PARTS MANUAL For Models ERP 030/035/040 TFN 3,000/3,500/4,000 LBS. CAPACITY (B807) [ OAT He IF yi [ PASS Greenville, NC 27834-2011Industrial Trucks USER INFORMATION EXPLANATION OF MODEL CODE — rows TB ne Fine re — eas a (035 31500 Lbs. ee ers npounon ei E|R} P| 030) T| F 36| S| Vv }072 L sousrsn mervecie eames errs aed rae ERE Eas. L__ compan as L__vourace MANUFACTURING SOURCE N= North America L__pesion series ABC ole. ‘To verity that this manual is correct for this truck compare the model code, as explained above, with the ‘nameplate on the truck. Refer to Table of Contents for nameplate location and information. Ifthe model code in this manual does not agree withthe information on the nameplate contact your Yale industrial tuck dealer. SPECIAL NOTE “This Manual contains complete and accurate information available atthe time of publication forthe components and systems listed. Yale Materials Handling Corporation reserves the right to make changes tots product at any time and the possibilty exists that later changes are not included inthis manual. I your li trucks equipped ‘with special options that are not covered in this Manual, you should contact your local Yale industrial truck ‘dealer for addtional information.Yale. A Accelerator Pedal and Linkage 114 ‘Accelerator Switch : ‘Alarm-Back-up ‘Axle Assembly Steer B Backrest_Load «2.2... 17 Back-Up Alarm Kit... 5 912. Battery Connector coon 2-40 Battery Cover and Lateh 2200000000000... 164 Battery Discharge Indicator and Hourmeter 1... 2-26 Battery Roller Group .....-. 20 4-20 Brake Master Cylinder cla Brake Pedal ..-....c.cccsscesseseee 42 Brake Reservoir SUID memee a Brake Switch DUINIININIINI 42, Brake System-Hydraulie 2000200000000. 42 Brake System-Foot-Operated Parking Brake... 1... 44 Brake Syeter-Electicaly Released Paring Bake «1. 48 Brake/Back-up Light... er c Caliper Assembly-Hydraulic 46 Cater Assomby-Foot Oparated Patking Brake 00... 4-7 Cartiage-Duplex ear Cartiage-Guadplex «20020202200. 658 Carriage-Simplex 20.22.22 613 Carriage—Trplex a an 631 ColumnSteer 22 82 Connector-Battory : 2-40 Contactor Assembly-*D'-Armat 246 Contactor Assembly-"D'-Armature Cross"EE" 254 Contactor Assemblj-Field Weakening .... 242. Contactor Assembly-Forward and Reverse-Standard . 2-10 Contactor Assembly-Forward and Reverse—"EE” ..... 2-58 Contactor Assembly-Lift Pump-1 Speed-Standard .... 2.8 Contactor Assembly-Lift Pump-1 Speed“EE" ....... 2-62 ‘Contactor Assembly-Lift Pump-2 Speed-Standard ..” 2-20 Contactor Assembly-Lift Pump-2 Speed-"EE 264 Contactor Assembly-Lift Pump-SCR Controlled-Std. . 2-14 Contactor Assembly-Lift Pump-SCR Controlled-"EE" * 2-56 Gontactor Assembly-Power Steer-Standard 228 Contactor Assembly-Power Steet"EE™ ......-...... 2460 Contactor Assembly—"1A'-Standard Dane Contactor Pane!-Field Weakening Cat Contactor Pane!-SCR Hydraulic Pump-Siandard 2-6 Contactor Panel-SOR Hydraulic Pump—"EE" 250 Contactor Panel-1 Speed Pump-Standard 2 Contactor Panel-1 Speed Pump-"EE” 2.48 Contactor Panel-2 Speed Pump-Standard 25 Contactor Panel-2 Speed Pump-"EE" ..... 2648 Control Valve Linkage-Lower-LitTit- Three and FOU FUNCHION sae s.usvnseeeveeeeee 78 Control Valve Linkage-Upper-Litt and Tit la Gontrol Valve Linkage-Upper-Three and Four Function | 7-4 ALPHABETICAL INDEX c Control Valve-Hyarautio-3 Spot Control Valve-Hyraulio~4 Spoo! Conversion Kit-Miscellaneous Conversion Kit-On-Demand Steer .. ‘Conversion Kit-Sideshiter Conversion Kits—Hose Take-up Conversion Kits-Overhead Guard Conversion Kits—Tit Conversion Kits-Valve and Conversion Kits-Voltage Counterweight «2.02.00. Cover-Battory |... c ‘Cover-Valve-Lower Cover-Valve-Upper Covers-Cowi and Battery Compartment-Standard Covers-Cowl-Seat Parking Brake Cylinder Assembly—Titt finder Master-Brake "=... Gyindr-Free Lit-Oupiox «20... yinder-Free Lit-Guacplex Cylinder-Free Lift-Triplex Gyfinder-Lit-LH.-Duplex ©... Gylinder-Lit-AH Duplo. finder Main-LH.-Simpex Gyfinder-Main-LH-Teplex 0... co Cylinder-Main-F.H Triplex... Cylinder—Power Steer .. Cylinder-Sideshiter Dash Display... Directional Switch 2.2. Discharge Indicator and Hourmeter ...... Driving Lights-Front nn Driving Lights-Rear Drive and Steer Tires and Wheels-Mounting Drive Unit Assembly List Drive Wheel and Tire-Cushion Drive Wheel and Tire-Preumatic Drive Wheel and Tire-Super Cushion F Filter-Hydrautic Ot Floor Plate Operator's Fork Carriage~Duplex Fork Carriage-Quadplex Fork Carriage-Simplex .. Fork Carriage—Triplex ..- Forks-Load.......+ Free Lift Cyinder-Duplex .- Free Lift Cyinder-Quadplex Free Lift Cyinder—Triplex ‘ont ‘ear 226 52 2.26 leez ay 3410 38 745 658 613 6st 116 638 * 650 622Industrial Trucks Fuse Box-Double—"EE™ Fuse Box-Single-“EE” Fuses SCR Hydraulic Pump-Standard Fuses SCR Hydraulic Pump—"EE” . Fuses 1 Speed Pump-Standard Fuses 1 Speed Pump-"EE” ... Fuses 2 Speed Pump-Standard Fuses 2 Speed Pump-"EE" a ‘Gauge-Discharge Indicator and Hourmeter 2.26 Guard-Overhead, 12 Hinge-Battery Cover Hom ..... Hose and Fitting Group-Power Steer Hose Take-up Assembly List Hose Take-up Connection Group ara Hose Take-up Connecting Group-Field Conversion ... 10-6 Hose Take-up Conversion-Duplex . . Hose Take-up Conversion-Simplex Hose Take-up Conversion-Triplex Hose Take-up-Duplex Hose Take-up-Simplex Hose Take-up-Triplex. Hydraulic Control Valve-S Spool Hydraulic Control Valve-4 Spool. Hydraulic Hose and Fiting Group « Hydraulic Ol Fier... ..e Hydraulic Pump Assembly-Lit kK Kat-Back up Alarm... cecssssscecseseseeeseessies 108 Kit-Conversion-Miscellaneous <2... ssc sscsec sce 10-8 Kit-Conversion-On-Demand Steer 108 Kit-Conversion-Sideshttor .... KitLight Option... Kits-Conversion- Overhead Guard - Kits-Conversion-Tit ..... Kte- Conversion and tinge «. Ss 107 Kits-Conversion-Voltage . SII 108 Labels and Plate Location Latch-Battery Cover Lock « Litt Cyinder-Free-Duplex «...-0.. Ut Gylinder-Free-Quadplex Lift Gylinder-Free—Triplex ft Gylinder-L H.—Duplex Lit Cylinder-LH.Simplex . Lit Cylinder-UHTriplex 2... > ALPHABETICAL INDEX L Lit Cytindor-Quadplex .....s.os- eee ese Lit Gyinder-R.H Duplex : eae Lit Oyindr- RH Simpl 2200002000. eo Lift Cylinder-R.H.—Triplex: 6-26 Lit Pump and Motor =. UII. ta Liting Mechanism-Dupix TIENT eg Ling Mechanism-uapiex 6.48 Ltting Mechanism-Simplex ..00.0000000000000TIT Liting Mechanism-Trplex -.0...Jscc. lial eae Light Option Kiss. .e--c00. ss D107 Linkage-Accelerator | 2s... Dita Linkage—Contal Vale-Lower 76 Linkage-ContalValve-Upper 0. sscc.csccsscoons 722 Load Backrest... : INE? Load Fork Assembles TUE 6 ” Mast Assembly-Duplex .....-. Mast Assembly-Quadplex Mast Assembly-Simplex ‘Mast Assembly-Triplex Master Gyinder-Brake Miscellaneous Conversion Kit ...... Motor—12CC Lift Pump, Premium . Motor-12CC Lift Pump, Standard Motor—19CC Lift Pump, Premium Motor-19CC Lift Pump, Standard - Motor Assembly-Traction-Premium Motor Assembly-Traction-Standard - Motor Enclosing Bands-"EE" .. Qn Mounting-Drive and Steer Tires and Wheels. Mounting-Steer Pump and Motor-Standard .. Mounting-Steer Pump and Motor-"EE” ° ‘On-Demand Steer Conversion Kit 108 Operator's Floor Plate ...... 14 ‘Operator's Seat-Non Suspension. 2 18 (Operator's Seat-Suspension .. : 1-10 Obit Unit-Power Steer . . 5 oars Overhead Guard . Overhead Guard Gonversion Kits Pp Paint-Touch-up 112 Panel Assembiy-Field Weakening... 241 anel-Contactor—1 Speed Pump-Standard . 24 Panel-Contactor-1 Speed Pump-"EE” .. ... 246 Pane!-Contactor-2 Speed Pump-Standard . 25 Panel-Contactor-2 Speed Pump-"EE” . TT 24s: Panel-Gontactor-SCR Hydraulic Pump-Standard 2.6 Panel-Contactr- SCR Hyéraule Pump-"EE" 00... 250 Panel-instrument 228 Panel-SCR-Pump 5 224 Panel-SCR-Traction 222Industrial Trucks Pe Parking Brake Cablo-Seat Brake .......s.eccsseesees 48 Parking Brake Cable-Standard 020000000000. 2cts dod Parking Brake-Mechanical 44 Parking Brake Seat Operated 48 Pedal Brake ...... : DINDIINL a2 Pedal-Accelerator CINDIIIN sta Power Steer Contactor-Standard CII 248 Power Steer Contactor-"EE” 2-60 Power Steer Cylinder coo 58 Power Steer Group . en 52 Power Steer-Hose and Fitting Group *520 Power Steer-Panel and Attaching Parts 1822 Pump and (Ohio) Motor Assy-Power Steet-Siandard . 5-11 Pump and (GE) Motor Assy-Power Steer-Standard ... 5-12 Pump Assembly-Hydraulic Lit ........ 720 Pump Assombly-Steer ......00..cccccseeseeeees SAB R Fear Driving Lights... Rear Light’Strobe Light Combination Reservoir-Brake . 42 Rod End and Fitings-Steer Cylinder . 58 Food Ends and Pins-Titt Cylinder L742 s ‘SCR Panel-Hydraulic Pump Control... ‘SCR Panel-Traction Control ‘Seat Parking Brake System... 1... ‘Seat-Operator’s-Non Suspension . ‘Seat-Operator’s-Suspension Sideshifier Assembly Sideshitier Conversion Kit Sideshifter Oyinder .... Sideshifter Hydraulic Hook-up Steer Axle and Linkage ...-..020.2.. Steer Cylinder—Rod End and Fitlings : Steer Group-Power-Column and Components Steer Pump and Motor-Mounting-Standard . . Steer Pump and Motor-Mountng-"EE" Steer Pump Assembly . Steer Wheel and Tire-Cushion ALPHABETICAL INDEX s ‘Steer Wheel and Tire-Proumatic 340 Steer Wheel and Tire-Super Cushion 38 Strobe Light cos Strobe Light/Fear Light Combination 910 ‘Switch-Accelerator = 114 ‘Switch-Brake 42 Switch-Directons 52 Switch-Key 1226 T ‘Tit Conversion Kits .. + 106 Tit Cylinder Assembiy 743 Tit Gyinder-Rod Ends and Pins mary Tire and Rim Assembly-Cushion ot Tire and Rim Assembly-Pneumatic . 310 Tire and Rim Assembly-Super Cushion 318 Tires and Wheels-Mounting 37 Traction Control Panel Assembly-Standard 22 “rason Con Panel Assombly“EE" ves ‘Transmission : a4 u User Suppor information . 124 v Valve and Linkage Conversion Kit 107 Valve Cover-Lower ...... 78 Valve Cover-Upper 72 Valve-Hydraullo-3 Spool 78 : 7-40 Voltage Conversion Kits ..- 108 w Wiring Diagrams-Standard 2-680 2-89Industrial Trucks RECOMMENDED SPARE PARTS LIST ‘The following pars ists intended for use as a guide when stocking spare parts for all STANDARD truck models used under NORMAL ‘operating conditions. For trucks that are used for special applications and/or are operated in areas of high contamination such as dust. ‘corrosive vapors, etc, consult your nearest Authorized Yale dealer for assistance in selecting and stocking all necessary spare parts. ‘To determine quantities and where parts are used, refer to the numeric index inthis manual, CATEGORY PART NUMBER PART DESCRIPTION RECOMMENDED STOCK 15 UNITS. ‘OVER 620 | 20 unis | UNITS (GENERAL TRUCK 5169661-01 3101203-44 3101203-48 3101203-50 059775-92 042912-63, '5042687-40 '5042897-04 5042897-06 04289705, 5042897-07, HOURMETER AND BDI BLACK SPRAY PARCH. SPRAY GOLD SPRAY HORN BUTTON HORN | SEAT-NON-SUSPENSION |SEAT-SUSP-BACKREST-VINYL ‘SEAT-SUSP.-BACKREST-FABRIC ‘SEAT-SUSP.CUSHION-VINYL ‘SEAT-SUSP.CUSHION-FABRIC 1 2 ELECTRICAL 5187936-06 5042408-38 '5071865-00 5037812-00 200438-08 5203338-04 044507-29, 5042262-99 5200318-01 ‘SEAT SWITCH (EITHER SEAT) KEY SWITCH ACCELERATOR SWITCH BRAKE SWITCH DIRECTIONAL SWITCH FUSE~10A-PUMP CONT. PANEL FUSE-SOA-PUMP CONT. PANEL FUSE-S25A-PUMP CONT. PANEL FUSE-400A-TRACTION PANEL [CONTACTOR— ARMATURE, FWwoIREV SCR HYD 11 SPD PUMP 2.SPD PUMP 1” FIELD WEAKEN POWER STEER 71500910-04 1800910-11 1500910-03, 1500910-02 1500910-14 1500910-12 296321148 '5168588-05 15042202-45 [CONTACT KIT JCONTACT KIT |CONTACT KIT CONTACT KIT CONTACT KIT CONTACT KIT CONTACT KIT MOVABLE CONTACT [STATIONARY CONTACT ‘SCR PANEL "5169100-25 5169198-27 '5169138-26 5169138-28 '5169138-27 5169138-26 5169138-28, [#1 REGTRAGTION CONTROL |#2 REC.-TRACTION CONTROL #384 REC.~TRACTION CONTROL |#5 REC.-TRACTION CONTROL |#1 REC.-HYD.PUMP CONTROL }#3&4 REC.-HYD PUMP CONTROL [#5 REC-HYD.PUMP CONTROL fff] ffe feted fede te dette feted eff ede d-f-f-f-f-f-f-f-f-]- P3128Yale Industrial Trucks RECOMMENDED SPARE PARTS LIST TESCRRERDED TORR OVER ear een | 13 | 20 | so cateconr wien |__parrvescnnion | Git [units | utts | uss OTORT TRACTION STO. Servos 4 BRUSH SET Ls 2s Traction peu, | sess 12 | aRuse SET aps Lir-ice-svD. | susrazes [arusH set as uirr-i0-pr, | susraza [aRUSH SET =D LiFT-1200-sTo. | 9021468-08 | BRUSH UFT-1200-PRM. | 9021468-07 | BRUSH eee SAS reer [soars fete SPREE Ta See ee ——f ts re [ta 4a mms one cares Ft cmos [ene e PEE ae ARs mer |'anoce lace EE woven | Sram fuer SATE Sree ee aees SEE sa ae PEER cnc so eer AS 5 rag — EEE LIFT (368616) 042292-78 | SEAL KIT 1 1 2 2 ‘ras | c's eecer aoe weeny | i’ [Ss SSEIndustrial Trucks PART SHEET INDEX NOTE: Throughout this manual, a reference to a Part Sheet Number is made after the description of a part or assembly. EXAMPLE: ITEM PARTNO. DESCRIPTION. No. REQD. 1 §050755-26 Contactor, Power Steet-24 Volt (See Part Sheet 5C238) Below is @ numerical listing of Part Sheet Numbers and their corresponding Page Numbers. PARTSHEET PAGENO. PARTSHEET PAGE NO. PARTSHEET PAGE NO. 1a79 12 0262 2-80 er123 512 2084 44 50263, 282 7E208 72 2085 4884-10 50264 2-84 7e2CT 14 2E103 42 SF102 242 7E20U 76 2zat 46 F103 281 7676 v4 2z4e 47 F104 2-88 F280 32 3a271 627066 ‘F105 2-100 8F2BE 34 38130 6-92 T0638 5K20 2-40 982BR 4 130263 6-14T06-22 52200 O46 ‘983 52 D191 o13 52308 96 10467 56 ap192 6st 52309 97 11430 38 30193 647 52310 98 A838 315 30218 6-58 sz3it 910 1154 30 Sus 6-48 T0 6-52 82312 12 1155 37 58340 224 82313 92 MA76 an 58978 22 @ais2 6886-10 ne1s 340 58979 222 6843 6-288.6-44 120213 2:28 58380 24 B44 6-408 6-42 12aai4 2-90 58381 25 C50 6248626 128138 514 58382 26 e016 712 128142 232 ‘5B453 226 e015 743 128143 234 '5B396 522 ee72 58 128153 2-96 Batt 261 6F35 656 128154 238 SB414 264 6F36 654 yacts 516 58415 266 6c42 a4 13826 a2 5B416 2-68 eri152 78 s9Ka72 86 58417 270 eHi76 7-40 13K273 a8 58422 272 e285 7-20 13K274 810 58423 273 286 724 19275 a2 58453 2268 6287 722 19k276 at4 50207 28 288 519 19277 816 so2tt 240 61289 518 13R38 17 scai2 22 6208 818 1943 116 50226 246 L20x 714 14843 18 50238 248 eL5BM 520 14861 1-10 50239 220 eriis TAB 14087 112 80245 2-62 orig 718 15A116 2-88 80258 214 erii9 59 15A117 1-17 T01-19 50259 274 er120 at 15A118 120 50260 276 eriat 510 180129 14 50261 278Industrial Trucks ‘This Parts Manualis divided into major sections which arelisted on this page. Quick reference to these sections can be made by lacing the rightthumb on the tab of the desired section, bending the book back and thumbing the pages to the ‘corresponding tab. SECTIONS 1 GENERAL TRUCK 2 ELECTRICAL SYSTEM 3 DRIVE UNIT ASSEMBLY 4 BRAKE SYSTEM i 5 STEERING SYSTEM I 6 LIFTING MECHANISM I J I 7 HYDRAULIC SYSTEM 8 ATTACHMENTS & HOSE TAKE-UPS 9 ACCESSORIES 10 FIELD CONVERSION KITS n NUMERICAL INDEX 12 USER SUPPORT INFORMATIONSECTION 1 Industrial Trucks 1 GENERAL TRUCKYale Industrial Trucks SECTION 1 ~ CONTENTS GENERAL TRUCK DESCRIPTION PAGE NUMBER ACCELERATOR PEDAL AND LINKAGE ...-..-.2+0csesecsessesescees P14 BATTERY ROLLER GROUP . : DU 20 COVERS, COWL AND BATTERY COMPARTMENT +4 GENERAL TRUCK RUIN re LABELS AND PLATE LOCATION. ; vi 2, LOAD BACKREST .... no EI a LOAD FORK ASSEMBLIES. L068 NON SUSPENSION OPERATOR'S SEAT AND RESTRAINT SYSTEM... 1-8 ‘SPARK ENCLOSED PARTS GROUP-'EE" .. 117, 1188 1-19 ‘SUSPENSION SEAT : +10 4Industrial Trucks ITEM PARTNO. 1 10 " 2 8 5204348-02 5204348-08 5204048-04 5017490-02 5042052.27 4490150-29 '5044757-00 1504878200 9310189-07 5040617-94 5017029-03 '5800001-"* 5041112" 5186486- 5058615" '5042427-51 752799607 7527996-08 ‘9000012-42 1504230231 5042617-82 804261783 1479 297 GENERAL TRUCK DESCRIPTION NO. REQD. Overhead Guard-46" Wheel Base ‘Overhead Guard-50.8" Wheel Base (Overhead Guard-54.5" Wheel Base Bott : Steering Whee! Operators Set-Non Suspension (See Fa Sheet 14843) pertre Seat- Suspension (Soe Par Sheet 4861). ‘Counterweight TTow Pin Capscrew Washer Sealant | TW\Oylinder (See Part Sheet 6D115) .... Drive Unit Assembly (See Part Sheet F280) . : Load Forks-Standard 22° Taper (See Part Sheet 13R49) . Load Forks-Ful Top Taper (See Part Sheet 19R43) . Load Forks—Polshed with Full Bottom Taper (See Part Sheet 13R43) Load Backrest Extension-38.5x48" High (See Part Sheet 13R38).. Load Backrest Extension-38.5 x64” High (See Part Sheet 13R36) . Load Backrest Extension-98.5 x60" High (See Part Sheet 19R38) ......... Mast Assombly-Two Stage (LFL)-(Simplex) (See Part Sheet 342871)... Mast Assembly-Two Stage (FFL)—(Ouplex) (See Part Shoet 98130)... Mast Anemb)-Three Stage (FFL)-Teplex) (See Pat Sheet 6269)... Handle Screw . Plug .. Plug 2... TAS Read. 1318A129 2.67 COVERS, COWL AND BATTERY COMPARTMENT Yale. M4Yale Industrial Trucks PART NO. 4490070-18 449021003 4490150-02 '5048467-00 '8045907-00 5194326-44 5200828-87 -4490011-21| 5042262-42 1504235245 4490220-18 4490150-14 015418200 4490210-08 '5068435-00 '5065565-00 4490150-14 4490220-16 (0590795-00 (015026400 '5049002-00 (0149729-00 5049022-00 5023980-06 '5044947-01 15044947-02 '5044947-00 1929179407 923179406 5045742468 19327299-07 '5042262-42 4490150-14 '5029565-05 15048642-00 5198116-00 '5197586-00 5048982-03 '5029565-03 8029565-04 4490011-34 '6067025-00 5027839-01 -4490210-10 5197836-01 5197536-02 4490210-10 4490220-17 4490012-96 -4490010-14 -4490210-01 4490220-16 4490150-14 5042262-42 16A129 207 ‘COVERS, COWL AND BATTERY COMPARTMENT DESCRIPTION NO. REQD. Screw... Washer |. Nut Cover, Cowl, Top -.. Cover Screw Nut, Sei Retaining . Hex. Head Screw Washer Handle, Battory Cover. Lockwasher . Hox. Nut Cotter Pin Washer «22. Gas Spring-46" Wheel Base .. Gas Sping-£0. and 545" inet Base « Hex. Nut... 5 Cover, Battery—46" Wheel Base .. Cover, Battery-50.8" Wheel Base Cover, Battery-54.5" Wheel Base... ‘Seal, Battery Cover-46" Wheel Base ‘Seal, Battery Cover-50.8" and 54.5° Wheel Base. Rubber Grommet (Seat Switch Wire Hames) .. Button Head Screw ...... Washer . Hex. Nut =. Screw Recepiace (Cip on) - Bracket . Cover, Rear-46* Wheel Base . Cover, Rear-50.8" and 54.5" Wheel Base Seal, Rear Cover... i Screw, Quick Opening Retainer, Screw... Hex. Head Screw Shim... Plastic Bushing Washer .....2.. Hinge Bracket, LH. Hinge Bracket, RLH. Washer .....--.- Lockwasher ... Hox. Head Screw Hex. Head Screw Washer .. Lockwasher Hox. Nut Washer ‘As Read. 15Yale Industrial Trucks 16 & BSISRLBRLSSSISRrsgeys PART NO. 5196616-13 5196616-12 '5196616-11 '5050082-00 '5048512-00 15A129 2.97 COVERS, COWL AND BATTERY COMPARTMENT DESCRIPTION Frame, Battery Cover-46" Wheel Base .... Frame, Battery Cover-50.8" Wheel Base «. Frame, Batiory Covet-54.5" Wheel Base oeocr ‘Spring, Latch Retum Pin, Cover Latch «1... in Guide Weldment .- Roll Pin ... : Lockwasher Hex. Nut... Pad, Anti-Slip Floor Plate, LH. Floor Plate, FLH. Cow! Weldment Plug .... Plate Seal... Screw. Trim Trim. Swab bow oweas elle ee NO. REQD.rem PART NO. 8042427-51 17527996-07 7527996-08 '5059605-78 (0612782-00 9098824-05 13R38 9-96 LOAD BACKREST DESCRIPTION NO. REQD. Load Backrest-38.5%48" High ..... Load Backrest-38.5x54" High .... Load Backrest-38.5%60" High . Capscrew .....ececsee sees Washer mt 1714543 Yale NON SUSPENSION OPERATOR'S SEAT AND RESTRAINT SYSTEM Industrial Trucks 1814843 6-04 NON SUSPENSION OPERATOR'S SEAT AND RESTRAINT SYSTEM NO. REQD. RIPTION Seat Assembly (Vinyl) Seat ‘Switch Assembly Seat Assembly (Fabric) Switch Assembly - Pop Rivet ..... Base, Information ase’. Cover, Information Case Hex. Head Screw Washer ..... Hex. Nut Washer . Hex. Head Screw Hex. Head Screw <.0.000... Washer ‘Seat Slide, LHi.~8* Adjustment Seat Slide, LH 4" Adustment -..- ‘Seat Slide, R.H.-6" Adjustment Seat Side, RLH.-4" Adjustment fod (6 Acfustnant cry) Hex. Nut. Washer Screw» Plug, Hip Restraint Washer ..... Seat Bolt Assembly Hex. Head Screw . Hip Restraint, LH. Hip Restraint, LH. 19it xt ° =)Yale Industrial Trucks PART NO. 5042897-22 5042897-23 5042867-22 5042867-23 5201926-00 5042897-04 5042897-06 5042897-05 5042897-07 1520041836 '5187996-06 '5200618-70 5200418-96 '5800002-45 1580000246 8042597-68 5200818-52 200418-22 5042597-70 5200418-29 5200418-49 '5042597-71 5042597-72 5200418-86 '5200508-11 5200416-44 1520041863 5200818-44 1504223249 1504223217 5187966-83 (0236046-00 10622828-00 14B61 497 ‘SUSPENSION SEAT DESCRIPTION ‘Seat Assembly, Vinyl (6° Rails) . ‘Seat Assembly, Fabric (6° Ralls) ‘Seat Assembly, Vinyl (4° Rails) . ‘Seat Assembly, Fabric (4” Ralls) Hames, Seat Switch ....... Back Cushion, Vinyl Back Cushion, Fabric Seat Cushion, Vinyl Seat Cushion, Fabric . ‘Shock Absorber Kit . Switch Assembly Block ...--.-.+- Slide Set (6° Rais) . Slide Set (4" Rails). ‘Spring Kit, Cable Kit... Hardware Kit Washer... Seat Bet Washer «| Capsorew14687 1-96 LABELS AND PLATE LOCATION14G87 1-96 Industrial Trucks LABELS AND PLATE LOCATION ITEM PARTNO. DESCRIPTION NO. READ. 14 504575216 Label Pinch Point 2+ © 5045742-78 —_Label-Pinch Point 3+ 5042312-48 —_Label-No Riders - 4+ 505977535 —_Label-Operator Waring ee 6 5189768-11 _ Manual-Operating 5199968-02 _Base-Information Case 5199968-03 Cover-Information Case 7 §019049.09 Rivet .... 8+ 604231252 —_Label-Pinch Point 9 — 7529534-02 _Label-Warning Overhead Guard 40+ 5042312-96 _Label-Operator Restraint... 11 5049552-00 Label-TitColumn ......-.. 12+ 5045742-78 _Label-Parking Brake with Seat Brake... + 5045752-74 —_Label-Parking Brake without Seat Brake 49+ 5042312-15 —_Label-Mast Waming ..........- 14+ 502157204 Label-Yale uo 18 504231265 _Tag-Nameplate 16 806737500 Plate-Data .... 17501904909 Rivet fee 18 504229243 —_Label-Battery Disconnect .. 19+ 5059765-05 _Label-Mast Warming 20+ — §042312-52 Label-Pinch Point 12.1... 21 -5058905-00 _Label-Patent 22 © 5197986" ——Label-LitTilvAuxiliary =... As Regd. 23 310120948 Paint-Parchment-16 oz. Spray ..2....:0cecccssessessseeseesesses AS Regd. 310120334 _Paint-Parchment-1 Gallon a aoe ‘As Reqd. 8101203-50 Paint-Gold-16 02. Spray 20... 2cscceeeeseeeseeeeeeeeeeeeeeeses AS Plaga 310120336 _—Paint-Gold-t Gallon IIIT as Read. 310120344 © —Paint-Black-16 oz. Spray ...2. se. cseeseeees : 1 AS Regd 310120338 —_—Paint-Black-1 Gallon DUI as Read. 504281280 Label Battery Spacer ........... 804575235 Label-Safety "EE"... 804231290 Label Corrosion a 804231234 Label-Freezer eo... ec ec cess 3+ 5200451-19 —Label-Hydraulic Oi Fil BIBRR + 5171460-60 Label Kit (Includes + lems) .....0...se cscs eeeeeeeneeeeee eee Tem Number 22 Part Number 5197986-"=7076 Yale. ACCELERATOR PEDAL AND LINKAGE.Industrial Trucks ITEM PARTNO. '5800003-28 042352-52 504574258 5047602-00 5071865-00 5045742-69 4490010-70 '5042282-81 4490210-03 10 —5800003-24 11 5203996-00 12 5042282-59 13 5203046-00 14 4490220-18 18 4490011-70 16 504205267 17 5800003-25 18 9321169-01 7076 297 ACCELERATOR PEDAL AND LINKAGE DESCRIPTION NO. REQD. ‘Shaft Roll Pin - Link, Connecting «.-.... Block, Accelerator Switch : ‘Switch, Accelerator (See Waming) HOX.Nut cccesesessessee Capscrew . Clamp, Shatt Mounting ...- LLockwasher .... Spring, Pedal Return ‘Arm, Accelerator ao Pad, Pedal «2.2000. 0.csccs Pedal, Accelerator Lockwasher . Capscrew ... Hex. Nut. Capscrew A WARNING: The Accalrtr Svichisassenblein path teton.noattomptmustbe madete arenes Thon sovoNce parse eee, 11513R43 6-04 Industrial Trucks LOAD FORK ASSEMBLIES @ SS ITEM PARTNO. DESCRIPTION NO. REQD. ‘STANDARD 22” BOTTOM TAPER 1 SO41112-01 — Fork-4.0%1.5%36" 2 804111202 Fork-4.0%1.5x42" 2 804111203 Fork-4.0%1.5x48" 2 504111204 Fork-4.0%1.5x54" 2 504111205 Fork-4.0%1.5x60" 2 2 822520001 Latch Assembly aa FULL TOP TAPER 1 8186486-01 — Fork-4.0x1.8x36" .. 5 , I 2 5186486-02 — Fork-4.0x1.5x42" | : 2 5186486-03 Fork-4.0x1.5x48" | 12 5188486-04 —Fork-4.0% 1.554 2 5186486-05 Fork-4.0%1.5x60" | 12 2 622520001 Latch Assembly M POLISHED FORK WITH FULL BOTTOM TAPER 1 5058615-01 Fork-~4.0% 1.536" 22 '5058615-02 Fork-4.0x1.5%42" . n2 '5058615-03 Fork-4.0x 1.5% 48" ne 505861504 Fork-4.0x 1.5x54" 12 505861505 Fork-4.0x1.5x60" - 22 2 5225200-01 Latch Assembly .... M4 DR ae coe ect ts ro Se oes a cea 1-1615A117 10-96 Industrial Trucks DRIP PLATE, STATIC STRAP AND ATTACHING PARTS-"EE” n 10 ITEM PARTNO, DESCRIPTION 1 §202366-00 Plate, Drip Pan 2 504226242 Washer, MB... 3 449022016 —_Lockwasher, MB 4 4490010-13Capscrew MBx 1.25%20 5 604289267 Washer ......-.- 6 4490150-14. Nut MBx1.25 7 8042822-75 Static Strap. : 8 —4490011-70_Capscrew M6x 1.020 . 9 §800001-43 Washer M6... 2... 10 4490210-08 Washer M6... ses scvesessevese 11 $042282.57 Nut, Self Retaining M6 x 1.0,1-18 15A117 10-06 BATTERY COVER LOCK AND ATTACHING PARTS-“EE” PART NO. '5070405-00 (0272783-00 '5048887-00 '5000879-01 (0296046-00 015026200 5018319-02 DESCRIPTION Plate, Hasp...... Padlock. es Frame, Control Valve Linkage Bolt 5/16°x 1" Flat Washer 5/16" .. Lockwasher 5/16" Hox. Nut s/16" .. NO. RED.Yal 1SANT 10-96 Industrial Trucks BATTERY COVER INSULATION-“EE’ es 545" “ WHEELBASE WHEELBASE WHEELBASE (UNDERSIDE VIEW) (UNDERSIDE VIEW) (UNDERSIDE VIEW) \ \ 2 3 4 ITEM PARTNO. DESCRIPTION NO. REQD. 1 912291918 Trim, PV.C.-80" Long pee) 2 520082809 Tape, Sponge Rubber, Battery Cover-46" Wheel Base ..... 1.46 Ft 3 520082809 Tape, Sponge Rubber, Battery Cover-50.8" Wheel Base - 2 1.g8 Ft 4 5200828-09 Tape, Sponge Rubber, Battery Cover-54.5° Wheel Base... 247 Ft15AN18 9-06 Industrial Trucks BATTERY ROLLER AND RETAINER GROUP ITEM PARTNO. DESCRIPTION NO, REQD. 1 §202226-01 Side Plate Assembly-46" Wheel Base 5202216-01 Side Plate... Senaz2e02 Sie tte Assembly 60 8° Wheel Base | 8048777-01 Rolle Platform-60.8" Wheel Base-3,000 Lb. Capacity Truck |... 5048777-02 Roller Platform-54.5" Wheel Base-3,500 Lb. Capacity Truck S048777-08 Roles Pattorn. 64.5 Wheel Bate-4000 Lb, Capac Tuck 8 504035201 Roller Assembly-46" Wheel Base ...... 5041092-01 Roller Assembly-50.8° Wheel Base .. So4oas205 Roller Assombly-64.5" Wheel Bane. 10 4490150-44 11 4490220-13, 12 4agoat0-06 13 4490010-69, 14 —-5068045-00 15 §042312-85 16 §042312-92 17 4490210-06 18 © 4490220-13, 19 4490150-44 20 © 048917-00 3. Capacity '5048907-01 Slide Platform-50.8" Wheel Base-3,000 Lb. Capacity Truck '5048907-02 Slide Platform-54.5° Wheel Base-3,500 Lb. Capacity Truck .. '5048907-03 Slide Platform-54.5" Wheel Base—4,000 Lb. Capacity Truck SABER NRE NOMADT aaa M VM + NOTE: * Items 2 thru 7 are common to all Side Plate Assemblies. 121Industrial Trucks NOTESSECTION 2 Industrial Trucks 2 ELECTRICAL SYSTEM ilYale Industrial Trucks SECTION 2~ CONTENTS: ELECTRICAL SYSTEM DESCRIPTION PAGE NUMBER BATTERY CONNECTOR .. coven BAO CONTACTOR ASSEMBLY “D'-ARMATURE CROSS (STANDARD) 216 CONTACTOR ASSEMBLY “D'-ARMATURE CROSS ("EE") .....0..0..... 254 CONTACTOR ASSEMBLY-FIELD WEAKENING 242 CONTACTOR ASSEMBLY-FORWARD & REVERSE (STANDARD) ....... 2-10 CONTACTOR ASSEMBLY-FORWARD & REVERSE (EE?) ............. 2:58 CONTACTOR ASSEMBLY-LIFT PUMP-1 SPEED (STANDARD) 28 CONTACTOR ASSEMBLY-LIFT PUMP-1 SPEED ("EE") frees B62 (CONTACTOR ASSEMBLY-LIFT PUMP-2 SPEED (STANL 220 CONTACTOR ASSEMBLY-LIFT PUMP-2 SPEED ("EE).. vie 264 ‘CONTACTOR ASSEMBLY-LIFT PUMP-SCR CONTROLLED (STD) ...... 2-14 CONTACTOR ASSEMBLY-LIFT PUMP-SCR CONTROLLED ("EE’) -..... 2-56 CONTACTOR ASSEMBLY-POWER STEER (STANDARD) «............. 248 CONTACTOR ASSEMBLY POWER STEER (EE)... 2-60 CONTACTOR ASSEMBLY-18 00s. cscv+0 : Dla CONTACTOR PANEL-FIELD WEAKENING 24 CONTACTOR PANEL-SCR HYDRAULIC PUMP. (STANDARD) « 26 CONTACTOR PANEL-SCR HYDRAULIC PUMP ("EE") an ‘CONTACTOR PANEL~1 SPEED PUMP (STANDARD) CONTACTOR PANEL-1 SPEED PUMP (‘EE’) ‘CONTACTOR PANEL-2 SPEED PUMP (STANDARD) CONTACTOR PANEL-2 SPEED PUMP (‘EE’) ...... ELECTRICAL PARTS GROUP AND DASH DISPLAY FUSE BOX, DOUBLE ("EE") FUSE BOX, SINGLE ("EE) ‘MOTOR ENCLOSING BANDS (EE) ‘MOTOR-19CC LIFT PUMP, PREMIUM ‘MOTOR-19CC LIFT PUMP, STANDARD .. ‘MOTOR-12CC LIFT PUMP, PREMIUM .. ‘MOTOR--120C LIFT PUMP. STANDARD ‘MOTOR-TRACTION, PREMIUM MOTOR-TRACTION, STANDARD. ‘SOR PANEL-HYDRAULIC PUMP CONTROL . ‘SOR PANEL-TRACTION CONTROL TRACTION CONTROL PANEL ASSEMBLY (STANDARD) ..... cee TRACTION CONTROL PANEL ASSEMELY [EE ovovv svi cesens B48 WIRING DIAGRAMS . oe 2685B378 4.97 DUAL DRIVE MOTOR '5065955-01 TRACTION CONTROL PANEL ASSEMBLY-96/48 VOLT o 22Industrial Trucks PART NO. 520836806 520031807 '5203368-02 520031801 505075506 '5203368-05 8050755.07 520336804 520336803 805075521 506395545 518265806 518095800 1516913805 520336801 DESCRIPTION Hames, Wire ‘Spacer, Bus Insulator Assembly . Fuse, 400 Amp Contactor Assembly, Fwd /Rev—FightLefi Tum (See Part Shoei SC2it) Bus Bar ...... Contactor Asso 1A (oe Pat Shot 50212). Bus Bar Bus Bar. Contactor eae D (armature Baancing Dua Motor) (See Part Sheet 50228) ........ Heatsink, 4 REC Go-Therm, Heatsink. Bushing, Insulating Rectifier, 4REC...... voltage te 24 volts. sBs78 4.97 '5065955-01 TRACTION CONTROL PANEL ASSEMBLY-36/48 VOLT DUAL DRIVE MOTOR: NO. REQD. :: * The contactors on this 36/48 volt panel are 24 volt contactors. The SCR Card converts batteryIndustrial Trucks 58380 4-97 CONTACTOR PANEL-1 SPEED PUMP 24 rem PART NO. '5065405-01 '5050755-27 '5065405-02 '5050755-26 '5050755-02 095192-08 $5203338-07 203398-02 5042262-99 5208398-16 5169238-33 5208338-03 5208338-06 5044507-29 5208398-01 5065405-01 5065405-02 " DESCRIPTION NO. RED. Contactor Pane!-36/48 Volt-w/Demand Power Steer ....... Contactor, Power Stoer-36/48 Volt (See Part Sheet 5C238) Contactor Panel-24 Volt-wio Demand Power Steer ......... Contactor, Power Stoer~24 Volt (See Part Sheet 5C238) Contactor, Lift Pump-36/48 Volt (See Part Sheet 5C207) ‘Suppressor-Used on 36/48 Panel ....... Bus 887.2... ‘Standoff insulator Fuse, 325 Amp Wire Hames. Bus Bar, Fuse... Fuse Block, Control Fuse, 10 Amp Bus Bar. Fuse, 50 AMP... Base sos GE. Part No. on Nameplate 23061006-G2 G.E. Part No. on Nameplate 23061006-G1Industrial Trucks 58381 4-94 CONTACTOR PANEL-2 SPEED PUMP PART NO. 5065425-01 '5050755-27 8085425-02 '5050755-26 208838-17 208338-13 8042262-09 5169298-33 208338-03, 5203998-04 5208338-06 5044507-29 5208338-08, 15035132-03 5055715-01 5208398-11 5203338-02 : 6065425-01 3055425-02 DESCRIPTION NO. REQD. ‘Contactor Pane!-36/48 Voll-w/Demand Power Steer Contactor, Power Steet-36/48 Volt (See Part Sheet 5C238) ........ ‘Contactor Panel-24 Volt-w/o Demand Power Steer Contactor, Power Sioe-24 ot (Se0 Pat Sheet 56238) : Wire Hames Bus Bar . Fuse, 325 Amp Bus Bar, Fuse . Fuse Block, Control Fuse, 10 AMP 2.2.2... Bus Bar Contactor, Lit Pump-36/48 Volt Soe Par Sheet 0209) Bus Bar ‘Standoff Insulator GE. Part No. on Nameplate 23061006-G4 GE Part No. on Nameplate 23061006-G3 2558382 4.97 CONTACTOR PANEL-SCR HYDRAULIC PUMP Yale. 2610 " 2 13 NoTE: ‘58382 4-97 CONTACTOR PANEL-SCR HYDRAULIC PUMP DESCRIPTION No. REQD. Contactor Panel-SCR Hydraulic Pump-w/Demand Power Steer Contactor, Power Steer-36/48 Volt (See Part Sheet 5C238) Contactor Panel-SCR Hydraulic Pump-w/o Demand Power Steer Contactor, Power Steer-24 Volt (See Part Sheet 5C238) ‘Contacto, Lift Pump-24 Volt (See Part Sheet 5C258) BUS Bat. scessesseseesessesesetessesessiteersreses Bus Bar Fuse, 325 Amp — ‘Standoff Insulator | DIINEIINII. Wire Harness. Bus Bar, Fuse Fuse Block, Control GE, Part No. on Nameplate 230C1006-G6 GE Part No. on Nameplate 230C1006-G5 2728 sc207 4.97 '6050755-02 CONTACTOR ASSEMBLY-1 SPEED LIFT PUMPIndustrial Trucks ITEM PARTNO. 1 0504820-00 2 0161033-00 3 §168708-01 4 5168598-02, 5s 5124498-01 6 5168588-08, 7 5168618-03, 8 5197868-01 9 5168688-03 10 0161032-00 11 5168628-05, 12 5168698-35, 1g" 5168698-36 14 5197878-01 15 5168668-09 16 5168598-08, 17 8168658-03, 18 5168568-10 19 5168578-05, 4490014-15, * 1500910-02 80207 4.97 '5050755-02 CONTACTOR ASSEMBLY-1 SPEED LIFT PUMP DESCRIPTION NO. RED. Hex. Locknut #10-82 Flat Washer #10, Retainer-Spring og Spring-Movable Gontact (Red) ..00.....0.coiiintiiscnnc Seat-Sprng . Movable Contact Assembiy Eeencceeencceennceeneeens Carir-Movable Contact Bushing-Movable Contact Center Screw-Retaining ......eeevsssse2 Flat Washer #3 Tip Clamp . Terminal and Stationary GontactLiW. 2220022000000 Terminal and Stationary Gontact-F.H. mn Carrier-Stationary Contact «22...» ‘Armature Assembly... ‘Spring-Armature Return (Blue) Magnet Frame ..... are Magnet Coi- 9648 Vo in~86 Vo Gon m Magnet Assombly : Terminal Sore Me 1.25% 16ne Net kad th Contactar) Repair Kit (Includes * items) . 29'5050755-06 CONTACTOR ASSEMBLY-FORWARD AND REVERSE-150 AMP Yale.Yale Industrial Trucks PART NO. 5168578-04 5168568-12 5168658-03 5168698-43 5168696-39 15168648-04 5168628-06 '5168698-42 519788801 5168698-41, 5168698-40 5168598-07 5168668-07 5197878-01 5168618-03 5197868-01 '5168588-08 512449801 516859801 5124358-07 (0594820-00 0161033-00 0161032-00 5168686-02 0161037-00 (0150289-00 4490010-72 4490014-15 11500910-11 scan 497 '5050755-06 CONTACTOR ASSEMBLY-FORWARD AND REVERSE~150 AMP DESCRIPTION NO, REQD. Magnet Base Assembly ‘Magnet Coll-24 Volt Magnet Frame .... Terminal and Stationary Contaci-Lower N.O.-Upper N.C. Terminal and Stationary Contact-Lower N.O. .....2.2.++- ‘Spacer—Terminal Tip Clamp-LoWer oe. .ceceeeseee ‘Terminal and Stationary Contact-Upper N.C. . Cover-Stationary Contact Retaining ‘Terminal and Stationary Contact-Upper N.C. ... ‘Terminal and Stationary Contact-Lower N.O. . ‘Spring-Armature Return (Red) .. ‘Armature Assembly : Carrier-Stationary Contact «....2..0..5 Carrier-Lower Movable Contact... ‘Bushing-Lower Movable Contact Carrier . Movable Contact .. Seat-Spring «0... Spring-Movabie Contact (Gol CCarrier-Upper Movable Contact Hex. Locknut #10-32 Flat Washer #10 Flat Washer #8 ‘Serew-Contactor Retaining CONDUNAAD NUNN HAVA RDANN Ms NOT SHOWN Flat Washer 5/16" . Lockwasher 5/16" 21... Hex. Head Screw M8 1.25% 60mm - Terminal Screws MBX 1. 25% mm Wot cade wih Gant) Es Contactor Repair Kit (Includes * tems) . SwenYale se Industrial Trucks '5050755-07 CONTACTOR ASSEMBLY-1A~150 AMP ae Q Ze ae, A gs | we |Industrial Trucks ITEM PARTNO. 1" 0594820-00 2 016103300 3° §168708.01 4 5168598-01 st §124498.01 6 5168588-07 7 5168618-03 eB 5197868-01 9 518979801 10 0150256-00 1 5168628-05, 12 5168698-29, 13 5168578-05 14 5168568-12 15 5168658-03, 16 5168598-08, 17 5168668-09 18 5197878-01 4490014-15 + 1800910-12 DESCRIPTION Hox. Locknut #10-32 Flat Washer #10. Spring Cup ‘Spring-Movable Contact (ots « Seat-Spring .. ‘Movable Contact Assembly - CCatrier-Movable Contact ‘Bushing-Movable Contact Carrier. ‘Sorew-Retaining .. : Lockwasher #10 Tip Clamp «...e020 0 : ‘Terminal and Stationary Contact. Magnet Assembly . Magnet Coil-24 Voit Magnet Frame . Spring-Armature ‘Armature Assembly .. Carrier-Stationary Contact turn ‘Terminal Screws MB x 1.25 x 16mm (N Contactor Repair Kit (Includes * items) sc2t2 497 '5050755-07 CONTACTOR ASSEMBLY-1A~150 AMP NO. REQD. otncuded with Contactor) «sn 4 2135258 4.97 '5050755-23 CONTACTOR ASSEMBLY-SCR CONTROLLED LIFT PUMPYale. eM oo ae 5 5 G 4 is 10 12 13 4 18 7 8 PART NO. (0594820-00 (0161033-00 5168708-01 5168598-02 5124436-01 5168588-06 5168618-03, 5197868-01 5189798-01 (0150256-00 '5168628-05 5168698-36 5168698-35 5168578-05 5168568-12 5168858-03, 5168598-06 5168668-09, 5197878-01 449001415 1500910-03, sc2se 4-97 '5050755-28 CONTACTOR ASSEMBLY-SCR CONTROLLED LIFT PUMP DESCRIPTION No. REQD. Hex. Locknut #10-32 Flat Washer #10 Spring Cup ‘Spring-Movable Contact (Red) Seat-Spring «2... cesses Movable Contact Assembly . Carrier-Movable Contact .......- Bushing-Movable Contact Carrier ‘Sorew-Retaining Lockwasher #10 Tip Clamp 2.2.2.2 cess ‘Terminal and Stationary Contact Terminal and Stationary Contact Magnet Assembly oe nl Magnet CoiH24 Volt 2.2... ccsceeceeeeeeeeeeeee Magnet Frame : 5 ‘Spring-Armature Return (Blue)... 2. cscs. MINN, ‘Armature Assembly : Carrier-Stationary Contact Terminal Screws M8 x 1.25% 16mm (Not included with Contactor) Contactor Repair Kit (Includes * Items)Yale Industrial Trucks ITEM PART NO. 1 0594820-00 2 0161033-00 3 §168708-01 4° 5168598-01 St §124438-01 6 5168588-05 7 5169618-03, eB 519786801 9 5168688-03, 10 0161032-00 11 5168628-05 12 5168698-38 13516857806 14 5168568-12 15 5168658-04 16 5168598-03, 17 5168668-09 18 5197878-01 449001415 + 1500910-04 DESCRIPTION Hex. Locknut #10-92 Flat Washer #10 Retainer-Spring Sping-Movable Contact (Got) ‘Seat-Spring : Movable Coniact Assembly Carrier-Movable Contact ...... Bushing-Movable Contact Cartier . Screw Fetaig Flat Washer #8. oe o : Tip Clamp... cee Terminal and Stationary Contact Magnet Assembly Magnet Coi-24 Voit | were CUI Magnet Frame ......- Spring-Armature Return (Gold) - Armature Assembly «2... Carrier-Stationary Contact ‘Terminal Screws MB» 1.25% 16mm (Not included with Contactor) ....... Contactor Repair Kt (Includes * Items) sc226 4.97 No. REQD. '5050755-21 CONTACTOR ASSEMBLY “D” (ARMATURE BALANCING-DUAL MOTOR) 100 AMP 247Yale Industrial Trucks 50238 4.97Industrial Trucks PART NO. (0594820-00 0161033-00 '5168708-01 5168598-01 5124438-01, 5168588-05 5168618-03 519786801, 5168688-03 (0161032-00 5168628-05 5042232-45 5042292-26 5197878-01 516866809 516859803 5168658-04 '5168568-14 '5168568-10 5168578-06 449001415 DESCRIPTION Hex. Locknut #10-32 Flat Washer #10 Retainer, Spring Spring, Movable Contact (oi Seat, Spring... Contact Assembly, Movable Cartier, Movable Contact : Bushing, Movable Contact Carier Screw, Retaining . Flat Washer #8 Clamp, Stationary Contact Retaining Terminal and Stationary Contact Terminal and Stationary Contact Cartier, Stationary Contact Armature Assembly ‘Spring, Armature Return (ota, Frame, Magnet Magnet Coll-24 Volt Magnet Assembly lagnet Coll-36/48 Volt. 50238 4-97 '5050755-26 CONTACTOR ASSEMBLY-POWER STEER-100 AMP '5050755-27 CONTACTOR ASSEMBLY-POWER STEER-100 AMP No. REQD. ‘Terminal Screws M8 x 1.25 x 16mm (Not included with Contactor) 219Yale ~ Industrial Trucks '5065715-01 CONTACTOR ASSEMBLY-2 SPEED LIFT PUMP 220Yale. PART NO. 5168648-04 0161037-00 0150288-00 4490010-72 5168698-35 5168698-36 5063955-27 5197868-01 5168618-03 5063955-28 5124438-01 5168598-01 5124358-07 0161093-00 (0594820-00 5168688-02 (0161032-00 5197888-01 5168628-04 5197878-01 5168668-07 5168598-07 5168658-03 5168568-10 5042272-91 1500910-14 5239 8-94 '5065715-01 CONTACTOR ASSEMBLY-2 SPEED LIFT PUMP. DESCRIPTION ‘Spacer, Terminal . Flat Washer 5/16" Lockwasher 5/16"... Hex. Head Serew Max 1.25%60mm »...- ‘Terminal and Stationary Contact, Upper and Lower... Terminal and Stationary Contact, Lower Terminal and Stationary Contact, Upper Bushing, Lower Movable Contact Carrier Carrier, Lower Movable Contact . Contact, Movable Seat, Spring ..... mo ' Spring, Movable Contact (Gold)... 0s. sse sess : Cartier, Upper Movable Contact - Flat Washer #10 SII Hex. Locknut #10-82 2.0... see seseeees a Screw, Contactor Retaining WEIN Br Flat Washer #8 ......... Gover, Stationary Contact Fiaing Tip Camp, Lower ... Carrier, Stationary Contact ‘Armature Assembly . Spring, Armature Return (Red) Frame, Magnet. Magnet Col-36/48 Volt Magnot Base Assembly .- Contactor Repair Kit (Includes * Items) .....-.2..+sseesee+ NO. REQD. 221Yale oe Industrial Trucks SR PANEL “TRACTION CONTROLYale Industrial Trucks ITEM PART NO. 1 See Table 2 5169268-15 5042242-60 3 5169198.02 4 5169198-27 5 5169138-28 6 5118778-01 7 5169238-26 8 516922805 9 516923827 10 5t69238-25, 1 5169238-28, 12 5169138-25 5182658-07 13 5182668-02 14 5169128.08 15 5118838-03 16 -5182658.08 17 5169208-03, DESCRIPTION Oscilator Card Assembly Wire Harness-Panel Kit-Plug Z ‘Snubber| ‘SOR—Tum-Oft-2 REC-500V-80A ‘SCR-Charging-5 REC-500V-63A Commutating Capacitor-250V . Bus Bar... Sap Capac uring Bus Bar Bus Bar. Bus Bar ‘SOR-Main—t REC. Insulation-1 REC. Reactor Base Assembly ‘Shunt Insulation and 4 REC Heat Sink ‘Thermal Protector 5379 10-87 ‘SCR PANEL-TRACTION CONTROL NO. REQD. 18 511876805 Spider Assembly ...-so sees an 5169198-26 Sand 4 REC Assembly (Includes tems 982) 5196098-02 Hex. Head Metric Tapite 19 516915808 Heat Sink 20 516913805 —_—Diode-4 REC-Plugging 21 516913805 —_—Diode-3 REC-Fiyback 22 516914805. Terminal Post 23 5180858-00 _Bushing-insuating NOT SHOWN 5196098-01 Hex. Head MettioTaptite 4 5196098-02 Hex. Head Matic Taptte 7 5196096-03 Pan Head Metric Tepito... 4 CARD ASSEMBLY | CARD ASSEMBLY SOR PANEL __| YALE PARTNUMBER | GEPARTNUMBER | DESCRIPTION 5194326-90 516911816 1G3645LXCDIFTIC. | With GE Diagnostics and Premium Displays 5194926-91 steatt6-17 | IGa6asLxoDIFXxte | with Curiss 633-1 Display NOTE: Before ordering SCR Panel or Card Assembly, verity G.E. Part Number printed on label of the card. ‘Order by Yale Part Number Oniy.Yale. rem PART NO. 5042262-08 5042262-84 042242-60 5169198-02 5169198-27 5169138-28 5118778-01 516923826 5169228-05 516929827 5169298-25 5169238-28 8042292.36 5182658-07 5182668-02 '5169128-08 '5118838-03 1518265808 516920803 '5118768-05 5169198-26 5196088-02 5169158-08 5169138-05 5169148-05 5180958-00 5196098-01 5196098-02 5196098-03 5B340 4-97 '5042232-34 SCR PANEL-HYDRAULIC PUMP CONTROL DESCRIPTION Oscillator Card Assembly Wire Hamess-Panel .. Kit-Plug Z Snubber 1... : ‘SCR-Turn-Off-2 REC-500V-80A ‘SCR-Charging-5 REC-S00V-63A . Commutating Capacitor-250V Bus Bar...... SStrap-Capacitor Mounting .. Bus Bar Bus Bar Bus Bar 2 SCR Kit-1 REC Insulation—1 REC Reactor .. Base Assembly Shunt... Insulation-@ REC Heat Sink Thermal Protector Spider Assembly «20. 20.ccscseeeeseeeeee ‘Sand 4 REC Assembly (Includes Items 19 thru 23) Hex. Head Metric Taptite ...... Heat Sink. Diode- REC-Fiyback 2.22... c. ‘Terminal Post Bushing-Insulating NOT SHOWN Hex. Head Metric Taptte Hex. Head Metric Taptite |. Pan Head Metric Taptite.-.. NO. REQD. 2255B453 497 Yale. ND DASH DISPLAY ELECTRICAL PARTS GROUP AlYale Industrial Trucks rem PART NO. '5042408-38 5042407-12 '5059775-17 '5051702-00 9311099-10 ‘9400049-03 .9404009-05 19971009-03 504281263 4490010-14 4490010-14 4490220-16 '4490150-14 6046467-00 5046237-01, '5067565-00 519782601 5047467-01, 5189666-01, '5069005-00 (0149393-00 15197926-02 5047467-02 5042312-33 '5069005-00 (0149393-00 5047597-00 '5047647-00 '5047677-00 5B453 4-97 ELECTRICAL PARTS GROUP AND DASH DISPLAY DESCRIPTION NO. REQD. Switch Assembly, Key Key... Activator Module, On-Demand Power Steering COVOE oe ceesestevsstestseseerenees Capscrew Washer ... Lockwasher Hox. Nut Hom Capscrew Washer... Lockwasher Hex. Nut... Switch Assembiy, Accelerator (See Pat Sheet 7676) Cow! Cover...-.. Dash Display-Premium ‘Clamp... Wiring Hamess (See Part Sheet 5108) . Dash Display Assembly-Curtis 933-1 Instrument Cluster ...... Battery Discharge Indicator and Hourmeter Wing Hamess (See Part Sheet SF108) Desh Diphay Assomby-G.E wDiagronta Instrument Cluster ...... Voltmeter and Hourmeter Clamp Nut ees Wiring Hamess .. Shielded Cable—Traction ‘Shielded Cable—Traction and Pump 227Yale ae Industrial Trucks '7300440-00 MOTOR ASSEMBLY, TRACTION, STANDARD (GROUP #8620076) 33 228ITEM PARTNO. 1 7200649-02 2 7300422-05 3 7200649-02 4 0150402-00 5 00217001 8 6031522-00 7 730050201 8 © 7300277-02 8 8025079.07 10 0110017-00 11 7300495-00 12 7200649-02 13 7300422-05 14 7200649-02 15 0150402-00 16 §024238-15, 17 —_5091522-00 18 7300317-03, 19 7235621-00 20 §189950-13 21 7300585-01 22 7300886-08 "7300806-02 0162671-00 '7300018-00 23 7300287-02 24 7300502-01 25 5063055-44 26 © 7300682.01 27 7300452-01 28 © 7300542-01 29" 1356501-30 30 0159184-00 31 7900575-01 32 7235621-00 33" 7900108-00 1221 207 '7300590-01 MOTOR ASSEMBLY, TRACTION, STANDARD (GROUP #8620628) DESCRIPTION NO. REQD. Hex. Nut, Brass .... Lockwasher, Silcone Bronze Hex. Nut, Brass. Star Lockwasher Washer «sce. scsi End Head, Commutator | Ball Bearing Snap Ring Brush Holders and Ring Assent Hex. Nut, Brass Lockwasher, Silcone Bronze... Hx. Nut, Brass ‘Star Lockwasher . Steel Washer Insulator, Exteral, Terminal Field Ring Insulator, Internal, Terminal. Field Coll Kit Pole Piece... ‘Armature Assembly ‘Sha, Armature Woodiutf Key ...- Support Washer End Head, Pinion Sorew .. Screw, Pole Piece Sorew ...... ‘Spring, Brush . ‘Sems Screw Brush Assembly Retaining Ring .....-. ‘Terminal and Lead Assembly Insulator, Internal, Terminal Enclosed Cover Kit HRD RADA HR ANAND NDN = 4A aOR NOTE: * Included in Brush Set Service kit 5203098-14 Enclosed Cover Kitis required with "EE" classiication. Order kit separately 229Yale q 5 q B 3 : i = i i 5 '7300590-02 MOTOR ASSEMBLY, TRACTION, PRE! Industrial TrucksYale “ Industrial Trucks '7300590-02 MOTOR ASSEMBLY, TRACTION, PREMIUM (GROUP #8620629) BRUSH WEAR INDICATOR AND THERMAL PROTECTION ITEM PARTNO. DESCRIPTION NO. REQD. 1 7200640-02 Hex. Nut, Brass 2 — 7900422-05 —_Lockwasher, Silcone Bronze . 3 7200649-02 Hex. Nut, Brass 4 015040200 Star Lockwasher 5 5002179-01 Washer .... 6 8031522.00 Insulator, External, Terminal 7 730050201 Screw . 8 —-7300277-03 End Head, Commutator 9 $025079-07 —_BallBearing 40 0110017-00 Snap Ring 11 7800495-00 Brush Holders and Ring Assembly 12 7200649-02 Hex. Nut, Brass . 13 730042205 _Lockwasher, Silicone Bronze 14 -7200649-02 Hex. Nut, Brass . 18 015040200 Star Lockwasher 16 © 5024239-15 Steel Washer .....- 17 5031522.00 Insulator, External, Terminal 18 730081703 Field Ring 19 7235621-00 Insulator, Intemal, Terminal. 20 818995013 Field Coil Kit 21 730058501 Pole Piece .... 22 7800386-03 Armature Assembly '7300806-02 Shaft, Armature 0162471-00 Woodruff Key .... 7900018-00 Support Washer: 23 7300287-02 End Head, Pinion 24 730050201 SoreW es. eeseee sere 25 506305544 Screw, Pole Piece 28 © 730068201 ScfeW sess. 27 7300852-01 Spring, Brush 28 730054201 Sems Screw. 29" 7297911-30 Brush Assembly 30 0183184.00 Retaining Ring ...... 31 7300575-01 Terminal and Lead Assembly. 32 7235621-00 Insulator, Internal, Terminal . 33% 7900108-00 Enclosed Cover Kit .... NOT SHOWN 7300592-00 Sensor Assembly, Thermal 1 7300522-00 Thermal Sensor ... mt 5008839-24 Terminal 1 7300172-00 Connector, Thermal Sensor 2 7300232-01 Jumper, Brush Wear Indicator... 2 NOTE: * Included in Brush Set Service Kit 5203998-19 ** Eneloced Cover Kite required with “EE” clacciication. Order kit eoparatoly. 231Industrial Trucks 128142 7-06 '5195076-01 MOTOR ASSEMBLY-STANDARD-19CC LIFT PUMPYale. ITEM PARTNO. 1 5045742.87 2 $042302-17 3 0180262.00 4 5045742-98 5 §042302-16 6 5045752-00 7 5194926-26 8 8045742-09 9 5045742-86 10 0621512.00 11 6045742-85 12 5045742-84 13 5045742.97 14 —-5045742-06 15 5045742.95 16 5042302-61 17 5045742.04 5045742-82 18 5045752-11 19 5045752-10 20 © §045742-02 21 §045742-88 22 $045752-04 23° §194326-00 5204268-26 5045752-06 8045752-07 045752-08 045752-09 045742-90 5045742-91 5045752-02 1504575203 SBISIBRR NOTE: 128142 7-06 '5195076-01 MOTOR ASSEMBLY-STANDARD-19CC LIFT PUMP. DESCRIPTION No. ReaD. Stator Shell Hex. Nut, Terminal. Llockwasher Washer ... Washer, insulating Bushing, Insulating Spring, Brush... Screw, Brush Holder Mounting Brush without Brush Wear Indicator. Hex. Head Screw, Polo Piece Screw, Brush Terrinal Holder, Brush ...... Insulating Gasket... Bushing, insulating - Washer Insulating... Crossover and Terminal Crossover between Brushes it ita) End Shiold m Cover, Brush. Screw, End Shield Ataching - Field Goll Set ........ Ball Bearing, Commutator End Armature Assembly (Use only with 5195076-02) Amature Assomby (Use ony wih 198076-09) Ball Bearing, Fan End...... Washer, Shim. Washer, Thrust Washer, Spacer End Shield «0... : Screw, End Shield Ataching Pole Piece-3.06"2.94" Long (1 each per Pole)... Pole Piece-2.8172.69" Long (1 each per Pole)... * Total 8 Pole pieces per Motor.Industrial Trucks 128143 7-96 '5195076-03 MOTOR ASSEMBLY-BWI AND THERMOSTAT-19CC LIFT PUMP 234Industrial Trucks ITEM PARTNO, 1 04574287 2 5042302-17 3 0180262-00 4 5045742-08 5 5042302-16 6 5045752-00 7 819432624 8 5045742-09 9 5045742-86 10 04575213 1 §045742.85 12 5045742-84 13 504574297 14 5045742.96 15508574295 16 504230261 17 8085742-94 504574282 18 $045752-11 18 5045752-10 20 © 5045742-02 21 5048752-12 22" 5045752-15 23 5045742-88 24 5045752-04 25 -5194326-00 26 5045752-06 27 5045752-07 28 © 5045752.08, 2950457520 30 5045742-90 31 5045742-91 se" 5045752-02 1504575208 33 0621512-00 128143796 '5195076-03 MOTOR ASSEMBLY-BWI AND THERMOSTAT-19CC LIFT PUMP DESCRIPTION ‘Stator Shell Insulating... Bushing, Insulating ..... Spring, Brush ..... ‘Sorew, Brush Holder Mounting . Brush without Brush Wear Indicator . Brush with Brush Wear Indicator Screw, Brush Terminal Holder, Brush Washer, Insulating... Gasket’... Bushing, Insulating - Washer, Insulating... Crossover and Terminal : Crossover between Brushes Oat isa) 60 End Shield . : Cover, Brush... Screw, End Shield Attaching Connector Plug, Brush Wear indicator and Thermostat ‘Thermostat .. Field Coll Set. Ball Bearing, Commutator End... ‘Armature ASSembIy .....2...0 2. Ball Bearing, Fan End... Washer, Shim Washer, Thrust Washer, Spacer End Shield ‘Screw, End Shield Attaching»... Pole Piece-3.06'/2.94" Long (1 each per Pole) Pole Piece-2.8172.69" Long (1 each per Pole) Hex. Head Screw, Pole Piece ...... Use kit 5045752-08 "Total 8 Pole pieces per Motor. No. REQD. Bae eesw esas inwwssaanaassanwassawyasYale a Industrial Trucks '5800002-67 MOTOR ASSEMBLY-STANDARD-12CC LIFT PUMPYale. PART NO. 9021468-10 902146804 (0150262-00 5045742.98 5042302-16 8045752.00 5194326-24 9021468-08 9021468-06 0621512-00 5045742-85 '5800002-85 5045742.97 1504574296 5045742.95 5042302-61 5045742.94 $5200450-86 8045742.93 5045742-92 1900014275 '9000142-78 19000142-76 1504575204 '5800002-66 '5045752-06 504875207 1504575208 5048752.09 '5800002-65 128183 1-07 1580000267 MOTOR ASSEMBLY-STANDARD-12CC LIFT PUMP DESCRIPTION Stator Shell....... Hex. Nut, Terminal Lockwasher . Washer Washer, insulating .. Bushing, Insulating Spring, Brush ‘Screw, Brush Holder Mounting =... Brush without Brush Weer Incicator |... Hex. Head Screw, Pole Piece Screw, Brush Terminal .... Holder, Brush ...... ‘Washer, Insulating .. Gasket ...... Bushing, Insulating Washer, Insulating . Crossover and Terminal . Frame Cover 1. Sorew, End Shield aaaching Pole Shoe .... Screw . Field Coil Set Ball Bearing, Commutator End Armature ....... Ball Bearing, Fan End. Washer, Shim Washer, Thrust... NO. REQD. Bowes a web lwilllae baa alnwwen125154 1.97 Industrial Trucks 880000268 MOTOR ASSEMBLY-BWI AND THERMOSTAT-12CC LIFT PUMPIndustrial Trucks ITEM PART NO. 1 9021468-10 2 9021468-04 3 0180262-00 4 504574298 5 6042802-16 6 © 5045752.00 7 s194s26-24 8 9021468-08, 9 9021468-06 10 9021468-07 11 5045742-85 12 5800002-85 13504574297 14 5045742-06 15 5045742-05, 16 © 5042302-61 17 5045742-04 18 © 9021468-02 19 5045742-93 20 $045742-92 21 §045752.12 22 9021468-15 23 © 9000142-76 24 $045752-04 25 §800002-64 26 §045752-06, 27 5045752.07 28 §045752.08, 29 5045752-09, 30 $800002-65, 31 9000142-78 32 9000142-75, 33 062151200 125154 1-97 '6800002-68 MOTOR ASSEMBLY-BWI AND THERMOSTAT-12CC LIFT PUMP DESCRIPTION NO. REat Stator Shell Hex. Nut, Terminal Lockwasher Washer ..... Washer, insulating Bushing, Insulating Spring, Brush .. Sorew, Brush Holder Mounting ‘Brush without Brush Weer Indicator Brush with Brush Wear Indicator Screw, Brush Terminal Holder, Brush coisvesisesissesinsenensreeeee Washer, Insulating. 2.22 Bushing, Insulating Washer, Insulating (Crossover and Terminal Frame ..... Cover, Brush ‘Screw, End Shield Attacting : Connector Plug, Brush Wear Indicator and Thermostat Thermostat eee rene Field Coll Set... DINEIIINIIIIIIIIII, Ball Bearing, Commutator End. : Armature Assembly ..........cccscecssesseseseneesereseeneneeeeenseees Ball Bearing, Fan End Washer, Shim ‘Washer, Thrust : Washer, Spacer «...... Frame Sorew, End Shield Attaching . Pole Piece Hex. Head Screw, Pole Piece «.. D. 239Yale Industrial Trucks 240 rem PART NO. '5067005-09 '5067005-10 5142683-01 5142683-09 3128230-20 5021649-07 5021649-07 0124743-00 449007051 4490220-18 4490180-02 '5050815-02 '5050815-03 2584601-00 5021649-08 0124741-00 DESCRIPTION Battery Connector and Cable Assembly-36 Volt . Bary Connecor and Gable Assembiy-48 Vor ‘Connector-Grey-36 Volt Connector-Blue-48 Volt Clamp... (Cable-BulkPositive-28" of Wire Size 2/0. Cable-Bulk-Positive-40" of Wire Size 2/0 Terminal .. : ‘Screw MBx1 Lockwasher NutMext ‘Center Power Connector Assembiy Centr Power Connector Assembly anory Sit Connector . Cable . Terminal . 8K20 10-96 BATTERY CONNECTORYale Industrial Trucks PART NO. '5027015-00 1502701502 5019979-02 15042232-79 '5203558-01 1520355802 5188036-08 sBat 9-96 '5069595-00 PANEL ASSEMBLY, FIELD WEAKENING. DESCRIPTION Ring Terminal Contactor, Feld Weakening (See Part Sheet 56246) . Resistor, Field Weakening ....... Base... ‘Standoff insulator Spacer NO. READ. 241Industrial Trucks 2969211-48 S245 8-94 '5202356-00 CONTACTOR ASSEMBLY-FIELD WEAKENING DESCRIPTION Top Cover... eeeeseseseee Spring, Retum <1... Tip Assembly, Movable Col sees etee Bracket... Insulator, Return Spring... Tip Assembly, Stationary Contact Replacement Kit (Includes * items) No. REQD.Industrial Trucks 243Yale Industrial Trucks SB414 5.95 '5202906-00 TRACTION CONTROL PANEL ASSEMBLY-“EE"-26/48 VOLT5B414 5.95 Industrial Trucks 520290600 TRACTION CONTROL PANEL ASSEMBLY-“EE"-96/48 VOLT ITEM PARTNO, DESCRIPTION No. REaD. 1 5209578-99 Link, Cranked....ccssusvssssssssessseeseseetsusstttmeveveeneee 2 50057888 Link Crankod 3 5203578-83 ‘Contactor, ‘Armature ( Cross: (ee Part ‘Sheet e228) 520057810 Screw Maxo 5 520057895 Lockwasher vss... ssssasnenseanceniiiii & 520057800 Basepate- 7 520867844 Insulation, Diode Heats 3 52087843 Heals Dive 8 520087842 Dodo, Power to $20057845 Bushing, Insulting « 1 5200828-85 Spacer .. 12 5194336-33 Washer 13 5200758-14 —_Lockwasher . 14 5200828-80 Screw M5x30 - 18 5209578-40 Link, Straight 16 5203578-85 Contactor, Directional (Gro Part Sheet 50211), 17 5209578-06 Screw M5x8 . 18 —5203578-05 —_Lockwasher, 19 5209578-37 Link, Cranked . 20 5208578-84 Contactor, 1A (See Part Sheet 50212) 21 5209578-36 Fuse Box, Single (See Part Sheet 58422) . '5200318-01 Fuse Link—400 Amp... 22 5203578-41 WireHamess......... NOTE: The contactors on this 6/48 volt panel are 24 volt contactors. The SCR Card converts battery voltage 1024 volts.Industrial Trucks SBAI5 5-05 '5202826-00 CONTACTOR PANEL ASSEMBLY-“EE"-1 SPEED PUMP 246Yale. 3 g PART NO. 5203578-86 5203578-10 '5203578-35 '5203578-87 '5203578-06 5203878-05 5203578-55 5203578-68 5203578-54 5203578-58 5194336-13 5203578-57 5194996-32 5203578-90 '5127208-00 '5203578-53 '5042262-09 '5044507-29 '5203578-48 SB415 5-95 '5202826-00 CONTACTOR PANEL ASSEMBLY-“EE”-1 SPEED PUMP DESCRIPTION NO. REQD. Contactor, Power Stoer-24/48 Volt (See Part Sheet 5C262) ‘Screw Lockwasher .... Contactor, Ln Punp-24 Volt (See Pan Sheet 56260) Sorew vos. Lockwasher Cable Assembly Link, Cranked Link, Straight Wire Hamess Fuse Block Plain Washer Lockwasher ..0.....iiusssecee Screw Fuse-10 Amp ..... Fuse Box, Double (See Part Sheet e423) Fuse Link-325 AMP ..-.2+2..20+ Fuse Link-60 Amp Biaseplate os. sscscecesceseseeeeeneee 247Industrial Trucks ITEM PARTNO. 1 20387864 2 §203578-88 3 §203578-06 4 5203578-05, 5 §203578-60 6 §203578-36 '5042062-99 7 5203578-86 8 5209578-93, 9 5203578-10 10 5209578-35, 1 5194396-33 12 520357865 13 520357854 14 5203578-66 15 © §209578-59 5042262-98 5044507-29 16 © 5127208-00 17 5194396-13, 18 5209578-60 19 5194396-32 20 © §203578-57 sBa16 5-95 '5202836-00 CONTACTOR PANEL ASSEMBLY~“EE"-2 SPEED PUMP DESCRIPTION No. REQD. Link, Cranked ..... Contactor Lit Pue-2648 Vo Voit (See Part Sheet e284) ‘SorewM5x8 - Washer M5 Baseplate . Fuse Box, Single (See Part Sheet 58422) Fuso Link-825 Amp... Contactor, Power Stoer-24/48 Volt (See Part Sheet casa) Fuse Box, Double (See Part Sheet 58423) Fuss Link-325 Amp Fuse Link-50 Amp .. Fuse10 Amp ....-.. Fuse Block .. Screw MBX oe... see seeseeeeseeeeseneee Lockwasher Plain Washer «..... 2.49SB417 5.95 Yale. '5202916-00 CONTACTOR PANEL ASSEMBLY-“EE”-SCR HYDRAULIC PUMP 250Yale Industrial Trucks rem PART NO. 5203578-86 5203578-10 5203578-35 5203578-84 5203578-06 5203578-05 5208578-55 5203578-54 '5203578-91 5194936-13 '5203578-57 5194396-32 '5203578-90 '5127208-00 5203578-53 042262-99 5044507-29 520357848 DESCRIPTION Contacto, Power Ster-24/48 Vo (See Par Sheet S262). Screw Lockwasher ....... Contactor, Litt Pmp-24 Vo (Gee Pat Sheet $0280) « Sorew . Lockwashe: Cable Assembiy Link, Straight Wire Hamess : Fuse-10 Amp 2... Fuse Box, Double (See Part Sheet Aaa) « Fuse Link-325 Amp . Fuse Link-50 Amp Baseplate .... SB417 5-95 ‘EE"-SCR HYDRAULIC PUMP NO. REQD. 251Yale 262 16 q g PART NO. '5203878-96 '5203578-32 5203878-18 5194336-12 5203578-20 5203578-22 5203578-17 5208578-15 5208578-14 5208578-33 5203578-31 1520357824 '5203578-23 '5203878-92 5203578-35 5203578-10 520357821 DESCRIPTION Fuse Box, Single Insulation (Walls). Hex. Nut, Steel. Lockwasher . Spacer, Brass... Hex. Nut, Brass Washer ...... ‘Spacer, Stee! . Terminal Post - Terminal Bolt - Insulation (Floor) Lockwasher Screw . Insulator, Terminal 2.22 58422 5.95 ‘BE” SINGLE FUSE BOX ASSEMBLY 1" NO, RED. DARA DREN NN ONANIndustrial Trucks 5B423 5-95 “BE” DOUBLE FUSE BOX ASSEMBLY i PART NO. '5203578-53 '5203578-50 5203578-18 519439612 '5203578-20 5203578-22 5203578-17 5203578-15 5203578-14 5203578-33 5203578-49 5203578-24 5203578-23 5203578-92 5203578-35 5203578-10 5203578-21 DESCRIPTION Fuse Box, Double Insulation (Walls) Hex. Nut, Stee! Lockwasher Spacer, Brass Hex. Nut, Brass |=. Washer |... Spacer, Stee! Terminal Post. Terminal Bolt Insulation (Floor) Lockwasher .... Washer « Lockwasher Screw Insulator, Terminal... No. REQD. 253Yale eS Industrial Trucks '5203578-83 CONTACTOR, “EE”, ARMATURE CROSS'5203578-83 CONTACTOR, “EE”, ARMATURE CROSS. Yale. so ITEM PARTNO. DESCRIPTION. NO. REQD. 5203858-00 Shroud, Upper ......-.- - '5203858-01 Screw and Washer, Shroud Attaching '5203708-04 Insulator, Stationary Contact ......2+se+s0.0+ 519739830 Screw, Top Cover Attaching - NSS. Contact, Stationary .. '5200828-78 Cover, Top : 5203858-02 Cover, Aperture .. 5197398-74 Spring, Moving Contact NSS. Contact, Moving 6203578-70 Coll and Frame Sqorvaqeens + 5209578-94 Contact Replacement Kit (Includes * Items) . NOTE: N.S.S.—Not Serviced Separately 2.55Yale Industrial Trucks 256 0260 4-97 '5203578-84 CONTACTOR-1A AND SCR CONTROLLED LIFT PUMP-"EE”Industrial Trucks ITEM PARTNO. '5203858-03 '5209858-01 '5203708-04 2969211-62 NSS. '5203578-71 '5203858-04 296821347 NSS. '5203578-73 Sgorvoqaen= + 5209578-96 5c260 497 '5209578-84 CONTACTOR-1A AND SCR CONTROLLED LIFT PUMP-“EE” DESCRIPTION ‘Shroud, Upper .. Screw and Washer, Shroud Ataciog an Insulator, Terminal... Screw, Top Cover Attaching - Contact, Stationary. Cover, Top Cover, Aperture Spring, Return Contact, Moving Coll and Frame Assembly Contact Replacement Kit (includes * Items) NOTE: N.S.S. — Not Serviced Separately. NO. REQD. 2875c261 4.97 Yale. '5203578-85 CONTACTOR ASSEMBLY-FORWARD AND REVERSE-“EE”Industrial Trucks a g PART NO. 5205858-06 5205858-01 5203578-21 2968211-62 519739857 5208858-05 '5203858-11 5197398-59 '5203578-78 5208728-02 '5197308-62 '5203728-08 '5203728-09 5203728-08 DESCRIPTION ‘Shroud, Upper .- ‘Screw and Washer, Shroud Attaching . Insulator, Terminal Sorew, Cover Attaching... Screw Set Cover, Top Cover, Aperture Spring, Retum Contact, Moving Contact, Stationary Insulator «....... Insulator, Flat Insulator, Folded... Coil and Frame 5c261 497 5203578-85 CONTACTOR, DIRECTIONAL-“EE” No. RED. 25950262: 4-97 '5203578-86 CONTACTOR, “EE”, POWER STEER Yale.Yale. = '5203578-86 CONTACTOR, “EE”, POWER STEER ITEM PARTNO, DESCRIPTION 1 $209858-00 Shroud, Upper... 2 520385801 Screw and Washer, Shroud. acting 3 5203708-04 Insulator, Terminal om 4 5197398-30 Screw, Top Cover Attaching seen 5 NSS. Contact, Stationary 5 oo 6 §200828-79 Cover, Top .. 7 5209858-02 Cover, Aperture 8 5203468-01 Spring, Retum ....... so NSS. Contact, Moving... 10 §203578-76 Coil and Frame Assembly + 5209578-05 Contact Replacement Kit (Includes * tems)... NOTE: N.S.S.-Not Serviced Separately 26150263 ED LIFT PUMP-“EE” 5203578-87 CONTACTOR-1 SPEI Yale.Yale. ITEM PARTNO. DESCRIPTION '5203858-03 Shroud, Upper 1 2 5203858-01 Screw and Washer, Shroud. acting 3 5203708-04 Insulator, Terminal -.. 4 2963211-62 Screw, Top Cover Attaching 5 NSS. Contact, Stationary 6 §203578-71 Gover, Top soe... 7 — 5203858-04 Cover, Aperture 8 519499635 Spring, Retum e NSS. Contact, Moving... 10 5203576-82 Coll and Frame Assembly * 5203578-96 Contact Replacement Kit (Includes * Items) NOTE: N.S.S.—Not Serviced Separately. 50263 4.97 No. REQD. '6203578-87 CONTACTOR-1 SPEED LIFT PUMP-“EE"7 497 50264 '5203578-88 CONTACTOR-2 SPEED LIFT PUMP-"EE” Yale.Yale. PART NO. 5203858-10 5203868-01 '5208578-21 2963211-62 '5203858-00 '5203578-77 '5209858-11 5194336-35 1520357878 520372802 5197398-62 520372808 5208728-09 5203578-73 50264 4.97 5203578-88 CONTACTOR-2 SPEED LIFT PUMP-"EE” DESCRIPTION ‘Shroud, Upper .- ‘Screw and Washer, ‘Shroud tactng : Insulator, Terminal... ‘Screw, Cover Attaching Kit, Hardware ... Cover, Top co Cover, Aperture ... Spring, Return Contact, Moving ont, Saonary Insulator ...... Ineulator, Flat... Ingulator, Folded Coil and Frame NO, RED.266 15ANIG 4.97 MOTOR ENCLOSING BANDS AND BAND KITS~"EE”15ANG 497 Industrial Trucks MOTOR ENCLOSING BANDS AND BAND KITS-“EE” ITEM PARTNO. DESCRIPTION NO. REQD. 7900407-00 Band, Corrs! End, Dive Mtoe (1 Each Hot) '5026359-03 Screw (2 Each Motor) ........- : 7213681-01 Nut Retainer (2 Each Motor) -. '7300387-00 Band, Pinion End, Drive Motors (1 Each Motor) 5051372-00 Band Kit, Standard Lit Pump Motor 5051982-00 Band Kit, Brush Wear Indicator Lit Pump Motor 520351804 Motor Assembly, Steer Pump (See Part Sheet ot 12818) '5203208-00 Band Kit, Steer Pump Motor (See Note) . NOTE: * Band Kit not included with motor assembly. When ordering motor assembly for service, kit mus: be ‘ordered separately to complete motor for “EE” operation. +# Band Kitis not available for 12cc lit pump motors. If an enclosed motor is required, the li pump and ‘motor must be changed tothe 19c¢ lit pump and motor. yoy geen= 267SF108 5-07 '5051767-00 WIRING SCHEMATIC CONTACTOR CONTROLLED LIFT PUMP Industrial TrucksSF108 '5051767-00 WIRING SCHEMATIC CONTACTOR CONTROLLED LIFT PUMP. Sooo ao '8051767-00 ‘Sheet 2 of 9 Revision 0Yale seus a Industrial Trucks ‘CONTACTOR CONTROLLED LIFT PUMP 051767-00 Sheet 3 of 9 Revision 0 270SF108 5.97 '5051767-00 OPTIONS SCHEMATIC CONTACTOR CONTROLLED LIFT PUMP '5800000-87 tie este — res an '5051767-00 ‘Sheet 4 of 9 Wire Hamess, Cooling Fan and Blower Revision 0 27oe Industrial Trucks CONTACTOR CONTROLLED LIFT PUMP: ih ‘an '5046817-00 Wire Hamess, Main-46" Wheel Base (w/o TMM Module) '5046897-00 Wire Hamess, Main-50.8" and 54.5" Wheel Base (w/o TMM Module) '5047697-00 Wire Harness, Main-46" Wheel Base (w/TMM Module) 5051767-00 '5047707-00 Wire Hamess, Main-50.8" and 54.5" Wheel Base (w/TMM Module) Sheet 5 of 9 '5201926-00 Wire Hamess, Seat Switch Adapter Revision 0SF108 5-97 '5051767-00 WIRING DIAGRAM CONTACTOR CONTROLLED LIFT PUMP @ a rach ee arvana smn see || —IT '5071225-00 Power Cable Assembly, Right Side-46" Wheel Base Power Cable Assembly, Right Side~60.8" and $4.5" Wheel Base Power Gable Assembly, Left Side46" Wheel Base Power Cable Assembly Left Side-50.8" and 54.5" Wheel Base Wire Hamess, Cowi-Standard Dash Display Wire Hamess, Cowl-Premium Dash Display Wire Hamess, Direction Switches 5051767-00 Wire Hamess, Power Steer On Demand Sheet 6 of 9 Wire Hamess, Power Steer On Demand (Intermediate) Revision 0 273Yale Industrial Trucks SF108 5-97 5051767-00 OPTIONAL WIRING. CONTACTOR CONTROLLED LIFT PUMI '5051767-00 ‘Sheet 7 of 9 Revision 0Yale cx vome sro orrena. van Industrial Trucks _ : CONTACTOR CONTROLLED LIFT PUMP '5051767-00 Sheet 7 of 9 Revision 0 275Yale vncemne ‘5051767-00 OPTIONAL WIRING Industrial Trucks _ a i a 1 Gee saucer 19 eB | nee ete | eee "ae mie Not 5 ea | | Pa | | age og wo oo | recurve (BS ot Sakae or Gs @ © ur uve noroR roma ie ° ° cutter Sil fox HORN 16 . Pee. arte BLOVER ASSENELY | SOOLING FAN sNO BLOWER '5051767-00 Sheet 8 of 9 Revision 0 276Yale. SFI08 5-97 ‘5051767-00 OPTIONAL WIRING CONTACTOR CONTROLLED LIFT PUMP Cir) InSTRUMNT PEL ~ STINDIRO OAS '5047647-00 joc ep = i= i Hills INSTRRENT PRL ~ STANDARD DASH Wire Hames, Shielded Cable—Traction 1804767700 InSTRUENT PmEL ~ STNDARO DASH Wire Hamess, Shielded Cable Insaument Pine, sTANDARO 0484 6051767-00Yale Industrial Trucks SF108 5-87 ‘5051767-00 OPTIONAL WIRING CONTACTOR CONTROLLED LIFT PUMP ar | a | G—=- Fj oe =r te et SEAT RAK fa '5049057-00 3049227-00 278 Wire Hamess, Seat Brake-Rear Wire Hamess, Seat Brake-Front 8051767-00 Sheet 9 of 9 Revision 0F108 5-97 '5051767-00 OPTIONAL WIRING CONTACTOR CONTROLLED LIFT PUMP oer eat '5051767-00 ‘Sheet 9 of 9 Revision 0 279Yale cone sor on wna seneune Industrial Trucks ‘SCR CONTROLLED LIFT PUIF109 5-97 5051777-00 WIRING SCHEMATIC ‘SCR CONTROLLED LIFT PUMP ae fo | | 6051777-00 Sheet 2 of 8 Revision 0 281SF109 5-97 SCR CONTROLLED LIFT PUMP '$051777-00 WIRING SCHEMATIC st Yale.'5800000-87 pot imo mo ne Wire Hamess, Cooling Fan and Blower SF109. 5-97 '5051777-00 OPTIONS SCHEMATIC ‘SCR CONTROLLED LIFT PUMP '5051777-00 Sheet 4 of 8 Revision 0Yale cnn sxyror mane cna Industrial Trucks ‘SCR CONTROLLED LIFT PUMP: sou I icon Bg '5046827-00 Wire Harness, Main-46" Whee! Base 5051777-00 5046847-00 Wire Hamess, Main-50.8" and 54.5" Wheel Base Sheet 5 of 8 '5068175-00 Wire Hames, SCR Lift Control Revision 0