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Introduction fischer A|C|T

…the key to modern facade aesthetics

Bahai Temple Chile


A│C│T

◼ Façade systems ACT

◼ Anchoring Principle
Contents

◼ Types of Anchors

◼ Product Comparison

◼ Drilling & Setting technology

◼ Framework substructure

◼ Process Flow

◼ Projects Reference

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System overview – Components – Functional principles

THE A|C|T RAINSCREEN


CLADDING SYSTEM

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Façade systems ACT

◼ fischer is world market leader in backside façade fixing

◼ fischer set STATE OF THE ART for backside façade fixing

◼ More than 250 international project references

Museo Jumex Brooklyn Battery Tunnel Bellavita Mall


(MX) Ventilation Tower (USA) (ROC)

Welsh Assembly Hall FRAC Congress Hall


(UK) (F) Tashkent (UZ)

◼ Approx. 1.500.000m² of façades are built with FZP anchors per year

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Undercut technology – Possible materials

Natural stone / Cast stone Thin panel materials Glass


from 20 mm panel thickness* e.g. Ceramic, HPL, Fibre cement from 10 mm panel thickness*
from 8 mm panel thickness*

FZP II-T PA

FZP II FZP II Carbon FZP-G-Z

*depending on material FZP II-T


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Undercut technology – Functional principle

Undercut anchor FZP II

Stress-free fixing:
Undercut hole in panel material
external forces
cause
internal reaction forces

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◼ Anchor Name Terminology

❖ FZP-II 13 x 15 M8 / SO / 15 A4
FZP 2nd
Generation
Drill Hole Diameter

Anchorage Depth

Bolt Size

Stand Off

Bolt Protruding Length

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Approvals

Natural stone and


Cast stone

Ceramic, HPL

Glass (SG and LSG)

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• Recommended edge ratio is 20% of the total length / width;


• Max size of the panel 3 m2;

FZP II

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FZP-II
Nature Stone

Designation Flush Installation Stand Off Installation

Embedment Depth [mm] 12 / 15 / 17 / 21 12 - 25

Drill Hole Diameter [mm] 11 / 13

Anchor Size M6 / M8

Panel Thickness [mm] ≥20

Referred Baseline Panel Top Surface Panel Bottom Surface

Packaging unit 250 pcs in plastic box

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FZP-II
Ceramic
Panel
FZP-II 11x6 M6/T/9 FZP-II 11x8 M6/T/10 FZP-II 11x9 M6/T/9
Designation
D40 PA D40 PA D40 PA

Installation depth
6 8 9
[mm]

Colour of yellow
red blue
shim washer

Thread length [mm] 9 10 9

Panel thickness ≥12 ≥13


≥10
[mm]

Packaging unit 250 pcs in plastic box

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Mechanical Fixing Vs Traditional Fixing

◼ Modern Engineering Solution – up to 50 years


based on ETA;

◼ Engineering Esthetics;

◼ Green Technology – No Chemical;

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Comparison Dowel vs FZP II


Optimized anchor position - therefore remarkable
reduction of the bending moment:

◼ Reduction of plate thickness with the same safety


◼ Reduction of the plate weight

Dowel method FZP-Anchor

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Comparison Dowel vs FZP II

Rearview Rearview

Frontview of joint Frontview of joint

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Structural design benefit


Test results – pull out capacity - traditional dowel vs. undercut

Metamorphic rock

material panel anchorage thread axial failure reference


thickness depth hv diameter load value for
dowel fixing
[mm] [mm] [kN] [kN]
Tropical Sun 30 15 M8 6,0 1,8

Rosa Sardo Beta 30 15 M8 7,5 2,2

Impala Black 30 15 M8 13,0 2,6

Carmen Red 30 15 M8 5,5 1,5

Rosa Porrino 30 15 M8 8,5 1,7

Waldstein-Granite 30 15 M8 9,5 1,7

Tarngranit 30 15 M8 11,0 2,7

Kösseine 30 15 M8 8,5 2,0

Kronreuth-Granite 30 15 M8 9,5 2,5

Baltik-Rot 30 20 M8 9,5 2,6

Bethel White 30 15 M8 7,5 1,9

Onsernone Gneiss 30 15 M8 6,0 2,0

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Comparison Dowel vs FZP


Optimized anchor position - therefore remarkable
reduction of the bending moment:

◼ Reduction of plate thickness with the same safety


◼ Reduction of the plate weight

Which leads to

$ Save cost one shipping – more panels in one


container;
$ Save on project schedule & labor cost – Safe &
Faster intalltion
◼ Eco Green – pure mechannical fixing, no
chemical compound involved

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Fassadensysteme ACT – Service aus einer Hand


Drilling system A C T - the best system for the most
efficent solution
CNC LBT 80
SBN 502

SBN 502
für natural stone, artificial steone, ceramic, etc.

▪ FZPB 11 makes hole Ø 11 ▪ FZPB 9 makes hole Ø 11


▪ FZPB 13 makes hole Ø 13 ▪ FZPB 11 makes hole Ø 13
M6 / M8
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.

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Fassadensysteme ACT – Service aus einer Hand


Drilling system A C T - the best system for the most
efficent solution

◼ Flush Vs Stand Off


– Referred Baseline

The Machine
drilling baseline
is always
referred from the
top of the panel
surface
const.

hv Compensation of panel thickness tolerances


by connecting construction!

hv : embedment depth (drill hole depth)

> 19 Zeitverzögerer
A│C│T

Fassadensysteme ACT – Service aus einer Hand


Drilling system A C T - the best system for the most
efficent solution

◼ Flush Vs Stand Off


– Referred Baseline
The Machine
drilling baseline
is always
referred from the
Bottom of the
panel surface

hv: variable (hv1; hv2)


RWD: constant (Remaining wall thickness)

Compensation of panel thickness tolerances by FZP II Anchor up to +/- 3 mm

Zeitverzögerer
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Subframe

◼ Example: BWM with FZP II Anchor

Standard AL bracket Stainless Steel Bracket BWM ZeLa Wall Bracket


ATK 103 P (20)

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Overview

◼ Enclosed Subframe System – BWM ATK 103

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Overview

◼ Enclosed Subframe System

Self Drilling Screw


Fixed Wall
Holder

Rivet

Vertical Profile

Horizontal Profile
Adjustable Clasp

Clasp Sliding Wall


Holder

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Installation Procedures – Panel clasp

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Installation Procedures

◼ Installation of the Wall Holder


– Marking done based on shop drawing

Wall holder to be adjust its levelness & in


line with the sliding holder

➢ Mark out the wall holder location based on drawing prior installation;

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Installation Procedures

◼ Install the Vertical T Profile

same
surface

➢ Leveling control of the Vertical Profile is KEY;

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Installation Procedures

◼ Install the Vertical T Profile

Helping
Hand

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Installation Procedures

◼ Install the Vertical T Profile

➢ Leveling control of the Vertical Profile is KEY;

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Installation Procedures

◼ Install the Horizontal Profile

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Installation Procedures

◼ Panel Cladding

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Installation Procedures

◼ Panel Cladding

M6 screw

➢ Final panel adjustment via M6 screw; up to ± 3.5 mm by upper 2 clasps from


the middle of panel

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Installation Procedures

◼ Clasp Restrain Systems

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Section View

◼ Adjustable Range: standard distance from the wall

40% Remaining
Thickness

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Section View

◼ Adjustable Range: standard distance from the wall

FZP + Stone
Wall-holder HP + Clasp
Possible Distances Vertical profile FZP II 13x26…
(Fix point/Sliding point) ATK 103-P20
(30mm – 33 mm panel)
113mm – 143mm L 40x150 T 40/52-2 23 38

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The A|C|T Rainscreen Cladding System


System ACT

Subframe FZP II
Machinery
Systems Anchors

Material Installation
Engineering Training
Testing

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Process Flow

Design
Testing

Pre-
calculation Site
Demo

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Design

◼ Design is full
responsible by
the Designer;

◼ Designer should
give us all the
relevant
information

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Pre-calculation
◼ Based on the given parameters
from consultant, which are:

– Density;
– Panel Size;
– Flexural Strength;
– Thickness;
– Wind load;

◼ Pre-calculation is based on
engineering assumption, need
actual test to justify

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Test to Support the Assumption

◼ for general case:


– 10 ultimate tension tests are required;
– 10 ultimate shear tests are required

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Tension Test

Types of Failure

• Cone Failure;
• Panel Splitting Failure;
• Steel Failure

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Shear Test

Types of Failure

• Façade Panel Failure;


• Steel Failure

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Bending Test

◼ To determine the Panel


Flexural Strength

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Variation on Test Data

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A│C│T Full Esthetics: FZP Panel Anchors

Testing

◼ for general case:


– 10 ultimate tension tests are required;
– 10 ultimate shear tests are required

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A│C│T Full Esthetics: FZP Panel Anchors

Site Demo
◼ Fischer provide Site Training to all the installers, as well as
the project supervision teams

◼ To ensure 100% operation understanding for both drilling


team and installation team at site;

◼ Show confidence to all site respective parties;

◼ Show how important to have QA/QC track records on


processed drill hole diameter & depth;

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Setting the anchor - Overview

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Setting the anchor - Overview

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Quality check – Undercut hole

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A│C│T Full Esthetics: FZP Panel Anchors

Setting the anchor - Overview

Ideal for anchor


installed on thin
panel material
Ideal for anchor
installed on stone
panel

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Local Project Reference

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National University of Singapore


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> 52 Lucas Film @Fusionopolis, One-North


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> 53 Prada Store, Orchard Road


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Global Project Reference

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Concorde Hotel Berlin, Germany


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Überschrift
◼ Text/Aufzählung:

Porsche Museum, Stuttgart


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Überschrift
◼ Text/Aufzählung:

> 57 Bleicherweg, Zürich, CH


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Residential building, Turin, Italy


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Quick-Info:
A│C│T
→4000m² facade
→t=3cm
→4 FZP
→diamond shaped panels
→2700 different panel shapes
→concrete quarry stone

subway "Wehrhahn" line ,Dusseldorf, Germany


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Photovoltaikanlage Kriegerhornbahn (2176m)


Lech / Österreich

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Überschrift
◼ Text/Aufzählung:

Taichung City Hall, Taiwan

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FZP II with Cosentino Dekton


◼ MU building at Taiwan

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Library
Guangzhou / China
Companies
◼ Investor: Guangzhou Municipal Bureau of Culture

◼ Architect: Nikken Sekkei LTD(JP)&GuangZhou

Design Institute(CN)

◼ Façade consultant: ShenZhen Xinshan Curtain Wall

Technology Consultation LTD.CO,.

◼ Façade contractor: ShenZhen Keyuan Group

Object data
◼ Façade type: rainscreen cladding or unitized façade

◼ Building height: 60m

◼ Area: 25000m²

◼ Construction end: September 2010

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Überschrift
◼ Text/Aufzählung:

> 64 Warren Street 101, New York City


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Ventilations building of the Brooklyn Battery Channel


New York / USA
Participating companies
◼ Architect: Digeronimo PA, Paramus, New Jersey

◼ Subframe / anchor: fischer GmbH & Co. KG

◼ Acquisition: Probe Construction, Wayne, New Jersey (ACT

Importeur)

◼ Purchaser: Triborough Bridge and Tunnel Authority, New

York

◼ Statics: CDC Curtain wall design, Dallas, Texas

◼ Supplier of the plates: North Carolina Granite, Mt. Airy NC

◼ Installation: Titan Stone Tile & Masonry, New York.

Object data
◼ Governor´s Island, Brooklyn, New York

◼ Ventilationsbuilding of the Brooklyn Battery Channel

◼ Reconstruction of a Granite-facade (Monument protection)

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University of Chicago
Chicago, USA

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101 Warren Street


New York / USA

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Welsh Assembly Building, Llandudno Junction


Conway, Wales UK

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Ratchaburi Electricity Generating Holding


Bangkok, Thailand

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Shin Kong Xinyi Financial & Le Meridien


Taipei, Taiwan

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Al Hamra Firdous Tower


Kuwait City, Kuwait

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Quick-Info:
A│C│T
→cast glass facade

Bahaì Temple, Santiago de Chile, Chile


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Summary

◼ Why fischer?

◼ Full solution system

◼ 40 years of stone panel fixing experience

◼ ETA approval for undercut anchor

◼ More 1.000 projects world wide

◼ More than 1.250.000 m2 of stone cladded with ACT

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Introduc�on fischer A|C|T
…the key to modern facade aesthe�cs

Bahai Temple Chile

Call us NOW PT. Bersama Bangun Persada to place your order


HEAD OFFICE BRANCH OFFICE
Jl. Raya Kelapa Nias GN 11- 12 Ruko Rungkut Makmur Blok D55
Email : info@mrsafetygroup.com Website : www.mrsafetygroup.com
Kel. Kelapa Gading Barat, Kec. Kelapa Gading Jl. Raya Kali Rungkut No.27
inovative.building.solution.system
Jakarta Utara 14250 Surabaya 60293
@mrsafety_indonesia
Telp. (021) 2245 9009 Fax. (021) 2245 7985 Mr. Safety Group Telp : ( 031 ) 878 3761, 878 3762
WhatsApp 0815 1499 4383 Fax : ( 031 ) 878 3763
Mr. Safety Group

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