Ant) - Ok3

SULBAGUT-1(2×50MW)CFSPP Project
Project / Owner:
PT.GORONTALO LISTRIK PERDANA
Owner Engineer:
PT.JAYA CM
EPC Contractor:
Document Title:
SDD-SYSTEM DESIGN DESCRIPTION OF Condensate and Make-up Water System
Document Number: Revision:

SBG1-01-0J-3-MST-0207 A
FOR APPROVAL
A 20210606 Huang Guanghua Hou Dong

Rev. Revision Date Created by Checked by Reviewed by Approved by 批
版本发布日期编制审查审核准
REVISION RECORDS
A Issued for review
Rev. Revision Date Description Created by Checked by Approved by
R-0 2020.04.20
INDEX
1. SYSTEM DIAGRAMS AND BLOCKS DIAGRAM.......................................................................... 4
2. GENERAL DESCRIPTION ............................................................................................................ 4
3. VERBAL DESCRIPTION OF P&IDS ............................................................................................. 4
3.1. CONDENSER................................................................................................................................... 4
3.2. CONDENSATE WATER PUMP ............................................................................................................ 4
3.3. GLAND STEAM CONDENSER ........................................................................................................... 5
3.4. LP HEATERS.................................................................................................................................. 5
3.5. DEAERATOR .................................................................................................................................. 5
3.6. MAKE UP WATER PUMPS ................................................................................................................. 5
3.7. CONDENSATE WATER PIPING .......................................................................................................... 5
3.7.1. From condenser hot well outlet to Condensate water pump inlet Piping ....................................... 5
3.7.2. From Condensate water pump outlet to condensate water control station Piping .......................... 6
3.7.3. From Control Station to deaerator Inlet Piping.......................................................................... 6
3.7.4. Condensate water pump Recirculation System ........................................................................... 6
3.7.5. HP Bypass Attemperating Water System .................................................................................... 6
3.7.6. LP Automatic thermal condition judgement ............................................................................... 6
3.7.7. Drain and vent ........................................................................................................................ 7
4. DESIGN DATA .............................................................................................................................. 8
I
4.1. DESIGN PARAMETERS ..................................................................................................................... 8
4.2. OPERATING 50PHILOSOPHY............................................................................................................ 8

May be what is meant by operating philosophy
4.2.1. Normal Operation ................................................................................................................... 8
4.2.2. Load Changes ......................................................................................................................... 8
4.2.3. Exceptional Operation ............................................................................................................. 8
4.2.4. System Shut down .................................................................................................................... 9
4.3. CONTROL PHILOSOPHY .................................................................................................................. 9
4.4. CONDENSATE PUMP PERFORMANCE CURVE.................................................................................. 10
5. LIST ............................................................................................................................................ 11
5.1. MAIN EQUIPMENT’S LIST ............................................................................................................. 11
5.2. INSTRUMENTATION AND SUPERVISION .......................................................................................... 12
5.3. PIPE LIST ..................................................................................................................................... 17
5.4. VALVE LIST ................................................................................................................................. 21
5.5. SYSTEM ALARMS ......................................................................................................................... 27
6. ATTACHMENTS ......................................................................................................................... 31
6.1. ATTACHMENT 1. SBG1-00-SJ-1-LCA-S-1001-01 CONDENSATE AND MAKE-UP WATER SYSTEM (1/2) .. 32
6.2. SBG1-00-SJ-1-LCA-S-1001-02 CONDENSATE AND MAKE-UP WATER SYSTEM (2/2)........................... 33
II
List of reference documents:
P&IDs Notes
SBG1-00-SJ-1-LCA-S-1001-01 Condensate and Make-up Water System(1/2)
SBG1-00-SJ-1-LCA-S-1001-01 Condensate and Make-up Water System(2/2)
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1. SYSTEM DIAGRAMS AND BLOCKS DIAGRAM

Please refer to Attachment for condensate and make-up water system P&ID.
2. GENERAL DESCRIPTION
The condensate water system is to collect condensate of turbine exhaust, drainage of pipeline and drainage of
LP heater for recycling use to increase the efficiency of heat circulation. The condensate water system
conveys the condensate water from condenser hot well to the polish system, LP heaters, and deaerator. The
condensate water system will also supply low-pressure attemperating water to the required equipment, such
as the flash tank, condenser desuperheaters, LP bypass desuperheater, the third stage desuperheater, the steam
blowdown tank, the HP cylinder ventilation valve desuperheater, the gland steam desuperheater, the turbine
exhaust hood spraying system, the atmospheric blowdown tank, mill firefighting extinguishing desuperheater.
to control steam temperatures at the desired levels. Make up water pump supplies makeup water to condenser
hot well and Close-circuit Cooling Water (CCCW) system.
Two suction barrel (can) type constant speed condensate pumps each with 100% capacity, three LP heaters
(No.4, No.5, and No.6), one gland steam condenser and a deaerator are in the system. For protecting the
condensate water level during operation, there are piping systems with main and auxiliary control valve
controlling the make-up water entering the condenser hot well. There are two condensate emergency make
up water pump and one condensate normal make up pumps and one 1100m3 condensate storage tank in the
make-up water system.
During normal operation, the live steam (main steam) from boiler superheater outlet header to turbine shall
flow in cascade through the following equipment:
• Condensate water pump.
• Gland steam condenser.
• LP heater No.6.
• LP heater No.5.
• LP heater No.4.
• Deaerator.
There are two condensate emergency make up water pump and one condensate normal make up pumps and
one 1100m3 condensate storage tank in the make-up water system. The condensate storage tank will be
fulfilled by the water coming from the demineralized water treatment system.
During normal operation, the makeup water from condensate storage tank will be conveyed to condenser hot
well by using the condensate emergency make up water pump when during unit start or using the condensate
normal make up pumps when during unit normal operation.
3. VERBAL DESCRIPTION OF P&IDS
3.1. Condenser
The condenser is a single shell, dual process, and surface heating type heat exchanger. The condenser sits
along the turbine exhaust horizontal axis, the condenser connects with turbine exhaust cylinder by means of a
rigid joint. The exhaust steam condenses in the condenser as the sea cooling water flows through the tube
bundles. The condensate is collected in the condenser hot-well and conveyed by condensate pumps to the
deaerator
3.2. Condensate water pump
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The condensate-water system for one turbine includes 2×100% motor driven condensate water pumps. One
condensate water pump will be used for normal operation, the other one is in standby. The condensate water
pumps are located at the condensate water pump pit of the turbine hall
3.3. Gland Steam Condenser

One full capacity horizontal, surface condensing, gland steam condenser will be used to cool the leakage
steam from gland seal and main steam stop valves (MSV). The gland seal exhaust fans will keep the gland
steam condenser (GSC) a slight vacuum condition for preventing steam leaking to atmosphere and turbine oil
system. The sufficient condensate shall flow through the gland steam condenser to condense the leakage
steam and keep the condenser vacuum. Gland steam condenser is arranged on the mezzanine floor near to B
row on turbine tail side in turbine house.
3.4. LP Heaters
Three full capacity horizontal, surface condensing, dual flow type LP heaters will be set using the
corresponding extraction point steam. Condensate-water gains heat from turbine extraction steam while
passing through the tube bundles. The bypass system with motor driven gate valve is designed for LP heater
No.4, No.5 and No.6 individually. No.5 & No.6 LP heater are arranged on the mezzanine floor EL.6.9 m
(tentative) of deaerator bay.
3.5. Deaerator
One full capacity horizontal, inner mixed deaerator will be set using the NO.3 extraction point steam to heat
the condensate water and removing all dissolved oxygen in condensate water.
Deaerator will be in operating in slide pressure with steam supply from No. 3 extraction steam of turbine in
normal operation, and from auxiliary steam system in start-up or low load operation. Deaerator is arranged
on EL.26.0m (tentative) of deaerator bay.
3.6. Make up water pumps

Three horizontal, end suction make up water pumps (demineralized water pump) and one condenser service
pump will be set to convey the demineralized water to the condenser hot well. Two make up water pumps
will be used for emergency and start conditions and one make up water pump will be used for normal
operation condition.
3.7. Condensate water Piping
3.7.1. From condenser hot well outlet to Condensate water pump inlet Piping
It is from condenser outlet to condensate water pump inlets, and includes piping, valves and its accessories
fittings, drains and vents.
There is a manual butterfly valve and a relief valve and a horizontal strainer in the condensate water pump
inlet piping. The function of the strainer is to protect the condensate water pump from entering contaminant
which may possibly be accumulated in the condenser hot well or the inlet water pipe. When the strainer clogs
by contaminants and a high differential pressure has induced, the blow down valve shall be opened for back-
flushing. The relief valve is to protect the condensate water pump and its inlet pipe from possible
overpressure. This is because the outlets of the two condensate water pumps connect to a common manifold.
The high pressure water of the operating pump enters the outlet pipe of the stand-by condensate water pump
if its outlet check valve is passing. The high pressure water can flow into the inlet pipe of the stand-by
condensate water pump caused it turning reversely. If the inlet isolating valve of the stand-by condensate
water pump is closed, an overpressure may happen in the stand-by condensate water pump and its inlet
piping.
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3.7.2. From Condensate water pump outlet to condensate water control station Piping
It is from condensate water pump outlets to condensate water control station inlet, and includes piping,
valves and its accessories fittings, drain and vent system.
A flow device upstream of the deaerator is mainly for measuring the condensate water flow.
There will be four branches on the condensate water piping before the control station.
Upstream of the No.6 LP heater is a deaerator level control station. The station consists of a motor operated
main control valve with two manual isolation valves, and a motor driven bypass valve.
3.7.3. From Control Station to deaerator Inlet Piping

It is from control station to the deaerator inlet, and includes piping, valves and its accessories fittings, drain
and vent system.
The condensate piping first enters No.6 LP heater, flows through LP heaters No.5 and No4 then to the
deaerator. Each LP heater is with motor operated isolation valves at the inlet and outlet and a motor bypass
valve. A flow device on the outlet piping of the NO.4 LP heater is mainly for measuring the condensate water
flow. A check valve on the outlet piping of the NO.4 LP heater is mainly for preventing the flow reverse.
3.7.4. Condensate water pump Recirculation System

It is from the condensate pipe to the condenser inlet, and includes piping, valves and its accessories fittings,
drain and vent system. It mainly consists of a flow device and a flow control station.
A flow device upstream the flow control station is mainly for measuring the condensate water flow. The flow
control station is mainly consisting of a pneumatic operated main control valve with two isolation valves, and
a normally closed motor driven bypass valve.
The recirculation piping ensures there is minimum flow passing through the pump to cool the pump body,
and prevent the fluid inside the pump heating to vaporization, causing cavitation and possible damage to the
pump.
3.7.5. HP Bypass Attemperating Water System

The low-pressure attemperating water
HP bypass attemperating water is supplied by condensate water, It is from the condensate pipe to the HP
bypass valve, it is mainly consisting of two pneumatic operated main control valves.
3.7.6. LP Automatic thermal condition judgement

The low-pressure attemperating water will be spray to the required equipment, such as the flash tank,
condenser desuperheaters, the second stage desuperheater, the steam blowdown tank, the gland steam
desuperheater, the turbine exhaust hood spraying system, the atmospheric blowdown tank, mill fire fighting
extinguishing desuperheater. Which to control steam temperatures at the desired levels.
It is from the condensate water pipe piping and are divided into as the follow:
• Branch to the turbine drain flash tank A.
• Branch to the turbine drain flash tank B.
• Branch to the fuel oil steam desuperheater.
• Branch to the pressure equalizer tank.
• Branch to mill fire fighting extinguishing desuperheater.
• Branch to the desuperheat water for main steam to auxiliary steam header.
• Branch to the desuperheat water for HP bypass.
• Branch to the second stage desuperheater.
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• Branch to LP cylinder spray water system.

• Branch to CCCW system.
• Branch to condenser vacuum system.
3.7.7. Drain and vent

Drains and vents provided in the condensate water system are in accordance with the geometric configuration
of piping. Vents are for expelling air at priming and for sucking in air at draining. Vents and drains are at the
highest and the lowest points of pipe sections respectively.
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4. DESIGN DATA
4.1. Design parameters

The design pressure of condensate pump suction piping is 0.35 MPa.g, and the design temperature is 50℃.
The design pressure of the pipe from condensate pump outlet piping to No.6 LP heater inlet is 2.92 MPa.g,
and the design temperature is 50℃
The design pressure of the pipe from No.6 LP heater outlet piping to deaerator inlet is 2.92 MPa.g, and the
design temperature is 159.1 ℃
4.2. Operating 50philosophy Maybe what is meant by operating philosophy

Condensate system are monitored and controlled in the unit DCS. According to the requirement of process
start-up, running, stopping, interlock and protection, necessary instruments are set to meet remote monitoring
and control from DCS. Local instruments are for inspectors to check the state of equipment.
4.2.1. Normal Operation

When the condensate pumps as well as the related auxiliary equipment are ready, the condensate system will
start up. When the load is below about 30%, the minimum flow pneumatic control valve will be sed. If the
load is higher than about 30%, the main flow pneumatic control valve is in service.
4.2.2. Load Changes

Each unit has 2×100% motor-driven condensate water pumps. During normal operation, only one condensate
water pump will be used, the other one is in standby. In case of the operating pump failures, the standby
pump starts to maintain system flow.
All LP heaters are normally in service. The operator monitors all the operation parameters such as
temperature, pressure, flow, water level, water quality and others in CCR operation station. The operator
compares the supervised or recorded operation parameters with the former operation data, especially the ones
under the same working condition. If obvious deviation happens, he should check and analyze the cause that
leads to change and take appropriate action.
4.2.3. Exceptional Operation

a) Condensate pump accident
One condensate pumps are operating in parallel in normal operation. If any one of the operating condensate
pump is in trouble, the stand-by condensate pump will start automatically. The unit load will change
accordingly.
·A condensate pump trips:
The stand-by condensate pump will start automatically or otherwise by manual.
b) Loss load
After turbine losses load and main steam stop valves tripped, the water level in deaerator and hot-well keep
stability at normal water level through the control valve of deaerator water level, the control valve of
condenser hot-well water level, and the control valve of condensate pump minimum flow recirculation.
c) LP heater shut-down
When there is a tube leak or drain valve failure in a LP heater, water level in the heater can reach accident
high level, cut off the heaters manually and the condensate will flow through the bypass piping. The load of
turbine shall be limited according to the number of LP heaters tripped.
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4.2.4. System Shut down

After shut down of the plant, the condensate pumps are taken out of operation when there are no further
demands of flow through the boiler, condensate supply and condenser vacuum. The condensate make up
water pumps also can shut down by condenser water level.
When the unit load is decreasing gradually, finally turbine trips. The control valve of deaerator water level is
closed, and the condensate will flow through the minimum flow recirculation system. When the water level
in condenser hot-well is higher than the setting value, the condenser make up water control valve can be
close, and also condensate will be discharged to CST through the high water level discharge control valve.
The condensate pump will continue running until vacuum of condenser is broken and without other
condensate demands.
LP heater steam side stops prior to the water side, and the stop sequence is from the highest to the lowest
pressure part
If isolation of LP heater for maintenance is not required, the water side of LP heater will remain in the main
route operation state all the time.
4.3. Control philosophy

Normal operation
The operating conditions are depending on the plant load and the condensate pumps are automatically
regulated by adjusting the control station motorized control valves.
Exceptional operation
When a pump trips, the standby pump start to maintain the same condensate water pressure.
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4.4. Condensate Pump Performance Curve
Fig 4.4.1 condensate pump performance curve
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5. LIST
5.1. Main Equipment’s List
NO. Name Description Unit QTY KKS
Type: N-3950, Single shell, dual

1 Condenser process, Ti cooling pipe, Set 1 10MAG10
Heat transfer surface::3950 m2
Model: NLO200-300×1.
Rated flow: 239 m²/h(max), 10LCB10AP001
2 Condensate Pump Set 2
Head: 260 m, 10LCB20AP001
Speed: 1480 r/min
Model: YXLKK355-4,
Condensate Pump Rated Power：250 kW, 10LCB10M001
3 Set 2
Motor 10LCB20M001
Rated Voltage: 6 kV,
Speed: 1480 r/min
Shell side:
Medium: mixture steam/air
Design pressure: -33.3 kPa
Design temperature: 300 ℃
Pressure drop: ＜ 2 kPa
4 Gland Steam Set 1 10MAW80AC001
Condenser Tube side:
Medium: condensate
Design pressure: 4500 kPa
Pressure drop: ＜ 28 kPa
Type: JD-210-Ⅲ
5 No.6 LP Heater Set 1 10LCC60AC001
Heat transfer surface: 210 m2
Type: JD-235-Ⅱ
6 No.5 LP Heater Set 1 10LCC50AC001
Type: JD-280-Ⅰ
7
No.4 LP Heater Set 1 10LCC40AC001
Type: GMC-269
Design pressure: 1.4 MPa
8 Working pressure: 0.05 ~ 1.164 MPa Set 1 10LAA30BB001
Deaerator
Working temperature: 184 ℃
Efficiency Volume: 75 m³
Rated capacity: 269 t/h
9 Demineralized Set 1 J0GCF81AP001

Q=25 m³/h P=0.5MPa N=11KW
Water Pump 1
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Demineralized
10 Q=25 m³/h P=0.5MPa N=11KW Set 1 J0GCF82AP001
Water Pump 2
Demineralized
11 Q=25 m³/h P=0.5MPa N=11KW Set 1 J0GCF83AP001
Water Pump 3
Condensate Service
12 Set 1 J0LCPAP001
Pump
5.2. Instrumentation and supervision
KKS DESCRIPTION LOCATION
10LCA10CP201 Condensate Pump A Outlet Press. Condensate Pump A
10LCA10DP201 Condensate Pump A Inlet Filter Diff. Press. Condensate Pump A
10LCA20CP201 Condensate Pump B Outlet Press. Condensate Pump B
10LCA20CT001 Condensate Pump Inlet Main Pipe Temp. Condensate Inlet
10LCA20DP201 Condensate Pump B Inlet Filter Diff. Press. Condensate Pump B
10LCA30CF201 Condensate Water Flow 1 Condensate Pipe
10LCA30CP201 Condensate Pump Outlet Header Press. Condensate Pipe
10LCA30CT001 Gland Steam Condenser Inlet Temp. Condensate Pipe
10LCA30CT002 Gland Steam Condenser Outlet Temp. Condensate Pipe
10LCA30CT003 Deaerator Inlet Temp. Condensate Pipe
10LCA31CF201 Condensate Recirculation Flow Condensate Recirculation Pipe
10LCA34CT001 No.6 LP Heater Inlet Temp. No.6 LP Heater
10LCA34CT002 No.6 LP Heater Outlet Temp. No.6 LP Heater

HP Bypass Desuperheating
10LCA51CP201 HP Bypass Valve Desuperheating Water Press.
Water Pipe
Second -Stage Desuperheating
10LCA53CP201 Second -Stage Temperature And Pressure Reducer Press.
Water Pipe
10LCB10AP001XB13 Condensate Pump A Motor Current Condensate Pump A
10LCB10CT001 Condensate Pump A Thrust Bearing Temp. 1 Condensate Pump A
10LCB10CT002 Condensate Pump A Thrust Bearing Temp. 2 Condensate Pump A
10LCB10CT003 Condensate Pump A Upper Bearing Temp. Condensate Pump A
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10LCB10CT004 Condensate Pump A Lower Bearing Temp. Condensate Pump A
10LCB10CT005 Condensate Pump A Motor Stator Winding A Temp. 1 Condensate Pump A Motor
10LCB10CT007 Condensate Pump A Motor Stator Winding B Temp. 1 Condensate Pump A Motor
10LCB10CT009 Condensate Pump A Motor Stator Winding C Temp. 1 Condensate Pump A Motor
10LCB10CY201X Condensate Pump A Bearing X Direction Vibration Condensate Pump A
10LCB10CY201Y Condensate Pump A Bearing Y Direction Vibration Condensate Pump A
10LCB10CY202X Condensate Pump A Motor Upper Bearing X Direction Vibration Condensate Pump A Motor
10LCB10CY202Y Condensate Pump A Motor Upper Bearing Y Direction Vibration Condensate Pump A Motor
10LCB10CY203X Condensate Pump A Motor Lower Bearing X Direction Vibration Condensate Pump A Motor
10LCB10CY203Y Condensate Pump A Motor Lower Bearing Y Direction Vibration Condensate Pump A Motor
10LCB20AP001XB13 Condensate Pump B Motor Current Condensate Pump B Motor
10LCB20CT001 Condensate Pump B Thrust Bearing Temp. 1 Condensate Pump B
10LCB20CT003 Condensate Pump B Upper Bearing Temp. Condensate Pump B
10LCB20CT004 Condensate Pump B Lower Bearing Temp. Condensate Pump B
10LCB20CT005 Condensate Pump B Motor Stator Winding A Temp. 1 Condensate Pump B Motor
10LCB20CT007 Condensate Pump B Motor Stator Winding B Temp. 1 Condensate Pump B Motor
10LCB20CT009 Condensate Pump B Motor Stator Winding C Temp. 1 Condensate Pump B Motor
10LCB20CY201X Condensate Pump B Bearing X Direction Vibration Condensate Pump B
10LCB20CY201Y Condensate Pump B Bearing Y Direction Vibration Condensate Pump B
10LCB20CY202X Condensate Pump B Motor Upper Bearing X Direction Vibration Condensate Pump B Motor
10LCB20CY202Y Condensate Pump B Motor Upper Bearing Y Direction Vibration Condensate Pump B Motor
10LCB20CY203X Condensate Pump B Motor Lower Bearing X Direction Vibration Condensate Pump B Motor
10LCB20CY203Y Condensate Pump B Motor Lower Bearing Y Direction Vibration Condensate Pump B Motor
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Condensate Make-Up Water
10LCP20CF201 Condensate Make-Up Water Flow
Pipe
10MAG10CL201 Condenser Well Level 1 Condenser Hot Well
10MAG10CT001 Condenser Temp. Condenser Hot Well
10LCA10CP201 Condensate Pump A Outlet Press. Condensate Pump A
10LCA10DP201 Condensate Pump A Inlet Filter Diff. Press. Condensate Pump A
10LCA20CP201 Condensate Pump B Outlet Press. Condensate Pump B
10LCA20CT001 Condensate Pump Inlet Main Pipe Temp. Condensate Inlet
10LCA20DP201 Condensate Pump B Inlet Filter Diff. Press. Condensate Pump B
10LCA30CP201 Condensate Pump Outlet Header Press. Condensate Pipe
10LCA30CT001 Gland Steam Condenser Inlet Temp. Condensate Pipe
10LCA30CT002 Gland Steam Condenser Outlet Temp. Condensate Pipe
10LCA30CT003 Deaerator Inlet Temp. Condensate Pipe
10LCA31CF201 Condensate Recirculation Flow Condensate Recirculation Pipe

HP Bypass Desuperheating
10LCA51CP201 HP Bypass Valve Desuperheating Water Press.
Water Pipe
Second -Stage Desuperheating
10LCA53CP201 Second -Stage Temperature And Pressure Reducer Press.
Water Pipe
10LCB10AP001XB13 Condensate Pump A Motor Current Condensate Pump A
10LCB10CT001 Condensate Pump A Thust Bearing Temp. 1 Condensate Pump A
10LCB10CT002 Condensate Pump A Thust Bearing Temp. 2 Condensate Pump A
10LCB10CT003 Condensate Pump A Upper Bearing Temp. Condensate Pump A
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10LCB10CT004 Condensate Pump A Lower Bearing Temp. Condensate Pump A
10LCB10CY201X Condensate Pump A Bearing X Direction Vibration Condensate Pump A
10LCB10CY201Y Condensate Pump A Bearing Y Direction Vibration Condensate Pump A
10LCB10CY202X Condensate Pump A Motor Upper Bearing X Direction Vibration Condensate Pump A Motor
10LCB10CY202Y Condensate Pump A Motor Upper Bearing Y Direction Vibration Condensate Pump A Motor
10LCB10CY203X Condensate Pump A Motor Lower Bearing X Direction Vibration Condensate Pump A Motor
10LCB10CY203Y Condensate Pump A Motor Lower Bearing Y Direction Vibration Condensate Pump A Motor
10LCB20AP001XB13 Condensate Pump B Motor Current Condensate Pump B Motor
10LCB20CT003 Condensate Pump B Upper Bearing Temp. Condensate Pump B
10LCB20CT004 Condensate Pump B Lower Bearing Temp. Condensate Pump B
10LCB20CY201X Condensate Pump B Bearing X Direction Vibration Condensate Pump B
10LCB20CY201Y Condensate Pump B Bearing Y Direction Vibration Condensate Pump B
10LCB20CY202X Condensate Pump B Motor Upper Bearing X Direction Vibration Condensate Pump B Motor
10LCB20CY202Y Condensate Pump B Motor Upper Bearing Y Direction Vibration Condensate Pump B Motor
10LCB20CY203X Condensate Pump B Motor Lower Bearing X Direction Vibration Condensate Pump B Motor
10LCB20CY203Y Condensate Pump B Motor Lower Bearing Y Direction Vibration Condensate Pump B Motor
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Condensate Make-Up Water
10LCP20CF201 Condensate Make-Up Water Flow
Pipe
10MAG10CT001 Condenser Temp. Condenser Hot Well
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5.3. Pipe list
Design Design
OD 管道外径 Thickness
pressure 设计 temperature 设
KKS 编码 Medium 介质 Pipe material 管道材质 PID 图号
(mm) 壁厚（mm)
压力 MPa 计温度℃
10LCA10BR001 273 6.5 Water 0.35 50 20G SBG1-00-SJ-1-LCA-S-1001
10LCA10BR191 38 3 Water 0.35 50 CS 20 SBG1-00-SJ-1-LCA-S-1001
10LCA10BR401 45 2.5 Water 0.35 50 CS 20 SBG1-00-SJ-1-LCA-S-1001
10LCA20BR001 273 6.5 Water 0.35 50 20G SBG1-00-SJ-1-LCA-S-1001
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Design Design
(mm) 壁厚（mm)
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Design Design
(mm) 壁厚（mm)
10LCP10BR001 89 4 Water 1 50 06Cr19Ni10 SBG1-00-SJ-1-LCA-S-1001
10LCP10BR002 32 2.5 Water 1 50 06Cr19Ni10 SBG1-00-SJ-1-LCA-S-1001
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Design Design
(mm) 壁厚（mm)
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5.4. Valve list

Design
Design pressure Drive mode
KKS Code Description (E) temperature 设 PID 图号
设计压力 MPa 执行方式
计温度℃
10LCA10AA401 Condensate Pump A Inlet Filters Drain Valve 0.35 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA10AA402 Condensate Pump A Inlet Filters Downstream Drain Valve 0.35 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA10AA191 Condensate Pump A Inlet Pipe Safety Valve 0.35 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA20AA401 Condensate Pump B Inlet Filters Drain Valve 0.35 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA20AA402 Condensate Pump B Inlet Filters Downstream Drain Valve 0.35 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA20AA191 Condensate Pump B Inlet Pipe Safety Valve 0.35 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA10AA201 Condensate Pump A Inlet Valve 0.35 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA10AA202 Condensate Pump A Outlet Check Valve 2.92 50 Spring SBG1-00-SJ-1-LCA-S-1001
10LCA10AA001 Condensate Pump A Outlet Motorized Valve 2.92 50 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA10AA403 Condensate Pump A Outlet Pipe Drain Primary Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA10AA404 Condensate Pump A Outlet Pipe Drain Secondary Valve 2 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA20AA201 Condensate Pump B Inlet Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA20AA202 Condensate Pump B Outlet Check Valve 2.92 50 Spring SBG1-00-SJ-1-LCA-S-1001
10LCA20AA001 Condensate Pump B Outlet Motorized Valve 2.92 50 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA20AA403 Condensate Pump B Outlet Pipe Drain Primary Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA20AA404 Condensate Pump B Outlet Pipe Drain Secondary Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA31AA201 Condensate Pump Minimum Flow Upstream Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA31AA202 Condensate Pump Minimum Flow Downstream Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
21 / 36
PLTU-sulbagut1
Design
计温度℃
10LCA31AA101 Condensate Pumps Minimum Flow Control Valve 2.92 50 Pneumatic SBG1-00-SJ-1-LCA-S-1001
10LCA31AA001 Condensate Pumps Minimum Flow Bypass Motorized Valve 2.92 50 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA30AA001 Deaerator Water Level Control Valve Bypass Valve 2.92 50 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA30AA201 Deaerator Water Level Control Valve Upstream Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA30AA202 Deaerator Water Level Control Valve Downstream Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA30AA101 Deaerator Water Level Control Valve 2.92 50 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA30AA002 NO.6 LP Heaters Water Side Bypass Valve 2.92 159.1 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA34AA001 NO.6 LP Heater Water Side Inlet Motorized Valve 2.92 159.1 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA34AA002 NO.6 LP Heater Water Side Outlet Motorized Valve 2.92 159.1 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA34AA191 NO.6 LP Heaters Water Side Inlet Safety Valve 2.92 159.1 Spring SBG1-00-SJ-1-LCA-S-1001
10LCA35AA001 NO.5 LP Heater Water Side Inlet Motorized Valve 2.92 159.1 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA35AA002 NO.5 LP Heater Water Side Outlet Motorized Valve 2.92 159.1 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA36AA001 NO.4 LP Heaters Water Side Inlet Motorized Valve 2.92 159.1 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA36AA002 NO.4 LP Heaters Water Side Outlet Motorized Valve 2.92 159.1 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA37AA201 NO.4 LP Heaters Water Side Outlet Drain Isolation Valve 2.92 159.1 Manual SBG1-00-SJ-1-LCA-S-1001
22 / 36
PLTU-sulbagut1
Design
计温度℃
10LCA37AA001 NO.4 LP Heaters Water Side Outlet Motorized Drain Valve 2.92 159.1 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCA30AA202 Deaerator Water Side Check Valve 2.92 159.1 Spring SBG1-00-SJ-1-LCA-S-1001
Turbine Drain Flash A De-superheating Water Upstream
10LCA41AA201 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
Isolation Valves
Turbine Drain Flash A De-superheating Water Downstream
Isolation Valves
Turbine Drain Flash A De-superheating Water Control
10LCA41AA101 2.92 50 Pneumatic SBG1-00-SJ-1-LCA-S-1001
Valves
Turbine Drain Flash A De-superheating Water Bypass
Isolation Valves
Turbine Drain Flash A De-superheating Water Bypass
10LCA41AA001 2.92 50 Motorized SBG1-00-SJ-1-LCA-S-1001
Motorized Valves
10LCA42AA101 CCCW Head Tank Level Control Valve 2.92 50 Motorized SBG1-00-SJ-1-LCA-S-1001
CCCW Head Tank Level Control Valve Upstream Isolation
Valve
CCCW Head Tank Level Control Valve Downstream
Isolation Valve
10LCA42AA203 CCCW Head Tank Level Control Valve Bypass Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
Turbine Proper Drain Flash A De-superheating Water
Upstream Isolation Valves
Turbine Proper Drain Flash A De-superheating Water
Downstream Isolation Valves
Turbine Proper Drain Flash A De-superheating Water Control
Valves
Turbine Proper Drain Flash A De-superheating Water Bypass
Isolation Valves
Turbine Proper Drain Flash A De-superheating Water Bypass
Motorized Valves
Main Steam to Auxiliary Steam Header Desuperheater De-
superheating Water Supply Valves
superheating Water Control Valves
23 / 36
PLTU-sulbagut1
Design
计温度℃
10LCA44AA801 2.92 50 Spring SBG1-00-SJ-1-LCA-S-1001
superheating Water Check Valves
Mill Fire Fighting Extinguishing system De-superheating
Water Control Valve Upstream Valve
Water Check Valve
Water Control Valve
10LCA46AA101 Pressure Balance Box De-superheating Water Control Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
Pressure Balance Box De-superheating Water Control Valve
Upstream Isolation Valve
Downstream Isolation Valve
Bypass Valve
Fuel Oil Desuperheater De-superheating Water Upstream
J0LCA47AA801 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
Valve (From U1)
Fuel Oil Desuperheater De-superheating Water Check Valve
J0LCA47AA802 2.92 50 Spring SBG1-00-SJ-1-LCA-S-1001
(From U1)
Fuel Oil Desuperheater De-superheating Water Downstream
Valve
J0LCA47AA101 Desuperheater De-superheating Water Control Valves 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
Fuel Oil Desuperheater De-superheating Water Upstream
Valve (From U2)
Fuel Oil Desuperheater De-superheating Water Check Valve
J0LCA47AA805 2.92 50 Spring SBG1-00-SJ-1-LCA-S-1001
(From U2)
HP Bypass Desuperheater De-superheating Water Supply
Valves
HP Bypass Desuperheater De-superheating Water Control
Valves
10LCA52AA801 Condenser Vacuum System Makeup Water Supply Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA52AA802 Condenser Vacuum System Makeup Water Check Valve 2.92 50 Spring SBG1-00-SJ-1-LCA-S-1001
24 / 36
PLTU-sulbagut1
Design
计温度℃
10LCA52AA803 Condenser Vacuum Pump Makeup Water Supply Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA52AA804 Water Chamber Vacuum Pump Makeup Water Supply Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
The Supply Valve for Make up water Upstream of Vacuum
Break Valve 1
The Isolation Valve for Make up water Upstream of Vacuum
Break Valve 2
The Second Stage Temperature and Pressure Reducer De-
superheating Water Supply Valve
The Second Stage Temperature and Pressure Reducer De-
superheating Water Supply Valve Downstream Valve
10LCA55AA201 LP Cylinder Spray Water Upstream Isolation Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA55AA202 LP Cylinder Spray Water Downstream Isolation Valve 2.92 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCA55AA001 LP Cylinder Spray Water Supply Valve 2.92 50 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCP20AA001 Condenser Make up Motorized Valve 1 50 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCP20AA201 Condenser Make up Manual Valve 1 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCP20AA101 Condenser Make up Control Valve 1 50 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCP20AA002 Condenser Make up Bypass Motorized Valve 1 50 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCP30AA001 CCCW Head Tank Fill up Motorized Valve 1 50 Motorized SBG1-00-SJ-1-LCA-S-1001
10LCP30AA201 CCCW Head Tank Fill up Check Valve 1 50 Spring SBG1-00-SJ-1-LCA-S-1001
10LCP10AA201 Condensate Water System Fill up Valve 1 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCP10AA202 Condensate Water System Fill up Check Valve 1 50 Spring SBG1-00-SJ-1-LCA-S-1001
10LCP10AA203 CCCW System Fill up Manual Valve 1 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCP10AA204 Condenser Vacuum System Fill up Manual Valve 1 50 Manual SBG1-00-SJ-1-LCA-S-1001

25 / 36
PLTU-sulbagut1
Design
计温度℃
10LCP10AA205 Condenser Vacuum System Check Valve 1 50 Spring SBG1-00-SJ-1-LCA-S-1001
10LCP10AA206 CCCW System Fill up Valve 1 50 Manual SBG1-00-SJ-1-LCA-S-1001
10LCP10AA207 CCCW System Fill up Check Valve 1 50 Spring SBG1-00-SJ-1-LCA-S-1001
26 / 36
PLTU-sulbagut1
5.5. System Alarms
I/O KKS Description Unit L Alarm L-L Alarm H Alarm H-H Alarm Remark
10LCA10CP201 Condensate Pump A Outlet Press MPa - - -
10LCA10DP201 Condensate Pump A Inlet Filter Diff. Press. KPa - - 3 5
10LCA20CP201 Condensate Pump B Outlet Press. MPa - - - -

Condensate Water Pump Inlet Main Pipe
10LCA20CT001 ℃ - - - -
Temp.
10LCA20DP201 Condensate Pump B Inlet Filter Diff. Press. KPa - - 3 5
10LCA30CF201 Condensate Water Flow 1 KPa - - -
10LCA30CF202 Condensate Water Flow 2 KPa - - -
10LCA30CF203 Condensate Water Flow 3 KPa
10LCA30CP201 Condensate Pump Outlet Header Press. MPa 1.9 - - -
10LCA30CT001 Gland Steam Condenser Inlet Temp ℃ - - - -
10LCA30CT002 Gland Steam Condenser Outlet Temp ℃ - - - -
10LCA30CT003 Deaerator Inlet Temp. ℃ - - - -
10LCA31CF201 Condensate Water Recirculation Flow KPa -
10LCA34CT001 No.6 LP Heater Inlet Temp. ℃ - - - -
10LCA34CT002 No 6 LP Heater Outlet Temp. ℃ - - - -
10LCA35CT001 No 5 LP Heater Inlet Temp. ℃ - - - -
27 / 36
PLTU-sulbagut1
10LCA36CT001 No 4 LP Heater Inlet Temp. ℃ - - - -

HP Bypass Valve Desuperheating Water
10LCA51CP201 MPa 1.65 - - -
Press.
Second -Stage Temperature And Pressure
10LCA53CP201 MPa 1.65 - - -
Reducer Press.
10LCB10AP001X
Condensate Pump A Motor Current A - - -
B13
Condensate Water Pump A Thrust Bearing
10LCB10CT001 ℃ - - 80 90
Temp. 1
Condensate Water Pump A Thrust Bearing
10LCB10CT002 ℃ - - 80 90
Temp. 2
Condensate Water Pump A Upper Bearing
10LCB10CT003 ℃ - - 80 90
Temp.
Condensate Water Pump A Lower Bearing
10LCB10CT004 ℃ - - 80 90
Temp.
Condensate Water Pump A Motor Stator
10LCB10CT005 ℃ - - 130 140
Winding A Temp. 1
10LCB10CT006 ℃ - - 130 140
Winding A Temp. 2
10LCB10CT007 ℃ - - 130 140
Winding B Temp. 1
10LCB10CT008 ℃ - - 130 140
Winding B Temp. 2
10LCB10CT009 ℃ - - 130 140
Winding C Temp. 1
10LCB10CT010 ℃ - - 130 140
Winding C Temp. 2
Condensate Pump A Bearing X Direction
10LCB10CY201X μm - - 80 -
Vibration
28 / 36
PLTU-sulbagut1
Condensate Pump A Bearing Y Direction

10LCB10CY201Y μm - - 80 -
Vibration
Condensate Water Pump A Motor Upper
10LCB10CY202X μm - - 80 -
Bearing X Direction Vibration
Condensate Water Pump A Motor Upper
10LCB10CY202Y μm - - 80 -
Bearing Y Direction Vibration
Condensate Water Pump A Motor Lower
10LCB10CY203X μm - - 80 -
Condensate Water Pump A Motor Lower
10LCB10CY203Y μm - - 80 -
10LCB20AP001X
Condensate Pump B Motor Current A
B13
Condensate Water Pump B Thrust Bearing
10LCB20CT001 ℃ - - 80 90
Temp. 1
Condensate Water Pump B Thrust Bearing
10LCB20CT002 ℃ - - 80 90
Temp. 2
Condensate Water Pump B Upper Bearing
10LCB20CT003 ℃ - - 80 90
Temp.
Condensate Water Pump B Lower Bearing
10LCB20CT004 ℃ - - 80 90
Temp.
Condensate Water Pump B Motor Stator
10LCB20CT005 ℃ - - 130 140
Winding A Temp. 1
10LCB20CT006 ℃ - - 130 140
Winding A Temp. 2
10LCB20CT007 ℃ - - 130 140
Winding B Temp. 1
10LCB20CT008 ℃ - - 130 140
Winding B Temp. 2
10LCB20CT009 ℃ - - 130 140
Winding C Temp. 1
10LCB20CT010 ℃ - - 130 140
Winding C Temp. 2
Condensate Pump B Bearing X Direction
10LCB20CY201X μm - - 80 -
Vibration
29 / 36
PLTU-sulbagut1
Condensate Pump B Bearing Y Direction

10LCB20CY201Y μm - - 80 -
Vibration
Condensate Water Pump B Motor Upper
10LCB20CY202X μm - - 80 -
Condensate Water Pump B Motor Upper
10LCB20CY202Y μm - - 80 -
Condensate Water Pump B Motor Lower
10LCB20CY203X μm - - 80 -
Condensate Water Pump B Motor Lower
10LCB20CY203Y μm - - 80 -
10MAG10CL201 Condenser Well Level 1 mm 300 150 600 750
10MAG10CT001 Condenser Temp. ℃ - - 50 52
30 / 36
PLTU-sulbagut1
6. ATTACHMENTS
31 / 36
PLTU-sulbagut1
6.1. Attachment 1. SBG1-00-SJ-1-LCA-S-1001-01 Condensate and Make-up Water System (1/2)
32 / 36
PLTU-sulbagut1
6.2. SBG1-00-SJ-1-LCA-S-1001-02 Condensate and Make-up Water System (2/2)
33 / 36
PLTU-sulbagut1
THE END.
34 / 36

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SULBAGUT-1(2×50MW)CFSPP Project

PT.GORONTALO LISTRIK PERDANA

SDD-SYSTEM DESIGN DESCRIPTION OF Condensate and Make-up Water System

Document Number: Revision:

A 20210606 Huang Guanghua Hou Dong

A Issued for review

Rev. Revision Date Description Created by Checked by Approved by

1. SYSTEM DIAGRAMS AND BLOCKS DIAGRAM.......................................................................... 4

2. GENERAL DESCRIPTION ............................................................................................................ 4

3. VERBAL DESCRIPTION OF P&IDS ............................................................................................. 4

3.2. CONDENSATE WATER PUMP ............................................................................................................ 4

3.3. GLAND STEAM CONDENSER ........................................................................................................... 5

3.5. DEAERATOR .................................................................................................................................. 5

3.6. MAKE UP WATER PUMPS ................................................................................................................. 5

3.7. CONDENSATE WATER PIPING .......................................................................................................... 5

3.7.3. From Control Station to deaerator Inlet Piping.......................................................................... 6

3.7.4. Condensate water pump Recirculation System ........................................................................... 6

3.7.5. HP Bypass Attemperating Water System .................................................................................... 6

3.7.6. LP Automatic thermal condition judgement ............................................................................... 6

3.7.7. Drain and vent ........................................................................................................................ 7

4. DESIGN DATA .............................................................................................................................. 8

4.2. OPERATING 50PHILOSOPHY............................................................................................................ 8

4.2.2. Load Changes ......................................................................................................................... 8

4.2.3. Exceptional Operation ............................................................................................................. 8

4.2.4. System Shut down .................................................................................................................... 9

4.3. CONTROL PHILOSOPHY .................................................................................................................. 9

4.4. CONDENSATE PUMP PERFORMANCE CURVE.................................................................................. 10

5.1. MAIN EQUIPMENT’S LIST ............................................................................................................. 11

5.2. INSTRUMENTATION AND SUPERVISION .......................................................................................... 12

5.3. PIPE LIST ..................................................................................................................................... 17

5.4. VALVE LIST ................................................................................................................................. 21

5.5. SYSTEM ALARMS ......................................................................................................................... 27

6.1. ATTACHMENT 1. SBG1-00-SJ-1-LCA-S-1001-01 CONDENSATE AND MAKE-UP WATER SYSTEM (1/2) .. 32

6.2. SBG1-00-SJ-1-LCA-S-1001-02 CONDENSATE AND MAKE-UP WATER SYSTEM (2/2)........................... 33

SBG1-00-SJ-1-LCA-S-1001-01 Condensate and Make-up Water System(1/2)

SBG1-00-SJ-1-LCA-S-1001-01 Condensate and Make-up Water System(2/2)

1. SYSTEM DIAGRAMS AND BLOCKS DIAGRAM

3. VERBAL DESCRIPTION OF P&IDS

3.2. Condensate water pump

3.3. Gland Steam Condenser

3.6. Make up water pumps

3.7. Condensate water Piping

3.7.3. From Control Station to deaerator Inlet Piping

3.7.4. Condensate water pump Recirculation System

3.7.5. HP Bypass Attemperating Water System

3.7.6. LP Automatic thermal condition judgement

• Branch to LP cylinder spray water system.

3.7.7. Drain and vent

4.1. Design parameters

4.2. Operating 50philosophy Maybe what is meant by operating philosophy

4.2.1. Normal Operation

4.2.2. Load Changes

4.2.3. Exceptional Operation

4.2.4. System Shut down

4.3. Control philosophy

4.4. Condensate Pump Performance Curve

Fig 4.4.1 condensate pump performance curve