POSORJA MULTIPURPOSE TERMINAL

TERMINAL WORKS

CONTRACTOR ENGINEER

CHINA HARBOUR CULLEN GRUMMITT & ROE

INSPECTION & TEST PLAN

High-Mast and CCTV Poles Installation

Doc. No.
PMPT-ITP-039-01

REVISIONS RECORD
Rev. No. Date Issued by Approved by Description

01 26/02/2019 Dalton Quichimbo Zhao Weihang High-Mast and CCTV poles installation

02

03

04
 Doc. No.: PMPT-ITP-039-01
POSORJA MULTIPURPOSE TERMINAL WORKS
REV. 1

Date: 26/02/2019
INSPECTION & TEST PLAN
High-Mast and CCTV Poles Installation Page: 2 of 5

HIGH-MAST AND CCTV INSTALLATION

PERFORMANCE & INSPECTION TYPE OF
FUNCTION SURVEILLANCE INSPECTION/
ACCEPTANCE FRECUENCY PERFORMER CHECKER RECORD
SL NO ACTIVITY DESCRIPTION REFERENCE DOCUMENT CHEC CGR FUNCTION
CRITERIA
CHEC CHEC
In accordance with Planing Construction Method
Employer´s Requirements Before start works
1 Method Statement Employer´s Requirements engineering Manager H H/R Statement
A.10.11

In accordance with Environmental Construction Environmental

Employer´s Requirements Before start works
2 Environmental Permit Employer´s Requirements Engineer Manager H R Permit Certificate
A.11.2.1

In accordance with Environmental Construction Access Permit

Employer´s Requirements Before start works
3 Access Permit Employer´s Requirements Engineer Manager H R Certificate
A.10.5.1

In accordance with Safety Construction Job Safety

Employer´s Requirements Before start works
4 Job Safety Analysis Employer´s Requirements Incharge Manager H H/R Analysis
A.10.11.1
High Mast & CCTV
5
components MAS
 Operation and
Maintenance Manual of
 External dimension
High Mast Lighting Tower
< = 900mm.
 PMPT-MAS-080-01 ~ 07
 Opening at the base of the
 ES-132.003-300-1908-
light pole = 916mm x
005 R01
762mm x 203mm.
 D-132.003-300-1903-031 Record
 Door at the base  Randomly specimen Site QA/QC
5.1 High Mast & CCTV Poles ~ 74-R01 H R inspection
> 1.00m x 0.50m. of the product, engineering Engineer
 MC-132.003- /PMPT-MIR
 Steel components: hot submitted by the
300.1901.020~ 030 -R01
dipped galvanized with manufacturer
 Employer´s Requirements thickness > = 600 g/m² Randomly specimen
(C.10.1.12; C.10.1.16;
 High: 40 m of the product,
C.9.6.3.11.14)
 Type: Lifting submitted by the
 ASTM A123/A153; ASTM manufacturer
A572; AWS 1.1
Site Record
 PMPT-MAS-080-01 ~ 07  Type: LED lamps QA/QC
5.2 Lighting engineering H R inspection
 ES-132.003-300-1908-  Dimmable Type: 0-10V Engineer
/PMPT-MIR
 Doc. No.: PMPT-ITP-039-01
POSORJA MULTIPURPOSE TERMINAL WORKS
REV. 1

Date: 26/02/2019
INSPECTION & TEST PLAN
High-Mast and CCTV Poles Installation Page: 3 of 5

005 R01 /PWM

 Employer´s Requirements  Colour temperature =
(C.10.1.12; C.10.1.16; 5,500 °K (Day light).
C.9.6.3.11.14)  Power: 500 W
 IEC 60598-1  Luminous Flux: 65000 lm
 IP rating: 65
 Operating Temperature: -
35°C ~ 55°C
 All testing equipment shall
 Employer´s Requirements
have up to date calibrated
Calibration verification of (C.9.2.4.4; C.9.2.4.1 Record
certificates.  Before installation Site QA/QC
5.3 Measuring & Test Equipment section C; C.9.2.4.3.10) H R inspection
certificates  All calibrated reports are to and mounting start engineering Engineer
/PMPT-MIR
be verified by Quality
control engineer and CGR
6 Pre-installation works

 Visual inspection
 PMPT-MST-062-02  Before installation Site QA/QC Record
6.1 Foundation Integrity Foundation without cracks H S/W
and mounting start engineering Engineer inspection
and fissures
 Horizontal level: Flat and
no slope
 PMPT-MST-062-02  Elevation: Tolerance of 5  Before installation Site QA/QC Record
6.2 Foundation levels H S/W
mm. and mounting start engineering Engineer inspection
 Position: Inside the ink
mark line
 Concrete strength 65 MPa
in the structures (After 28
 PMPT-MST-062-02 days)
Concrete compressive strength  Before installation Site QA/QC Record
6.3
tests results for Foundations  Employer´s Requirements  Flexural Tensile Strength: engineering Engineer
H S/W
inspection
and mounting start
(C.10.1.13.4) 12 MPa
 Check laboratory
cylinders test results
 Double check equipment
on site according material
submittal and drawings
 Check electrical motor’s
Windlass & Electric Motor  PMPT-MST-062-02 grounding connection  Before installation Site QA/QC Record
6.4 H S/W
(Before installation) (Section 6.3.1.5) and mounting start engineering Engineer inspection
 Verify Cables and
equipment labelling
 Check operation phase
 Motor insulation
 Doc. No.: PMPT-ITP-039-01
POSORJA MULTIPURPOSE TERMINAL WORKS
REV. 1

Date: 26/02/2019
INSPECTION & TEST PLAN
High-Mast and CCTV Poles Installation Page: 4 of 5

resistance for winding > =

0.5 MΩ
 Confirm alignment and
free rotation with driven
equipment unload
 Continuity Test: Low
resistance = circuit is
Main Lowering Cable and  PMPT-MST-062-02 close. High resistance =
 Before installation Site QA/QC Testing/
6.5 Control Box Connection (Before (Section 6.3.1.6; Section circuit is open H S/W
and mounting start engineering Engineer test reports
installation) 6.3.1.10)  Megger to test the
insulation resistance > =
0.5 MΩ
7 High Mast Installation
 Twisting < = 8 degrees
 Length: - 0 to +60 mm
 Straightness: Deviation
from the straightness of
 PMPT-MST-062-02 the pole sections: < =
 Operation and overall length divided by
Maintenance Manual of 300 from the surface at During installation QA/QC Testing/
7.1 Erection tolerances Site Engineer H S/W
High Mast Lighting Tower any point process Engineer test reports
 Employer´s Requirements  Across the flats
(C.10.1.18.1) dimensions: Within 1% of
the specified dimension
and Ratio of Max. to Min.
across flats dimensions
< = 1.05
 Check functioning of
winding temperature
detector
 Verify functioning of air
temperature detector
Windlass & Electric Motor  PMPT-MST-062-02  Confirm functioning of After erection QA/QC Testing/
7.2 Site Engineer H S/W
(After installation) (Section 6.3.1.5) bearing temperature process finished Engineer test reports
detector
 Check functioning of
vibration monitor
 Check functioning of
condensation detector
 PMPT-MST-062-02  Gates area: 50 lux
After installation QA/QC Testing/
7.3 Illumination levels  Employer´s Requirements  Workshop perimeter: 50 Site Engineer H S/W
process finished Engineer test reports
(C.9.6.3.11.2~3; lux
 Doc. No.: PMPT-ITP-039-01
POSORJA MULTIPURPOSE TERMINAL WORKS
REV. 1

Date: 26/02/2019
INSPECTION & TEST PLAN
High-Mast and CCTV Poles Installation Page: 5 of 5

C.9.6.3.11.7~11)  Yard: 20 lux

 Yard perimeter: 5 lux
 Reefer platforms: 100 lux
 Car park: 20 lux
 Wharf: 50 lux
 Uniformity (E min/E Ave):
0.4
 Unified glare rating: 50
 Minimum colour
rendering: 20
 Lighting levels are to be
measured at 1 m above
ground level
 At every point of the yard >
= 10 lux
 Functional test
 Mechanical Test
 Employer´s Requirements  Control Box test After High Mast &
QA/QC Testing/
7.4 Site Acceptance Test (C.9.2.4.3.2; C.9.2.4.3.10; BREAKER AND CCTV Towers Site Engineer H S/W
Engineer test reports
C.9.2.4.4) SWITCH: installation finished
 Contacts: Open close
contact test
Note:
1) Strictly adhere with HSE plan for safe work environment.
2) Materials which are not included in this ITP and need arises to use at site and same shall be added in ITP in later stage.
All items in which cement is used shall be cured for minimum seven days.
LEGEND H = Hold Point W = Witness Inspection R = Review of Document S = Surveillance