Project Name: Design and Build of New Light Industrial Units

Client Supervising Consultant Main Contractor MEP Contractor

Method Statement

Installation of Sanitary Wares and Accessories

METHOD STATEMENT NO: QJ137-P-QC-MST-ME-0003 REV. 00

DISCIPLINE: MECHANICAL

Prepared By: Reviewed By: Approved By:

Name Herman Arcalas

QA QC Manager MEP

Signature

Date

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Project Name: Design and Build of New Light Industrial Units

Client Supervising Consultant Main Contractor MEP Contractor

Method Statement
Installation of Sanitary Wares and Accessories

METHOD STATEMENT NO: QJ137-P-QC-MST-ME-0003 REV. 00

ORIGINATOR: Ertibat Engineering Co. W.L.L

DISCIPLINE: MECHANICAL

REV DATE STATUS REVISION DETAILS REVIEWER/APPROVER

00 July 03 2021

Status Code:

D : Draft FI : For Information FC : For Construction

P : Preliminary FA : For Approval * External Authorization (Client), where

required

Table of Contents

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Project Name: Design and Build of New Light Industrial Units

Client Supervising Consultant Main Contractor MEP Contractor

1. Scope / Objectives
2. Reference
3. Access/Egress
4. Logistics
5. Health and Safety Hazard
6. Procedures
7. Training
8. Working Hours
9. Housekeeping
10. Manpower Requirement & Supervision
11. Material Requirement
12. Plant & Equipment Requirement
13. Q.C Approvals and other Documentation
14. Supporting Documentation
15. Distribution
16. Other information
17. Site Safety Engineer’s Approval
18. Attachments
 Checklist
 Inspection and Test Plan
 Risk Assessment

1. SCOPE & OBJECTIVES:

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Project Name: Design and Build of New Light Industrial Units

Client Supervising Consultant Main Contractor MEP Contractor

The purpose of this Method Statement is to describe the methodology involve for material delivery inspection,
installation inspection of Sanitary Wares and

2. REFERENCES:

 Project Specifications
 Approved Shop Drawing
 QCS 2014 Section 20 Part 2
 Material Submittal
 HSES Plans

3. ACCESS/ EGRESS

The site personnel will have attended the required contractor induction safety and/or competency training and
will abide by the approved access/egress plan, health & safety plans, policy and procedures as well as
environmental plan.

Personnel will be deployed to the various sites on the basis of programmed requirement and site access
availability. It is intended that the works teams will be organized and ready for site works.

Access permit will only be issued on completion of the induction.

Employees will have access to the area of work. On completion of work they will be taken back to
accommodation camp.

4. LOGISTICS

Contractor will assure team for the works. Site clearance activities will be done during day light. If any extended
working hours anticipated sufficient lighting to be provided. Approved logistics plan will be followed at site
always

5. HEALTH & SAFETY HAZARDS

Prior to commencement of any activity, the workforce will receive an induction talk on the Project site safety
requirements.

Frontline supervisor will ensure that Personal Protective Equipment is worn by site personnel at all times during
construction activities.

Heat stress training will be provided and provision of adequate cool drinking water will be in place.

Any excavated area will be secured by providing warning barriers/signs.

All working activities will comply with project HSE plan.

Good housekeeping will be observed in work areas. Construction wastes will be segregated and disposed to an
approved dump yard.
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Project Name: Design and Build of New Light Industrial Units

Client Supervising Consultant Main Contractor MEP Contractor

6. PROCEDURE / METHOD TO BE EMPLOYED

All the materials delivered to the site to be inspected properly and stored as per the manufacturer’s
recommendations.

Material Inspection Request shall be issued, for the inspection of the material received, to the Consultant for their
approval.

Work shall be carried out by the site staff under the strict supervision and guidance of the concerned Supervisors/
Engineers.

QA/QC / Project Engineer shall check & confirm the readiness of site for installation.

Inspection Request shall be prepared by the QA/QC Engineer and submitted to the Consultant.

QA/QC / Project Engineer shall co-ordinate with Consultant and arrange for their inspection as per the Inspection
Test Plan (ITP).

QA/QC /Project Engineer are responsible for getting the work inspected / approved by the Consultant.

Pre-Installation Stage

Prior to the commencement of the works inspect the areas for safe access and confirm they are in a suitable
condition for the works.

All Materials and documentation relevant to this particular works shall be checked by the site engineer to confirm
adequacy and compliance to the requirements prior to the commencement of works.

The site supervisor shall instruct concerned regarding the execution of the works, and will make available all
necessary approved drawings on site.

The supervisor will also check that tools and equipment available are correct for the works to be carried out.

Standard manufacturer’s fittings shall be used throughout.

Only approved materials shall be issued by the Stores for all site works.

After satisfactory completion of above steps works shall commence in the respective areas.

General

Sanitary fittings shall, unless otherwise stated in the Project Documentation.

Where screws are used to fix sanitary appliances to concrete, blockwork or brickwork they
shall be rust-proofed steel and plugged.

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Project Name: Design and Build of New Light Industrial Units

Client Supervising Consultant Main Contractor MEP Contractor

Pedestal WC Pans

Pedestal WC pans shall be of white glazed fireclay and shall comply with the relevant
provisions of BS 5503. They shall have P, Q or S traps as required. WC seats shall be black
plastic and shall comply with the relevant provisions of BS 1254. The traps shall be provided
with antisyphonage outlets, where required.

Where pans are fixed to timber floors they shall be jointed to the drain pipe with hemp gaskin
and red lead putty. Where pans are fixed to concrete floors, they shall be jointed to the drain
pipe with cement/sand mortar mixed in a 1:2 ratio. The pans shall be screwed to the floor.

Squat Type Toilet

Squat type toilets shall comprise a closet of white vitreous china complying with the relevant
provisions of BS 3402 for sinking into the floors and integral or separate tread plates in a
matching material. They shall have P, Q or S trap as required. The traps shall be provided
with antisyphonage outlets, where required.

The closets and tread plates shall be set into a concrete bed with the top surface level with
the floor finish.

Flushing Cisterns for Toilets

Flushing cisterns shall be black plastic or white vitreous china complying with the relevant
provisions of BS 1125 and shall be the single flushing type. They shall be fitted with a nylon
or brass ball valve complying with the relevant provisions of BS 1212 with a plastic float
complying with the relevant provisions of BS 2456. They shall have connections for 12 mm
diameter supply and 20 mm diameter overflow pipes. Flush pipes complying with the
relevant provisions of BS 1125 shall be provided and shall be of galvanised mild steel.

Flush pipes shall be jointed to the bottom of the cisterns by means of watertight unions
which allow for easy removal and shall be jointed to WC pans by means of approved rubber
cone connectors. The cisterns shall be fixed to walls with screws.

High level cisterns shall be provided with chromium plated chains with rubber pull handles.
They shall be fixed a height of 1500 mm from finished floor level to the underside of the
cistern. Flush pipes shall be 30 mm diameter and shall be fixed with pipe clips which shall be
screwed to walls.

Low level cisterns shall be provided with chromium plated lever flushing handles. They shall
be fixed at a height of 600 mm from finished floor level to the underside of the cistern. Flush
pipes shall be 35 mm diameter.

Slab Urinals

Urinal slabs shall be white glazed fireclay and shall have end screens. All urinals shall have
a white glazed fireclay floor channel and white glazed fireclay fluted treads set flush with the
floor finish. The channel shall have a 40 mm diameter chromium plated brass outlet with

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Project Name: Design and Build of New Light Industrial Units

Client Supervising Consultant Main Contractor MEP Contractor

hinged grating.

The urinal slabs, channel and floor treads shall be bedded in cement mortar and jointed and
painted with white cement. The flushing cistern shall be a white glazed fireclay automatic
flushing cistern, complete with cover, and shall be fixed on white porcelain enamelled cast
iron brackets which shall be screwed to the wall.

Flush pipes and spreaders shall be chromium plated and shall be fixed to walls with
chromium plated holderbats. A 40 mm diameter trap with 40 mm or 75 mm deep seal as
necessary shall be provided.

Bowl Urinals

Urinals bowls shall be white glazed fireclay with lipped basin and flushing rim. Urinal bowls
shall be screwed to the wall. Flushing cisterns, flushing pipes and spreaders shall be as
described for slab urinals. The bowl urinals shall be complete with chromium plated brass
outlet and trap.

Wash-basins

Wash-basins shall be white glazed fireclay size 625 mm x 450 mm overall and shall comply
with the relevant provisions of BS 1188. Each basin shall be provided with a 30 mm
diameter chromium plated waste outlet and rubber plug with a chromium plated chain and
stay.

A 30 mm diameter trap shall be fixed to each basin having a 40 mm deep seal and one or
two 12 mm pillar taps shall be fixed as required. Where only one tap only is required, the
basin shall be provided with a tap hole stopper to match the basin. Unless otherwise
specified, each wash-basin shall be fixed on two cast iron brackets complying with the
relevant provisions of BS 1255 which shall be screwed to the wall. If required the pedestal
WC pan shall match the basin.

Sinks

Ceramic sinks shall be white glazed fireclay size 600 mm x 450 mm x 250 mm deep and
shall comply with the relevant provisions of BS 1206.

Metal sinks shall be stainless steel or aluminium to the sizes stated in the Project
Documentation and shall comply with the relevant provisions of BS 1244.

Each sink shall be provided with a 40 mm chromium plated brass waste outlet, outlet grating,
overflow and rubber plug with chromium plated chain and stay. A 40 mm diameter trap shall
be fixed to each sink having a 40 mm or 75 mm deep seal as necessary. Each sink shall
have one or two 12 mm diameter pillar or bib taps, as required. Where only one tap is
required, a tap hole stopper to match the sink shall be provided. Pillar taps shall have 150
mm raising pieces and bib taps shall have extension pieces of adequate length.

Sinks shall be supported and fixed on brackets or legs unless otherwise specified in the

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Project Name: Design and Build of New Light Industrial Units

Client Supervising Consultant Main Contractor MEP Contractor

Project Documentation. Two cast iron brackets shall be used for sinks supported and fixed
on brackets. The brackets shall comply with the relevant provisions of BS 1255 and shall be
screwed to the wall. Legs for supporting sinks shall be of cast iron or galvanised steel with a
painted finish. Sinks shall be fixed at a height of 550 mm from the outlet grating to finished
floor level.

Showers

Shower fittings shall comprise a 100 mm diameter adjustable chromium plated brass inclined
shower head with rose and 12 mm diameter supply pipe(s) with 12 mm diameter stop
valve(s) to control the water supply.

The shower head shall be fixed a height of 1800 mm above the finished floor level. All
exposed pipework and fittings serving the showers within the shower area shall be
chromium plated and fixed with chromium plated holderbats .

Taps

All taps shall comply with the relevant provisions of BS 1010. Taps shall be of the following
type as appropriate and, where necessary, shall be provided with extension pieces.

(a) pillar taps shall be 12 mm diameter chromium plated brass with cross heads.

(b) bib taps, unless otherwise stated, shall be 12 mm diameter chromium plated brass
with cross heads, complete with backplate elbow or wall flange. Bib taps to stand
pipes shall be 12 mm diameter unplated brass, and shall have an extended nozzle
suitable for hose connections.

Traps

Traps shall be of the following types:-

(a) traps for sinks, lavatory basins and baths shall be copper, brass, or aluminium
complying with the relevant provisions of BS 1184, complete with cleaning eye.
Traps to sinks, baths shall have an overflow connection.

(b) traps for urinals with suspended drains shall be 75 mm diameter cast iron complying
with the relevant provisions of BS 416, Table 14. They shall be fitted with cast iron
connectors and threaded to receive the outlet from the urinal.

(c) traps for urinals with buried drainage shall be 75 mm diameter cast iron complying
with the relevant provisions of BS 437. They shall be fitted with cast iron connectors
and threaded to receive the outlet from the urinal.

Installation

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Project Name: Design and Build of New Light Industrial Units

Client Supervising Consultant Main Contractor MEP Contractor

Prior to commencement of works coordination with other services has to be ensured.

Mark the support location and install the supports as per the approved shop drawing, Architectural drawings and
Manufacturers recommendations.

Ensure the supports are fixed in line and properly leveled.

Orientations and levels of the fixtures shall be followed as per approved shop
drawings/architectural drawings.

Supporting details of the fixtures shall be followed as per manufacturer’s recommendations.

Connection of water supply lines and drainage pipes shall be done according
to Approved Shop drawings and manufacturer’s recommendations.

Ensure all the valves (size & location) installed as per approved shop drawings
for sanitary fixtures installations.

7. TRAINING

Tool box talks will be given in every start of activity base on approved Method of Statement and ITP. A lesson
learned training and awareness program will be conducted on a weekly basis to give the project team information
and comments based on installation and quality related issue in the site and in the project as a whole.

8. WORKING HOURS

As per main contractor timing. Any changes or additional working hours will be advised to the main contractor
and consultant as well.

9. HOUSE KEEPING

Working Areas will be kept clean by disposing the waste materials at the designated areas. At the end of days’
work, installation supervisor will ensure that the debris are disposed off.

12. MAN POWER REQUIREMENT

 Site Mechanical Engineer

 Site Foreman
 Plumbers
 Riggers
 Laborer
 Safety Officer
 QC Engineer

13. MATERIAL REQUIREMENT

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Project Name: Design and Build of New Light Industrial Units

Client Supervising Consultant Main Contractor MEP Contractor

Sanitary wares & Accessories

14. PLANT & EQUIPMENT REQUIREMENT

 Pork Lift
 PPE for all staffs and Workers
 Measuring tapes and setting out markers
 Torque Wrench Spanners
 Sprit Level
 Drilling Machine
 Grinding Machine
 Hammer
 Scaffolding / step ladders
 Lights

15. QC APPROVAL AND OTHER DOCUMENTRY REQUIREMENTS

Follow approved Method Statement, ITP, QCP, HSE Plan, and Material Approval & Checklist.

16. SUPPORTING DOCUMENTATION

This MS to be read in conjunction with the below referenced documents

 Contract Specification & approved drawings.

 Project Quality Plan
 Project HSE Plan

17. DISTRIBUTION

Copies of this MS will be circulated to the following for Information & action
 Project Engineer
 Site Engineer
 QA/QC Engineer
 HSE Engineer

18. OTHER INFORMATION

The safety of our employees and other as well shall always be a high priority during al field operations conducted
on the project.

No mobilization or operation will be considered too important or urgent as to compromise the health and safety
of our employee or that of our sub-contractors

19. MAIN CONTRACTORS SAFETY ENGINEERS APPROVAL

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Client Supervising Consultant Main Contractor MEP Contractor

Refer to the Risk Assessment Attachment signed by our HSE Manager

20. ATTACHMENTS (Compulsory)

 Quality Control Check Lists

 Inspection & Test Plan
 Risk Assessment

CHECK LIST FOR INSTALLATION OF SANITARY WARES AND ACCESSORIES

System PLUMBING AND DRAINAGE

Area All Areas
Location Design and Build of New Light Industrial Unit
Material Use SANITARY WARES

Description YES NO Reference Remarks

Confirm compliance to use of Material Submittal
approved materials.

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Project Name: Design and Build of New Light Industrial Units

Client Supervising Consultant Main Contractor MEP Contractor

Confirm all pipe works are installed,

tested and approved prior to
Work Inspection
installation of sanitary fixtures.
Confirm all valves (Sizes & Locations)
are installed according to approved Work Inspection
shop drawings.
Check and confirm that the installation
locations are according to the Visual
architectural layout.
Check and confirm that, alignment of
sanitary fixtures are properly done. Visual

Check & Confirm that, the sanitary

fixtures models are same as approved Shop Drawings
drawings and material submittals.
Confirm the proper co-ordination with
other services. Visual

Comments:

Ertibat AMANA GEIC

SIGNATURE

NAME

DATE

CHECK LIST FOR INCOMING MATERIALS FOR SANITARY WARES AND ACCESSORIES

System PLUMBING AND DRAINAGE

Area All Areas

Location Design and Build of New Light Industrial Unit

Material Use SANITARY WARES

Description YES NO Reference Remarks

Confirm compliance with approved material
submittal. Material Submittal

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Project Name: Design and Build of New Light Industrial Units

Client Supervising Consultant Main Contractor MEP Contractor

Check the make of accessories/fittings as per

approved submittals Material Submittal

Inspect all accessories/fittings are new and

undamaged Visual Inspection

Material procured from approved vendor

Material Submittal
Received quantity checked
As per delivery note
All items stored in an orderly manner, as per
required safety standards Visual Inspection

Comments:

Ertibat AMANA GEIC

SIGNATURE

NAME

DATE

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