IRIZ ACTIVE

Summary of Polybox
Polybox Available Required
Item pcs/pack
Code Polybox Polybox

C13 Cladding Rr Door Assy LH/RH 15 35 Err:509

TCR

C14 Cladding Fr Bumper Assy LH/RH 10 50 Err:509

TCR

C15 Cladding Rr Bumper Assy LH/RH 10 60 Err:509

TCR

R1 Rr Skirt Assy 14 10 Err:509

Tukas

R2 Moulding Side Sill Assy LH/RH 30 16 Err:509

Tukas
Cladding Fr Fender Assy LH/RH
R3 60 16 Err:509
TCR Cladding Rr W/Arch Assy LH/RH
Short@Ex Balance
Price Total
tra to Order
Err:509 Err:509 RM60.00 Err:509

Err:509 Err:509 RM105.00 Err:509

Err:509 Err:509 RM150.00 Err:509

Err:509 Err:509 RM2,370.00 Err:509

Err:509 Err:509 RM2,370.00 Err:509

Err:509 Err:509 RM2,200.00 Err:509

TOTAL Err:509
Tomcare Resources Sdn Bhd
Model : P2-31A PERSONA R
Polybox Calculation and ordering proposal
 Cost Saving Report

Customer : Delloyd Industries Sdn Bhd

Model : P2-31A, PERSONA R
Ordering : 3,000 car set
Usage/car : 2 pcs
Part Details : 1- 10139FT 3- 10141FT
2- 10140FT 4- 10142FT

1- Current Packaging Costing

Cost Type 10139FT 10140FT 10141FT 10142FT

=[(6,000 𝑝𝑐𝑠)/(30 𝑝𝑐𝑠/𝑝𝑘𝑡) 𝑥 = (6,000 𝑝𝑐𝑠)/(30 𝑝𝑐𝑠/𝑝𝑘𝑡) 𝑥 (𝑅𝑀5.8= (6,000 𝑝𝑐𝑠)/(30 𝑝𝑐𝑠/𝑝𝑘𝑡) 𝑥 (𝑅𝑀5.8= (6,000 𝑝𝑐𝑠)/(30 𝑝𝑐𝑠/𝑝𝑘𝑡) 𝑥 (𝑅𝑀5.8
Packing material
(Plastic bag) (𝑅𝑀5.8 ÷((1000 𝑔)/(140 𝑔/𝑏𝑎𝑔)))]÷((1000 𝑔)/(110 𝑔/𝑏𝑎𝑔))) ÷((1000 𝑔)/(100 𝑔/𝑏𝑎𝑔))) ÷((1000 𝑔)/(150 𝑔/𝑏𝑎𝑔)))
= RM166 = RM129 = RM116 = RM193
= (6,000 𝑝𝑐𝑠)/(280 = (6,000 𝑝𝑐𝑠)/(280 𝑝𝑐𝑠/ℎ𝑟) = (6,000 𝑝𝑐𝑠)/(250 = (6,000 𝑝𝑐𝑠)/(250 𝑝𝑐𝑠/ℎ𝑟)
Manpower Packing 𝑝𝑐𝑠/ℎ𝑟) 𝑥 𝑅𝑀11 /ℎ𝑟 𝑥 𝑅𝑀11 /ℎ𝑟 𝑝𝑐𝑠/ℎ𝑟) 𝑥 𝑅𝑀11 /ℎ𝑟 𝑥 𝑅𝑀11 /ℎ𝑟
= RM236 = RM236 = RM264 = RM264
Monthly cost RM166 + RM236 = RM402 RM129 + RM264 = RM393 RM116 + RM264 = RM380 RM193 + RM264 = RM457

Total cost RM1,632

2- Transportation Cost
Current Packaging New Packaging
Type of Cost 1 trip 4 trip( every month) 5 trip(every month)
Manpower Cost RM50 RM198 RM248
Toll RM38 RM150 RM188
Lorry(RM0.9/km) RM108 RM432 RM540
Total RM195 RM780 RM976
*An increase in the rate of expenditure in transportation costs : RM196 per month

3- Costing Breakeven
Box Type 1st order(50 set), 26.12.2019 2nd order(for box rotation)
C8 RM4,800 (100 units) RM7,700 (140 units)
C9 RM2,000 (50 units) RM3,360 (70 units)
C10 RM2,000 (50 units) RM3,360 (70 units)
Total RM8,800 RM14,420
Grand Total RM23,220

=𝑅𝑀23,220/((𝑅𝑀1,632−𝑅𝑀196))=16 𝑚𝑜𝑛𝑡ℎ𝑠
Breakeven period,