Professional Documents
Culture Documents
Metering Pumps Instruction Manual Milton Roy
Metering Pumps Instruction Manual Milton Roy
Metering Pumps
Instruction
Manual
M -Series
This Manual should be made available to persons
responsible for Installation, Operation and Maintenance.
M-
Pump Model No.........................................................................
Serial No....................................................................................
LPH
Capacity.....................................................................................
Kg/cm 2
Pressure....................................................................................
TABLE OF CONTENTS
WARRANTY Page No.
I. UNPACKING 1
IV. LUBRICATION 1
V. PLUMBING CONFIGURATION 1
VIII. MAINTENANCE 4
Pumps will not be accepted for repair without a written consent from the Factory Service Department. Pumps
returned to the Factory for repairs should be clearly labeled to indicate the liquid being pumped. Process liquid
should be flushed from the pump liquid end and oil should be drained from the pump housing before the pump is
shipped.
NOTE
These safety precautions will aid the troubleshooting and repair procedure and preclude serious injury to
repair personnel from hazardous residue in pump liquid end.
All inquiries or parts orders should be addressed to your local Milton Roy India (P) Ltd., representatives or sent to :
5. Maximum pump pressure rating is reduced with 5. Slide down the coupling nut until threads are engaged.
spring installed in injection check/antisyphon valve. Tighten by hand until tubing is held securely in place.
Remove spring if pressure at injection point is more
than 20 PSI.
Excessive force will crack or distort fittings.
B. Installing Pressure Relief Valve DO NOT USE PIPE WRENCH
Fig. 1 Fig. 2
MILTON ROY INDIA (P) LTD.
2
M-Series Pumps
VII PUMP OPERATION (0) mark on the dial when the knob is turned counter-
A. Priming clockwise as far as it will go. This is the zero output
position. The maximum output position. The maximum
Priming can be done only against atmospheric
output position is reached by turning this knob fully
pressure when using a suction lift installation. Flooded
clockwise to 100% setting on dial. Output adjustment
suction installations will allow the unit to prime itself
should be done while the unit is running.
even under pressure.
C. Output Adjustment knob Setting
1. Temporarily remove tubing from injection check
valve and hold the end of tubing so that it is above With the pump operating, turn the output adjustment knob
pump level. counterclockwise until no stroking action is felt when
holding onto the knobs. At the point where stroking action
2. Set pump at 100% stroke and start pump. stops the line on the knob should be directly over the zero
3. As soon as chemical is visible through translucent mark on the dial. If alignment is not correct, knob position
discharge tubing just past the discharge valve, on shaft should be adjusted as follows.
stop the pump. 1. Loosen 2 Nos. set screws on the knob with suitable
4. Pump is now primed. Allen-wrench and remove the knob.
5. Reconnect tubing to injection check valve. 2. Loosen Lock knob.
Note : 3. With a griplier adjust shaft until a point is reached
(a) Pump is normally self-priming if suction lift is no where stroking action just ceases and can go longer
more than 5 ft. (1.5m) and the above steps (A1 be felt when grasping shaft and stop the pump.
thru A3) are followed. 4. Place knob on shaft. Carefully line knob up so that
(b) If the pump does not self prime, remove discharge knob pointer is directly over the zero marking on the
valve housing and ball and pour water or dial.
chemical slowly into discharge port until it is filled. 5. Taking care not to move shaft or knob alignment,
Follow steps A2 thru A5 thereafter. tighten both set-screws.
In all cases priming will be assisted by releasing or 6. Recheck alignment results.
reducing pressure on the pump. This is best D. Calibration
accomplished by pulling the lever of the ALMI Pump output calibration can be easily done if required.
Pressure Relief Valve. The pump is best calibrated after installation by using a
B. Output Adjustment stopwatch to measure the time required to remove a
Pump output is adjusted using the knob located at the known volume of liquid from a tank (fig.4). Proper setting
top of the pump (fig.3). The lock knob holds the shaft of the pump's zero output position should be verified
to prevent charge of setting. Before adjusting the before calibration and is explained is Section B.
pump should be running. The dial under the knob
represents "% of total output" and provides accurate
output adjustment above the 10% setting. The knob is
set properly if the line on the knob lines up the zero
Fig. 3
MILTON ROY INDIA (P) LTD.
3
M-Series Pumps
VIII MAINTENANCE 6. Remove pump head by unscrewing the four/six head
A. Lubricant Change retaining screws holding the head to the spacer.
The m series drive train is oil lubricated. Replace oil 7. Start the pump. With unit running at 100% output,
every 1000hrs. of running with approximately 250 ml. unscrew and remove and old Liquidfram.
of SAE 140 Grade Oil (Servo Gear HP-140 of Indian
8. With pump still running, set output adjustment knob
Oil or equivalent). Check oil level periodically using
back to 90% for models M-09, M-10, M-11 and M-12,
dip-stick and top-up as required.
70% for model M-13 and 50% for Model M-14.
B. Liquifram Replacement
9. Without changing these output settings, screw new
Always wear protective clothing and face shield Liquifram in place.
when working on or near a chemical metering pump. 10. Stop the pump. Rotate the shaft at Love-joy coupling
or Motor fan (after removing fanguard) and make sure
diaphragm is fully retracted. Then check Liquifram
1. Disconnect suction supply line and shut off to alignment by using a straight edge held firmly against
prevent chemical spill. the spacer (take care not to scratch the sealing flange
2. Operate pump until pump head is empited of of Teflon-faced Liquiframs). Centre of Liquifram
chemical. set output adjustment knob at 100% by should be flush with outer edges of spacer (fig. 5).
turning knob fully clockwise.
11. With new liquifram installed, turn on pump and set
3. Stop the pump.
knob at 100% output position. Reinstall pump head
4. Release pressure from discharge line by pulling making sure the part number stamped on the face of
the knob on the PRV. the head is in upright position. Tighten the four/six
5. Disconnect discharge line. Be prepared to catch retaining screws in a criss cross pattern.
excess chemical during this procedure.
MODEL M SERIES
5
DRIVE ASSEMBLY - M PUMP
5 133525 SPRING 1
8 133626 DOWEL 5 X 15 2
25 132613 HOUSING 1
31 126231 NUT M8 4
LIQUID END ASSY FOR PUMPS WITH PVDF HEAD WITH PVC FITTING
M-09,M-
KEY NO DESCRIPTION M-12 M-13 M-14 QTY
10,M-11
2 SPRING 37341 37341 37341 37341 1