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Industrial Metalworking Processes
Industrial Metalworking Processes
Industrial Metalworking Processes
INDUSTRIAL
VIGILANCIA TECNOLOGICA
2017-I
Metalworking fluids (MWFs) are generally used in manufacturing industries (e.g., tooling
industry). These fluids are deliberately added to applied water in metal machining
operations to cool and lubricate or inhibit rusting of contact place between machining tools
and working fragment. It also has other benefits, such as the removal of small metal
scraps by washing, tool protection against corrosion, tool life improvement, friction
diminution in fragment and tool interface, and altogether the final quality development of
products. Despite these advantages, MWFs is known as the main source of oily
wastewater in the metal industries sector with high chemical oxygen demand (COD),
approximately 10,000–100,000 mg/l. MWF formulations are chemically complex and
composed of base mineral oil, emulsifiers and surfactants, extreme pressure and anti-weld
agents, corrosion inhibitors, biocides (phenolic and aliphatic derivatives), foam inhibitors,
friction reduction agents, and alkaline reserve compounds. Owing to the presence of all
these compounds and microbial agents (bacteria and fungi), which have proven toxic
effects, MWFs are non-biodegradable and hazardous and are associated with diseases
such as cancer, skin disease, respiratory disease, and other diseases. It is estimated that
more than 2,000,000 m3 MWF are annually used worldwide and that wastewater volume
by dilution of MWFs prior to use could be ten times higher. Because of the complicated
chemical contents as trade secrets for MWFs producers, the disposal of related
wastewater is progressively difficult. Further, since the MWFs are categorized as
hazardous wastes along with relative toxicity to aquatic organisms, disposal options for
this oily waste is expensive.
For the disposal of used MWFs, conventional physical and chemical techniques or
minimization approaches are typically used, and generally have single or multiple stages,
depending on the stage of treatment needed. In the multiple stage systems, solids and oil
phase during the elementary phase is removed, and then the volume and COD loading are
reduced by the secondary stage. Finally, for compliance with severe discharge limits, post-
treatment is usually appropriate to develop the effluent quality. (Web of science 2016)
2 IDENTIFICACION DE TENDENCIAS
In this area there are many challenges as the technological characteristics of the
metalworking sector Maintain in our country for most of the uses.
Best practices at the global level are related to high speed machining and
Machining of five axes, the gradual elimination of purely mechanical processes, the
Labor-intensive processes, the use of new Special alloys, the reengineering of
production processes, the implementation of
Quality standards and the implementation of process simulation programs. (CCB,
2006)
Companies in the sector in Colombia are not at the forefront with these best
practices at despite the fact that today there is greater specialization of machinery
especially in electronics and the automation. The acquired technologies
concentrate on buying and updating,
Software for the development of production and administrative processes and
there is a Absence of technological modernization programs. This results in the Of
companies in the metal-mechanical sector is to have a very
Below the ideal.
In order to achieve greater competitiveness in an increasingly globalized scenario,
the study Of characterization raises the need for the development of new materials,
better processes and Adequate use of new technologies in the sector, including
everything related to welding, Of major technological advances at international
level.
3.2.3 Editors
3.2.5 Languages
3.2.6 Organizations
As used herein ppm is measured as mass per volume or 1 ppm equals 1 mg (active) per
liter.
As used herein the term “organic acid” is also referring to its salt.
Inventor
Corinne E. Consalo
John S. Chapman
Priority date
2013-03-15
Filing date
2013-03-15
Publication date
2017-01-31
Grant date
2017-01-31
2. Process for producing a hydrocarbon component
The invention relates to a process for producing a new type of high-quality hydrocarbon
base oil of biological origin. The process of the invention comprises ketonization,
hydrodeoxygenation, and isomerization steps. Fatty acids and/or fatty acid esters based
on a biological raw material are preferably used as the feedstock.
Inventor
Priority date
2005-12-12
Filing date
2013-02-01
Publication date
2014-05-06
Grant date
2014-05-06
Inventor
Liu Min
Zhao Cheng
Yang Tianqiao
Sun Shujun
Priority date
2016-08-25
Filing date
2016-08-25
Publication date
2017-02-08
Grant date
2017-02-08
They have been developing for over 30 years a sharp expertise in the field of machining
medical devices, production tooling, molds, tools and micro tools, dies, checking
fixtures,etc.
Their integrated design office can provide their clients assistance in the design,
development and industrialization of their devices.
Their production unit allows the production of complex parts, prototypes, small and
medium series, by EDM (electrical discharge machining) and wire EDM, CNC machining
centre on HSM centre (high speed machining centre), 5-axis and C-axis CNC lathes,
grinding.
A project culture and a staff made sensitive in the medical and aeronautical requirements,
evolving in a clean and air-conditioned environment, allows them to propose their clients
the global coverage of their products.
The company has developed its competencies in different sectors: aerospace, armament,
space, medical, automotive, food, building, publics works, electronic banking, electricity,
mechanical engineering, domestic appliance, industrial maintenance, maintenance for
metalworking, mainly in France, Germany, Netherlands, Switzerland.
JAN ANDERSSON: There are clear trends that the economy is moving in the right
direction. Some industries, such as aerospace and energy, are moving faster, but
automotive is moving in the right direction, as well. That bodes well for tooling and
workholding.
JACK BURLEY: The growth of Industry 4.0, or the Internet of Things (IoT), is a
key trend and will have a profound influence on tooling and workholding as it
relates to the flow of information to machine tools and engineers/operators.
Sensors are becoming smaller and easier to install in all kinds of products—not just
cars and appliances. Smart tooling and workholding will provide real-time feedback
about problems such as vibration back to the machine control and send alerts to an
engineer that adjustments need to be made. Smart factories will require all
equipment and tooling to be Industry 4.0 capable.