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Lecture 1 ETZC434 1643542245618
Lecture 1 ETZC434 1643542245618
and Reliability
Dr. C.Phaneendra Kiran
Ph.D
BITS Pilani Department of Mechanical Engineering
BITS Pilani Hyderabad Campus
Hyderabad Campus
Prescribed text book
Mitra Amitava, Fundamentals of Quality Control and Improvement, John Wiley & Sons,
3nd Edision., 1998(ref:
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➢ What is quality?
➢ How do you define it?
➢ Can we quantify it?
➢ How we can control it?
➢ How we can assure it?
Tangible Intangible
Reliability Brand image
Functions & Features Exclusiveness
Support levels & Market reputation
standards
Cost of ownership (e.g.
repairs)
Customer Repeat
satisfaction orders
Increased Customer
customer recommen
loyalty dation
Reduced
marketing
cost
Product
Buying process
reliability
Quality
Cost of
After sale service
ownership
A Mercedes and a Ford are equally “fit for use,” but with
different design dimensions
Defect
– Associated with quality characteristic that does not meet certain
standards
– Severity of one or more defects in a product may cause it to be
unacceptable (defective)
– According to ANSI, a defect is a departure of quality
characteristic from its intended level or state that occurs with a
severity sufficient to cause an associated product or service not
to satisfy intended normal or reasonable foreseeable usage
requirements
Quality of design
– Implies that the product or service must minimally possess to
satisfy the requirements of the customer
– Design must be simplest and least expensive too
– Influenced by such factors as the type of product, cost, profit
policy, demand, availability of parts and materials, product safety
etc.
– Eg: Customer requirement for yield strength of a cable is
100kg/cm2
– The parameters that influence the yield strength would be
selected to minimally satisfy this requirement
– In practice, the product is over designed with a safety factor k =
1.25, so the cable will be designed for 125 kg/cm 2
– Increase in designed quality level will lead to increase in cost at
an exponential rate
Quality of performance
– Is concerned with how well the product functions or service performs,
when put to use
– It measures the degree to which the product or service satisfies the
customer
– It is a function of both quality of design and quality of conformance
– If a product does not function well enough to meet the expectation of a
customer or standards, then adjustment need to be done in the design
of conformance phase
Relation between QOD, QOC, QOP
– Refer diagram
Quality control
Two main approaches of
quality management
The process of
inspecting
products to
ensure that they
meet the
required quality
standards
• Substandard output
spotted before it reaches
the customer
• Minimize disruption to
production
• Applies a consistent
standard to quality
Quality assurance
Definition
a)
Total yield of the product=0.90*0.95*0.85=0.684
Cost of three operation=5+10+15=$30
Unit cost of confirming product=$30/0.684=$43.859
=1000(5)*1000(10+0.2)+0.94*0.96*1000*15
=$28736
Unit cost of confirming product=28736/794.112=$36.19