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Quotation - No.

: 387151-21-01
Buyer / Project: TAN VIEN MDF Hanoi
Annex 1: Basic Technical Data Date: 2021-06-01 Page: 1 of 29

Annex 1
Basic Technical Data

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Remarks:

All values indicated under “Basic Technical Data” are only basic values for
the design of the plant and are in no case warranted properties or
warranties. Warranties and properties of the plant are specified in Annex 4.

The mentioned wood moistures always refer to the oven-dry sample (b.d.).
That means that with a sample weight of 100 kg and a wood moisture of
100% these are 50 kg dry weight of wood and 50 kg water (50 kg water are
100 % referred to 50 kg dry weight of wood).

Abbreviations:
- b.d. = bone dry
- STP = standard temperature (273,15K) and pressure (1,013 bar)

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1. Basic technical data

1.1 Product
MDF/HDF boards,
produced in an industrial process,
according to the industrial standard EN 622, edition Sept. 2003.

Following resin types can be used: E2, E1, E0, SE0

1.2 Application
The proposed technical plant concept is designed for the production of high-
quality MDF/HDF boards for a broad range of application.
The glued MDF/HDF boards are suitable, among others, for the subsequent
application areas:
- In the housing construction as wall-, ceiling- and roof covering,
as non-supporting elements, hidden application
- In the housing construction as wall-, ceiling- and roof covering,
as non-supporting elements, visible application
- In the housing construction as floor panels/laminate (tongue and groove)
- In the furniture construction as laminated board
These MDF/HDF boards can either be used in an untreated or laminated
form (with impregnated paper).

1.3 Properties
Provided that the raw material to be made available by the Buyer
corresponds to the minimum quality requirements, the properties according
to the industrial standard EN 622, edition 2003, can be fulfilled.

1.4 Board properties


The plant has been designed for the production of MDF/THDF boards
according to the industrial standard EN 622-5, edition Sept. 2003.

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2. General data

2.1 Plant parameters


Capacity per day MDF with E2 glue 1.544 m3/d
- at following board thickness 15 mm
- at board width 2.460 mm
- at board density 690 kg/m³
- Capacity per year 510.000 m3/a
- Press system CPS (continuous)
● Type CPS+ 265 / 56 M
● Length 55.910 mm
● Heating platen width 2.650 mm

2.2 Product parameters


- Product MDF - boards
● Structure 1 layer board
- Board width:
● net approx. see cutting patterns 4.42_44
● gross approx. 1.900 – 2.500 mm
- Board length:
● Master board approx. 3.600 - 5.700 mm
(after diagonal saw)
● Finish board acc. to item 4.42
- Board thickness:
● net thickness 2,0 - 32,0 mm
● gross thickness 2,0 - 33,6 mm
- Density range:
● Standard boards see capacity tables item 3.
- Protection board thickness 16 - 25 mm

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2.3 Plant operation times:


- Working days per year 330 -
- Working days per week:
● Debarker & Chipper 7 -
● Sanding and CTS line 5 -
● Remaining production line 7 -
- Shifts per day
● Debarker & Chipper: 2 -
● Sanding and CTS line 3 -
● Remaining production line 3 -
- Hours per shift 8 h
- Effective working time per day:
● Debarker / chipper 16,0 h
● Sanding and CTS line 22,5 h
● Remaining production line 22,5 h

2.4 Ambient conditions:


- ambient temperature 20 - 40 °C
- rel. humidity at max. ambient temperature 85 % rel.
- plant elevation 50 metres asl
- earthquake zone none
- max. wind speed (to be confirmed) < 30 m/s
- Installation in Zone acc. to ATEX-regulation no

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2.5 Environmental conditions:

2.5.1 Dusty and gaseous emissions:


Provided that glue, raw wood and other raw materials are used as specified
under item 5.0, the following emissions are expected for the complete plant:

- with standard plant equipment (standard in the most Western European


states):

Dust content of:


- Filter of the air transports approx. 10 mg/Nm³
- Dryer (without WESP) see item 3.20

2.5.2 Sound pressure level


- The value is determined according to EN ISO 3746 based on the time
averaged emission sound pressure level LpeqT according to EN ISO
11202. Unless agreed otherwise, the value is 82 + 2dB(A).

- Local operations are only for equipment, repairs and maintenance and
dispose of additional noise prevention signs.

- Exceptions from this are areas which are only sporadically used during
the normal production process.

- In case additional noise-reducing measures shall be achieved, the


respective measures must be calculated separately or invoiced.

- Noise emissions in a certain distance to the plant can be influenced by


building insulation measures. Buildings are not part of Seller´s scope of
supply.

2.5.3 Waste water


- Waste water accrues during the cleaning process of glue preparation.
This waste water must be fed to a sedimentary basin in order to achieve
a separation of glue components and water. The water could then be fed
to the debarking unit in order to reduce dust formation. Or the water is
mixed with the wood waste and fed to the energy generation system. If
the overflow water is used, it has to be treated (possibilities of water
treatment or water preparation to be made available by the Buyer).

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3. Plant capacity

3.1. Design Capacity (100% Eucalypthus)

Basic data:
- Technologic press length 55.910 mm
- Board width, net 2.460 mm
- Thermal oil flow temperature, primary side min. 290 °C
- Mat temperature at press infeed
● min. + 40 °C
● max. + 55 °C
- Working hours per day 22,5 h
- Production speed max. 1.800 mm/s

Thick- Heating
Sanding Density Production Plant
Typ ness time
allowance approx. speed capacity
net. factor

[mm] [mm] [kg/m3] [s/mm] [mm/s] [m³/day]


Formaldehyde emission class : E2
HDF 2,0 0,4 820 12,94 1.800 717
HDF 2,5 0,0 820 12,42 1.800 897
HDF 2,5 0,4 830 10,71 1.800 897
HDF 3,0 0,0 820 10,35 1.800 1.076
HDF 3,0 0,5 820 8,87 1.800 1.076
HDF 5,0 0,5 850 7,78 1.307 1.302
MDF 5,0 0,7 740 7,11 1.380 1.374
MDF 6,0 0,8 750 7,12 1.155 1.381
MDF 7,0 0,8 750 7,03 1.019 1.421
MDF 8,0 0,8 730 6,73 943 1.504
MDF 12,0 0,8 710 6,75 647 1.547
MDF 15,0 0,8 690 6,85 517 1.544
MDF 18,0 0,8 690 7,02 424 1.519
MDF 25,0 1,2 680 8,61 248 1.235
MDF 32,0 1,6 720 10,40 160 1.020

1)
Restrictions of the press design speed v max. 1.800 mm/s
2)
Restrictions due to fiber throughput design max. 48.000 kg b.d./.h

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3.2. Guarantee Capacity

Basic data:
- Technologic press length 55.910 mm
- Board width, net 2.460 mm
- Thermal oil flow temperature, primary side min. 290 °C
- Mat temperature at press infeed
● min. + 40 °C
● max. + 55 °C
- Working hours per day 22,5 h
- Production speed max. 1.500 mm/s

- Wood mix 100% Eucalypthus

Thick- Heating
Sanding Density Production Plant
Typ ness time
allowance approx. speed capacity
net. factor

[mm] [mm] [kg/m3] [s/mm] [mm/s] [m³/day]


Formaldehyde emission class : E2
HDF 2,0 0,4 820 12,94 1.500 598
HDF 2,5 820 12,42 1.500 747
HDF 2,5 0,4 830 10,71 1.500 747
HDF 3,0 820 10,35 1.500 897
HDF 3,0 0,5 820 8,87 1.500 897
HDF 5,0 0,5 850 7,78 1.307 1.302
MDF 5,0 0,7 750 7,12 1.377 1.372
MDF 6,0 0,8 750 7,12 1.155 1.381
MDF 7,0 0,8 750 7,38 972 1.355
MDF 8,0 0,8 730 7,15 888 1.416
MDF 12,0 0,8 707 7,40 590 1.411
MDF 15,0 0,8 690 7,41 477 1.427
MDF 18,0 0,8 690 7,57 393 1.409
MDF 25,0 1,2 680 8,80 243 1.209
MDF 32,0 1,6 720 11,08 150 958

1)
Restrictions of the guarantee speed v max. 1.500 mm/s

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4. Plant parameter

4.11 Technical Data Debarking Line


Debarking capacity (outfeed) approx. 75 t b.d./h
Bark transport, approx. 8 t b.d./h
Raw wood density 350 - 420 kg/m³
Raw wood density (average) 380 kg/h
Moisture 60 - 100 %
Diameter approx. (average) 50 – 250 (100) mm
Log length approx. 0,5 – 3,5 m
(70% >1,5 m; 30% <1 m)

4.12 Technical Data Chipping


Chipping Line max. 75 t b.d./h
Raw wood density 350 - 420 kg/h
Raw wood density (average) 380 kg/h
Moisture 60 - 100 %
Diameter approx. (average) 50 – 250 (100) mm

4.17 Technical Data Chip Handling


Purchased material infeed
- Throughput rate max. 7.000 kg b.d./h
- Bulk weight conveyed goods 140 kg b.d./m³

Chip storage
- Volume chip silos approx. 4 x 600 m³
- Output capacity approx. 200 m³/h
- Bulk weight conveyed goods 140 kg b.d./m³

ClassiScreen
- Capacity 320 m³ b.d./h
51.000 kg b.d./h
Bulk weight chips approx. 140 kg b.d./m³
- Screen fractions
● Fines 0 - 5 mm max. 10 %
● Chips 3 - 30 mm max.100 %
● Oversized > 30 mm max.5 %

4.18 Technical Data Refining


Design capacity max. 48 t b.d./h
Chip bulk density 180 kg b.d./m³
Chip moisture approx. 100 % b.d.
Design pressure of refining system 12 bar (abs.)
Max. operating pressure 10,5 bar (abs.)

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4.20 Technical data fiber drying


- Design data
● Capacity design 48 t/h b.d.
● Fan control VFD
● initial moisture after plug screw feeder 90 % b.d.
● chip temperature after plug screw feeder, min. 80 °C
● final moisture 10,0 % b.d.
● tolerance of final moisture ± 0,5 % b.d.
● design temperature 20 °C
● refining energy, min. 135 kWh/t
● glue, emulsion, hardener
o solid content, max. 7,030 t/h
o water content max. 5,751 t/h
● refiner sealing water to dryer 0,9 t/h
● steam from refiner to dryer 22,85 t/h

● dryer inlet temperature, approx. 195 °C


● dryer outlet temperature, approx. 74 °C
● heat consumption
o based on 20°C ambient temp. 33,9 MW
• heating system energy plant, exhaust air sifter

- Hot gas specification


● volume 250.900 m³/h STP wet
● heat capacity 33,2 MW
● supply temperature 350±7 °C
● supply pressure 500±50 Pa
● moisture content 0,080 kgH2O/kg
● specific calorific value 1,1 kJ/kgK
● dust/ ash content < 100 µm < 300 mg/m³ STP wet
● dynamic of heat capacity ± 5,0 %/min

- Exhaust gas
● air volume
o at standard conditions, approx. 571.200 m³/h STP wet
o at actual conditions, approx. 730.500 m³/h wet
● temperature 74 °C
● moisture content 0,162 kgH2O/kg
● density 1,188 kg/m³ STP wet
● dust content ≤ 50* mg/m³ STP wet
*measured without using exhaust air from pneumatic systems

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4.24 Technical data fiber sifter


- Design data
● capacity, fibres unresinated design 48 t/h b.d.
● moisture 10,0 % b.d.
● resin content on dry fibre, max. 15,0 %
● bulk density, unresinated ≥ 18 kg/m³ b.d.
● portion of oversized < 2,0 %
● exhaust air volume (actual conditions) 2x 38.880 m³/h
● min. board thickness 2,0 mm
● heat consumption
o based on 20°C ambient temp. 2x 1,12 MW

4.30 Technical data glue preparation


- Gluing system Blow line with PROjet
- Gluing grade designed to max. 15 %
- Solid glue content in resin batch approx. 55 %
- Glue components (8 dosing units):
● 2 x Raw glue
● Emulsion
● Hardener
● Water
● Urea
● Spare
● ePMDI - OPTION

4.33 Technical data forming station


- Number of spreading heads 1 -
- Spreading width (behind spreading wall) 2.680 mm
- Fiber throughput max. 48.000 kg eff./h
- Spreading height max. admissible 1.275 mm
- Bulk weight approx. 25 - 45 kg b.d./m³

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4.35/37 Technical data forming line / press system


- Line design speed, max. 1.800 mm/s
- Line production speed, max. 1.800 mm/s
- Working height approx. 1.550 mm
- Press type CPS+ 265 – 56 / M

4.38 Technical data for press emission system


- Water circulation scrubber
● Quantity of quenching water approx. 140 m³/h
Complete water exchange every 4 to 6 weeks
- Operational data
● Installed electrical power approx. 283 kW
● Effective electrical power approx. 220 kW
- Clean gas data
● Exhaust gas volume approx. 106.000 Am³/h (wet)
● Exhaust gas temperature, after fan approx. 33 °C
● Residual dust content ≤ 15 mg/Sm³ (wet)

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4.40 Technical data raw board handling

Line speed:
- production speed , max. 1.800 mm/s

Working level 1.400 mm

Master panel dimensions:


- Board width at press exit 1.900 - 2.500 mm
- Master panel length 3.600 - 5.700 mm
- Thickness raw board 2,0 – 33,6 mm
- Density range (finished boards) 820 - 680 kg/m³
(at a moisture content of 8 %)

Test strip cutting is possible when only one or two saw units are used for
cutting master panels

Cycle times:
- Master panel due to pre-stacking station. 2,5 s
- Master panel length at maximum press speed, min.
1.800 mm/s x 2,5 s = 4.500 mm
- Press speed at minimum master panel length, max.
3.600 mm / 2,5 s = 1.440 mm/s
- cooling wheels with single panels, min. 8 s
- cooling wheels with pre-stacked panels 12 s

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Reject handling Stacking -


- Stack not oriented
- Stack height, max. 500 mm
- Stack weight, max. 8.000 mm

Number of coolers (180°) 3 -


- Space reservation for 4th cooling wheel
- Number of active pockets/cooler 51 -
- Total number of active pockets 153 -
- Cooling wheel arm division 11 x 500 mm

Cooling with nominal capacity:

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Note: Cooling efficiency is under standard 100 s/mm with some short panel
lengths.

Stack height, max.


- master panels < 4,0 mm 1.500 mm *)
- master panels 4,0 < 10 mm 2.500 mm *)
- master panels > 10,0 mm 4.000 mm *)
- protection panels 1.000 mm
*) stack height variation max. 70 mm

Stack weight, max.


- master panels 50.000 kg
- protection panels 5.000 kg

Bottom protection panel size similar to master panel size -


Bottom protection panel thickness 16 – 25 mm

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4.41 Technical data raw board storage

Storage system STS


Number of the storage places 114 -
Working height 1.057 mm
Storage capacity:
with board stack: 2.540 x 5.600 x 4.000 mm
100 % utilization approx. 6.486 m³
75 % utilization approx. 4.864 m³
with board stack: 2.540 x 5.600 x 2.500 mm
100 % utilization approx. 4.053 m³
75 % utilization approx. 3.040 m³
with board stack: 2.540 x 5.600 x 1.500 mm
100 % utilization approx. 2.432 m³
75 % utilization approx. 1.824 m³

Remark: With the OPTION of the second STS first in first out is possible.

4.42 Technical data for sanding and sawing line

Working level approx. 3.000 mm

Feeding station 1
- Stack height, max 4.000 mm
- Stack weight, max. 50.000 kg
- Feeding cycle-time, min. 2,4 s

Feeding station 2
- Stack height, max 1.000 mm
- Stack weight, max. 12.500 kg
- Feeding cycle-time, min. 2,4 s

Stack change time 20 s


- First stack change 150 s

Type of sanding machine 10 head


Sanding speed, max. 140 m/min*)
Panel thickness for sanding, min 2,5 mm
*) Sanding speed to be confirmed by sanding machine supplier.

Stacking/feeding for down-graded panels or by pass feeding to saw:


- Stacking stations 1 -
- Stacking/feeding stations 1 -
- Stack height, max 1.400 mm
- Stack weight, max 18.000 kg

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Sawing:
- Book height max. 200 mm
- Front trim width (including kerf) 20 - 80 mm
- Back trim width (including kerf) 20 - 40 mm
- Longitudinal cutting dimensions 610 - 1.245 mm
- Cross cutting dimensions n x (1.830 - 4.100) mm

Stacking
- Stack height, max. 1.200 mm
- Stack weight (double stack), max. 9.000 kg
- Lower stack heights are possible. But depending on production speed
this may reduce the line capacity.

Bottom protection panels


- Bottom protection board size must be same than final panel size.
- Bottom protection board thickness 19 – 26 mm
- Protection panel stack height, max. 500 mm
- Protection panel stack weight, max. 1.500 kg

Sanding and sawing line capacity

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Cutting patterns

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4.47 Technical data strapping line

Working level, approx. 600 mm

Stack data:
- Stack width 610 – 1.245 mm
o Special packing mode 2 x 610 mm
- Stack length 1.830 – 4.100 mm
- Stack height 500 – 1.200 mm
- Stack weight, max. 4.500 kg

Strapping machines
- Automatic stretch foil wrapping 1 -
- Automatic crosswise strapping 1 -

Stack size for stretch foil wrapping, max. 1.250 x 2.800 mm

Crosswise strapping
- Strapping belt width approx. 19 mm
- Number of straps 3-5 -
- Strapping cycle-time / strap, min. 20 s *)
- Bottom runners (unbroken top and bottom) 80 x 80 mm
- Bottom sticks used with every stack yes -
- Number of cassettes for bottom sticks 4 -
- Top corner protector material cardboard -
- Top corner protector size L 5x50x50 – 100 -
*) Excluding stack conveying time

Strapping capacity

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4.50 Technical Data Energy Plant

Main features:
The firing system consists of:
- Grate firing
- Dust injection
- Granulate injection
- Thermal oil heater with soot blowers
- Cyclone group for de-dusting
- De-ashing system

Fans and transfer pumps of the thermal oil system are equipped with
frequency converters to reduce the electric power consumption.

Heat consumption:
- Flue gas for dryer, 350 °C 33,3 MW
- Thermal oil:
● Steam generator 23,4 MW
● Sifter 1,7 MW
● Press 6,8 MW
● Thermal oil total 31,9 MW
- Total 65,2 MW

- Steam generation (saturated)


● Pressure 16 bar(a)
● Capacity 30 t/h

- Thermal oil
● Flow temperature 285 °C

Heat Generation:
- Reciprocating grate, ~ 65,7 m²
Acc. wood moisture
● 60 % dry basis; 750 kW/m² 49,3 MW
● 125 % dry basis; 700 kW/m² 46 MW

- Sander dust 3 x 10 MW
- Granulate injection 1x5 MW
- Total combustion maximum (limited) 65,2 MW

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Fuel Specification:

Grate firing:
Bark, chips, recycled wood waste in a homogeneous mixture with the
following specifications:
- Ash softening temperature > 1.150 °C
- Particle size distribution
● Main fraction 25 - 50 mm > 80 %
● Max. size 150 x 50 x 50 mm < 10 %
● Dust < 5,0 mm < 10 %
- Moisture content 60 - 125 % dry basis
- Bulk density approx. 230 - 400 kg/m³
- Ash content < 5 % wet basis
- Chlorine content < 400 mg/kgdry
- Sulphur content < 300 mg/kgdry
- Nitrogen content ≤ 0,15 % dry basis

Sander Dust injector:


- Ash softening temperature > 1.250 °C
- Particle size distribution
● Max. size < 1,0 mm 100 %
● Main fraction < 0,6 mm 98 %
- Moisture content < 10 % dry basis
- Average lower heating value 16,7 MJ/kg
- Ash content <1 % wet basis
- Chlorine content < 400 mg/kgdry

Granulate injection:
- Ash softening temperature > 1.250 °C
- Particle size
● Max. size < 5,0 mm 100 %
● Main fraction < 3,0 mm 98 %
- Moisture content < 10 % dry basis
- Average lower heating value 16,7 MJ/kg
- Ash content <1 % wet basis
- Chlorine content < 400 mg/kgdry

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4.56 Technical data steel structure


- Seller´s scope of supply includes engineering services for the area of the
steel structure, i.e. the provision of principle drawings.
- The whole steel structure equipment is manufactured of low alloy steel,
so-called structural steel, zinc-plated or lacquered (painted) in the outer
area, lacquered (painted) in the inner area.
- For safety reasons, the steel structure equipment has been planned in
the way that nearly all
● Maintenance areas
● and danger zones
can be reached by stairs and platforms.

4.70 Electrics and automation


- According to Annex 2 - 70.000 Electrics and Automation

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5. Raw material specification

5.1 Type of wood


- Rubber wood
● Logs 20 – 100 %
● Slabs, up to 10 %
● Foreign chips, up to 10 %

- Acacia
● Logs 20 – 80 %
● Slabs, up to 10 %
● Foreign chips, up to 10 %

5.2 Bonding agent (MDF / HDF)


- According to Annex 4 – 2.3

5.3 Paraffin
A product of Sasol shall apply as the reference emulsion. The reference
emulsion must be available in case of problems with the processability, the
physical-mechanical properties and / or the plant capacity.
The use of the replacement emulsion provided by the Buyer has to be agreed
upon with Seller.

Among others, the emulsion applied must fulfill following criteria:


Oil content max. 4 %
Concentration 35 -65 %
Viscosity 300 - 500 cps

5.4 Hardener
Optionally, as hardener may be used ammonium chloride (NH4CL),
ammonium nitrate (NH4NO3) or ammonium sulphate (NH4)2SO4).
Dry content 15 - 40 %

5.5 Buffer
Depending on the glue used and / or the processing temperatures ammonia
or hexamethylentetramine may be used as buffer.

5.6 Water
The continuous and sufficient provision of the line with processing, cooling
and extinguishing water in the required quality must be ensured.

Among others, the water applied must fulfill following criteria:


- degree of hardness < 12° dH
- pH-value (at 20 ° C) > 6,0 and < 7,5
- insoluble components none
- pressure variation max + 2 bar
*)
°d.H. = degree of German hardness 10 °dH = 100 mg CaO/l water

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5.7 Compressed air


- Pressure at consumer ≥ 6 bar
- Temperature min. 15 °C
- cleaned

5.8 Fire fighting water


- The store of water for the sprinkler system shall be determined
local (Buyer scope of supply)

5.9 Energy supply


A continuous and sufficient provision of the line with electrical energy must
be ensured. Voltage and frequency deviations must comply with standard
EN 60204-1:2007.

5.10 Lubricant
For the lubrication of the CPS press chains, a special lubricant oil of
company CASTROL, LUBCON or KLÜBER shall be used.

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7. Personnel requirement

Remark:
- The following indications are based on experiences made with similar
plants and require that the personnel have made the relevant
experiences in this production process.
- The personnel for administration, maintenance works, cleaning and
guard service is not mentioned.
- The actual personnel requirement can vary because of local conditions.

7.1 Personnel requirement wood yard (7 days per week)

Shift Shift
-- -- Total
I II

Foreman wood yard 1 1 -- -- 2

Front wheel operator 1 1 -- -- 2

Worker wood yard 1 1 -- -- 2

Debarking/
2 2 -- -- 4
Chipping

Sub-total 5 5 -- -- 10

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7.2 Personnel requirement production line (7 days per week)

Shift Shift
Shift III Shift IV Total
I II

Shift leader 1 1 1 1 4

Chip feeding/-storage/ -
2 2 2 2 8
cleaning

Debarking 2 2 2 2 8

Drying / Energy plant 1 1 1 1 4

Refining 1 1 1 1 4

Control room 2 2 2 2 8

Productions control 2 2 2 2 8

Sanding /
1 1 -- -- 2
raw board storage

Forklift operator 2 2 2 2 8

Spare man 2 2 2 2 8

Shift repairman 2 2 2 2 8

Shift electrician 2 2 2 2 8

Shift laboratory
1 1 1 1 4
technician

Sub-total 21 21 21 21 84

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7.3 Personnel requirement dispatch (6 days per week)

Shift Shift
-- -- Total
I II

Chief of dispatch 1 1 -- -- 2

Forklift operator 1 1 -- -- 2

Dispatch worker 1 1 -- -- 2

Sub-total 3 3 -- -- 6

7.4 Personnel requirement miscellaneous (5 days per week)

Shift Shift
-- -- Total
I II

Production management 2 -- -- -- 2

Mechanical workshop 4 -- -- -- 4

Electrical workshop 2 -- -- -- 2

Chief storekeeper 1 -- -- -- 1

Grinding shop 2 1 -- -- 3

Chief of laboratory 1 -- -- -- 1

Laboratory assistant 1 -- -- -- 1

Sub-total 13 1 -- -- 14

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7.5 Personnel requirement total

Shift Shift Shift Shift


Total
I II III IV

Wood yard 5 5 -- -- 10

Production line 21 21 21 21 84

Dispatch 3 3 -- -- 6

Miscellaneous 13 1 -- -- 14

Total 42 30 21 21 105

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Annex 2
Seller's Scope of Supply

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List of potential sub-suppliers:

The following list contains an overview of possible sub-suppliers for different


parts of the Seller’s scope of supply.
The Seller will incorporate the respective parts from these sub-suppliers.

Part of seller’s scope of supply Supplier


• Debarking Maier
• Chipper Maier
• Chip silos with discharge systems Saxlund
• Moving floor Saxlund
• Refining by Buyer
• Dryer, fiber sifter Dieffenbacher
• Glue preparation and dosing Dieffenbacher
• Forming station and forming line Dieffenbacher
• Pre-press, press system Dieffenbacher
• Metal detectors Cassel
• Raw board handling Dieffenbacher
• Blister detectors Grecon
• Load cells for raw board weighing Grecon
• Thickness gauge Grecon
• Spark detection and extinguishing system Grecon
• Plug detectors Grecon
• Moisture meters Grecon
• Sanding and sawing line Dieffenbacher
• Sanding machine Steinemann
• Energy plant by Buyer
• Pneumatic conveying system Dieffenbacher

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Abbreviations machine specification

Annex 2 contains mainly a list of Seller’s Supply. Items are marked differently
if they deviate in the type of supply.
The following abbreviations are used in the machine specification:

DRW – Workshop drawings


Manufacturing drawings in English acceptable to a normal European
workshop.

ENG – Engineering
For these items DIEFFENBACHER will supply engineering only. The level of
engineering that will be provided is dependent upon the type of equipment.

OPT - Option
Not included, but equipment offered by DIEFFENBACHER with a change in
price.

OPT / DRW – Option / Workshop-Drawings


Not included, but Workshop-Drawings offered by DIEFFENBACHER with a
change in price.

OPT / ENG – Option / Engineering


Not included, but Engineering offered by DIEFFENBACHER with a change in
price.

BUY – Buyer’s Supply


These items will be supplied by Buyer. DIEFFENBACHER does not supply
any information or equipment.

EXT – Extension
Not included, but the equipment can be retrofitted at a later project stage.

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Seller’s scope of supply includes the following plant sections:

DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension
11. 000 - Debarking
11. 010 1 Dumping Pit Steel Plate Conveyor
11. 015 1 Chain Bed Conveyor
11. 017 1 Chain Bed Conveyor
11. 018 1 Material Chute before Debarker ENG
11. 020 1 Rotor Debarker
1 Housing
1 Rotor
1 Waste Chutes underneath Debarker ENG
11. 030 1 Chain Bed Conveyor
11. 040 1 Cleaning Section as Roller Way
11. 510 1 Waste Belt Conveyor
11. 512 1 Transition chute ENG
11. 515 1 Waste infeed
11. 520 1 Belt conveyor
11. 522 1 Belt conveyor
11. 525 1 Flap
11. 530 1 Cutting Rotor SMV

12. 000 - Chipping


12. 040 1 Chipper feeding conveyor
12. 060 1 Metal detector
12. 100 1 Drum Chipper
12. 110 1 Double screw conveyor
12. 160 1 Belt conveyor
12. 165 1 Belt Magnet
12. 170 1 Distribution Belt conveyor
12. 200 1 Moving floor
1 Moving floor housing ENG
12. 210 1 Discharge screw
12. 300 1 Moving floor
1 Moving floor housing ENG
12. 310 1 Discharge screw
12. 400 1 Moving floor
1 Moving floor housing ENG
12. 410 1 Discharge screw
12. 500 1 Moving floor
1 Moving floor housing ENG
12. 510 1 Discharge screw

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension

14. 000 - Purchased Material Infeed


14. 010 1 Chip feeding hopper

17. 000 - Chip Screening


17 010 1 Belt conveyor
12. 020 1 Belt Magnet
17. 030 1 Feeding screw conveyor
17. 295.200 1 Infeed chute collar legs DRW
17. 300 1 ClassiScreen™
17. 300.100 1 ClassiRolls CS
17. 310 1 ClassiScreen™
17. 310.100 1 ClassiRolls CS
17. 310.200 1 Disc rolls CS
17. 310.300 1 Adaptation parts
17. 310.400 1 Mid collar
17. 310.500 1 Flaps
17. 310.700 1 Chutes ENG
17. 340 1 STS-Stone separator OPT
17. 340.100 1 Screw conveyor OPT
17. 340.200 1 Ducting OPT / ENG
17. 340.300 1 Cyclone OPT / ENG
17. 340.400 1 Fan OPT
17. 340.500 1 Rotary feeder OPT
17. 340.600 1 Reject material chute OPT / ENG
17. 990 1 Steel structures and platforms ENG

17. 000 - Chip washing system BUY

18. 000 - Refiner system BUY

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension
20. 000 - Dryer
20. 250 1 Hot gas double damper
20. 300 1 Mixing chamber DRW
20. 310 1 Channel parts DRW
20. 350 1 Radial fan
20. 350 1 Motor
20. 370 1 Dryer duct DRW
1 Set of accessories for the dryer duct
20. 400 2 Cyclones DRW
- 2 Set of accessories for the cyclones
20. 410 2 Discharge airlocks
20. 420 2 Diverter gates DRW
- 2 1 drive for diverter gate
20. 800 1 Deluge system
- 1 Deluge water header DRW
20. 850 1 Supply pipes ENG

24. 000 - Air grading


24. 100/200 2 Fiber sifter (Z-Sifter)
24. 102/202 2 Fibre distribution chute DRW
2 Set of Vibrator
24. 110/210 2 Screw conveyor for coarse mat. - stage 1
24. 111/211 2 Discharge airlock for coarse mat. - stage 1
24. 120/220 2 Screw conveyor for coarse mat. - stage 2
24. 121/221 2 Discharge airlock for coarse mat. - stage 2
24. 130/230 2 Main fan
2 Motor
24. 132/232 2 Radial fan for blow box
2 Motor
24. 133/233 2 Radial fan for supply air
2 Motor
24. 140/240 2 High efficiency cyclone
2 Housing for high efficiency cyclone DRW
2 Return air box DRW
24. 142/242 2 Discharge airlock
24. 150/250 2 Set of ductwork DRW
24. 152/252 2 Control damper for the return air
24. 800/290 2 Deluge System
2 Deluge water header DRW
Heating system
24. 160/260 2 Pre-filter
24. 164/264 2 Heat exchanger
24. 166/266 2 Control circuit for heat exchanger
24. 168/268 2 Channel parts/ductwork DRW

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension

27. 000 - Material recovery


27. 100 1 Dust silo housing ENG
27. 110 1 Dust silo discharge system
27. 120 4 Filling level senors
27. 200 1 Dust silo housing ENG
27. 210 1 Dust silo discharge system
27. 220 4 Filling level senors
27. 500 1 Reject silo housing ENG
27. 510 1 Reject silo discharge system
27. 520 4 Filling level senors
27. 530 1 Flap

30. 000 - Glue Preparation and Dosing


30. 100.500 1 Series S Tank-1-Resin ENG
30. 100.505 1 Series S Tank-1-Resin / Parts
30. 100.510 1 Series S Tank-2-Resin ENG
30. 100.515 1 Series S Tank-2-Resin / Parts
30. 100.520 1 Series S Tank-3-Resin ENG
30. 100.525 1 Series S Tank-3-Resin / Parts
30. 100.530 1 Series S Tank-4-Resin ENG
30. 100.535 1 Series S Tank-4-Resin / Parts
30. 100.540 1 Series S Tank-5-Resin ENG
30. 100.545 1 Series S Tank-5-Resin / Parts
30. 100.550 1 Series S Tank-6-Resin ENG
30. 100.555 1 Series S Tank-6-Resin / Parts
30. 100.560 1 Series S Tank-7-Resin ENG
30. 100.565 1 Series S Tank-7-Resin / Parts
30. 100.570 1 Series S Tank-8-Resin ENG
30. 100.575 1 Series S Tank-8-Resin / Parts
30. 120.500 1 Series S Tank-1-Emulsion ENG
30. 120.505 1 Series S Tank-1-Emulsion / Parts
30. 120.510 1 Series S Tank-2-Emulsion ENG
30. 120.515 1 Series S Tank-2-Emulsion / Parts
30. 130.050 1 Water feeding unit-F-T ENG
30. 130.300 1 Series P Tank-1-Urea ENG
30. 130.305 1 Series P Tank-1-Urea / Parts
30. 130.400 1 Transfer pump unit ADD-Urea ENG
30. 130.505 1 Series S Tank-1-Urea ENG
30. 130.505 1 Series S Tank-1-Urea / Parts
30. 136.050 1 Water feeding unit-F-T ENG
30. 136.300 1 Series P Tank-1-Hardener ENG
30. 136.305 1 Series P Tank-1-Hardener / Parts

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension
30. 136.400 1 Transfer pump unit ADD-Hardener ENG
30. 136.500 1 Series S Tank-1-Hardener ENG
30. 136.505 1 Series S Tank-1-Hardener / Parts
30. 200.000 1 Transfer pump unit RES-Resin
30. 200.010 1 Transfer pump unit RES-2-Resin
30. 400.000 1 Dosing frame
30. 400.100 1 Series C Tank-1-Resin
30. 400.105 1 Series C Tank-1-MUF / Parts
30. 400.500 1 Dosing unit H RES-UF/MUF (0.0)
30. 400.110 1 Series C Tank-2-Resin
30. 400.115 1 Series C Tank-2-MUF / Parts
30. 402.500 1 Dosing unit H RES-UF/MUF (0.0)
30. 404.500 1 Dosing unit M MDP-MDI-SL (0.0)
30. 410.100 1 Series C Tank-1-Water ENG
30. 410.105 1 Series C Tank-1-Water / Parts
30. 410.500 1 Dosing unit H WAT-Water (0.0)
30. 420.500 1 Dosing unit H EMU-Emulsion (0.0)
30. 430.500 1 Dosing unit H ADD-Urea (0.0)
30. 436.500 1 Dosing unit H ADD-Hardener (0.0)
30. 440.100 1 Series C Tank-1-Dye ENG
30. 440.105 1 Series C Tank-1-Additive / Parts
30. 440.500 1 Dosing unit H ADD-Dye (0.0)
30. 444.100 1 Series C Tank-1-Fungicide ENG
30. 444.105 1 Series C Tank-1-Additive / Parts
30. 444.500 1 Dosing unit H ADD-Fungicide (0.0)
30. 480.100 1 Series C Tank-1-Additive ENG
30. 480.105 1 Series C Tank-1-Additive / Parts
30. 480.500 1 Dosing unit H ADD-Additive (0.0)
30. 600.000 1 Piping ENG
30. 605.000 1 Piping / Parts
30. 700.000 1 Mixing module-SL
30. 800.000 1 PROjet gluing system OPT

33. 000 - Forming Station


33. 210 1 Distribution Chute ENG
33. 230 1 Fibre Dosing Bin
33. 640 1 Fibre Forming Head
33. 655 1 Scalper
33. 855 1 Cross Profiler
33. 856 1 Mat Scale Total
33. 975 1 Spreading Wall
33. 995 1 Installation Material

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension

35. 000 - Forming Line


35. 010 1 Mat spraying system forming belt
35. 020 1 Forming belt with reject nose
35. 200 1 Pre-press system CBV
35. 260 1 Longitudinal trimming unit
35. 280 1 Mat monitoring unit flap
35. 290 1 Metal detector
35. 300 1 Dieffensor OPT
35. 350 1 Mat spraying system product
35. 510 1 Reject mat chute
35. 520 1 Reject mat chopper
35. 530 1 Feed chute
35. 540 1 Screw conveyor
35. 580 1 Transfer belt

37. 000 - Press System CPS+ 265 – 56


37. 010 1 Mechanical equipment CPS+
- Inlet system
- Press body
- Outlet system
- Circulation System
37. 020 1 Hydraulic equipment CPS+
37. 030 5 Secondary heating circuits with VFD
37. 040 - Press suction hoods
37. 050 1 Fire Extinguishing Equipment
37. 060 1 PIP – Press Infeed Protection
Light Board Package >500 kg/m³
37. 200 1 Release Agent Applicator, top & bottom OPT

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension
38. 000 - Press Emission Control System
38. 005 1 Ductwork
38. 005.1 1 Ductwork DRW
38. 005.2 1 Exhaust air hood DRW
38. 005.3 1 Quench unit
38. 005.5 1 Throttle flaps
38. 010 1 Water distribution system
38. 010.1 1 Water piping ENG
38. 010.2 1 Collection tank at press outlet DRW
38. 015 1 Pumps
38. 015.1 1 Main supply pump
38. 015.2 1 Return pump
38. 015.4 1 Submersible pump
38. 020 Inline Scrubber with venturi nozzle
38. 025 1 Sedimentation tank
38. 025.1 1 Housing DRW
38. 025.2 1 Screw conveyor
38. 025.3 1 Chain drive
38. 025.4 1 Solid-liquid separation
38. 025.5 1 Sludge container DRW
38. 025.6 1 Gate valve
38. 030 1 Radial fan
38. 040 1 Motor for radial fan
38. 995 1 Steel construction ENG

40. 000 1 Alternative Raw board handling with


41. 000 1 gripper system and STS storage see SWPM
separate attachment A2_40_41

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension
40. 000 Raw Board Handling
40. 010 1 Friction roller conveyor
40. 020 1 Blister star
40. 050 1 Edge trim saw
40. 050.100 1 Lift equipment for hogger blades ENG
40. 100 1 Flying cross cut saw
40. 110 1 Noise reduction cabinet ENG
40. 120 1 Friction roller conveyor with pinch roll
40. 150 1 Thickness gauge, Blow detector, Load cells
40. 170 1 Friction roller conveyor
40. 200 1 Belt conveyor
40. 220 1 Friction roller conveyor
40. 230 1 Reject drop device
40. 250 1 Tipple conveyor
40. 270 1 Stack roller conveyor
40. 275 1 Reject box ENG
40. 280 1 Outfeed stack roller conveyor
40. 285 1 Stopper for forklift truck ENG
40. 290 1 Pre-stacking station
40. 300 1 Roller conveyor
40. 310 1 Friction roller conveyor
40. 400 1 Cooling wheel 180
40. 400.100 Cooling wheel arm
40. 500 1 Roller conveyor
40. 510 1 Friction roller conveyor with pinch roll
40. 520 1 Roller conveyor
40. 530 1 Friction roller conveyor with pinch roll
40. 540 1 Roller conveyor
40. 600 1 Cooling wheel 180
40. 600.100 Cooling wheel arm
40. 620 1 Cooling wheel 180
40. 620.100 Cooling wheel arm
40. 700 1 Roller conveyor
40. 720 1 Friction roller conveyor
40. 750 1 Roller conveyor
40. 770 1 Friction roller conveyor
40. 790 1 Book forming table
40. 800 1 STS Book elevator
40. 810 1 High stack roller conveyor
40. 820 1 STS chain conveyor
40. 850 1 Stand for protection panel stack ENG
40. 860 1 Protection panel feeder
40. 870 1 Roller conveyor for protection panels

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension

41 000 Raw Board Storage


41 010 1 Stack transportation system I (STS)
41 020 114 Stacking places DRW
41 040 1 Storage place for fork Iift truck DRW
41 050 1 Stack transportation system II (STS) OPT

42. 000 - Sanding and Sawing line


42. 010 1 STS chain conveyor
42. 020 1 Feeding frame
42. 025 1 High stack roller conveyor on lifting table
42. 030 1 Friction roller conveyor
42. 040 1 Chain conveyor (Non-stop feeding) OPT
42. 050 1 Feeding station (Non-stop feeding) OPT
42. 070 1 Protection panel stand ENG
42. 090 1 Aligning roller conveyor
42. 100 1 Sanding machine BUY
42. 120 1 Friction roller conveyor
42. 130 1 Thickness gauge
42. 150 1 Mirror grading station
42. 170 1 Belt conveyor
42. 190 1 Board Surface – grading system EXT
42. 200 1 Belt conveyor
42. 210 1 Friction roller conveyor with pinch roll
42. 220 1 Aligning roller conveyor
42. 250 1 Stacking station
42. 270 1 Stacking feeding station
42. 290 1 Stack roller conveyor
42. 300 1 Stack roller conveyor
42. 310 1 Transfer car
42. 312 1 Power rails
42. 315 1 Support structure for power rails ENG
42. 320 1 STS chain conveyor
42. 350 1 Roller conveyor for protection panels
42. 370 1 Roller conveyor for protection panels
42. 390 1 Transfer car for protection panel
42. 392 1 Power rails
42. 395 1 Support structure for power rails ENG
42. 400 1 Protection panel feeder/stacker
42. 405 1 Stand for protection panel stack ENG
42. 410 1 Friction roller conveyor
42. 420 1 Book forming table
42. 450 1 Infeed table 1

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension
42. 470 1 Pusher unit 1
42. 490 1 Pusher unit 1.2
42. 500 1 Longitudinal cut book saw
42. 520 1 Receiving table 1
42. 550 1 Pusher unit 2
42. 560 1 Pusher unit 2.2
42. 570 1 Infeed table 2
42. 600 1 Cross cut book saw
42. 620 1 Receiving table 2
42. 650 1 Stacking pusher
42. 700 1 Stacking station CTS
42. 710 1 Chain conveyor
42. 120 1 Friction roller conveyor
42. 720 1 Chain conveyor
42. 730 1 Chain conveyor for forklift truck
42. 735 1 Stopper for forklift truck ENG
42. 750 1 Stack Roller Conveyor
42. 770 1 Protection panel vacuum feeder
42. 790 1 Crossing station
42. 800 1 Chain conveyor for forklift truck
42. 805 1 Stopper for forklift truck ENG
42. 810 1 Chain feeder
42. 815 1 Stopper for forklift truck ENG
42. 820 1 Chain feeder
42. 825 1 Stopper for forklift truck ENG
42. 850 1 Transfer car for protection panel
42. 870 1 Roller conveyor for protection panels
42. 890 1 Waste disposal
42. 900 1 Shredder
42. 910 1 Shredder

47. 000 Strapping / Packing


47. 010 1 Chain conveyor
47. 050 1 Marking device OPT
47. 100 1 Chain conveyor
47. 150 1 Horizontal stretch wrapping
47. 170 1 Chain conveyor
47. 200 1 Strapping station - crosswise
47. 220 1 Chain conveyor
47. 250 1 Chain conveyor
47. 270 1 Chain conveyor for forklift truck
42. 275 1 Stopper for forklift truck ENG

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension
50. 000 Energy Plant OPT
50. 100 Fuel Feeding System, consisting of:
50 110 1 Pull Floor
50 140 1 Belt Conveyor

50 200 Combustion System


50 210 1 Fuel Feeding Hopper
50 215 1 Reciprocating Grate
50 220 1 Hydraulic Power Unit
50 230 3 Dust Injection
50 235 1 Granulate Injection System
50 245 1 Emergency Stack DRW

50 251 1 Primary Air Fan


50 252 1 Secondary Air Fan
50 260 7 Hot Gas Dampers
50 261 4 Combustion Air Dampers
50 265 - Cooling Air System Mixing Chamber:
1 Fresh Air Fan
50 275 1 Main ID Fan
50 280 1 Thermal Oil ID Fan
50 285 1 Camera
50 286 - Instrumentation for the Combustion System

50 300 Thermal Oil System, consisting of:


50 310 1 Convection Heater
1 Steel Case DRW
4 Convection Registers
50 311 2 Radiation Heater
1 Steel Case
50 321 4 Soot Blowers (Pressurized Air)
1 Pressure Vessel ENG
1 Compressor
1 Adsorption Dryer
50 335 - Primary Pump Group
50 340 - Emergency Cooling Pump
50 345 1 Emergency Cooling Unit

50 351 1 Expansion Tank DRW


50 352 1 Drain Tank DRW
50 353 1 Fill and Drain Pump
50 354 - Valves and Fittings
50 356 1 Refilling Pump
50 370 - Transfer Pump Group

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension
50 370.1 1 Additional Back-up Transfer Pump OPT
50 374 - Steam Generator Pump Group
50 374.1 1 Additional Back-up Steam Generator Pump OPT
50 385 1 Sampling Cooler
50 386 - Instrumentation for Thermal Oil System

50 400 Flue Gas Cleaning and Deashing,


consisting of:
50 410 4 Ash Cyclones DRW
50 420 1 Start-Up Stack ENG
50 460 1 Wet Ash Conveyor
50 465 4 Ash Screw
50 466 5 Rotary Valve

50 500 Steam System, consisting of:


50 510 - Water Treatment BUY
50 520 1 Feed Water Tank
50 530 1 Feed Water Pumps
50 530.1 1 Additional Back-up Feed Water Pump OPT
50 540 1 Steam Generator
50 550 1 Mixing Cooler
50 554 - Valves and Fittings
50 586 - Instrumentation Steam

50 700 - Plate Work:


701 - Ash Hoppers DRW
702 - Slag Hopper DRW
703 - Grate Combustion Chamber DRW
704 - Secondary Combustion Chamber DRW
706 - Retention Chamber DRW
707 - Mixing Chamber DRW
717 - Thermal Oil Heater Connection DRW
718 - Heater Deflection Outlet DRW
721 - Maintenance Doors DRW
722 6 Sight Glasses
725 - Connecting Chutes ENG

50 730 - Refractory Material for:


- Slag Hopper ENG
- Grate and Secondary Combustion Chamber ENG
- Emergency Stack to Flap ENG
- Retention and Mixing Chamber ENG
- Connection and Deflection Ducts ENG
- Thermal Oil Heater ENG
50 735 - Compensators in Refractory ENG

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension

50 740 - Ducts for:


- Combustion and Cooling Air DRW
- Hot Gas Recirculation DRW
50 755 - Compensators in Ducts ENG

50 760 - Piping for:


- Dust / Granulate Transport ENG
- Thermal Oil ENG
- Feed Water ENG
- Steam ENG
- Pressurized Air ENG

50 780 - Insulation ENG

53. 000 - Auxiliary Equipment


53. 100 1 Spark detection and extinguishing
53. 020.200 1 Moisture meter dryer
53. 035.200 1 Moisture meter forming line
53. 400 1 Set of Plug detectors
53. 500 1 Explosion protection system BUY

54. 000 - Laboratory Equipment BUY

56. 000 - Steel Structure ENG


56. 012-060 1 Support structures ENG

60. 000 Pneumatic Systems


60. 120.100 1 Exhaust chipper
60. 120.101 1 Set of channel parts and ductwork ENG
60. 120.102 1 Radial fan
60. 120.103 1 Motor for fan
60. 120.105 1 Cyclone DRW
60. 120.106 1 Airlock
60. 240.100 1 Exhaust air grader 1
60. 240.101 1 Set of channel parts and ductwork ENG
60. 240.102 1 Radial fan
60. 240.103 1 Motor for fan
60. 240.200 1 Exhaust air grader 2
60. 240.201 1 Set of channel parts and ductwork ENG

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension
60. 240.202 1 Radial fan
60. 240.203 1 Motor for fan
60. 240.500 1 Material transport coarse from air
graders to moving floor
60. 240.501 1 Set of channel parts and ductwork ENG
60. 240.502 1 Radial fan
60. 240.503 1 Motor for fan
60. 241.500 1 CycloFilter for material transport coarse
from air graders
60. 241.501 1 Filter
60. 241.502 1 Airlock
60. 330.100 1 Exhaust scalper and mat trim saw
60. 330.101 1 Set of channel parts and ductwork ENG
60. 330.102 1 Radial fan
60. 330.103 1 Motor for fan
60. 330.105 1 Cyclone DRW
60. 330.106 1 Airlock
60. 350.100 1 Exhaust forming line
60. 350.101 1 Set of channel parts and ductwork ENG
60. 350.102 1 Radial fan
60. 350.103 1 Motor for fan
60. 350.104 1 Non-return flap
60. 351.100 1 Filter for exhaust forming line
60. 351.101 1 Filter
60. 351.102 1 Airlock
60. 352.100 1 Material transport from filters to dust silo
60. 352.101 1 Set of channel parts and ductwork ENG
60. 352.102 1 Radial fan
60. 352.103 1 Motor for fan
60. 353.100 1 CycloFilter for material transport from
filters to dust silo
60. 353.101 1 Filter
60. 353.102 1 Airlock
60. 354.100 1 Material transport from reject to reject
silo
60. 354.101 1 Set of channel parts and ductwork ENG
60. 354.102 1 Radial fan
60. 354.103 1 Motor for fan
60. 354.105 1 Cyclone DRW
60. 354.106 1 Airlock
60. 354.107 1 Diverter flap
60. 356.100 1 Material transport from reject silo to
dryer
60. 356.101 1 Set of channel parts and ductwork ENG
60. 354.111 1 Infeed airlock

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension
60. 356.102 1 Radial fan
60. 356.103 1 Motor for fan
60. 356.107 1 Diverter flap
60. 356.117 1 Shutoff damper
60. 400.100 1 Exhaust triple diagonal saw
60. 400.101 1 Set of channel parts and ductwork ENG
60. 400.102 1 Radial fan
60. 400.103 1 Motor for fan
60. 400.104 1 Non-return flap
60. 420.100 1 Exhaust sanding line
60. 420.101 1 Set of channel parts and ductwork ENG
60. 420.102 1 Radial fan
60. 420.103 1 Motor for fan
60. 421.100 1 Filter for exhaust sanding line
60. 421.101 1 Filter
60. 421.102 1 Airlock
60. 422.100 1 HP transport sanding dust to dust silo
60. 422.101 1 Set of channel parts and ductwork ENG
60. 422.102 1 HP-Blower
60. 422.103 1 Blower motor
60. 423.100 1 CycloFilter for HP transport sanding dust
to dust silo
60. 423.101 1 Filter
60. 423.102 1 Airlock
60. 425.100 1 Exhaust dividing saws
60. 425.101 1 Set of channel parts and ductwork ENG
60. 425.102 1 Radial fan
60. 425.103 1 Motor for fan
60. 425.104 1 Non-return flap
60. 426.100 1 Filter for exhaust triple diagonal saw and
dividing saws
60. 426.101 1 Filter
60. 426.102 1 Airlock
60. 428.100 1 HP transport shredded trimmings
60. 428.101 1 Set of channel parts and ductwork ENG
60. 428.111 1 Infeed Airlock
60. 428.102 1 HP-Blower
60. 428.103 1 Blower motor
60. 429.100 1 CycloFilter for HP transport shredded
trimmings
60. 429.101 1 Filter
60. 429.102 1 Airlock

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DRW ENG OPT BUY EXT


Workshop-Drawings Engineering Option Buyer’s Supply Extension

70. 000 - Electric and Automation


70. 011 - Electrics Debarking
70. 012 - Electrics Chipping
70. 014 - Electrics Purchased material infeed
70. 017 - Electrics Chip Screening
70. 018 - Electrics Chip Wash and Refining OPT
70. 020 - Electrics Drying
70. 024 - Electrics Air grading
70. 027 - Electrics Material recovery
70. 030 - Electrics Glue preparation and dosing
70. 033 - Electrics Forming station
70. 035 - Electrics Forming line
70. 037 - Electrics Press system
70. 038 - Electrics Press emission control system
70. 040 - Electrics Raw board handling
70. 041 - Electrics Raw board storage
70. 042 - Electrics Sanding and Sawing line
70. 050 - Electrics Energy plant OPT
70. 060 - Electrics Pneumatic conveying systems
70. 074 - Tele-Engineering Online Service (TEO)
70. 076 - PROguide Reports
70. 076 - PRODACON
70. 090 - Cables, fittings and cable trays BUY

80. 000 - Engineering

81. 000 - Documentation

83. 000 - Site Services


83. 010 - Site Management
83. 020 - Installation supervision mechanics
83. 030 - Installation supervision electrics
83. 040 - Installation Execution Mechanics BUY
83. 050 - Installation Execution Electrics BUY
83. 060 - Start-up without material
83. 070 - Test run with material
83. 080 - Personnel training
83. 090 - Optimization in 3 shift operation until
acceptance
83. 100 - Acceptance run

85. 000 - Spare parts OPT

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Annex 2, Section 70.000


Electrics and Automation

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70.000 - Electrics and Automation

CONTENTS

1. Technical Data
2. Function
3. Overall Systems Description
4. Platforms and Components
5. Equipment to be controlled
6. Physical Supply Units
7. Design Criteria
8. Ambient Requirements
9. Interface Definitions
10. Functions in individual Process Sections

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1. Technical Data
Line Voltage:
- Low voltage 3 x 380 V 50 Hz
- For dryers with frequency controlled main fan drive one 690 V feed each
is required.

- Medium voltage 3x6 kV

The low voltage power supply shall be limited to and protect a maximum
short circuit current of effective 48 kA.

Permitted Fluctuation:
- Line voltage <±5 %
- Line frequency <±2 %
- Harmonics <7 %

Control Voltage:
- as general control voltage (for field devices etc.) 24 VDC
- for motor starters and as control power source 220 VAC

Limitation of Low Voltage Motor Power:


- Motors above 315 kW
are considered to be medium voltage motors, if not differently specified in
the scope of equipment.

Standards and Codes:


- VDE / DIN / EN / IEC

Enclosures and Protection:


- Controls in process area:
● Inside equipment with contact
to process material: IP 65
● Indoors in general: IP 54
● Outdoors in general: IP 55
- Inside electrical rooms: IP 43
- Control rooms (computer desks): IP 22

Language:
- English (Nameplate inscriptions, etc.)
- Operating interface HMI in English
- Operating manual in English
- Maintenance manual in English
- Program listings in English
- HMI (Visualization) in English

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2. Function
Control and automation of specified process sections resp. equipment
according to the list of main functions below:
- Control logic for equipment and process
- Process control loops
- Speed control for variable speed drives
- Centralized operation and monitoring in control room
- Local operating station provided for Wood Yard and Storage and from
Sanding downstream, if in scope.
- Color graphic process visualization (HMI)
- Trending of process values
- Alarm messages in clear text on screen and printable
- Local jog mode operation for test and maintenance

3. Overall Systems Description


Equipment and process are controlled by an integrated automation and
control system based on leading technology for both logic and loop control
which is of modular architecture and design. The Architecture distinguishes 3
levels of functionality:
• PROGUIDE - The basic automation system
And the additional options
• PROCHANGE - For a higher degree of automation
• PRODACON - For a higher degree of data management

Important features are:

- Open system, commonly available and supported on the market, which


allow configuration to the individual applications (even by the end user),
are the preferred and primary tools used for the applications. Main
platforms are PLC, PC and standard software. Proprietary microcomputer
systems and high level programming for the final application is avoided as
much as possible.

- Operation and monitoring of the whole production process is centralized


as feasible.

- The central control room is equipped with color graphic PC HMI monitors
ergonomically located on an arrangement of computer desks.

- Local control stations are reduced to the necessary minimum, those are
designed according to the requirements as control panels or even with
computer monitors. Operator stations in the field, especially in chipping
and flaking are designed as industrial touch panel computers; in the central
control room overview screens for the areas concerned are provided which
are integrated in the HMI of material preparation.
-

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- The plant and process visualization (HMI) provides a comprehensive and


easy to handle interface to the operator. Different types of screen pages
show the most important status information and process data in overview
screens and details like data input, recipes and status details in separate
screens or pop-up windows. Measured values are displayed according to
requirements as digits, bar graphs and/or trend curves. Operator screens
are ergonomically designed with comprehensive graphics, navigation tools
and online help features. Thus plant operators become familiarized and
trained very quick and easy.
- Fault and alarm messages are listed on screen in clear text with date, time
and status. Messages are stored on a hard disk for later analysis and may
be printed out, as required.
- For the purpose of tests and maintenance local jog mode operation is
available.

- Structured and modular design is consistent in hardware, software and


documentation. This allows easy understanding, maintenance and trouble-
shooting.

- Functions of process data acquisition, recipe administration and reporting


are already implemented in PROGUIDE as per functions, specified further
below (compare scope of functions in individual process sections).

- PROCHANGE provides extended recipe and order administration and


automated change of products in the forming and press line. It may be
included as per scope specification.

- PRODACON provides plant wide acquisition of process and product data


with evaluations and reports as well as equipment and production
performance analysis. It may be included as per scope specification.

- Field devices are connected to the PLC's by bus technology and local I/O
modules at the equipment in order to reduce field wiring and improve
maintainability/trouble-shooting. Central PLC design might be considered
where short distance cable runs permit.

- The power control part for motor drives is provided normally in form of an
arrangement of control cubicles (MCP = Motor Control Panel) with main
infeed switches, motor starters, fuses, drive controllers and associated I/O
modules etc. All of those are internally pre wired and shop tested
or
as standardized modular Motor Control Centers (MCC), for example
according to North American standards, supplied either by the Seller or by
the Buyer or by others. The version, provided, as well as the supplier is
specified under "Physical supply units" and/or "Buyer's Scope of Supply".

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- Control systems and process measurement units from sub-suppliers are


integrated in the control concept by the Seller. The Seller coordinates and
clarifies all interfaces and enforces unification of the important system
platforms.

- Remote trouble-shooting and maintenance support featuring remote


online software access and video conferencing is available as a further
option. (DIEFFENBACHER ONLINE SUPPORT)

The Schematic below illustrates the System Concept in principle

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4. Platforms and Components

# = indicates the version provided, if in scope of supply

Description Product / Type etc.

PLC-Systems Siemens S7-1500 and #

- Field I/O ET 200 SP with PROFINET


connection

- Real time communication between


PLC's with PN-PN- Coupler

- Drive system with PROFINET,


connection as compatible

-Programming software STEP 7 TIA

Computer for HMI Standard PC´s suitable for industrial use #

Railmounted embedded PC with


CPS- Loop Controller - Soft-PLC and
#
(DPC) - EtherCat connection to
Sensors/Actors

Operator station in Computer desks Knürr #


closed / air conditioned 24" wide screen monitors with keyboard
control rooms #
and mouse, assigned to areas.

Local operator stations in WinCC TIA Touch Panel Computer with


#
the field or workshop 10” screen

Process bus system ETHERNET TCP/IP


connecting computers with copper-, long distance in fiber optic #
and PLC's technology
PC-operating system WINDOWS 10 professional #
Visualization software WinCC TIA #
tools

PRODACON®-software Prodacon-Database Server with MS SQL #


tools and realtime-database

Prodacon Client-PC with Win7 and


further state of the art tools for evaluation
and reporting

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Description Product / Type etc.

AC-Drive system Coordinated drive system for CPS press


line based on:

- Siemens Sinamics S120 #

Standard frequency converter:

- Siemens Sinamics G120


- Siemens Sinamics G150 #
for motors > 132 kW

AC servo and positioning drives:

- Siemens Sinamics S120 #

Other special drives according to


equipment manufacturer's standards, #
preferably like brands, listed above
Low voltage motor Siemens #
starters

Rittal VX25 (standard design


Cabinets/enclosures #
color no. RAL 7035)

Terminal strips material Phoenix Kontakt #

Mechanical
Telemecanique #
limit switches
Optical switches Sick , ifm, Leutze
#
(position, level, engage) acc. to functional requirements

Proximity switches
Pepperl & Fuchs, ifm #
(inductive)

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5. Equipment to be controlled
- Included in the scope is the control of all equipment as well as the
related safety equipment according to the Dieffenbacher Safety Layout
listed in this project as Seller's equipment supply, if not differently
specified.

- There under the following items have a control system from the
equipment manufacturer acc. to its design standard included in the
equipment package. The Seller ensures consistency and integration into
the overall plant control concept with regard to interfaces and systems
platforms:
● Chip washing (if option is chosen)
● Refiner (if option is chosen)
● Sanding machine (if option is chosen)

- Apart from the Seller's scope of equipment supply the following items
which are mechanically provided by others are controlled by this system:

● None of such

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6. Physical Supply Units

# = indicates the supplier provided

Supplier
Electric Items
Buyer Seller

Control cabinets (MCP) with (as applicable) #

- main switch and control voltage


#
generation

- low voltage motor starters #


- soft starters #
- standard variable speed drive
#
controllers (AC frequency converter)

- AC special vector drive controllers #


- synchronized AC drive control system #
- any other low voltage VF AC controller #

- PLC system with MCP I/O and


network interface modules to
- plant bus #
- field I/O bus
- drive systems

Central operation station with: #


- computer desks #
- operator ( HMI ) PCs, each with
- color monitor #
- keyboard and mouse
- 1 central network color printer #
- central start / stop units #
Local control stations with: (as applicable)
- control panel and / or HMI computer
#
as appropriate

Local terminal boxes with: #

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Supplier
Electric Items
Buyer Seller

- remote I/O modules as practical. #

Local pushbutton stations #


for maintenance jog mode and
emergency stop push buttons, which
#
may be combined with terminal boxes
including I/O modules as practical.
Ethernet switches of the plant bus system
#
for Seller supplied control systems

Special cables consisting of:


- system internal data cable for
interconnecting the supplied units #
inside cubicles and panels.
- data cable including all connectors
etc. for the plant bus system #
(ETHERNET).
- data cable including hubs/
switches/connectors etc. for additional #
PC network (if applicable)
- data cable including connectors etc.
for the field bus/remote I/O system. #
(PLC)
- data cable incl. connectors for the
Interbus of the CPS Loop controller #
(DPC) if applicable
- cables in flexible cable carrier systems
connecting moving parts of equipment
#
to stationary termination points
including terminal boxes.
- load cell cables for weighing
#
equipment.

- Heat resistant cable #

Software, consisting of:

- application software #

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Supplier
Electric Items
Buyer Seller

- standard software runtime licenses #

1 PC engineering station
c/w bus connection and PLC programming #
license.

Local power disconnect switches


- for Seller supplied equipment which
requires frequent tool change or
cleaning during regular operation. #
Supplied switches include auxiliary
contact for feedback to the PLC.
- further local disconnects for all low
voltage AC motors of Seller supplied #
equipment.
- local disconnects for low voltage AC -
motors of Seller controlled equipment #
which is supplied by others.
Sensors and special electrical devices for
the safety related equipment related to
#
Seller supplied equipment, according to
Safety Layout
Cubicles with switch gear/starters for
medium and high voltage motors

- for refiner main motor #


(if applicable)

- for remaining medium voltage motors #

Installation material
Supply of material for electrical field
installation of seller supplied electrics and
control system to equipment, consisting of:

- all cables except of the special cables,


#
specified above

- cable trays #

- conduits #

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Supplier
Electric Items
Buyer Seller

- connectors and fittings #

- cable glands/bushings #

7. Design Criteria
- Internal mounting and wiring of control cubicles/panels according to
Seller's standard; completely pre wired and shop-tested, suitable for
reliable operation and easy trouble-shooting. Wire marking included.

- Motor control power circuits include fuses per group of smaller motors,
circuit breaker and contactor. Starters for bigger drives may have
fuseless circuit breaker protection or one set of fuses per drive and
overload protection by over current relays.

- Frequency controlled motors are started / stopped via the drive


controllers “save stop” function if available, thus waving extra contactors.

- Thermistor or thermostat protection is provided for frequency controlled


motors, for motors 45 kW and above and if required by code.
-

- Motor starter contactors for low voltage drives are powered with 230 VAC
via interposing relay units at the contactor. The interposing relays are
connected to 24 VDC PLC outputs.

- Starting of single speed AC low voltage motors:


● direct start for motors < 75 kW
● star delta for motors > 75 kW
● Soft starters will be applied as required for specific equipment, i.e.
heavy flight conveyors, etc.

- If practical groups of motors of one machine may be cut off from a


common local disconnect switch in case those are provided.

- Control of solenoid valves by 24 VDC PLC output direct up to the limits


given by the PLC manufacturer.

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- Intelligent sensors are connected to the bus as feasible. If Analog signals


are needed for measured values is 4 - 20 mA preferred, in some cases 0
- 10 VDC may be used.

- One chain of emergency stop pushbuttons per process section including


interlock to other sections is provided. An individual feedback to the PLC
for alarm and HMI indication is provided for each emergency stop button.

- Colors of internal wiring:


● Control voltage AC (hot wire) = red
● Control voltage AC common = white
● Control voltage DC (hot wire) = blue
● Control voltage DC common = grey
● Power wiring = black

- Identification numbering system for control areas and groups, devices and
locations according to Seller's standard, based on DIN/EN 81346-2.

- Process visualization (HMI): Color graphic systems representation


according to Seller's visualization style guide with regard to layout, use of
different colors, graphs and trend curves etc.

- Programming of PLC and HMI including program and data file structures
as well as communication according to sellers standard.

- Inscriptions, displays, keyboards, printouts: According to the ASCII set of


characters and symbols.

- Design of electrical drawings and wiring diagrams: Be done on the


Standard Software EPLAN with Symbolism according to DIN/EN/IEC.

The right of changes in order to keep track with the state of the art is reserved.
Control systems from equipment package suppliers may deviate partially.

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8. Ambient Requirements
a) Operating conditions:
- Inside control rooms: max. 30 °C / 86 °F
- For control cabinets and panels in process areas and electrical rooms:
● max. 35 °C / 95 °F on 24 h - average, short-term max. 40°C / 104°F
● min.-inside temperature + 5°C / 41°F
- Humidity:
● max. 90 % at 20°C / 68°F, non-condensing
● max. 50 % at 40°C / 104°F, non-condensing
- Prevent sudden temperature drop below dew-point that would create
condensation. Provide suitable air conditioning where required.
- Standard design is suitable for an altitude up to 1000 m/3280ft. above
sea level.

b) Conditions for transport and storage:


- Ambient temperature to be between - 15°C / +5°F and + 50°C / +122°F.
- If unpacked, inside operating conditions apply as above.
- Electrical equipment should be exposed to operating conditions as
above for min. 24 h prior to any operation.

c) General remark:
- Keep all electric/electronic equipment dry; prevent any access of water
or other liquids to it.

9. Interface Definitions
Interfaces:
- In case interfaces to systems not supplied by the Seller are
requested/required, a binding and written agreement is to be made for the
hardware and software design prior to the implementation.

- Each party involved will be responsible for the completeness and


correctness of its own signals and data generated as well as for the proper
and safe processing of signals and data received.

Equipment provided by others:


- In case control of equipment not supplied by the Seller is included, the
mechanical and electrical interfaces need to be agreed upon. All functional
requirements are to be provided and documented in time by the equipment
supplier prior to design of the control system. Minimum required
documents include detailed motor and device lists, data sheets, functional
descriptions, safety and interlock requirements. These services shall be
provided to the Seller in the Buyers responsibility free of charge.

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Information and Data from Buyer/End User:


- Regarding information needed, as well as for preparing the detailed
functional specification on Buyer / End- User specific process data
management systems, active participation of the Buyer/ End- User is
required. He shall provide all necessary information and data in time.

Grounding:
- As part of Buyer´s scope a common ground bus, throughout the facility
shall be provided with adequate connecting points in all areas. Buyer´s
scope shall also include ground connections to all Seller supplied electrical
cubicles. Grounding cabling from these points to Seller supplied
equipment is considered part of the field installation. Responsibility is given
in the contractual definitions of scope of supply and services.

Installation of data and shielded cables and of bus systems.


- Such installations shall be done by the electrical contractor according to
the engineering and design documents and sellers instructions very
carefully. Data bus installations need to be strictly according to the detailed
specifications of the respective system supplier and shall be measured and
documented.

Engineering of the power supply system.


- Buyer shall consult and inform the seller in the engineering process of the
complete power supply system including primary and secondary sub
station, power distribution, emergency power and UPS etc. At least the
one line diagram shall be provided to the seller for its review and
recommendations. Sellers resp. engineering data are to be considered.

Second Source Components


- Components provided by others need to comply with a Seller approved
specification and must meet the state of the art in the industry. Seller's
definitive agreement for type and make of components should be obtained.

Existing Installations
- In case of supplies and/or services for modification or extension of existing
installations, changes, modifications etc. to existing components and
systems are excluded from the Seller's scope, unless expressly included
in the scope of supplies and services.

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10. Functions in individual Process Sections (by PROGUIDE ):


Process Control in Green End and Material Preparation:
- According to equipment manufacturers= specifications and operational
requirements.

Process Control Drying:


- According to equipment manufacturers specifications and operational
requirements.
- Cascaded control loops for moisture, outlet temperature and inlet
temperature.

Process and Loop Control for Gluing/Glue Preparation:


- glue/resin preparation and metering based on closed loop control with
scales/flow meters as per equipment specification
- recipe calculation and administration based on basic process set points,
i.e. solid content of glue per dry wood
- consumption data evaluation and reporting, production batch oriented
and time oriented (if PRODACON is provided, reporting is integrated in
PRODACON)

Process Control of Forming:


- weight-controlled mat forming to o.d. mat weight
- gravimetric ratio control SL/CL
● based on mat scales
- filling level control
- set points by operator input
- set points from stored recipes
- set point calculation based on raw board parameters
- recipe administration
- product change
● operator controlled with automatically sequenced startup / shutdown
procedure ( excl. single head former )
● higher degree of automation optional

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Process Control for Pre-Press and Press Line:


- control compression / degassing of mat by pressure and distance
- control the transfer of mat from forming to press or to reject
- run downgraded mat to reject, triggered by
● manual command
● weight limits exceeded
● metal detected
- control pressing of mat to raw board by closed loop controlled
temperature, pressure and distance profile
- set points from stored recipes and recipe administration (recipe set points
adjustable by operator within restrictions/limits)
- product change
● operator-controlled
● higher degree of automation optional

Process Control for Raw Board Handling:


- change of board format by operator, as necessary by equipment or
sequence of operation
- change of board format automated as feasible
- material flow control into stacker:
● conveying and handling functions
● tracing format, thickness, date of production and grade signal
- Report of Production Data (board counts, actual and last batch and shift )
on screen.

Process Control of Raw Board Storage:


See separate description of storage system
- inventory control with following data:
● storage position occupied or free
● additionally format, thickness, date of production and grade signal
● display inventory data on screen
● printout the actual inventory

Process Control in Sanding Line:


- handling and conveying functions as per equipment requirements
- manual repositioning of stops & saws for format changes (if any)
- automatic repositioning of stops & saws for format changes (if any and if
quipped with positioners).
- board count per stack / quality as required and feasible
- quality selection if required
- takeover of data set per stack from storage via the process bus

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70.073 - - PROGUIDE REPORTS

PROGUIDE REPORTS provides basic process & production data


acquisition and reporting for the areas in scope of supply incl. Gluing
with the following functionality:
- Central acquisition and storage of selected data in SQL data base.
- Powerful online & historical trending, processing approx. 200 selected
process values from areas in scope.
- Production batch reports on screen and spreadsheet with following
content:
• Wood consumption in gluing area.
• Chemicals consumption in gluing area.
• Glue content relative to product volume.
• Volume of reject material in front of press.
• Product code and board dimensions.
• Volume of panels produced into raw board stacking.
• Volume of rejects behind press by reasons.
• Production duration & uptime / downtime of line.
• Report features are:
• Current batch actual data on screen and on spreadsheet.
• Previous batch as spreadsheet.
• Historical reports in data base for recall as spreadsheet.
- Downtime analysis and statistics with evaluations on listings and
graphics.
- Plant availability evaluation based on data of downtime analysis.

Software and outputs are pre-engineered according to a proven standard of


Seller.

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70.073 - - PRODACON

Plant-Wide PRODACON Management System Functions

PRODACON PQ-Module (Process Data and Quality Management) incl.:


- Process data acquisition
- Process data trending
- Process vector generation

Description of function:
This module of PRODACON acquires all process values plant- wide and
stores them in a central database for further processing and analysis. All data
are stored in the system for a period of approx. 3 months as a minimum.
Trending:
A powerful trending functionality, developed according to the requirements
and in cooperation with customers quality control and maintenance
managers, provides freely configurable trend screens for groups of values in
actual, as well as in historical mode. It serves as a tool to analyze the process,
to discover any irregularities with there reasons, to increase efficiency of the
whole production process and optimize to consistent board quality.
Grouping of values can be chosen by the operator in up to approx. 10 vertically
stackert fields and 1 or 2 horizontal axis. Individual auto scaling and manual
scaling to engineering units is available for each of the selected values.
Selecting the values is user friendly by clear text listing and grouping
according to the structure of the plant.
Timeframe selection, zooming and expanding functions are available and
easy to use.
All trending screen configurations can be named and stored in the database
for future use and to be modified to create new ones.
The optional feature as Web Client allows the use of the trending functionality
at any PC workplace in the network of plant automation.
Any screen image is available for printout.
All data are stored in open database format and therefore available for further
processing. If required, lab data may be integrated.
Process Vector:
To create the process vector, PRODACON selects from the data acquired,
those which are most significant to the board properties. These values are
traced through the production process according to the material flow and build
a set of dedicated data which represent the process variables, directly linked
to the board (i.e. a lab cut) at the press outfeed. Lab test results may be
integrated in the modules database and functionality as required.
The vector data are available as data files and may be printed as a hardcopy
on demand
A trending function is available for the vector data as well.

PRODACON PR-Module (Production Data and Report Management)

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Description of function:
This module acquires the raw material consumption values from specified
plant areas and includes, if data are available, the values of consumed energy.
The amounts of panels produced, related to production batches and to time
periods are counted as well and accordingly calculated into production
reports. If required, further data such as variable cost may be integrated upon
agreement.
Further reported data are uptime, downtime statistics with reasons related, the
amount of lost production by reasons of rejects, blown boards, boards out of
thickness tolerance etc.

Each interruption of production in the press line is stored automatically by the


time period of still stand. The operator is prompted to assign reasons out of
lists of standardized user-defined cause descriptions (plant area, machine,
faculty etc.) to it. Additional individual information can be added to it in order
to better understand, what was going on.

Based on these data, the degree of plant utilization is determined and


represented in combination with capacity and/or availability. In order to asses
total plant performance, the OEE Factor ( = Overall Equipment Efficiency
Factor, an internationally established industry standard ) is calculated and
included in the display and reports.

There are different types of reports available:


- Reports which can be output when a production batch is complete.
- Time-based reports covering production data of a certain period of time.
For longer periods of time, detailed shift reports are compacted to weekly
or monthly reports, the latter, to an annual report.
- Special evaluations according to types of board for selectable duration.
- Downtime reports , selectable according to different criteria i.e. plant
sections, responsibilities (mech., electric., process etc.),.
- Graphical evaluations of downtime reports and plant efficiency.

Further Evaluations are possible, even by the end user, since the reports are
provided in standard office software format (Excel) and available from open
data base.
If required, data can be provided for transmission to customers ERP system
(interface not included).

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70.076 - - Tele-Engineering Online Service (TEO)

Function: Teleservice provides a comprehensive industrial service between


Seller and Buyer. Here are via bidirectional connections spacial separated
information, conditions, incidences and procedures reciprocally exchanged
between Seller and Buyer both, actively and passively.

With that a service spectrum with following content for the Buyer is provided:
- Remote maintenance (search of faults, trouble shooting, remote access
to signals and information)
- Remote diagnosis
- Remote conference (online conference, online meetings)
- Remote advisory service (technological and process advice, product
design)
- Remote operation, remote control (program support, up-download,
system service)
- Remote support (process support, operator assistance, system backup).

An unauthorized access to the owner's data and information is considered as


impossible according to the actual state-of-the-art. Furthermore, an
establishment of a connection between Seller and Buyer is only possible by
prior communication initiating by Buyer.

Scope of supply /
design: Additional software and hardware components to be applied for the service
spectrum:
- Multimedia-based peripheral equipment (audio and video components)
- Network technology
- System programs
- Communication software
- Computer technology
- Internet Version: Firewall, Virus scanner and VPN-technology

To be supplied by Buyer:
Direct Internet connection (xDSL, e.g. ADSL, SDSL, HDSL, T1 etc.) with min.
1024 kbit/s (1 Mbit/s) down and upstream

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Annex 6
Project Schedule

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1 General
Any subsequent change of the delivery specification and/or any delay on the
part of the Buyer in the fulfilment of his financial obligations will cause a new
definition of the delivery period. The same shall apply if the Buyer fails to
provide his supplies and services in time or in full.
A countersigned layout drawing as well as a building plan in scale have to be
an integral part of the signed contract.

2 Dates
All dates mentioned in this paragraph refer to the effective date of the contract.

- The contract comes into effect, as soon as the down-payment arrives on


the Sellers account. (X)

- Start of FOB delivery approx. X + 11,5 months

- Start of installation: immediately after arrival of the first goods on site


approx. X +13 months

- Start-up without material approx. X +19 months

- Start test run with material


(Production of first board) approx. X +20 months

- Start optimization in 3-shift-operation approx. X +21 months

- Acceptance test run (1 months after start


3-shift-operation) X +22 months

- Engineering: the dates are defined in Annex 2, Section 80.000.

- Documentation (Operating Instructions): available at the time of production


of the first board.

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Annex 7
Drawings

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Flow Sheet A7-1- 800646538 Rev. 01

Layout No. A7-2- 800646208 Rev. 01

Side Views Layout No. - -

Gluing scheme A7 DPFQ3709r01-GF -

Flow Sheet Energy Plant - -

Flow Sheet Energy Plant - -

Alternative RBH Layout No. - -

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