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Ultra-High Strength Concrete Filled Composite Columns For Multi-Storey Building Construction
Ultra-High Strength Concrete Filled Composite Columns For Multi-Storey Building Construction
Key words: composite columns, confinement effect, concrete-filled steel tube, double-tube column, ductility, high
strength concrete, multi-storey building, steel fibre.
Temporary
framing
bracing
Core
Central core wall Hollow
Steel columns steel
and steel beams tubes
Steel framing
Metal decking
deck concrete
Composite beams framing
Level of
Floors of
Comosite floor slab complete
Composite columns
concrete
Max. preload
filled
on columns
column
in this floor
axial load and monotonically increasing flexural loading. For axially loaded concrete filled tubes of circular
–
The moment capacity could be accurately predicted by the cross-section with relative slenderness λ ≤ 0.5, account
American Concrete Institute code provisions. Based on may be taken of increase in strength of concrete caused
the above review, those investigations showed the by confinement effect as
outstanding unique advantage of high resistance that HSC
resulted in. However, the drawback of brittleness was not
t fy
N pl , Rk 2 = ηa Aa f y + Ac fck 1 + ηc (3)
investigated and the ductility was not assessed. In d fck
addition, all of the concrete strengths used in previous
researches were limited up to 120 MPa. No prior work has where ηa and ηc are given by the following expressions,
been done on composite columns with ultra high strength
concrete (up to 200 MPa), and the present investigation
takes a pioneer step towards the research on ultra high
( )
ηa = 0.25 3 + 2λ ( but ≤ 1.0 ) (4)
3.1.2. Ultra-high strength concrete (UHSC) reinforced UHSC specimens exhibited some post-peak
The UHSC was made from a commercial pre-blended ductility. Loud cracking noise was heard during the
mixture comprising cementitious material, super testing of UHSC and steel fibre reinforced UHSC. It was
plasticizer and fine aggregates with maximum sizes less found that steel fibres improved the ductility of UHSC.
than 4.75 mm. Since no coarse aggregate was used, it The mechanical properties obtained from the concrete
was actually a kind of “mortar” material rather than cylinders are summarized in Table 4, where fck,100 is the
“concrete” material. However, the term of “concrete” is compressive strength obtained from testing the 100 mm
still used in this paper for convenience. For the present diameter concrete cylinders, and fck is the compressive
investigation, three batches of UHSC were cast. The mix strength based on 150 mm diameter concrete cylinder
proportions are shown in Table 2. which is estimated to be fck,100 /1.05.
fck1
(a) Hollow section tube (b) Concrete filled single-tube (c) Concrete filled double-tubes
LVDT Strain
gauges
Actuator
3∼5 mm
+ =
Hoop ring stiffener Hoop ring
Specimen
LVDT
(a) Infilled (b) Internal tube with (c) Infilled Strain gauges
single-tube shear connectors double-tubes Strain
gauges
Figure 8. Concrete filled single-tube and double-tube columns
Table 8. Specimen details for test Series 3: Concrete filled double-tube system
capacity, and then decrease the rate to 0.1 mm/min and 3000
S1-3-1 (a)
0.2 mm/min respectively until the peak load was reached; S1-3-1 (b)
(4) finally in the post-peak range, increase the rate to 2500
0.5 mm/min and 1.0 mm/min respectively until visible
2000
deformation was observed.
Load (kN)
1500
3.5. Test Results and Observations
3.5.1. Series 1: performance of small scale stub 1000
columns under different loading
conditions 500
The load-axial displacement curves obtained from
Series 1 test specimens are shown in Figures 10–14. 0
0 10 20 30 40
Figure 10 shows that specimen S1-1-1(a), which was a
Axial shortening (mm)
CHS 114 × 3.6 steel tube with Class 2 section, could
almost reach the expected plastic resistance but it Figure 12. Load-shortening curves for specimens S1-3-1(a) and
unloaded immediately after that; while Specimens S1-3-1(b)
S1-1-2(a) and S1-1-2(b), which were of Class 1
3000
S1-3-2 (a)
1200 S1-3-2 (b)
S1-1-1 (a) 2500
S1-1-2 (a)
1000 S1-1-2 (b) 2000
600
1000
400 500
200
0
0 10 20 30 40
0 Axial shortening (mm)
0 10 20 30 40
Axial shortening (mm) Figure 13. Axial load-shortening curves for specimens S1-3-2(a)
and S1-3-2(b)
Figure 10. Axial load-shortening curves for specimens S1-1-1(a),
S1-1-2(a) and S1-1-2(b) 3000
3000 2500
S1-2-1 (a)
S1-2-1 (b)
2000
2500
Load (kN)
1500
2000 1200
1000
Load (kN)
900
1500
500
S1-3-3 (a)
600 S1-3-3 (b)
1000 0
Interfacial bond 0 10 20 30 40
300 Axial shortening (mm)
suddenly failed
500 Figure 14. Axial load-shortening curves for specimens S1-3-3(a)
0
0 1 2 3 4
and S1-3-3(b)
0
0 10 20 30 40
sections, could achieve the expected plastic resistances
Axial shortening (mm)
but also developed hardening effect after yielding.
Figure 11. Axial load-shortening curves for specimens S1-2-1(a) Figure 11 shows the load-displacement curves for
and S1-2-1(b) S1-2-1(a) and S1-2-1(b) which were loaded only on the
UHSC cores as shown in Figure 7(a). At the initial loading significantly due to much higher tri-axial compression in
stage, the steel tube was resisting the load together with specimens S1-2-1(a) and S1-2-1(b), compared with the
the UHSC core due the interfacial bond between the two other composite specimens where both of the steel tubes
materials. The bond was subsequently broken due to the and concrete cores were loaded simultaneously and thus
relative slip occurred; subsequently, the load was mainly lower confinement stresses were produced on the UHSC
resisted by the UHSC core and the load-displacement cores as shown in Figures 12–14. These figures show that
curve became softer. After that, when the axial shortening the UHSC cores were cracked suddenly at smaller axial
displacement of the UHSC core was increasing at a rate displacements, and the load dropped sharply after the
faster than the steel tube, significant confinement effect peak load. Comparing the load displacement curves in
and friction forces were developed due to the expanding of Figures 12–14, it is shown that S1-3-2(a) & (b) in which
concrete core. Thus some load was transferred from the the concrete cores were reinforced with 1% steel fibres,
core to the steel tube, and the load-displacement curve and S1-3-3(a) & (b) which had higher steel contribution
became stiffer. Finally, the steel tube and concrete core ratios had higher ultimate loads and higher residual
were compressed together again. strengths than specimens S1-3-1(a) & (b) which did not
Larger relative slip between the steel and concrete have such strong enhancement.
occurred in S1-2-1(a) than S1-2-1(b) and thus higher The test values of the ultimate strength, Ntest,u, and the
confinement stress would be produced at the peak load. residual strength, Ntest,r, are summarized in Table 9 for test
This explains the reason why the ultimate strength of series 1. The residual strength to ultimate strength ratio,
S1-2-1(a) was higher than S1-2-1(b) as shown in Ntest,r/Ntest,u, was the lowest for S1-3-1(a) & (b) at about
Figure 11, although they were identical specimens. At the 71% on average, higher for S1-3-2(a) & (b) at about 79%
peak load, the UHSC core was crushed and its strength and for S1-2-1(a) & (b) at about 85%, and the highest for
was degraded rapidly, leading to rapid softening of the S1-3-3(a) & (b) at about 92%. Therefore, the ductility and
loading curve. The confinement stress was increased strength of the composite column can be improved if steel
quickly due to the dilation effect of the UHSC core. The fibres are added, the steel contribution ratio is increased, or
residual strength of S1-2-1(a) was almost kept constant stronger triaxial confinement is provided to the concrete
for a continuous period of axial deformation up to 40 mm. cores. On the contrary, the ultimate strength of a
Residual strength is defined as the remaining strength composite column may reduce if some axial preload is
beyond 15% yield strain (see Eqn 11). For S1-2-1(b), imposed only on the steel tube (Liew and Xiong 2009).
there was some strength recovery at about 10 mm
displacement. Since the maximum confinement strength 3.5.2. Series 2: performance of NSC and UHSC
of steel tube was the same for the two specimens, the filled single-tube columns
residual strengths of both the specimens were almost The axial-load displacement curves for Series 2
identical, i.e., 2317 kN for S1-2-1(a) and 2293 kN for specimens are shown in two groups as Group S2-1 in
S1-2-1(b). The ductility of the UHSC core were enhanced Figure 15 and Group S2-2 in Figure 16. The specimens
10000
S2-1-1
in Group S2-1 consisted of CHS219 mm × 5 mm and
S2-1-2 specimens in Group S2-2 consisted of CHS219 mm ×
S2-1-3 10 mm. CHS219 mm × 5 mm was a Class 3 section and
8000 S2-1-4
it could not develop the full plastic resistance after
yielding, whereas CHS219 mm × 10 mm, which was a
Load (kN)
6000
Class 1 section, developed the full plastic resistance
4000 and hardening effect, as shown in Figure 16. Similar
effect could also be observed from the NSC filled tubes
2000
S2-1-2 and S2-2-2; however, compared with S2-1-1
and S2-2-1 respectively, S2-1-2 developed higher
0
plastic resistance and S2-2-2 achieved its ultimate
0 20 40 60 80 strength at a larger displacement due to the
Axial shortening (mm) confinement effect provided by the steel tube and the
constraint afforded by the concrete core. The other
Figure 15. Axial load-shortening curves for specimens in Group
four specimens in Series 2 achieved higher ultimate
S2-1 of Series 2
resistances due to the presence of UHSC. However, the
post-peak load-displacement behavior was more brittle
than NSC filled specimens. The UHSC core was
10000
S2-2-1 cracked suddenly and the unloading occurred sharply.
S2-2-2
S2-2-3
The ultimate load, Ntest,u, and the residual strength,
8000 S2-2-4 Ntest,r, are summarized in Table 10. The concrete core
of specimen S2-1-4 was reinforced with 0.5% steel
fibres and thus it had higher maximum strength than
6000 S2-1-3. Specimen S2-2-3 had higher steel contribution
Load (kN)
Table 10. Comparison of test results with Eurocode 4 for test Series 2
10000
S3-1-1
developed much higher ultimate strengths than the NSC
S3-1-2 filled specimens S3-1-1 and S3-2-1. However, they
S3-1-3 unloaded sharply after the peak load due to the
8000 S3-1-4 brittleness of UHSC core. The other four specimens
were infilled with NSC in between the external and
6000 internal tubes and with UHSC in the internal tubes. They
Load (kN)
CHS219 mm × 5.0 mm and an internal steel tube (a) S1-2-1(a) loaded only on UHSC core
CHS114 mm × 3.6 mm, and Group S3-2 specimens
consisted of an external steel tube CHS219 mm × 10 mm
and an internal steel tube CHS114 mm × 6.3 mm. The
NSC filled specimen S3-1-1 developed significant plastic
plateau as shown in Figure 17, although both the external
and internal steel tubes were of large diameter-to-
thickness ratios. The other NSC filled specimen S3-2-1
in Series 3 developed higher plastic resistance and
hardening effect, since the external and internal tubes
were of smaller diameter-to-thickness ratios. (b) S1-3-1(a) without SF (b) S1-3-2(b) with 1% SF
Comparison between Figures 17 and 18 shows that Figure 19. Failure modes of UHSC core
the UHSC filled specimens S3-1-2 and S3-2-2
Table 11. Comparison of test results with Eurocode 4 for test Series 3
12000 500 1
Poisson's ratio
Stress (MPa)
8000
300 0.6
νa
6000
200 0.4
Poisson's ratio
Stress (MPa)
36 1.2
of transverse strain to longitudinal strain under uniaxial
loading, plays a significant role in analyzing the load νc
sharing mechanism between the concrete core and the 24 0.8
steel tube.
For mild steel, the Poisson’s ratio value is about 0.3 12 0.4
before yielding, and then it increases rapidly
approaching to 0.5 after yielding. For NSC, it is at about
0.2 under low compressive stress level and it increases 0 0
0 0.004 0.008 0.012 0.016 0.02
rapidly after reaching 80% to 90% of the ultimate Longitudinal compressive strain
strength due to the initiating of micro-cracks, and finally
approaches a value of about 0.5 at the ultimate strength. Figure 24. Variation of Poisson’s ratio with longitudinal stresses
The value exceeds 0.5 after the ultimate strength due to for NSC
dilation effect. The Poisson’s ratio for the UHSC used in 200 2
this study was about 0.25, slightly higher than that of
NSC, under low compressive stress level. σc
The longitudinal stress-strain curve for the hollow 160 1.6
steel tube S2-2-1 is plotted in Figure 23, together with Stress (test)
the Poisson’s ratio measured as the ratio of Stress (FEM)
Poisson's ratio
Stress (MPa)
120 1.2
circumferential strain to longitudinal strain. The Poisson's ratio (test)
Poisson's ratio (FEM)
measured Poisson’s ratio value was decreasing instead
of increasing right after yielding, mainly due to the 80 0.8
influence of the hoop ring stiffeners and imperfections.
Figure 24 and Figure 25 show the variations of νc
Poisson’s ratios for NSC and UHSC, respectively, 40 0.4
derived from the concrete cylinder tests. Unlike NSC,
the stress-strain curve for UHSC was almost linearly
0 0
elastic up to the maximum load. Once the ultimate load 0 0.005 0.01 0.015 0.02
was reached, the concrete cylinder was cracked and Longitudinal compressive strain
fractured into pieces. However, in composite columns,
macro cracks may be delayed or even prevented due to Figure 25. Variation of Poisson’s ratio with longitudinal stresses
the confinement stress offered by the steel tube showing for UHSC
a gradual softening of post peak stress-strain behaviour. Considering the displacement compatibility at point
The corresponding idealized true stress strain curves “P”, urp,c ≤ urp,a, it further implies that
with softening portions are also shown in Figures 23–25
as references. It should be noted that the true stress and v < v : separationor tensile debodingoccurs
c a
strain values from the tests are converted from the vc = va : concreteandsteel tube are in contact but no int eraction
nominal values and they are shown in the three figures
vc > va : concrete core is confined bysteel tube
for comparison. (9)
Figure 26 shows a simplified model for a concrete
filled tube subjected to longitudinal compressive strain Thus, confinement effect can be produced only if the
εz. Assuming that there is no interaction at the interface Poisson’s ratio value of concrete is greater than that of
which means that the concrete core and steel tube are steel, unless effective transverse restraints are imposed
free to expand, the tensile strains at a point “P” at the on steel tubes.
interface in circumferential and radial directions are For axially loaded concrete filled composite columns
with steel materials between S275 and S460, the steel
tube will yield first before the concrete achieves its
εθp,c = ε rp,c = vc ε z ( based on the propertiesof concreete )
(7) ultimate strength. Therefore, the effective concrete
p p
εθ ,a = ε r ,a = va ε z ( based on the propertiesof steel ) confinement stresses can only start before the concrete
reaches its ultimate strength. Before that, tensile stresses
or separation may occur at the steel and concrete
The displacements at point “P” in the radial direction
interface since νc<νa. Figure 27 shows the general
of the concrete and steel materials are p
variations of longitudinal stresses and εθ / ε zp at point
“P” of the model shown in Figure 26. The values are
p d p d compared with the variations of uniaxial stresses and
ur ,c = 2 − t ε r ,c = vc 2 − t ε z urp,c vc Poisson’s ratios of mild steel and NSC. Initially, the
⇒ p = (8)
ur ,a va Poisson’s ratio value of concrete is less than that of
u p = d − t ε p = v d − t ε
r ,a 2 r ,a a
2 z steel. The concrete core and steel tube are transversely
expanding freely and hence the ratios of circumferential
strain to longitudinal strain are respectively equal to
d
their Poisson’s ratios. After that, the Poisson’s ratio
value of concrete is increasing and exceeds that of steel.
The concrete core will be confined by steel tube. Values
p p
of εθ ,c / ε z will be less than the Poisson’s ratio values of
θ r p p
0 concrete and values of εθ ,a / ε z will be greater than the
P
Poisson’s ratio values of steel. To ensure compatibility,
εθP,c εθP,a
≈ P . The confinement effect improves the
ε zP εz
500 1.5
Debonding Bonding
Z t 400 σa 1.2
εz
Longitudinal stress (MPa)
σ pa
ε pθ,c/εz
300 ε pθ,a/εz 0.9
νc
ε θ /εz
P r
0
200 0.6
νa
100 σ pc 0.3
σc
0 0
0 0.004 0.008 0.012 0.016 0.02
Longitudinal compressive strain
Figure 26. A concrete filled tube subjected to uniaxial compression Figure 27. Variation of stresses and εθ/εz in composite columns
longitudinal compression strength of concrete, but occurred, which means that inelastic local buckling
reduces the longitudinal compression strength of steel occurred. On the contrary, S2-2-1 could develop the full
tube since the tensile stress is produced in the plastic resistance with subsequent strain hardening effect.
circumferential direction of the tube section. For concrete filled tubes of Class 3 sections, separation
The model presented so far considers the worst case or tensile stresses may occur at the interface even after
scenario. In practice, there may be some initial yielding, which means that the concrete core cannot
confinement stresses before loading due to self- provide effective restraint to prevent local buckling of the
expanding of concrete, circumferential restraint boundary steel tube. Figure 29 shows the history curves of the
conditions and so on. Some of the initial confinement measured vertical strains at the middle height of columns,
stresses could be released at the initial stage of loading applied load and axial shortening of NSC filled tubes S2-
when the Poisson’s ratio of concrete is less than that of 1-2 of Class 3 section and S2-2-2 of Class 1 section.
steel; however, if they are not released completely, tensile Better than the pure steel specimen S2-1-1, the vertical
debonding stresses may not occur and the effective strain of S2-1-2 was increasing after yielding, but local
confinement stress could start earlier. On the other hand, buckling of the tube occurred at vertical displacement less
initial imperfections, such as loading eccentricity, than 20 mm, which was much smaller than that of the
geometrical imperfections and concrete shrinkage may pure steel specimen S2-2-2 which occurred at about
also affect the performance of confined concrete. 40 mm. Therefore, Eqn 3 should be used only to calculate
the compression capacity of concrete filled columns with
4.2.2. Effect of Class 3 section on composite Class 1 and Class 2 sections, and only Eqn 2, without the
stub column strength consideration of confinement effect, is applicable to
Specimen S2-1-1, which was a Class 3 steel tube section columns with Class 3 section.
according to Eurocode 3, developed an axial resistance
which was 4% less than the estimated squash load. This 4.3. Ductility Requirements
is probably due to some difference in the tensile strength Structures members are usually required to have
of the tube and that from the coupon tests and also due to sufficient ductility to undergo large deformations
some initial imperfections which led to eccentricity of without collapse when subjected to accidental actions.
load. For Class 3 sections, once yielding occurs, they are For axially loaded composite columns, an axial
susceptible to inelastic local buckling. Figure 28 shows shortening limit similar to the value of the structural
the history curves of the measured vertical strains at the steel ultimate strain is defined in Eurocode 3 as
middle height of columns, the applied load and axial ∆Llim fy
shortening of steel tubes S2-1-1 of Class 3 section and ϕ lim = = 15 (10)
S2-2-1 of Class 1 section. If there is no local buckling, the L Ea
vertical strains should keep increasing as long as the axial Deformations beyond the limit are significant, and
shortening displacements are increasing. However, the the remaining strength beyond this limit is regarded as
vertical strain of S2-1-1 decreased once yielding the residual strength. To meet ductility requirements,
0.05 5000
0.032 400
Measured vertical strain
Measured vertical strain
0.04 4000
Load (MPa)
0.024 300
Load (kN)
0.03 3000
0.016 200
0.02 2000
S2-1-1 strain S2-1-2 strain
0.008 Yielding 100
S2-2-1 strain S2-2-2 strain 1000
point 0.01
S2-1-1 load S2-1-2 load
S2-2-1 load Yielding
S2-2-2 load
0 0 0 0
0 15 30 45 60 0 20 40 60 80
Axial shortening (mm) Axial shortening (mm)
Figure 28. Measured strains and load-shortening curves for hollow Figure 29. Measured strains and load-shortening curves for NSC
tubes S2-1-1 and S2-2-1 filled tubes S2-1-2 and S2-2-2
0.8
(a, b)
S2-2-3 strength of NSC filled steel tubes with Class 3
S1-3-1
cross-sections. For such cases, Eqn 2, which does
S2-1-4
(a, b)
not consider the confinement effect, should be
0.6
used.
S2-1-3
(3) Material Poisson’s ratio is one of the important
0.4
parameters that affect the load distribution in
concrete filled column. Before cracks are
developed in the concrete core under the applied
0.2 UHSG
compression force, the value of Poisson’s ratio for
UHSG + 0.5%SF UHSC is found to be higher than NSC and thus the
UHSG + 1%SF concrete confinement effect for UHSC filled tubes
0 should be higher than NSC filled tubes for the
0 0.2 0.4 0.6
same stress ratio. The ductility and strength of
Steel contribution ratioδ
UHSC core, as well as NSC core, can be enhanced
Figure 30. Residual strength ratios for UHSC filled due to the effective confinement of the steel tube.
single-tube columns (4) The ductility and strength of UHSC filled
composite columns can be further improved if
the residual strength should not be less than the actions the load is imposed only on the concrete core
under serviceability limit state. For concrete filled tubes, where tri-axial confinement effect is the
the service load should be less than 70% of the column maximum or by adding at least 1% volume of
ultimate strength. Therefore, to ensure a conservative steel fibres into the core materials.
design, the residual strength should be at least equal to (5) UHSC filled steel tubular columns can achieve
70% of the column ultimate strength. ultra-high compression capacities, but their post
The test results of residual strength for composite peak load behaviour is quite brittle, in
columns with UHSC are shown in Tables 9–11. Most of particularly when the steel contribution ratio is
the composite columns achieved their ultimate strengths low. To ensure sufficient ductility, the limitation
at quite small deformations, especially for the UHSC on minimum steel contribution ratio should be
filled single-tube columns loaded simultaneously on the increased to 0.30 or a minimum of 1% volume
top of tubes and concrete cores. The residual strength of steel fibres should be added to the UHSC.
ratios are plotted against the steel contribution ratios for
all the specimens as shown in Figure 30. It is observed ACKNOWLEDGEMENT
that higher steel contribution ratio and higher steel fibre The research is sponsored by Densit Asia, Yongnam
volume increase the residual strength ratio. To meet the Holdings Ltd and Continental Steel Pte Ltd, and funded
ductility requirements and to ensure residual strength by A*STAR (Grant No. P0820166). Their financial
ratio of at least 0.7, the steel contribution ratio should be supports are gratefully acknowledged.
at least 0.30, or steel fibre volume of at least 1% should
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