (B))

䎦䎱䎖䎜䎓䎙 䎦䎱䎖䎜䎓䎛

䎦䎱䎖䎜䎓䎜
䎦䎱䎔䎓䎔 䎦䎱䎖䎚䎓䎗

䎦䎱䎖䎚䎓䎔

Connector (Front side)


Connector (Back side)

Figure 3-10.

SEIKO EPSON 70 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

7. Remove the 10 screws ( )( )( ), and remove the MA Board (assembly). 8. Remove the five screws ( )( ), and remove the MA Fasten Plate C.

MA Fasten Plate C

MA Board
(assembly)

C.P.(S-P1)SCREW,3X10,F/ZN-3C
C.B.P-TITE SCREW,3X10,F/ZB-3C
C.C.SCREW,3X4,F/ZN-3C

Figure 3-12.

C.B.P-TITE SCREW,3X10,F/ZB-3C
C.C.SCREW,3X4,F/ZN-3C
C.P.(O)SCREW,4X6,F/NI

Figure 3-11.

SEIKO EPSON 71 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

Route the cables around the MA Board (assembly) and secure them with tape as given in the figure below.
1. Secure the cables on the INT Duct (assembly) at two parts (1A/1B) with polyimide tape. (taping 1A is for EH-TW8000W/TW9000W only.)
2. Secure the cables on the EX Duct (assembly) at two parts (2) with polyimide tape.
3. Secure the SW Cable and PS Unit cable on the side of the INT Duct (assembly) at two parts with polyimide tape.
4. Tuck the excess portion of the PS TH Cable under the MA Board (assembly) (4).
5. Route the cables to the wiring gutter along the MA Fasten Plate (5).
6. Route the GND Cable to the wiring gutter along the MA Fasten Plate (5) also.

INT Duct MA Fasten Plate


(assembly)
PS TH Cable EX Duct
(assembly)
2
1B
5
1A
GND Cable

SW Cable 3

Wiring gutter

PS TH Cable

SEIKO EPSON 72 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.6.1 RCR Board


RC Rear Cable
Standard Operation Time 13 Min.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
RCR Board
7. Remove the screw ( ), and remove the RCR Board.
8. Remove the RC Rear Cable from the RCR Board.

C.C.SCREW,3X4,F/ZN-3C

Figure 3-13.

SEIKO EPSON 73 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.6.2 EIF Board


Standard Operation Time 14 Min. EIF Board

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70) IF Shade Sheet A

7. Remove the two screws ( ), and remove the EIF Board.


8. Remove the EIF Cable from the EIF Board. EIF Cable

9. Remove the IF Shade Sheet A from the MA Board (assembly).

C.C.SCREW,3X4,F/ZN-3C

Figure 3-14.

SEIKO EPSON 74 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.6.3 Optical Engine and MAB Set


Standard Operation Time 21 Min.
MA Shield Plate B

This part is designated as the Safety Device. When removing/


replacing the part for repair, be sure to refer to “3.4 Safety Check EMI Sheet F
EMI Sheet
after Servicing (p.113)”. According to the instructions in it,
handle the part and perform the procedure after servicing.
Shield Plate 7140
1. Remove the Air Filter. (p.64)
MA Shield Plate O
2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
MA Insulation
6. Remove the MA Board (assembly). (p.70) Sheet EMI Sheet F

7. Remove the RCR Board. (p.73)


8. Remove the EIF Board. (p.74)
9. Remove the following parts from the Optical Engine and MAB Set.
• Shield Plate 7140
• MA Shield Plate O (x2)
• EMI Sheet F (x3)
• MA Insulation Sheet
• EMI Sheet (x2)
• Gasket 2-10-20
• MA Shield Plate B
10. Remove the four screws ( ).
Gasket 2-10-20
Optical Engine and
MAB Set

C.C.SCREW,3X4,F/ZN-3C

Figure 3-15.

SEIKO EPSON 75 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

11. Remove the EMI Sheet C (x2) and the EMI Sheet from the MA Shield Plate A.
12. Remove the two screws ( ), and remove the MA Shield Plate A. EMI Sheet

13. Remove the screw ( ). (EH-TW9000W only) EMI Sheet C


14. Remove the nine screws ( )( )( ), and remove the MA Fasten Plate.
15. Remove the IF Shade Sheet B from the MA Fasten Plate.

MA Shield Plate A

MA Fasten Plate

Optical Engine and


MAB Set

IF Shade Sheet B

C.C.SCREW,3X4,F/ZN-3C
C.B.SCREW,3X8,F/ZB-3C
C.B.SCREW,3X8,F/ZB-3C
1/4-40X1/4,H.H.,F/NI,O SCREW
C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-16.

SEIKO EPSON 76 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.7 Lens Shutter Lens Shutter


Standard Operation Time 14 Min.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the two screws ( ), and remove the Lens Shutter.

C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-17.

SEIKO EPSON 77 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.8 Optical Engine (assembly)


LVTH Fasten Sheet LV Thermistor
Standard Operation Time 18 Min.

This part is designated as the Safety Device. When removing/


replacing the part for repair, be sure to refer to “3.4 Safety Check
after Servicing (p.113)”. According to the instructions in it,
Optical Engine
handle the part and perform the procedure after servicing. (assembly) GND Cable

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the six screws ( )( ), and remove the Optical Engine (assembly).
9. Remove the screw ( ), and remove the GND Cable from the Optical Engine
(assembly).
10. Remove the LVTH Fasten Sheet and the LV Thermistor from the Optical Engine
(assembly).

C.B.P-TITE SCREW,3X12,F/ZN-3C
C.B.P-TITE SCREW,3X10,F/ZB-3C
C.C.SCREW,3X4,F/ZN-3C

Figure 3-18.

SEIKO EPSON 78 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

On the Optical Engine, route the thermistor through the slit of the sheet as
shown below, and align the sheet at the upper left corner with the corner of the
light guide marked with a red line, then secure the sheet with the double-sided
tape on the back.

Thermistor

Corner of the
light guide

Double-sided tape Sheet

Optical Engine
(assembly)

SEIKO EPSON 79 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.8.1 CF Motor
Standard Operation Time 15 Min.
Optical Engine
1. Remove the Air Filter. (p.64) (assembly)

2. Remove the Lamp. (p.64)


3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the two screws ( ), and remove the CF Motor.

CF Motor

C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-19.

SEIKO EPSON 80 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.8.2 Auto Iris


Standard Operation Time 19 Min.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
Auto Iris
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the three screws ( ), and remove the Auto Iris.

SCREW,AI FASTEN

Figure 3-20.

SEIKO EPSON 81 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.8.3 Zoom/Focus Lever (1)/(2)


Standard Operation Time 21 Min.
Zoom/Focus Lever (2)
1. Remove the Air Filter. (p.64)
2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68) Lens Shift Case B
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
Zoom/Focus
9. Remove the screw ( ), and remove the IRE Fasten Plate and the IRE Plate. Lever (1)
10. Remove the Zoom/Focus Lever (1) and (2) from the Optical Engine (assembly).
11. Remove the two screws ( ), and remove the Lens Shift Case A.
12. Remove the two screws ( ), and remove the Lens Shift Case B.

IRE Plate

Lens Shift Case A

IRE Fasten Plate

C.B.P-TITE SCREW,2X6,F/ZN-3C
C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-21.

SEIKO EPSON 82 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.8.4 Focus Ring / Zoom Ring


Standard Operation Time 22 Min.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66) Focus Ring Fasten Sheet

4. Remove the Front Case. (p.67)


5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the three screws ( ), and remove the Focus Ring.
10. Remove the three screws ( ), and remove the Zoom Ring.
11. Remove the two screws ( ), and remove the Focus Ring Fasten Sheet from the
Focus Ring.
12. Remove the two screws ( ), and remove the Focus Ring Fasten Sheet from the
Zoom Ring.
Zoom Ring

Focus Ring
C.P.TYPE3 B-TITESCREW,1.7X4,F/ZB-3C

Figure 3-22.

SEIKO EPSON 83 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.9 Lamp Fan (assembly)


Standard Operation Time 19 Min.
Lamp Fan (assembly)
1. Remove the Air Filter. (p.64)
2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the three screws ( ), and remove the Lamp Fan (assembly).

C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-23.

SEIKO EPSON 84 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

Route the Lamp Fan cable as shown in the figure below. Route the PS Fan cable and Auto Iris cable as shown in the figure below.
1. Pull out the cable from between the Inner EX Duct and the Lamp Fan 1. Route the PS Fan cable through the hook (1) on the Lamp Fan (assembly).
(assembly) (1). 2. Route both PS Fan cable and Auto Iris cable through the hook (2) on the Lamp
2. Route the AC Cable as shown below and secure the cable with two feet (2) of the Fan (assembly).
Lamp Fan (assembly).

Lamp Fan
(assembly)
AC Cable

Inner EX Duct

2
1

1 Lamp Fan
(assembly)
2 Auto Iris cable PS Fan cable

SEIKO EPSON 85 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.9.1 Lamp Fan


Standard Operation Time 20 Min.
Lamp Fan Holder B
1. Remove the Air Filter. (p.64)
Lamp Fan Holder Cushion
2. Remove the Lamp. (p.64)
Lamp Fan
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70) Light Valve Cushion
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the Lamp Fan (assembly). (p.84)
10. Remove the four screws ( ), and remove the Lamp Fan Holder A and the Lamp Light Valve
Cushion
Fan.
11. Remove the Lamp Duct Seal from the Lamp Fan Holder A.
12. Remove the Light Valve Cushion (x3) from the Lamp Fan Holder A.
13. Remove the Lamp Fan Holder Cushion from the Lamp Fan. Lamp Fan Holder A Floating Cushion
Lamp Duct Seal
14. Remove the Floating Cushion (x2) from the Lamp Fan.
15. Remove the Light Valve Cushion (x3) from the Lamp Fan Holder B.
C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-24.

SEIKO EPSON 86 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.10 INT Duct (assembly)


Standard Operation Time 20 Min.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77) INT Duct (assembly)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the nine screws ( ), and remove the INT Duct (assembly).

C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-25.

SEIKO EPSON 87 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

Secure the Air TH Cable and INT Fan (2) cable on the Upper INT Duct and LV Route the INT Fan (1) cable as shown below and secure it on the side of INT
Duct at two parts with polyimide tape (25(W) x 40(L)mm x 2 pieces). Duct (assembly) with polyimide tape.

INT Duct
(assembly)

Air TH Cable

INT Fan (2) cable


INT Fan (1) cable

Polyimide tape
INT Duct
Polyimide tape (assembly)

SEIKO EPSON 88 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.10.1 INT Fan (1)/(2)


Standard Operation Time 22 Min. Upper INT Duct
1. Remove the Air Filter. (p.64)
2. Remove the Lamp. (p.64) INT Seal A

3. Remove the Rear Case. (p.66)


4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
Light Valve
7. Remove the Lens Shutter. (p.77) Cushion

8. Remove the Optical Engine (assembly). (p.78)


9. Remove the INT Duct (assembly). (p.87)
10. Remove the four screws ( ), and remove the Upper INT Duct.
11. Remove the following parts from the Upper INT Duct. INT Seal D
• INT Seal D (x2) INT Fan (2)
• INT Seal A
12. Remove the INT Fan (2). INT Seal A

13. Remove the following parts from the INT Fan (2).
• Light Valve Cushion (x3)
• EX Fan Cushion (x3)
• INT Seal A
EX Fan Cushion

C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-26.

SEIKO EPSON 89 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

14. Remove the two screws ( ), and remove the LV Duct.


LV Duct
15. Remove the LG Lower Seal Cushion from the LV Duct.
16. Remove the INT Seal D from the LV Duct. LG Lower Seal
Cushion
17. Remove the INT Fan (1) from the Lower INT Duct.
INT Seal D
18. Remove the following parts from the INT Fan (1).
• Light Valve Cushion (x3)
• EX Fan Cushion (x3)
• INT Seal A
INT Seal A
Light Valve
Cushion

Light Valve
Cushion

EX Fan
Cushion

INT Fan (1)

Lower INT Duct

C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-27.

SEIKO EPSON 90 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.10.2 TH1 Board


Standard Operation Time 22 Min.
Air TH Cable TH1 Board
1. Remove the Air Filter. (p.64)
2. Remove the Lamp. (p.64) INT Seal F

3. Remove the Rear Case. (p.66)


4. Remove the Front Case. (p.67) Lower INT Duct
INT Seal G
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78) INT Seal H
9. Remove the INT Duct (assembly). (p.87)
10. Remove the INT Fan (1)/(2). (p.89)
INT Seal E
11. Remove the TH1 Board.
12. Remove the Air TH Cable from the TH1 Board.
13. Remove the following parts from the Lower INT Duct.
• INT Seal A
• INT Seal E (x2)
• INT Seal F
• INT Seal G (x2) INT Seal G
• INT Seal H
INT Seal A
INT Seal E

Figure 3-28.

SEIKO EPSON 91 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.11 EX Duct (assembly)


Standard Operation Time 19 Min.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67) EX Duct (assembly)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the three screws ( ), and remove the EX Duct (assembly).

C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-29.

SEIKO EPSON 92 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.11.1 TH2 Board / EX Fan


Standard Operation Time 20 Min.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64) Upper EX Duct.
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70) EX Fan Cushion
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the EX Duct (assembly). (p.92)
10. Remove the two screws ( ), and remove the Upper EX Duct.
11. Remove the EX Fan. EX Fan

12. Remove the EX Fan Cushion (x8) from the EX Fan.


13. Remove the TH2 Board from the Lower EX Duct.
14. Remove the Lamp TH Cable from the TH2 Board.
EX Fan Cushion

Lamp TH Cable

Lower EX Duct
TH2 Board

C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-30.

SEIKO EPSON 93 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.12 SW Board (assembly)


Standard Operation Time 20 Min.
SW Board (assembly)
1. Remove the Air Filter. (p.64)
2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the INT Duct (assembly). (p.87)
10. Remove the two screws ( ), and remove the SW Board (assembly).

C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-31.

SEIKO EPSON 94 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.12.1 SW Board
Control Panel
Standard Operation Time 23 Min. Frame

1. Remove the Air Filter. (p.64)


Button Cushion SW Board
2. Remove the Lamp. (p.64) Upper Control Sheet
3. Remove the Rear Case. (p.66)
SW Board Shade Sheet
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78) Control Panel
Cover
9. Remove the INT Duct (assembly). (p.87)
SW Cable
10. Remove the SW Board (assembly). (p.94)
11. Remove the two screws ( ), and remove the Control Panel Case. Control Button A
12. Remove the following parts from the Control Panel Case. Control Button C
• Control Button A Control Button B
• Control Button B
• Control Button C
• Control Panel Cover Control Panel Case
• Control Panel Cover Spring Button Cushion
• Button Cushion (x4)
Control Panel Cover Spring
13. Remove the SW Cable from the SW Board.
14. Remove the SW Board Shade Sheet from the SW Board. Button Cushion
15. Remove the two screws ( ), and remove the SW Board.
16. Remove the following parts from the Control Panel Frame. Lower Control Sheet
C.B.SCREW,3X6,F/ZB-3C
• Upper Control Sheet C.C.SCREW,3X4,F/ZN-3C
• Lower Control Sheet
Figure 3-32.

SEIKO EPSON 95 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

Secure the SW Cable on the Control Panel Frame at the point shown in the
figure with polyimide tape (25(W) x 40(L)mm).

SW Cable Control Panel Frame

Polyimide tape

SEIKO EPSON 96 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.13 Inner EX Duct


Lamp Connector
Duct Shade Plate
Standard Operation Time 22 Min.

1. Remove the Air Filter. (p.64) Safety Switch


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77) Inner EX Duct

8. Remove the Optical Engine (assembly). (p.78)


9. Remove the Lamp Fan (assembly). (p.84)
10. Remove the EX Duct (assembly). (p.92)
11. Remove the five screws ( )( ), release the Lamp Connector, Safety Switch, and
Interlock Switch, and then remove the Inner EX Duct. Inter Lock Switch
12. Remove the two screws ( ), and remove the Duct Shade Plate.

C.B.P-TITE SCREW,3X10,F/ZB-3C
C.C.P-TITE SCREW,3X8,F/ZN-3C

Figure 3-33.

SEIKO EPSON 97 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

Install the Safety Switch, Interlock SW and ferrite core and route the excess portion of the cables as shown below.
1. Route the excess portion of the cables under the Inner EX Duct (1), and set the ferrite core in the position (2) shown below.
2. Set the Interlock Switch with the printed surface in the direction of the arrow (3).
3. Set the Safety Switch so you can see the printed surface as shown in the figure.(4)
4. Set the ferrite core into the fixing hole (5) shown below, and secure it with the rib of the Inner EX Duct.(6)

Inner EX Duct Safety Switch 4


Safety Switch

Printed
6 surface

1
Ferrite Core
Rib
(Inner EX
Duct)
Interlock
Switch
3 Interlock
6 5 Switch
Printed
3 surface
2
5

Fixing hole

Ferrite Core

SEIKO EPSON 98 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.14 RCF Board


RC Front Cable
Standard Operation Time 19 Min.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
RCF Board
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the EX Duct (assembly). (p.92)
10. Remove the screw ( ), and remove the RCF Board.
11. Remove the RC Front Cable from the RCF Board.

C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-34.

SEIKO EPSON 99 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

Route the RC Front Cable as shown in the figure below.


1. Route the cable outside the boss on the Lower Case.
2. After installing the EX Duct (assembly), secure the RC Front Cable on the EX
Duct (assembly) at the point shown in the figure with polyimide tape.

Dowel

RC Front Cable

Lower Case

EX Duct
(assembly)

RC Front Cable

Polyimide tape

SEIKO EPSON 100 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.15 Rx Wireless HD / HDMI Cable (EH-TW9000W


only) WiHD Duct

Standard Operation Time 23 Min.


Rx Wireless HD
1. Remove the Air Filter. (p.64)
WiHD Plate
2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67) WiHD Cable
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the INT Duct (assembly). (p.87)
10. Remove the five screws ( ), and remove the WiHD Duct.
Gasket 10-10-20
11. Remove the three screws ( )( ), and remove the WiHD Plate and the Rx
Wireless HD.
12. Remove the following parts from the Rx Wireless HD.
HDMI Cable
• HDMI Cable
• WiHD Cable
13. Remove the Gasket 10-10-20 from the WiHD Cable.

C.B.P-TITE SCREW,3X10,F/ZB-3C
H.S.C.BOLTP-TITE SCREW,3X10,F/NI

Figure 3-35.

SEIKO EPSON 101 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.16 Front Foot


Foot Rubber
Standard Operation Time 23 Min.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
Front Foot
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the INT Duct (assembly). (p.87)
10. Remove the EX Duct (assembly). (p.92)

Make sure to use needlenose pliers or a nipper when removing the Push Nut in
the following steps. Removing and attaching the Push Nut repeatedly may cause
the deformation of the Push Nut.

11. Remove the Push Nut using needlenose pliers or a nipper.


Push Nut
12. Turn the Front Foot counterclockwise and remove it.
13. Remove the Foot Rubber from the Front Foot.

Figure 3-36.

SEIKO EPSON 102 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.17 Power Supply (assembly)


Standard Operation Time 20 Min. Power Supply (assembly)

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the five screws ( )( )( ).
AC Cable
10. Disconnect the BA Cable from the Ballast (assembly).
11. Disconnect the AC Cable from the Power Supply (assembly), and remove the
Power Supply (assembly).

BA Cable

Ballast (assembly) C.B.P-TITE SCREW,3X10,F/ZB-3C


C.P.(O)SCREW,4X6,F/NI
C.C.SCREW,3X4,F/ZN-3C

Figure 3-37.

SEIKO EPSON 103 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

Route the Power Supply (assembly) cable and secure the ferrite core as shown in Route the PS Unit cable as follows.
the figure. 1. Route the cable through the ferrite core (1) two times.
1. Set the ferrite core into the fixing hole and secure it with the rib (1) of the Power 2. Secure the cable with the Cable Clip.
Supply (assembly).
2. Route the Power Supply (assembly) cable under the fan of the Power Supply
(assembly) (2).

PS Unit cable

Rib
Ferrite Core

1
1 PS Fan
Power Supply
(assembly)
Fixing hole
Ferrite Core

SEIKO EPSON 104 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.17.1 TH3 Board


Power Supply (assembly)
Standard Operation Time 21 Min.

1. Remove the Air Filter. (p.64) PS TH Cable

2. Remove the Lamp. (p.64)


3. Remove the Rear Case. (p.66) TH3 Board

4. Remove the Front Case. (p.67)


5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the Power Supply (assembly). (p.103)
10. Remove the three screws ( ), and remove the BA Fan Case.
11. Remove the TH3 Board.
12. Remove the PS TH Cable from the TH3 Board.

BA Fan Case

C.C.SCREW,3X4,F/ZN-3C

Figure 3-38.

SEIKO EPSON 105 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.17.2 PS Fan
Standard Operation Time 21 Min. BA Fan Case

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66) Light Valve Cushion
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
Light Valve Cushion
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the Power Supply (assembly). (p.103)
10. Remove the TH3 Board. (p.105)
Light Valve
11. Remove the two screws ( ), and remove the BA Fan Cover from the BA Fan Cushion
Case.
PS Fan
12. Remove the Light Valve Cushion (x2) from the BA Fan Cover.
13. Remove the PS Fan.
14. Remove the Light Valve Cushion (x7) from the BA Fan Case. BA Fan Cover

C.B.P-TITE SCREW,3X10,F/ZB-3C

Figure 3-39.

SEIKO EPSON 106 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.17.3 PS Unit
Standard Operation Time 25 Min.
PS Frame A
Ferrite Core
This part is designated as the Safety Device. When removing/
replacing the part for repair, be sure to refer to “3.4 Safety Check
after Servicing (p.113)”. According to the instructions in it, PS Unit
handle the part and perform the procedure after servicing.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
PS Frame B
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70) PS Insulation Sheet
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the Power Supply (assembly). (p.103)
10. Remove the TH3 Board. (p.105)
BA Cable
11. Remove the PS Fan. (p.106)
12. Remove the four screws ( ), and remove the PS Frame B.
C.C.SCREW,3X4,F/ZN-3C
13. Remove the four screws ( ).
14. Open the PS Insulation Sheet, and remove the PS Unit. Figure 3-40.
15. Remove the BA Cable from the PS Unit.
16. Remove the Ferrite Core from the PS Unit.
17. Remove the PS Insulation Sheet from the PS Frame A.

SEIKO EPSON 107 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.18 Ballast (assembly)


Standard Operation Time 25 Min.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
Ballast (assembly)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the Lamp Fan (assembly). (p.84)
10. Remove the EX Duct (assembly). (p.92)
11. Remove the Inner EX Duct. (p.97)
12. Remove the Power Supply (assembly). (p.103)
13. Remove the four screws ( )( ), and remove the Ballast (assembly).

C.B.P-TITE SCREW,3X10,F/ZB-3C
C.P.(O)SCREW,4X6,F/NI

Figure 3-41.

SEIKO EPSON 108 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.18.1 BA Unit / SCI Cable


Standard Operation Time 26 Min. Lamp BA Cable

BA Unit is designated as the Safety Device. When removing/ SCI Cable


replacing the part for repair, be sure to refer to “3.4 Safety Check
after Servicing (p.113)”. According to the instructions in it,
handle the part and perform the procedure after servicing.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
BA Cover
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the Lamp Fan (assembly). (p.84) BA Unit
10. Remove the EX Duct (assembly). (p.92)
11. Remove the Inner EX Duct. (p.97)
12. Remove the Power Supply (assembly). (p.103) BA Insulation Sheet
13. Remove the Ballast (assembly). (p.108)
14. Remove the two screws ( ), and remove the BA Cover.
15. Remove the BA Frame. BA Frame
16. Remove the BA Insulation Sheet.
17. Remove the following parts from the BA Unit. C.C.SCREW,3X4,F/ZN-3C

• SCI Cable
Figure 3-42.
• Lamp BA Cable

SEIKO EPSON 109 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.19 Filter Board Unit


Standard Operation Time 26 Min.

This part is designated as the Safety Device. When removing/


replacing the part for repair, be sure to refer to “3.4 Safety Check
after Servicing (p.113)”. According to the instructions in it,
handle the part and perform the procedure after servicing.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
Filter Board Unit
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
Connector (1)/(2)
6. Remove the MA Board (assembly). (p.70) of AC Cable
7. Remove the Lens Shutter. (p.77) Filter Board
Insulation Sheet
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the Lamp Fan (assembly). (p.84)
C.C.SCREW,3X4,F/ZN-3C
10. Remove the EX Duct (assembly). (p.92)
11. Remove the Inner EX Duct. (p.97) Figure 3-43.

12. Remove the Power Supply (assembly). (p.103)


13. Remove the Ballast (assembly). (p.108)
14. Disconnect connector (1) and (2) of the AC Cable from the Filter Board Unit.
15. Remove the screw ( ), and remove the Filter Board Unit.
16. Remove the screw ( ), and remove the Filter Board Insulation Sheet.

SEIKO EPSON 110 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.20 AC Cable
Standard Operation Time 27 Min.

This part is designated as the Safety Device. When removing/


replacing the part for repair, be sure to refer to “3.4 Safety Check
after Servicing (p.113)”. According to the instructions in it,
handle the part and perform the procedure after servicing.

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
AC Cable
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68)
6. Remove the MA Board (assembly). (p.70)
7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
9. Remove the Lamp Fan (assembly). (p.84)
10. Remove the EX Duct (assembly). (p.92)
11. Remove the Inner EX Duct. (p.97)
12. Remove the Power Supply (assembly). (p.103)
13. Remove the Ballast (assembly). (p.108)
14. Remove the Filter Board Unit. (p.110)
15. Remove the four screws ( )( ), and remove the AC Cable.
C.B.P-TITE SCREW,3X10,F/ZB-3C
C.P.(O)SCREW,4X6,F/NI

Figure 3-44.

SEIKO EPSON 111 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.3.21 Lower Case


Standard Operation Time 37 Min. Gasket 2-13-100
Gasket 15-13-20

1. Remove the Air Filter. (p.64)


2. Remove the Lamp. (p.64)
3. Remove the Rear Case. (p.66)
4. Remove the Front Case. (p.67)
5. Remove the Upper Case. (p.68) Lower Case Shield

6. Remove the MA Board (assembly). (p.70)


7. Remove the Lens Shutter. (p.77)
8. Remove the Optical Engine (assembly). (p.78)
Hexagonal nut
9. Remove the Lamp Fan (assembly). (p.84)
Hexagonal nut
10. Remove the INT Duct (assembly). (p.87)
11. Remove the EX Duct (assembly). (p.92)
12. Remove the SW Board (assembly). (p.94)
13. Remove the Inner EX Duct. (p.97)
14. Remove the RCF Board. (p.99)
15. Remove the Rx Wireless HD / HDMI Cable. (p.101)
16. Remove the Front Foot. (p.102)
17. Remove the Power Supply (assembly). (p.103)
18. Remove the Ballast (assembly). (p.108)
Cable Clip
19. Remove the Filter Board Unit. (p.110)
Lower Case
20. Remove the AC Cable. (p.111)
21. Remove the screw ( ), and remove the Cable Clip. 6N-A,4,B/NI
C.B.P-TITE SCREW,3X10,F/ZB-3C
22. Remove the following parts from the Lower Case.
Figure 3-45.
• Lower Case Shield
• Gasket 15-13-20
• Gasket 2-13-100 (x3)
• Hexagonal nut (x 4)

SEIKO EPSON 112 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.4 Safety Check after Servicing † Method to check the Safety Control Points
Carry out the Check in the order given below.
To Maintain the safeness of the product, make sure to carry out the safety check
following the instruction in this section after repairing the safety device specified
Repair Insulation resistance test Ground continuity check Illumination check End
below.
† Definition of Safety Device/Functions Safety inspections

„ The parts that fall into an unsafe state* if their specifications or functions are
nonconforming. „ Testing apparatus

„ The parts that require attention to the safety precautions of the customer. Insulation ohmmeter (Rating: 500 V/100 MΩ)

„ The parts that are designated by the public safety regulations or the like.
Ground terminal Line terminal
* “Unsafe state” is the state of a part that may cause or contain the risk of the
Display
following:
• Personal injuries
• Damages to the property
• Abnormal heat generation
• Smoking
• Fire
• Explosion
• Damage to the part to be installed
• Disturbance to/from the peripheral device (EMC disturbance)
• Chemical substances regulated by the law
† The Safety Control Points are: Measure switch

„ The processes that Safety Devices/Functions are manufactured, or checked.


„ The processes that require the management to maintain the workers' safety.
† Safety Devices/Functions of this product
Range selection
„ Lamp (p.64) switch

„ CAUTION LABEL,Sheet (PartA/B/C/D) (p.69)


„ MA Board (assembly) (p.70)
„ Optical Engine (assembly) (p.78)
„ PS Unit (p.107)
„ BA Unit (p.109)
„ Filter Board Unit (p.110)
„ AC Cable (p.111)

SEIKO EPSON 113 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

„ Standard
Power supply lines
Insulation resistance should be 10 MΩ or more.
„ Testing procedure
1. Insulation resistance test
1.Set the range selection switch to 500 V.
2. Connect the black lead wire to the ground terminal.
a
3. Connect the red lead wire to the line terminal. b

Projector AC inlet

Because high voltage (500 V) is present, do not touch the probe during testing. (1)
(2)

4. Connect the crocodile clip of the black lead wire to “c” of the PC
connector. (See Figure3-46)
5. Insert the probe of the red lead wire into “a”.
6. Set the measure switch to LOCK, and wait for one minute. c
7. Measure the insulation resistance between “a” and “c” (1) after one
minute.
8. Check that the insulation resistance after one minute is 10 MΩ or PC connector
more between “a” and “c” (1). Exposed metal part of the device
9. Measure the insulation resistance between “b” and “c” (2) in the same
way as for (1). Figure 3-46.
10. Check that the insulation resistance after one minute is 10 MΩ or
more between “b” and “c” (2).

SEIKO EPSON 114 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

2. Ground continuity check „ Testing procedure


„ Testing apparatus 1.Turn on the power switch.
Multimeter (with sensitivity down to 0.1 Ω) 2. Set the range selection switch to Ω.
3. Connect the black lead wire to the COM terminal.
Display 4. Connect the red lead wire to the V/Ω/Hz terminal.
5. Check that the resistance at (1) in the diagram below is 0.5 Ω or less.

Power supply lines

DC/AC, SW (1) Projector AC inlet

Range selection switch

Terminals

PC connector
Exposed metal part of projector

COM V, Ω, Hz Figure 3-47.

3. Illumination check
„ Standard/Judgment level • Test conditions: Input a PC or video signal to the LCP and check the
Should be no resistance (0.5 Ω or less) illumination for about 5 minutes.
• Judgment : Projector should operate normally with no smoke or fire.

SEIKO EPSON 115 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.5 E-pixel Misalignment Correction 2. Display the menu, and turn on "Correct LCD Align."

When a pixel misalignment of more than one pixel has been observed, it can be
corrected using the E-pixel Misalignment Correction function.

3.5.1 Setup Procedure


1. Switch the value of Bit 5 of DIPSW6 to 1 to enable "LCD Alignment..." on
the Extended menu.

3. Set the values of "Select Color" and "Pattern Color", and select "Start
Adjustments".
4. When the adjustment screen appears, adjust "four corners" and "Intersection
Alignment" as necessary following the displayed instruction.

5. After the adjustment, make sure to change the value of DIPSW6 back to 0 to
disable the "LCD Alignment..." on the Extended menu.

SEIKO EPSON 116 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

3.6 Reference (Part Names given in the SPI) Names used in this Chapter Official Name given in SPI
EIF Cable CABLE,EIF
Part names used in this chapter are rewritten so as to be read easily in sentences. The
part names used in this manual and the corresponding official names given in SPI are EMI Sheet EMI, SUPPRESSOR
listed below. EMI Sheet C EMI,SUPPRESSOR;C
EMI Sheet F EMI, SUPPRESSOR;F
PART NAMES GIVEN IN THE SPI EX Fan FAN,EXHAUST
Names used in this Chapter Official Name given in SPI EX Fan Cushion Cushion,Exhaust Fan
AC Cable CABLE,AC Ferrite Core FERRITE CORE
AI Fasten Screw SCREW,AI FASTEN Filter Board Insulation Sheet SHEET,INSULATION,FILTER BOARD
Air Filter AIRFILTER Filter Board Unit FILTER BOARD UNIT
Air TH Cable CABLE,TH;AIR Floating Cushion Cushion,Floating;a
Auto Iris AUTO IRIS ASSY;AS Focus Ring FOCUS RING
BA Cable CABLE,BALLAST Focus Ring Fasten Sheet SHEET,FASTEN,FOCUS RING
BA Cover COVER,BALLAST Foot Rubber RUBBER FOOT
BA Fan Case CASE,FAN,BALLAST Front Case CASE,ASSY,FRONT;TW8000W;AS
BA Fan Cover COVER,FAN,BALLAST Front Foot FOOT_FRONT
BA Frame FRAME,BALLAST Gasket 10-10-20 GASKET 10_10_20
BA Insulation Sheet SHEET,INSULATION,BALLAST Gasket 15-13-20 SHIELD,GASKET 15-13-20
BA Unit BALLAST UNIT;E3 Gasket 2-10-20 SHIELD,GASKET 2-10-20
Button Cushion CUSHION,BUTTON Gasket 2-13-100 SHIELD,GASKET 2-13-100
Cable Clip CABLE CLIP Gasket 5-10-30 SHIELD,GASKET 5-10-30
CF Motor MOTOR CF ASSY.;AS GND Cable CABLE, GND
Control Button A BUTTON,CONTROL;A HDMI Cable CABLE,HDMI
Control Button B BUTTON,CONTROL;B;W IF Cover COVER,IF
Control Button C BUTTON,CONTROL;C;W IF Shade Sheet A SHEET,SHADE;IF
Control Panel Case CASE,CONTROL,PANEL;W IF Shade Sheet B SHEET,SHADE,IF;B
Control Panel Cover COVER,CONTROL,PANEL;W Inner EX Duct DUCT,EXHAUST INNER
Control Panel Cover Spring SPRING,COVER,CONTROL,PANEL INT Fan (1) FAN,INTAKE
Control Panel Frame FRAME,CONTROL,PANEL INT Fan (2) FAN,INTAKE
Duct Shade Plate PLATE,DUCT SHADE INT Seal A SEAL,INTAKE;A
EIF Board PCB ASSY;EIF_R* INT Seal D SEAL,INTAKE;D

SEIKO EPSON 117 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

Names used in this Chapter Official Name given in SPI Names used in this Chapter Official Name given in SPI
INT Seal E SEAL,INTAKE;E MA Insulation Sheet SHEET,INSULATION,MA
INT Seal F SEAL,INTAKE;F MA Shield Plate SHIELD PLATE,MA
INT Seal G SEAL,INTAKE;G MA Shield Plate A SHIELD PLATE,MA;A
INT Seal H SEAL,INTAKE;H MA Shield Plate B SHIELD PLATE,MA;B
IRE Fasten Plate FASTEN,PLATE,IRE Optical Engine and MAB Set OPTICAL ENGINE and MAB set
IRE Plate PLATE,IRE PS Fan FAN,PS
Lamp LAMP ASSY.;AS PS Frame A FRAME,PS;A
Lamp BA Cable CABLE,BALLAST,LAMP PS Frame B FRAME,PS;B
Lamp Cover LID ASSY,LAMP;W;AS PS Insulation Sheet SHEET,INSULATION,PS
Lamp Duct Seal SEAL,DUCT,LAMP PS TH Cable CABLE,TH;PS
Lamp Fan FAN,LAMP PS Unit POWER SUPPLY UNIT
Lamp Fan Holder A HOLDER LAMP,FAN;A Push Nut Push Nut
Lamp Fan Holder B HOLDER LAMP,FAN;B RC Front Cable CABLE,RC;FRONT
Lamp Fan Holder Cushion CUSHION,HOLDER LAMP,FAN RC Rear Cable CASBLE,RC;REAR
Lamp TH Cable CABLE,TH;LAMP RCF Board PCB ASSY;RCF_R*
Lens Shift Case A CASE,LENS SHIFT;A RCR Board PCB ASSY;RCR_R*
Lens Shift Case B CASE,LENS SHIFT;B Rear Case CASE,REAR
Lens Shutter SHUTTER,LENS,ASSY;AS Rear Foot Rubber RUBBER FOOT;REAR
LG Lower Seal Cushion CUSHION,SEAL;LG LOWER Rx Wireless HD WirelessHD,Rx
Light Valve Cushion CUSHION,LIGHT VALVE SCI Cable CABLE,SCI
Lower Case CASE,LOWER;W Shield Plate 7140 SHIELD PLATE,7140
Lower Case Shield SHIELD,CASE LOWER SW Board PCB ASSY;SW_R*
Lower Control Sheet SHEET,CONTROL;LOWER SW Board Shade Sheet SHEET,SHADE,PCB ASSY;SW
Lower EX Duct DUCT,EXHAUST;LOWER SW Cable CABLE,SW
Lower INT Duct DUCT,INTAKE;LOWER TH1 Board PCB ASSY;TH1_R*
LV Duct DUCT,LV TH2 Board PCB ASSY;TH2_R*
LV Thermistor THERMISTOR,LV TH3 Board PCB ASSY;TH3_R*
LVTH Fasten Sheet SHEET,FASTEN,LV THERMISTOR Upper Case CASE,ASSY,UPPER;W ;AS
MA Fasten Plate PLATE,FASTEN,MA Upper Control Sheet SHEET,CONTROL;UPPER
MA Fasten Plate A PLATE,FASTEN,MA;A Upper EX Duct DUCT,EXHAUST;UPPER
MA Fasten Plate B PLATE,FASTEN,MA;B Upper INT Duct DUCT,INTAKE;UPPER
MA Fasten Plate C PLATE,FASTEN,MA;C WiHD Cable Cable,WiHD

SEIKO EPSON 118 Revision A


EH-TW8000/TW9000/TW9000W Disassembly and Assembly CONFIDENTIAL

Names used in this Chapter Official Name given in SPI


WiHD Duct DUCT,WIHD
WiHD Plate PLATE,CONDUCTION,WIHD
Zoom Ring ZOOM RING
Zoom/Focus Lever LEVER,ZOOM,FOCUS

SEIKO EPSON 119 Revision A


CHAPTER

4
APPENDIX

CONFIDENTIAL
EH-TW8000/TW9000/TW9000W Appendix CONFIDENTIAL

4.1 AS (After Service) Menu PC, HDMI, USB input's case

XXXXXXXXXX (1)

The contents of this chapter are only for use of Epson Authorized Services. Do (2)
not disclose them to the end-users.
Input Signal : Auto (XXXXXXXX)
Frequency : H ---.---KHz/ V ---.---Hz (3)
Sync Polarity : H ---- / V ---- (4)
This menu provides information and settings that are not displayed on the standard (5)
menu.You can check detailed information on the projector with it.
Sync Mode : ----
Detected Comp Mode : XXXX (6)
Total Operation Time : 0H (7)
4.1.1 How To Display the AS (After Service) Menu
Lamp Op. Time (C) : 0H (8)
1. Press the [Menu] button either on the remote controller or on the projector's (9)
control panel for at least 5 seconds. (H/L/3D) : 0H / 0H / 0H
Lamp Replacement : 0Times (10)
2. Within 4 seconds after pressing the [Menu] button, press the buttons in order
shown below to display the AS Menu. Lamp ON/Lamp OFF : 0Times/ 0Times (11)

[Esc] => [Esc] Cool Down Completed : 0Times (12)


Destination : XXXX (13)
(After the AS menu was displayed, all the key operations become invalid for 2
WiHD Destination : XXXX (14)
seconds.)
Engine Type : XXXXXX (15)
4.1.2 Displaying the Pages
The AS Menu consists of 4 pages. You can switch the pages with the [ ] and [ ]
buttons either on the projector or the remote controller. The contents of each page are No. Item No. Item
described next pages.
1 Input source 9 High/Low/3D brightness
Input Selection Setting (Detected signal)
† 1st Page 2
(When "Auto" is selected)
10 Lamp replacement times

The general operational history of the projector is displayed. The contents displayed on 3 Current horizontal/vertical frequency 11 Lamp ON/OFF times
the screen vary according to the input video sources.
4 Horizontal/Vertical synchronization polarity 12 Times of Cool down completed successfully
5 Synchronization mode 13 Destination
6 Current detected computer mode 14 WirelessHD destination
7 Total operation time
Total lamp operation time (converted into 15 Type of Optical Engine
8
low brightness operation)

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EH-TW8000/TW9000/TW9000W Appendix CONFIDENTIAL

† 2nd page
Video's case
The version information such as firmware is displayed.

XXXXXXXXXXXXXX (1) Versions


P XXXXXXXXXXXXXXX (1)
Video
ideo Signal : ----------- (2)
R XXXXXXXXXXXXXXX (2)
Total
otal Operation Time
ime : 0H (3)
(3)
Lamp Op. Time
ime (C) : 0H/ 0H (4) O XXXXXXXXXXXXXXX
(4)
(H/L/3D) : 0H / 0H / 0H (5) J XXXXXXXXXXXXXXX
(5)
Lamp Replacement : 00Times
imes (6) E XXXXXXXXXXXXXXX
C XXXXXXXXXXXXXXX (6)
Lamp ON/Lamp OFF : 00Times/
imes/ 00Times
imes (7)
Cool Down Completed : 00Times
imes (8) T XXXXXXXXXXXXXXX (7)

Destination : XXXXXXXX (9)


WiHD Destination : XXXXXX (10)
Engine Type
ype : XXXXXX (11)
No. Description

1 PW firmware version

2 Sub-processor version
No. Item No. Item 3 IM firmware version
1 Input source 7 Lamp ON/OFF times 4 Subsystem firmware version
2 Input Selection Setting (Detected signal) 8 Times of Cool down completed successfully
5 External vendor firmware 1 version
3 Total operation time 9 Destination
Total lamp operation time (converted into
6 External vendor firmware 2 version
4 10 WirelessHD destination
low brightness operation)
7 External vendor firmware 3 version
5 High/Low/3D brightness
11 Type of Optical Engine
6 Lamp replacement times

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EH-TW8000/TW9000/TW9000W Appendix CONFIDENTIAL

† 3rd page Table 4-1. Error log items


The error log of the projector is displayed.
Item Contents Representation

CD Error Code Two alphabets


CD TOT (h:m:s) LOT (h:m:s) POT (h:m:s) ST (1)
TOT Total Operation Time h: 5-digit number (00000-
65535)
Error : TH 00009 4657 00005 3627 00000 0223 01 LOT Lamp Operation Time Over 65535: “65535” (Not
Log : FN 00008 3534 00005 3404 00000 0001 02 Error Log cleared to “0.”)
(2)
: LF 00008 4246 00005 0516 00000 1441 01 POT Time after Lamp is ON m: 2-digit number (00-59)
s: 2-digit number (00-59)
: LF 00007 3451 00004 4221 00000 0000 02
Acquired data of PWR? of the
: LF 00007 3451 00004 4221 00000 0000 02 ST PJ (Projector)’s status
ESC/VP21 command
Error : TH01 FN01 SE00 LE00 LF03 RA00 RO00 II00 • The last 5 error logs are displayed (the latest on top). None is displayed if there’s no
(3)
Count : ID00 LC00 EC00 CF00 AI00 RS00 RP00 DU00 error.
: WL00 WS00 PB00 IV00 SH00 FE00 FP00 VE00 • In the case of the display in the previous page, the latest error is “Internal Overheat”.
(4)
When error occurred, Total Operation Time was 9 hours 46 minutes 57 seconds, Lamp
Control : 3F5324FF AF3C27B34B0EF3 0F (5) Operation Time was 5 hours 36 minutes 27 seconds, the time after the lamp turned ON
was 0 hours 2 minutes 23 seconds, the projector’s status was “Lamp ON”.
• The 2nd latest error is “Fan Error”. When error occurred, Total Operation Time was 8
No. Description hours 35 seconds 34 minutes, Lamp Operation Time was 5 hours 34 minutes 4 seconds,
the time after the lamp turned ON was 0 hours 0 minutes 1 second, the projector’s status
1 Error log items. see Table 4-1 “Error log items”
was “Warming up”.
2 Last 5 error logs are displayed. #2 (top) is the latest.

3 Error count

4 Control Data 1

5 Control Data 2

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EH-TW8000/TW9000/TW9000W Appendix CONFIDENTIAL

† 4th page or later


Item Contents Representation
The error log of the ballast is displayed.The last 7 error logs are displayed (the latest on
TH Internal overheat
top). None is displayed if there’s no error.
FN Fan error
SE Thermistor error (1) (2) (3) (4) (5)
LE Lamp burnt out
LF Lighting failure PB Log 1:
RA Internal error (RAM)
RO Internal error (ROM) ERR LOG CD TEMP
II Internal error (I2C)
ID Internal error (DR)
03041032 FFFF14FF LF F0E1D2C3
LC Lamp cover open B4A59687 0F
EC Electric capacitor error
CF Cinema filter error
2-digit number (00-99)
Error Count AI Auto iris error Over 99: “99”
RS Sub system ROM error (Not cleared to “0.”)
RP Sub system PW error
DU DVD unit error
WL Air filter wind lowered
WS Wind sensor error
PB Power error (Ballast) No. Item No. Item
IV Internal error (ROM) 1 Status of ballast error 4 Type of error
SH Shutter error 2 Page number of ballast error log
5 Acquired data of TEMP? command
Cooling system error 3 Log on ballast error
FE
(peltier device)
Cooling system error
FP
(pump)
VE Exhaust shutter error
Control data Thermal data of each ther-
1 mistor Acquired data of TEMP? of the
Control
Control data ESC/VP21 command
Voltage of each fan
2

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EH-TW8000/TW9000/TW9000W Appendix CONFIDENTIAL

4.1.3 Initializing (Resetting) the AS Menu Values


The operational procedures and the values of initialization of the AS Menu are shown
below.
Clearing the Lamp Clearing the AS Clearing the Log
Type
Information Information Information
Press [Right] either
Operation on the projector or
Press [ ] and
Press [ ] and [Up] the controller for
[Down] on the pro-
on the projector for more than 5 sec.,
jector for 10 sec. dur-
10 sec. during dis- then within 3 sec.
Item ing displaying the
playing the menu. press [Enter] for 2
menu.
sec. during display-
ing the menu.
Total Operation
N/A Reset to 0 N/A
Time
Lamp Operation
Reset to 0 Reset to 0 N/A
Time (C/H//L/3D)
Lamp ON Reset to 1 Reset to 1 N/A
Lamp OFF Reset to 0 Reset to 0 N/A
Add 1 to the
Lamp Replacement Reset to 0 N/A
current value
Cool Down
Reset to 0 Reset to 0 N/A
Completed
Spacing (Initialized
Error Log N/A N/A to the status of
acquiring none)
Error Count N/A N/A Reset to 0
Control N/A N/A N/A

SEIKO EPSON 125 Revision A

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