MBBR PACK

1 Technical characteristics
Approximate capacity
apacity for one package (to be BOD: 200 kg BOD/d
used as rough guidelines) : COD: 400 kg COD/d
3
Max water flow for one package: 50 m /h
Construction: One tank module transportable
3
Net volume: 46 m
3
N° reactors: 2 (23m each)
Water depth: 2,3 m
2
Two sieves (one per reactor) with an area of 3,5 m each.
Sieves:
The open area is 70% of the total sieve area.
Carriers: K5 (45% of the net volume)
AE-AE aerobic treatment in both reactors
Arrangements available: AN-AE anaerobic in the first reactor, aerobic in the second one
AN-AN anaerobic treatment in both reactors
Aeration system: Diffuser tubes (ceramic / fine bubbles)
3
AE-AE arrangement: 600 Nm /h distributed in the 2 reactors
Blower: 3
AN-AE arrangement: 300 Nm /h in the second reactor
AN-AE arrangement: n° 2 mixers in the first reactor
Mixers
AN-AN arrangement: n° 2 mixers in each reactor
MBBR PACK is a standalone unit that, depending to the feed
conditions, can be connected:
Particle separation: - downstream to an Idrascreen or an Idraflot
- upstream to different separation units (Idraflot flotation, Actiflo
package, Hydrotech filter)
Sensors on board: Level switches and dissolved oxygen meter
It’s possible to install several packagess (in parallel or series) in order
Modular opportunity:
to treat higher flow rates or higher organic load
Automatic control: continuous 24/24h 7/7 days by PLC (Siemens S7-1200)
S7
Operator panel: Touch panel (ProFace)
Electrical cabinet rating: IP 55
Sound pressure level: < 70 [dB(A)]
Machinery Directive
In compliance with standards:
Electromagnetic compatibility
(CE marking)
Electrical safety

2 Nominal performance
The data reported in the following table refer to only one package in the average conditions.

Model AE-AE AN-AE AN-AN

Electrical feed 400 [V] 50 [Hz] 3F 400 [V] 50 [Hz] 3F 400 [V] 50 [Hz] 3F
Power installed 8,8 [kW] 11,7 [kW] 5,5 [kW]
Max absorbed power 9,9 [kW] ± 10% 13,6 [kW] ± 10% 7,4 [kW] ± 10%

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MBBR PACK
3 Functional description
MBBR PACK is a package solution for Moving
M Bed Biofilm Reactor technology.. Depending on the process and on the flow
rate to treat, it’ss possible to use and combine more than one unit and different arrangements.
arrangement The P&ID’s and Lay out’s
for each typical arrangement are shown at the end of this technical report.

3.1 Process liquids

The liquid comes to the top of the tank (battery limit BL01) and it flows through 2 reactors in series.
series At the end of each
reactor a dedicated sieve lets flow the waste water keeping
keep the media within the process volume. The system is
monitored by the level sensors LSH and LSL. The client will collect the effluent at the over flow battery limit BL02.

3.2 Aerobic system

For AE-AE and AN-AE AE arrangements, thet standard tank is equipped with suitable diffusers that allow an equal air
distribution as per process requirements.
requirements A blower is installed in order to supply the air through the mentioned
distribution system; this air blower flow rate is automatically controlled by VFD (variable frequency drive) according to
the dissolved oxygen concentration in the water.

3.3 Anaerobic system

For AN-AE and AN-AN arrangements, where denitrification is needed, the standard tank is equipped with vertical mixers
in order to guarantee good mixing of the media in the whole reactor.

4 Modular configuration
In case of higher flow rates or organic loads,
load several packages can be installed in parallel as detailed in the table below.
below

3
N° of packages Max flow rate (m /h) Max organic load (kg COD/d)
2 100 800
3 150 1200
4 200 1600

5 Scope of supply
AE AE AN AE AN AN
(*) Description
arrangement arrangement arrangement
TK1 Standard tank √ √ √
LSH Sensor level high √ √ √
LSL Sensor level low √ √ √
SV Sieves √ √ √
BV, BF Drain valves √ √ √
AIT Oxygen sensor √ √
BL Air Blower √ √
BV, BF Air valves √ √
Air pipework √ √
Diffusers √ √
MX101 Mixers √ √
Pre wired power panel √ √ √
PLC and touch control HMI √ √ √
Carriers √ √ √
(*) = See P&ID’s in attachment √= included in the package

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MBBR PACK
6 Options and accessories on request
Description
OT CP MBBR PACK (*) Effluent transferring system (buffer
(buffer tank and transfer pump)
AL C MBBR PACK Ladder and walkways for having an easy access
ccess at the top of the unit
OP C MBBR PACK Top protection with a net
n covering
AE W MBBR PACK Extraction system for diffusers groups using a manual winch
AD C MBBR PACK Distribution system (for
( splitting the influent in 2 packages in parallel)
(*) = See P&ID’s in attachment

7 Standard construction
onstruction materials
Component MBBR PACK
Tank Epoxy coated carbon steel (S235) (*)
Air tubes Austenitic stainless steel AISI 304 (EN 1.4301)
Air tube diffusers Ceramic
Manual valves Austenitic stainless steel AISI 316 (EN 1.4436)
Buffer tank and transferring pump (optional OT CP) Austenitic stainless steel AISI 304 (EN 1.4301)
Control cabinet Epoxy coated steel
(*)= the coating is made by Sandblasting Sa 2.5 + Zinc Inorganic PRIMER 75 microns + Epoxy-painting
Epoxy 75 microns

8 Dimensions,
imensions, weight, packaging, storage and handling
Type N° Module Dimensions [m] Weight [Kg]
Standard package (for transportation) 1 11,7 x 2,4 x 3 h 9.000
Package in operation 1 11,85 x 2,6 x 3,6 h 60.000
Wooden crate protection (for
for transportation)
transportation 1 11,9 x 2,5 x 3,45 h 16.000
The temperature of the storage site must be between -5 and +40°C. The package may ay be handled by a suitable crane.

9 Working
orking temperatures
temperature
Temp.
Waste water +15/+30 [°C]
Environment air -5/+35 [°C] 10/95% humidity, non-condensing. Non-corrosive
corrosive atmosphere.

10 Installation requirements
The package has to be installed on a suitable support according to the weights listed in section 8. It can be installed and
operated outdoor if the temperatures are within the limits indicated in section 9. The electrical
electric power to the automation
panel is in customer’s
’s scope of supply (BL03 in the P&ID) as well as the way to feed the package by pump or by gravity
(BL01 in figure 1). The total maximum absorbed power is indicated in section 2: these values
value have to be used for cable
dimensioning and for upstream protection system of the unit.

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MBBR PACK
11 Battery limits
BL01 Influent
BL02a Effluent (without OT CP optional) DN 150 PN10 flange
BL02b Effluent (if OT CP optional is installed) DN 80 PN10 flange
BL03 Electrical power To the automation panel

12 Exclusions
(*) Description
BL01 Inlet feeding system (till to the top of the tank before BL01)
Effluent transferring system (downstream battery limit BL02a)
BL02 Effluent piping (after BL02)
BL03 Electrical power to the electrical panel (BL03)
Process guarantees
Structural design, anchoring design, civil works and related equipment, such as foundation
On site connections : process engineering, detailed mechanical and electrical engineering including
arrangement drawings
Power and water supply to the plant
Anchoring brackets, foundation
oundation bolts, chemical anchors
Suitable shelter/building for the total plant as well as the electrical connections
Preparing for concrete foundation for tanks
Handling of the effluent from the MBBR PACK
Chemical storage tanks
Inlet pumping and inlet screen
Approvals by local authorities or others
(*) = See P&ID’s
ID’s in attachment

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MBBR PACK
13 AE-AE ARRANGEMENT

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MBBR PACK
14 AN-AE ARRANGEMENT

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MBBR PACK
15 AN-AN ARRANGEMENT

Notes
For details concerning safety and installation refer to the operation and maintenance manual. The data in this document are indicative. VWT Italia
reserves the right to change any data without prior notice. The front-page photograph is neither representative of all versions nor models.

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