HYDRAULIC RESERVOIR

SUCTION
FILTER
R

DRUM MOTOR

PROPULSION PUMP B N A

LOOP FLUSHING
VALVE

A
OIL COOLER

DRUM MOTOR

BRAKE B A L
VALVE
C

PRESSURE SWITCH

DD-90/90 HF PROPULSION Tier lll

OVERVIEW
 HYDRAULIC RESERVOIR
SUCTION
FILTER

DRUM MOTOR

PROPULSION PUMP B N A

LOOP FLUSHING
VALVE

A
OIL COOLER

DRUM MOTOR

BRAKE B A L
VALVE
C

PRESSURE SWITCH

DD-90/90 HF PROPULSION Tier lll

NEUTRAL, BRAKES APPLIED
 HYDRAULIC RESERVOIR
SUCTION
FILTER
R

DRUM MOTOR

PROPULSION PUMP B N A

LOOP FLUSHING
VALVE

A
OIL COOLER

DRUM MOTOR

BRAKE B A L
VALVE
C

PRESSURE SWITCH

DD-90/90 HF PROPULSION FORWARD, BRAKES RELEASED

Tier lll
 HYDRAULIC RESERVOIR
SUCTION
FILTER
R

DRUM MOTOR

PROPULSION PUMP B N A

A
OIL COOLER

LOOP FLUSHING VALVE

DRUM MOTOR

BRAKE B A L
VALVE
C

PRESSURE SWITCH

DD-90/90 HF PROPULSION REVERSE, BRAKES RELEASED

Tier lll
 CASE DRAIN FROM REAR VIBRATION PUMP

HYDRAULIC TANK

OIL COOLER
TO A PORT ON
REAR VIBRATION MOTOR 2ND VIBRATION PUMP

FRONT VIBRATION PUMP

SUCTION FILTER B
TO B PORT ON
2ND VIBRATION PUMP

A A

B
B
CASE SUCTION

FRONT VIBRATION MOTOR

TO SECOND VIBRATION PUMP SUCTION

DD-90/90 HF VIBRATION Tier lll

OVERVIEW
 CASE DRAIN FROM REAR VIBRATION PUMP

HYDRAULIC TANK

OIL COOLER TO A PORT ON

2ND VIBRATION PUMP
REAR VIBRATION MOTOR

FRONT VIBRATION PUMP

SUCTION FILTER
B

TO B PORT ON
2ND VIBRATION PUMP

A A

B
B
CASE SUCTION

FRONT VIBRATION MOTOR

TO SECOND VIBRATION PUMP SUCTION

DD-90/90 HF VIBRATION
NEUTRAL
Tier lll
 CASE DRAIN FROM REAR VIBRATION PUMP

HYDRAULIC TANK
TO A PORT ON
OIL COOLER REAR VIBRATION MOTOR 2ND VIBRATION PUMP

FRONT VIBRATION PUMP

SUCTION FILTER B

TO B PORT ON
2ND VIBRATION PUMP

A A

B
B
CASE SUCTION

FRONT VIBRATION MOTOR

TO SECOND VIBRATION PUMP SUCTION

DD-90/90 HF VIBRATION CLOCKWISE

Tier lll
 CASE DRAIN FROM REAR VIBRATION PUMP
HYDRAULIC TANK

TO A PORT ON
OIL COOLER REAR VIBRATION MOTOR 2ND VIBRATION PUMP

FRONT VIBRATION PUMP

SUCTION FILTER B

TO B PORT ON
2ND VIBRATION PUMP

A A

B
B
CASE SUCTION

FRONT VIBRATION MOTOR

TO SECOND VIBRATION PUMP SUCTION

DD-90/90 HF VIBRATION Tier lll

COUNTERCLOCKWISE
 HYDRAULIC RESERVOIR

SUCTION STRAINER

S
RETURN STEERING
FILTER PUMP

T
R

STEERING VALVE

DD-90/90 HF STEERING
OVERVIEW
Tier lll
 HYDRAULIC RESERVOIR

SUCTION STRAINER

S
RETURN STEERING
FILTER PUMP

T
R

STEERING VALVE

DD-90/90 HF STEERING Tier lll

NEUTRAL
 HYDRAULIC RESERVOIR

SUCTION STRAINER

S
RETURN STEERING
FILTER PUMP

T
R

STEERING VALVE

DD-90/90 HF STEERING STEER TO RIGHT

Tier lll
 HYDRAULIC RESERVOIR

SUCTION STRAINER

S
RETURN STEERING
FILTER PUMP

T
R

STEERING VALVE

DD-90/90 HF STEERING STEER TO LEFT

Tier lll
 HOUR METER

RD
BAT ALTERNATOR
REG LGN LGN/RD RD
3.0

B LAMP LINE 68 OHMS PARK BRAKE SWITCH

ALTERNATOR DIODE 3 WATT
(APPLIED POSITION)
5 2 7

A TACH LBE
C4 4 6 1 3 9 WE/OE
RD/WE
A2
NEUTRAL START SWITCH
CIRCUIT
RD N
BREAKERS B5
FWD REV
RD BAT AUX DBE EMERGENCY STOP
A5
30 AMP
B+
B1
1.0

RD 2A 1A
30 AMP
M B3 WE/GY BK BE/BK

2B 1B
B2
THROTTLE SWITCH
OE POWER RELAY
STARTER High Low
A3
Engine Block 87a 4
RD 3 1 6
30
B4 LBE
RD DBE 2 5
TO S TERMINAL ON 87
C5 TACHOMETER BN
STARTER RELAY RD
86 85 BK
3.0

A4
87
30 OE
RD
BATTERIES A
YW/WE
87a
To Engine ECM YW/BN
Fuse 85 86
A OO S I ACC S GRD
RD/WE THROTTLE
C1 MAIN C FNT
CF A INPUT +5 VDC
WE/GY HARNESS R THROTTLE
CONNECTION T
BK TO ENGINE ECM
C3 MODULE

BK B PR
YW/BN
C2
To Engine ECM Grounds
A
C BB
B CA D IGNITION SWITCH
OE
(START POSITION)

NEUTRAL START FUSABLE LINKS

DIODE ASSY. X.X

DD-90/90 HF ELECTRICAL START/ ALTERNATOR

Tier lll
 OE/WE
FROM FUEL SOLENOID RELAY TERMINAL 87

BK

GY
FROM TIMER RELAY N/O TERMINAL

BK BK B C A

FUSE FUEL SOLENOID

5.0
LINKS HOLD
LT BE A

RD RD
BK C
OE / BK B
HEATER
RELAY PULL

COOLANT
TEMP. SENDER
(CIRC. SWITCH @ 45ºF)

LBE

BK
BK
BOLT NEXT
TO RELAY OE/BK
BK
BK
RD/BK
TO POST 87 ON
LGN/WE
IGNITION SWITCH
LGN/RD (GRID HEATER) RELAY
WAIT TO START
LIGHT
HEATER
RELAY

YW BK
BK
F
GN
GRID E WE/RD
PE
HEATER D
OE TERMINAL BLOCK IN CONSOLE
CONTROL C
GRID MODULE RD WE/RD
B
HEATER BE
A

CUMMINS
DD-90/90 HF ELECTRICAL ELITE ENGINE
 NEUTRAL START SWITCH

C4 N
FWD REV

A2

C
A
NEUTRAL
WE/GY

BB
B C
B5

A
BK

D
A5
WE/BE

NEUTRAL START B1 WE/GY

DIODE ASSY.
87
30
B3
AUXILIARY WATER
SWITCH 87a
B2
86 85
LBE/GY F1 15A PE/WE
A3
POWER RELAY
3 2
GY/BK F2 15A B4
GY PE/WE RD

DGN/YW F3 15A C5 B+ I TERM. ON WATER TEMP. GAUGE

A4
GY/GN F4 15A PE/RD
PWR
A +MTR
-MTR FLOW
1 CONTROL
M FRONT MAIN
WATER PUMP C1
2 GNO
BK
1 C3
GROUND TERM. ON VOLT METER
M FRONT AUX. WE/BN DBE/GN
PE/RD
WATER PUMP
2 C2 86 85
WE/BN AUTOMATIC WATER
1 RELAY
M REAR MAIN 87A
WATER PUMP 30
2 87
1 BE/YW
BK D 2
C
1 WE/BE
REAR AUX. B MANUAL
3
M WATER PUMP A OFF
AUTOMATIC 4
2 5
OE/GN

MAIN WATER 6
SWITCH DBE/GN WATER CIRCUIT
AUTOMATIC, NEUTRAL POSITION
DD-90/90 HF ELECTRICAL Tier lll
MAIN WATER OFF
 NEUTRAL START SWITCH

C4 N
FWD REV

A2

C
A
NEUTRAL
WE/GY

BB
B C
B5

A
BK

D
A5
WE/BE

NEUTRAL START B1 WE/GY

DIODE ASSY.
87
30
B3
AUXILIARY WATER
SWITCH 87a
B2
86 85
LBE/GY F1 15A PE/WE
A3
POWER RELAY
3 2
GY/BK F2 15A B4
GY PE/WE RD

DGN/YW F3 15A C5 B+ I TERM. ON WATER TEMP. GAUGE

A4
GY/GN F4 15A PE/RD
PWR
A +MTR
-MTR FLOW
1 CONTROL
M FRONT MAIN
WATER PUMP C1
2 GNO
BK
1 C3
GROUND TERM. ON VOLT METER
M FRONT AUX. WE/BN DBE/GN
PE/RD
WATER PUMP
2 C2
86 85
WE/BN AUTOMATIC WATER
1 RELAY
M REAR MAIN 87A
WATER PUMP 30
2 87
1 BE/YW
BK D 2
C
1 WE/BE
REAR AUX. B MANUAL
3
M WATER PUMP A OFF
AUTOMATIC 4
2 5
OE/GN

MAIN WATER 6
SWITCH DBE/GN WATER CIRCUIT
AUTOMATIC, OUT OF NEUTRAL
DD-90/90 HF ELECTRICAL Tier lll
MAIN WATER ON
 NEUTRAL START SWITCH

C4 N
FWD REV

A2

C
A
NEUTRAL
WE/GY

BB
B C
B5

A
BK

D
A5
WE/BE

NEUTRAL START B1 WE/GY

DIODE ASSY.
87
30
B3
AUXILIARY WATER
SWITCH 87a
B2
86 85
LBE/GY F1 15A PE/WE
A3
POWER RELAY
3 2
GY/BK F2 15A B4
GY PE/WE RD

DGN/YW F3 15A C5 B+ I TERM. ON WATER TEMP. GAUGE

A4
GY/GN F4 15A PE/RD
PWR
A +MTR
-MTR FLOW
1 CONTROL
M FRONT MAIN
WATER PUMP C1
2 GNO
BK
1 C3
GROUND TERM. ON VOLT METER
M FRONT AUX. WE/BN DBE/GN
PE/RD
WATER PUMP
2 C2
86 85
WE/BN AUTOMATIC WATER
1 RELAY
M REAR MAIN 87A
WATER PUMP 30
2 87
1 BE/YW
BK D 2
C
1 WE/BE
REAR AUX. B MANUAL
3
M WATER PUMP A OFF
AUTOMATIC 4
2 5
OE/GN

MAIN WATER 6
SWITCH DBE/GN
WATER CIRCUIT
MANUAL, WATER ON
DD-90/90 HF ELECTRICAL Tier lll
 NEUTRAL START SWITCH

C4 N
FWD REV

A2

C
A
NEUTRAL
WE/GY

BB
B C
B5

A
BK

D
A5
WE/BE

NEUTRAL START B1 WE/GY

DIODE ASSY.
87
30
B3
AUXILIARY WATER
SWITCH 87a
B2
86 85
LBE/GY F1 15A PE/WE
A3
POWER RELAY
3 2
GY/BK F2 15A B4
GY PE/WE RD

DGN/YW F3 15A C5 B+ I TERM. ON WATER TEMP. GAUGE

A4
GY/GN F4 15A PE/RD
PWR
A +MTR
-MTR FLOW
1 CONTROL
FRONT MAIN
M
WATER PUMP C1
2 GNO
BK
1 C3
FRONT AUX. WE/BN GROUND TERM. ON VOLT METER
DBE/GN
M PE/RD
WATER PUMP
2 C2
86 85
WE/BN AUTOMATIC WATER
1 RELAY
M REAR MAIN 87A
WATER PUMP 30
2 87
1 BE/YW
BK D 2
C
1 WE/BE
REAR AUX. B MANUAL
3
M WATER PUMP A OFF
AUTOMATIC 4
2 5
OE/GN

MAIN WATER 6
WATER CIRCUIT
SWITCH DBE/GN
MAIN WATER OFF
AUXILIARY WATER ON
DD-90/90 HF ELECTRICAL Tier lll
 WATER TANK FLUID LEVEL MONITOR DISPLAY

1 2 3 4 5 6 7 8 9 10 11 12

OE

LBE/WE
DGN

WE

BN/BK
YW

DPE
PK
FUSE
3A RD/BE

F6

BK
1 2 3 4 1 2 3 4

F F

2/3 2/3
FRONT WATER REAR WATER
TANK SENSOR 1/3 1/3 TANK SENSOR

E E

DD-90/90 HF ELECTRICAL
WATER TANK LEVEL
Tier lll
 PARK BRAKE HARNESS CONNECTIONS
PRESSURE SWITCH

DBE/RD
P WE/RD HORN SWITCH
HORN
BN BK
X
DBE/RD A5 BN
BRAKE LATCHING RELAY
DBE/RD
B5 DGN/RD 86
X
YW/BK 2 3 TEST
BK
PARK BRAKE 1
EMERGENCY STOP 85
SWITCH BRAKE TEST SWITCH BRAKE TEST DIODE BK
87
7 9 ON YW/BE A B 30
3 DGN/RD 87A
1A 2A 2 GY/RD
1 YW/BE
X
6 B
1B 2B 5
4 GY/RD
OFF
BRAKE RELEASE PUMP RETURN TO
A2 BRAKES APPLIED YW/BE
SOLENOID NEUTRAL SOLENOID
X

GY
NEUTRAL START
DBE/RD A A
YW/BK DIODE ASSY.
FROM POWER RELAY GY/RD
TERMINAL 87 F10 15A B GY/RD B
FUSE
GY/RD

D
GY/RD

C
A

BB
B

A
C
DBE/BK DBE/BK
RUN CONDITION

+ N/C
COM TO ENGINE
A GY/OE
ECM
B N/O LPE
F9 5A WE/GY
DBE/BK A B YW/GN C WE/YW INIT FUSE

SEAT SWITCH SEAT TIMER SEAT TIMER

OPERATOR OUT OF SEAT
DIODE
BK B A

NEUTRAL START
SWITCH

BRAKE/HORN CIRCUIT
BRAKES APPLIED, ENGINE RUN CONDITION
DD-90/90 HF ELECTRICAL Tier lll
 PARK BRAKE HARNESS CONNECTIONS
PRESSURE SWITCH

DBE/RD
P WE/RD HORN SWITCH
HORN
BN BK
X
DBE/RD A5 BN
BRAKE LATCHING RELAY
DBE/RD
B5 DGN/RD 86
X
YW/BK 2 3 TEST
BK
PARK BRAKE 1
EMERGENCY STOP 85
SWITCH BRAKE TEST SWITCH BRAKE TEST DIODE BK
87
7 9 ON YW/BE A B 30
3 DGN/RD 87A
1A 2A 2 GY/RD
1 YW/BE
X
6 B
1B 2B 5
4 GY/RD
OFF
BRAKE RELEASE PUMP RETURN TO
A2 BRAKES RELEASED YW/BE
SOLENOID NEUTRAL SOLENOID
X

GY
NEUTRAL START
DBE/RD A A
YW/BK DIODE ASSY.
FROM POWER RELAY GY/RD
TERMINAL 87 F10 15A B GY/RD B
FUSE
GY/RD

D
GY/RD

C
A

BB
B

A
C
DBE/BK DBE/BK
RUN CONDITION

+ N/C
COM TO ENGINE
A GY/OE
ECM
B N/O LPE
F9 5A WE/GY
DBE/BK A B YW/GN C WE/YW INIT FUSE

SEAT SWITCH SEAT TIMER SEAT TIMER

OPERATOR OUT OF SEAT
DIODE
BK B A

NEUTRAL START
SWITCH

BRAKE/HORN CIRCUIT
BRAKES RELEASED, OPERATOR IN SEAT,
DD-90/90 HF ELECTRICAL Tier lll ENGINE RUN CONDITION
 PARK BRAKE HARNESS CONNECTIONS
PRESSURE SWITCH

DBE/RD
P WE/RD HORN SWITCH
HORN
BN BK
X
DBE/RD A5 BN
BRAKE LATCHING RELAY
DBE/RD
B5 DGN/RD 86
X
YW/BK 2 3 TEST
BK
PARK BRAKE 1
EMERGENCY STOP 85
SWITCH BRAKE TEST SWITCH BRAKE TEST DIODE BK
87
7 9 ON YW/BE A B 30
3 DGN/RD 87A
1A 2A 2 GY/RD
1 YW/BE
X
6 B
1B 2B 5
4 GY/RD
OFF
BRAKE RELEASE PUMP RETURN TO
A2 BRAKES RELEASED YW/BE
SOLENOID NEUTRAL SOLENOID
X

GY
NEUTRAL START
DBE/RD A A
YW/BK DIODE ASSY.
FROM POWER RELAY GY/RD
TERMINAL 87 F10 15A B GY/RD B
FUSE
GY/RD

D
GY/RD

C
A

BB
B

A
C
DBE/BK DBE/BK
ENGINE SHUTDOWN

+ N/C
COM TO ENGINE
A GY/OE
ECM
B N/O LPE
F9 5A WE/GY
DBE/BK A B YW/GN C WE/YW INIT FUSE

SEAT SWITCH SEAT TIMER SEAT TIMER

OPERATOR OUT OF SEAT
DIODE
BK B A

NEUTRAL START
SWITCH

BRAKE/HORN CIRCUIT
BRAKES RELEASED, OPERATOR OUT OF SEAT,
DD-90/90 HF ELECTRICAL Tier lll
ENGINE SHUT DOWN CONDITION
 PARK BRAKE HARNESS CONNECTIONS
PRESSURE SWITCH

DBE/RD
P WE/RD HORN SWITCH
HORN
BN BK
X
DBE/RD A5 BN
BRAKE LATCHING RELAY
DBE/RD
B5 DGN/RD 86
X
YW/BK 2 3 TEST
BK
PARK BRAKE 1
EMERGENCY STOP 85
SWITCH BRAKE TEST SWITCH BRAKE TEST DIODE BK
87
7 9 ON YW/BE A B 30
3 DGN/RD 87A
1A 2A 2 GY/RD
1 YW/BE
X
6 B
1B 2B 5
4 GY/RD
OFF
BRAKE RELEASE PUMP RETURN TO
A2 BRAKES APPLIED YW/BE
SOLENOID NEUTRAL SOLENOID
X

GY
NEUTRAL START
DBE/RD A A
YW/BK DIODE ASSY.
FROM POWER RELAY GY/RD
TERMINAL 87 F10 15A B GY/RD B
FUSE
GY/RD

D
GY/RD

C
A

BB
B

A
C
DBE/BK DBE/BK
RUN CONDITION

+ N/C
COM TO ENGINE
A GY/OE
ECM
B N/O LPE
F9 5A WE/GY
DBE/BK A B YW/GN C WE/YW INIT FUSE

SEAT SWITCH SEAT TIMER SEAT TIMER

OPERATOR OUT OF SEAT
DIODE
BK B A

NEUTRAL START
SWITCH

BRAKE/HORN CIRCUIT
DD-90/90 HF ELECTRICAL Tier lll
BRAKE TEST CONDITION
 BACK UP ALARM ELECTRONIC VIBRATION CONTROL

GY/WE

7 1 3 8 4 5 6 9 2 10 11 12
SHIELDED WIRE

GY/WE
C4
BK DGN/WE
VIBRATION SWITCH

FORWARD CONTROL BACK UP ALARM SWITCH IMPACT METER

A2

DGN/OE 86 85 G BK
B5
A B
WE 87 S I
RD
OE GY A5
30 DPE
87A

X
X

X
BK BK GY/WE
AUTOMATIC VIBRATION B1
CONTROL
REVERSE CONTROL TN/BK GY/WE
E YW
B3
X
H DGN 86 85
X BK/BE
G LBE
X B2
A RD
F7 YW/RD
X
B GY WE 87
X BK
D BK
3A A3
X 30
C
F 87A
BK B4
FUSE
WE 87
C5 PK/RD 30

PK/RD A4
PK/RD
87a
SPEED SENSOR 86 85
( VPM VIBRATION MOTOR ) A
OE/WE OE/WE
IMPACT RELAY

BK PK/RD C1
BK
RD
BK RD C3

BK

B A A B C2

OE/WE
SPEED SENSOR
(MPH DRIVE MOTOR )

F8

10A

FRONT EDC REAR EDC

FUSE
VIBRATION / BACK UP ALARM
DD-90/90 HF ELECTRICAL Tier lll
 WATER
OIL VOLTMETER IMPACT
TEMPERATURE PRESSURE METER

G G G
G

I I I S I
S S

BK LGN/BK BK
BK BK

LI

LGN/BK RD RD
75 OHMS 100 uH
WATER TEMPERATURE 3 WATT RD
FILTER
SENDER ENGINE OIL PRESSURE YW/RD
SENDER
T P FROM I TERMINAL ON FROM TERMINAL 5 ON
IGNITION SWITCH IMPACT RELAY
LGN/BK
BK

FUSE AMP RATING CIRCUIT FUSE AMP RATING CIRCUIT FUSE AMP RATING CIRCUIT

F1 15A AUX. WATER PUMP, FRONT F8 10A BACK UP ALARM F15 30A ENGINE ECM POWER

F2 15A F9 5A IGN. INPUT TO ENGINE ECM F16 10A BEACON LIGHT OPTION
AUX. WATER PUMP REAR
SEAT TIMER & ENGINE F17
F3 15A MAIN WATER PUMP REAR F10 15A 5A EDGE CUTTER OPTION
DIAGNOSTIC CIRCUITS

F4 15A MAIN WATER PUMP FRONT F11 15A FRONT LIGHT OPTION

F5 OPEN SPARE F12 15A REAR LIGHT OPTION

F6 3A WATER TANK FLUID LEVEL F13 25A RELAY, LIGHT OPTION

F7 3A EVC CONTROL F14 10A 4 WAY FLASHER OPTION

DD-90/90 HF ELECTRICAL Tier lll

GAUGES/FUSES