Professional Documents
Culture Documents
Miri 22-24 Nov
Miri 22-24 Nov
Miri 22-24 Nov
Figure 1
Newton’s third law of motion
which states that,
■ ’for every force acting on a body there is an opposite and equal
reaction’.
■ A jet engine produces thrust, more thrust
Direction of Travel
PRESSURE
n of Travel
Directio
Figure 4
PRESSURE
Direction of Travel
Figure 5
velocity
pressure
work
heat
Fuel supplied
Figure 6
PRESSURE
Figure 7
Volume of
Volume of 1 meter cube
1 meter cube
Volume of
1 meter cube
PRESSURE
PRESSURE
l
on of Trave
Directi
Figure 2
Figure 4
PRESSURE
Fuel supplied
PRESSURE
Figure 11
EXHAUST NOZZLE
Figure 11
Can you tell the familiar &
difference?
Why Gas Turbine?
■ Lower weight per unit of
power output
■ Smaller size compared to
diesel engine
■ Less vibration (rotating
machine)
■ Less pollution
Before you
do
GAS-TURBINE THEORY
A simple gas turbine is comprised of three main sections
a compressor, a combustor, and a turbine. The
gas-turbine operates on the principle of the Brayton
cycle, where compressed air is mixed with fuel, and
burned under constant pressure conditions. The
resulting hot gas is allowed to expand through a turbine
to perform work. approximately two / thirds of this work is
spent compressing the air, the rest is available for other
work ie.( mechanical drive, electrical generation)
Brayton Cycle
PART 2
INTRODUCTION TO GAS
TURBINE
Introduction to gas turbine
2.Combustor
3. Power
Turbine
1.Compressor
How does gas turbine work?
How do we measured gas turbine?
✔ Industrial
✔ Spilt shaft
3. Compressor classification
Types of Gas Turbines
● There are two basic types of gas turbines
● Aero derivative units are aircraft jet engines
modified to drive electrical generators
● Industrial gas turbines units robust
construction, are suitable for base load
operation
Aero derivative (Aero Trent)
Industrial Gas Turbines
Type of Gas Turbine
■ There are two type of gas turbine
■ Single Shaft
■ Split Shaft
COMPRESSOR SURGE
2.Combustor
3. Power
Turbine
1.Compressor
Air Intake System
■ a screen is fitted at the entrance to the
intake system to keep out large foreign
objects such as tools, clothing, birds, etc.
Enclosure
Air Filter
Compressor section
1.Compressor
Compressor classification
■ Introduction to ■ Compressor also
Compressor can be classified
section by
■ Compressor ✔ Single spool
consist of; ✔ Twin spool
✔ Stator ✔ Triple spool
✔ Rotor
■ Rotor profile
■ Compressor can
Compressor
The compressor is
driven by the turbine via
a connecting shaft and
has the job of drawing
external air into the
engine, pressurizing it,
and passing it along to
the combustion
chamber.
Compressor Rotor
Stator
■ Stator are the
stationer blaze that
angle the air so it hit
the rotor blaze at the
right angle
Type of Compressor
■ There are two type of compressor
■ Centrifugal Compressor
■ Axial Flow Compressor
1. Centrifugal compressor
■ This compressor uses a spinning
impeller to draw in intake air
and accelerates it outward by
means of centrifugal force into a
diffuser.
■ It is used in small gas
turbines and is best suited
for low pressure ratios
where the overall engine
diameter is not important.
Two- stage centrifugal
2. Axial flow compressor
Consists of rotating blades and
stationary vanes. Air is
compressed as it flows axially
along the shaft. This allows
greater efficiency and higher
pressure ratios by multi-stage
construction. A stage of
compression consists of one row
of rotating blades followed by a
row of stationary vanes. This is
the most common type of
compressor used in marine gas
turbine engines.
Small
LARGE Volume
VOLUME
ROTOR
Low HIGH
Velocity VELOCITY
Low
Pressure
HIGH
PRESSURE
AXIAL FLOW COMPRESSOR
Single- spool compressor
Twin spool compressor
Typical triple spool compressor
Inlet Guide Vane (IGV)
IGV Opening
IGV continue
Blow Off Valve (BOV)
2.Combustor
Combustor section
Function :
● Provide proper mixing of
fuel and air for efficient
combustion
Combustor
● fuel and air are mixed and
combust.
burner system
● disperse/atomize the fuel
ignition system
● ignite the main flame
Combustor section continue
❑ The combustion process is first initiated by
igniter plugs, which are then isolated after
ignition has been accomplished.
❑ The combustion of the fuel and air mixture is
continuous and remains so until the fuel
supply is removed.
Combustion temperature
❑ Fuel sprayed from the fuel
injector nozzles, mixes with
high-pressure air entering
the combustion chamber
through its perforations
from the compressor.
❑ This mixture of compressed
air and fuel then burns at
temperatures approaching
2000oC , in order to
maximize the heat energy
obtained
Exhaust temperature profile
Thermocouple
Inter-turbine duct
Gas temperature
contours
17 thermocouples
Combustion Process
Flame pattern
Combustor Flame Pattern
Normal
Condition
104-01
9
Combustor Flame Pattern
Condition with Clogged Fuel
Injectors
104-03
0
Turbine showing outboard flame traverse
Fuel gas flow
Gas
Gas
Flame
Temperature
Flame traverse on gas with
Liquid hydrocarbons
Height
Blade
Flame
Temperature
1st-Stage Nozzle Damage
104-02
0
Condensate in Fuel Gas
combustor
● Combustion chamber configuration
1.Single Silo
compressor is mixed with fuel and ignited in this
chamber
3.Twin silo (each consist of multiple burners)
4.Can annular (ez maintenance & better
balance)
5.Annular ring (popular for >200MW)
Silo combustor
Silo combustion chamber
in its simplest form
consist of single burner or
multiple burner.
Compressed air from the
The hot gas is then lead to
the turbine section
Silo combustor
✔ Disadvantage
influence the size of the
turbine house.
✔ Advantage
furnace inspection can be
done easily because of it big
size.
Silo combustor
Can Annular combustor
1. Individual burner cans are mounted around the
periphery of the engine. Each can is an individual
combustor and liner receiving its own fuel supply.
Crossover tube
Annular combustor
■ One large combustor within the engine case.
Multiple fuel nozzles form a solid "ring of fire". This
type is used on the LM2500
■ Advantage
■ Most efficient, strongest, frame member of engine
■ Disadvantage
■ A repair or replacement requires complete engine
disassembly.
Combustor
High Power Turbine & Power
Turbine
Function
To convert high pressure and temperature
combustion gases into mechanical energy and
drive the compressor and generator.
turbine blades
converts the kinetic energy into mechanical
energy
High Power Turbine
Internal air cooling
- High thermal efficiency is
dependent upon high turbine
entry temperature, which is
limited by the turbine blade
and nozzle guide vane
materials.
- Continuous cooling of these
components allows their
environmental operating
temperature to exceed the
material’s melting point
without affecting the blade
and vane integrity.
Internal air cooling continue
Cooling blade
Power turbine
Power turbine continue
Pure Impulse turbine and an impulse/reaction turbine.
system
Gas Generator
FMV
Hydraulic
Oil pump
7bar
Lube oil Lube oil
pump Scavenge oil Filter
Filter
Magnetic Chip Detector
Gear pumps
Gear pumps continue
Air oil separator
GG lube oil sump
Power Turbine and Compressor Lube Oil
Filter
Gas Turbine
compressor
Cooler
Emergency pump
Aux LO Pump
LO Reservoir Main Pump
Safety precautions
CO2
CO2
Gas Turbine Enclosure Temperature
Alarm 71deg C
S/down 80deg C
- exhaust casing
- provides exhaust gases flow path
Step 3
Starting Sequence
Step 4
Starting Sequence
Step 5
Starting Sequence
Step 6
Starting Sequence
Step 7
Starting Sequence
Step 8
Starting Sequence
Step 9
Starting Sequence
Step 10
Starting Sequence
Step 11
Starting Sequence
Step 12
Starting Sequence
Step 13
Starting Sequence
Step 14
Starting Sequence
Completed
Types of shut down
Corrosion
Erosion
Crack
Over heating
Missing metals
GT MAINTENANCE
Types of Inspection
● Running inspection
● Shut down inspection
Mode of Inspection
● Visual inspection
● Borescope inspection
● Non-destructive testing (NDT)
GT MAINTENANCE
Running inspection - observation &
inspection made during start-up and while
the unit is in operation
■ Flame Condition
■ Air Filters Differential Pressure
■ Exhaust Temperature
■ Battery System
■ Load
GT MAINTENANCE
Shut down inspection - observation and
inspection made while the unit is not in
operation
● Combustion Inspection (combustor)
● Hot Gas Path Inspection (turbine/combustor)
● Major Inspection (overhaul)
GT MAINTENANCE
Combustion Inspection (combustor)
● Done at intervals (8000 hours) to check,
clean, repair or replace:-
- combustion liners
- transition pieces
- crossfire tubes
- fuel nozzles
- flame detectors
- spark plugs
- filter cartridge
GT MAINTENANCE
Hot Gas Path Inspection (combustor &
turbine)
● Done at intervals (16,000 hours) to check,
clean, repair or replace:-
- turbine nozzles
- moving & fixed blades
- turbine wheels
- shell & casing
- inlet & outlet ducting
- all parts/components of combustion
GT MAINTENANCE
Major Inspection (overhaul)
● Done at intervals (48,000 hours) to check,
clean, repair or replace:-
- compressor stator & rotor
- bearings & sealing system
- starting device
- gear box
- all parts/components of combustion
inspection
- all parts/components of hot gas path
WARNING
WARNING