Operation bulletin - Planned

CATEGORY MID WAY BRIEF

# STYLE ACTIVE H` BACK IE & JJ H` BACK IE
FABRIC SINGLE JERSEY
VSM FUTURE

No. of operators (SEWING+MANUAL) 16

No. of operators (Sewing) 10
NO. of operator (Manual) 6
Working time per day 600 Style no : pcs/oprs 150
Total SAM per piece 3.17 Buyer : pcs/MC 150
Expected Efficiency 80% OB by : pcs/Head 94
Expected output 1500 Date : pcs/hr 150
Target at 100% 1894
Actual
No. of Actual
Est. min. Est. min. Tgt /HR Tgt /HR No.of OPR Actual no.of
OP.NO Operation description M/C SAM MAN SAM OPRS no.of Machine type ATTACHMENTS GRADE
M/C MAN M/C MAN M/C no.of M/C OPRS
MAN OPRS
MAN
1 Bind front fly open top&down 0.20 0.24 200 0.75 1 1 Flatlock binding BINDER 3/8", 3/4"
2 Set front pouch 0.20 0.24 200 0.75 1 Hand work Table
3 attach front pouch with side panel 0.32 0.38 125 1.20 1 1 overlock 3 thread
4 attach 1.5 cm flat tape both 0.30 0.36 133 1.13 1 1 Flatlock binding
5 binding leg 0.30 0.36 133 1.13 1 1 Flatlock binding
6 top stitch crotch 0.16 0.19 250 0.60 1 1 Flat seam fead of arm
7 top stitch inseam to back patti 0.32 0.38 125 1.20 1 1 Flat seam fead of arm
8 Sizing elastic 0.16 0.19 250 0.60 1 Hand work Table
9 joint elastic 0.20 0.24 200 0.75 1 1 zig zag lock stitch
10 attach elastic 0.32 0.38 125 1.20 1 1 overlock 3 thread
11 top stitch elastic 0.32 0.38 125 1.20 1 1 Multi needle chain
12 attach label 2 side 0.20 0.24 200 0.75 1 1 lock stitch UBT
13 trimming checking 1.00 1.20 40 3.75 4 Hand work Table
Total 2.64 1.36 3.17 1.63 10 5 10 10 6

MACHINE SUMMERY
Flatlock binding 3
overlock 3 thread 2
Flat seam fead of arm 2
zig zag lock stitch 1
lock stitch UBT 1
Multi needle chain 1

TOTAL 10
 Operation bulletin - Planned
CATEGORY MID WAY BRIEF
# STYLE ACTIVE H` BACK IE & JJ H` BACK IE
FABRIC SINGLE JERSEY 125 GSM
VSM CURRENT

No. of operators 12
Working time per day 480 KIN# : pcs/oprs 150 90
Total SAM per piece 3.20 Buyer :
target Efficiency 60% OB by :
Expected output 1080 Date : pcs/hr 225 135
Target at 100% 1800

Actual
OP. Tgt /HR No.of OPR Actual
Operation description SAM no.of Machine type ATTACHMENTS GRADE REMARK
NO M/C M/C no.of M/C
OPRS

1 Bind front fly open top&down 0.20 300 0.75 1 1 Flatlock binding BINDER 3/8", 3/4"
2 cut tape Hand work Table
3 Set front pouch Hand work Table
4 attach front pouch with side panel 0.32 188 1.20 1 1 overlock 3 thread
5 attach 1.5 cm flat tape both 0.30 200 1.13 1 1 Flatlock binding
6 cut tape Hand work Table
7 binding leg 0.30 200 1.13 1 1 Flatlock binding
8 cut tape hand work
9 joint crotch 0.16 375 0.60 1 0.5 overlock 3 thread
10 top stitch crotch 0.16 375 0.60 1 0.5 Flatlock flatbed
11 attach back patti with side panel & in seam 0.36 167 1.35 2 1.5 overlock 3 thread
12 top stitch inseam to back patti 0.36 167 1.35 2 1.5 Flatlock cylinderbed
13 Sizing elastic Hand work Table
14 joint elastic 0.20 300 0.75 1 1 zig zag lock stitch
15 attach elastic 0.32 188 1.20 1 1 overlock 3 thread
16 top stitch elastic 0.32 188 1.20 1 1 Multi needle chain/ FL
17 attach label 2 side 0.20 300 0.75 1 1 lock stitch UBT
18 trimming checking Hand work Table
Total 3.20 12 14 12

MACHINE SUMMERY
Flatlock binding 3
overlock 3 thread 5
Flatlock flatbed 1
Flatlock cylinderbed 2
zig zag lock stitch 1
lock stitch UBT 1
Multi needle chain/ FL 1
BAR TACK 0
TOTAL 14
 Operation bulletin - Planned
CATEGORY MID WAY BRIEF
# STYLE ACTIVE H` BACK COVERED OE
FABRIC SINGLE JERSEY 125GSM
VSM CURRENT

No. of operators (SEWING+MANUAL) 21

No. of operators (Sewing) 14
NO. of operator (Manual) 7
Working time per day 630 Style no : pcs/oprs 107
Total M/C SAM per piece 3.84 Buyer : pcs/MC 107
Expected Efficiency 80% OB by : pcs/Head 71
Expected output 1500 Date : pcs/hr 143
Target at 100% 2297
Actual
No. of Actual
Est. min. Est. min. Tgt /HR Tgt /HR No.of Actual no.of
OP.NO Operation description M/C SAM MAN SAM OPRS no.of Machine type ATTACHMENTS GRADE
M/C MAN M/C MAN OPR M/C no.of M/C OPRS
MAN OPRS
MAN
1 Bind front fly open top&down 0.20 0.24 200 0.71 1 1 Flatlock binding BINDER 3/8", 3/4"
cut tape 0.10 0.12 400 0.36 Hand work Table
2 Set front pouch 0.20 0.24 200 0.71 1 Hand work Table
3 attach front pouch with side panel 0.32 0.38 125 1.14 1 1 overlock 3 thread
4 attach 1.5 cm flat tape both 0.30 0.36 133 1.07 1 1 Flatlock binding
cut tape 0.10 0.12 400 0.36 Hand work Table
5 binding leg 0.30 0.36 133 1.07 1 1 Flatlock binding
cut tape 0.10 0.12 400 0.36 1 hand work
6 joint crotch 0.16 0.19 250 0.57 1 0.5 overlock 3 thread
7 top stitch crotch 0.16 0.19 250 0.57 1 0.5 Flatlock flatbed
8 attach back patti with side panel & in seam 0.36 0.43 111 1.29 2 1.5 overlock 3 thread
9 top stitch inseam to back patti 0.36 0.43 111 1.29 2 1.5 Flatlock cylinderbed
Sizing elastic 0.16 0.19 250 0.57 1 Hand work Table
10 joint elastic 0.20 0.24 200 0.71 1 1 zig zag lock stitch
11 attach elastic 0.32 0.38 125 1.14 1 1 Flatlock flatbed
top stitch elastic 0.32 0.38 125 1.14 1 1 Flatlock flatbed
12 attach label 2 side 0.20 0.24 200 0.71 1 1 lock stitch UBT
13 trimming checking 1.00 1.20 40 3.57 4 Hand work Table
Total 3.20 1.66 3.84 1.99 11 6 14 12 7

MACHINE LAYOUT MACHINE SUMMERY

Flatlock binding 3
overlock 3 thread 4
Flatlock flatbed 3

FLATLOCK CYLINDER

FLATLOCK CYLINDER
FLATLOCK BINDING

FLATLOCK FLAT BED

CYLINDER BED TOP

FLATLOCK BINDING

FLATLOCK BINDING

FLATLOCK CYLIDER
BED COVER STITCH

BED COVER STITCH

Flatlock cylinderbed 2
1.5 cms FLAT TAPE
HAND WORK CUT

HAND WORK CUT

TAPE SET POUCH

2 CM LEG OPEN

INSEAM & BACK

INSEAM & BACK

STITCH ELASTIC
zig zag lock stitch 1
COVER STITCH

BED ATTACH
lock stitch UBT 1

FLATLOCK
ELASTIC
CROTCH
C` FLY

PATTI

PATTI
TAPE

BAR TACK 0
TOTAL 14
3 THREAD OVERLOCK

3 THREAD OVERLOCK

3 THREAD OVERLOCK

3 THREAD OVERLOCK

ZIG ZAG LOCK STITCH

LOCK STITCH ATTACH

HAND WORK SIZING
ATTACH BACK PATTI

ATTACH BACK PATTI

WITH BOTH FRONT

ATTACH CROTCH
ATTACH POUCH

WITH BACK &

WITH BACK &

JOIN ELASTIC
INSEAM

INSEAM

ELASTIC

LABEL
 Operation bulletin - Planned
CATEGORY TRUNG Style no :
# STYLE JJ mini Drawer IE Buyer :
FABRIC SINGLE JERSEY 125GSM OB by :
VSM CURRENT Date :

No. of operators (SEWING+MANUAL) 20

No. of operators (Sewing) 14
NO. of operator (Manual) 6
Working time per day 630 pcs/oprs 107
Total SAM per piece 4.20 pcs/MC 107
Expected Efficiency 80% pcs/Head 75
Expected output 1500 pcs/hr 143
Target at 100% 2100
Actual
No. of Actual
Est. min. Est. min. Tgt /HR Tgt /HR No.of OPR Actual no.of
OP.NO Operation description M/C SAM MAN SAM OPRS no.of Machine type ATTACHMENTS GRADE
M/C MAN M/C MAN M/C no.of M/C OPRS
MAN OPRS
MAN
1 Bind front fly open top&down 0.20 0.24 200 0.71 1 1 Flatlock binding BINDER 3/8", 3/4"
2 cut tape 0.10 0.12 400 0.36 Hand work Table
3 Set front pouch 0.20 0.24 200 0.71 1 Hand work Table
4 attach front pouch with side panel 0.32 0.38 125 1.14 1 1 overlock 3 thread
5 attach 1.5 cm flat tape both 0.30 0.36 133 1.07 1 1 Flatlock binding
6 cut tape 0.10 0.12 400 Hand work Table
7 Attach side seam 0.32 0.38 125 1.14 1 1 overlock 4 thread
8 joint crotch gusset front & back 0.30 0.36 133 1.07 1 1 overlock 3 thread
9 top stitch crotch 0.30 0.36 133 1.07 1 1 Flatlock flatbed
10 attach leg elastic 0.36 0.43 111 1.29 2 1.5 overlock 3 thread
11 cover stitch leg elastic 0.36 0.43 111 1.29 2 1.5 Flatlock cylinderbed
12 Sizing elastic 0.16 0.19 250 0.57 1 Hand work Table
13 joint elastic 0.20 0.24 200 0.71 1 1 zig zag lock stitch
14 attach elastic 0.32 0.38 125 1.14 1 1 overlock 3 thread
15 top stitch elastic 0.32 0.38 125 1.14 1 1 Flatlock flatbed
16 attach label 2 side 0.20 0.24 200 0.71 1 1 lock stitch UBT
17 trimming checking 1.00 1.20 40 3.57 4 Hand work Table
Total 3.50 1.56 4.20 1.87 13 5 14 13 6

MACHINE LAYOUT MACHINE SUMMERY

Flatlock binding 2
overlock 3 thread 5
Flatlock flatbed 2

FLATLOCK CYLINDER
STITCH LEG ELASTIC
Flatlock cylinderbed 2
STITCH LEG ELASTIC
FLATLOCK BINDING

FLATLOCK FLAT BED

FLATLOCK BINDING

1.5 cms FLAT TAPE

HAND WORK CUT

HAND WORK CUT

FLATLOCK COVER
FLATLOCK COVER
TAPE SET POUCH

BED TOP STITCH

zig zag lock stitch 1

WAIST ELASTIC
CROTCH BOTH
COVER STITCH

lock stitch UBT 1

overlock 4 thread 1
C` FLY

TAPE

BAR TACK 0
TOTAL 14
HAND WORK SIZING

STITCH JOIN ELASTIC

POUCH WITH BOTH

OVERLOCK ATTACH

OVERLOCK ATTACH

OVERLOCK ATTACH

OVERLOCK ATTACH
OVERLOCK ATTACH

OVERLOCK ATTACH
CROTCH BOTH( FR

ATTACH LABEL
ZIG ZAG LOCK

LOCK STITCH
LEG ELASTIC

LEG ELASTIC
SIDE SEAM
3 THREAD

4 THREAD

3 THREAD

3 THREAD
3 THREAD

3 THREAD

ELASTIC
ELASTIC
FRONT

&BK)
 Operation bulletin - Planned
CATEGORY TRUNK Style no :
# STYLE ACTIVE xpert & JJ mini Drawer covered OE Buyer :
FABRIC SINGLE JERSEY 125GSM OB by :
VSM CURRENT Date :

No. of operators (SEWING+MANUAL) 20

No. of operators (Sewing) 14
NO. of operator (Manual) 6
Working time per day 630 pcs/oprs 107
Total SAM per piece 4.20 pcs/MC 107
Expected Efficiency 80% pcs/Head 75
Expected output 1500 pcs/hr 143
Target at 100% 2100
Actual
No. of Actual
Est. min. Est. min. Tgt /HR Tgt /HR No.of OPR Actual no.of
OP.NO Operation description M/C SAM MAN SAM OPRS no.of Machine type ATTACHMENTS GRADE
M/C MAN M/C MAN M/C no.of M/C OPRS
MAN OPRS
MAN
1 Bind front fly open top&down 0.20 0.24 200 0.71 1 1 Flatlock binding BINDER 3/8", 3/4"
2 cut tape 0.10 0.12 400 0.36 Hand work Table
3 Set front pouch 0.20 0.24 200 0.71 1 Hand work Table
4 attach front pouch with side panel 0.32 0.38 125 1.14 1 1 overlock 3 thread
5 attach 1.5 cm flat tape both 0.30 0.36 133 1.07 1 1 Flatlock binding
6 cut tape 0.10 0.12 400 Hand work Table
7 Attach side seam 0.32 0.38 125 1.14 1 1 overlock 4 thread
8 joint crotch gusset front & back 0.30 0.36 133 1.07 1 1 overlock 3 thread
9 top stitch crotch 0.30 0.36 133 1.07 1 1 Flatlock flatbed
10 attach leg elastic 0.36 0.43 111 1.29 2 1.5 overlock 3 thread
11 cover stitch leg elastic 0.36 0.43 111 1.29 2 1.5 Flatlock cylinderbed
12 Sizing elastic 0.16 0.19 250 0.57 1 Hand work Table
13 joint elastic 0.20 0.24 200 0.71 1 1 zig zag lock stitch
14 attach elastic 0.32 0.38 125 1.14 1 1 Flatlock flatbed
15 top stitch elastic 0.32 0.38 125 1.14 1 1 Flatlock flatbed
16 attach label 2 side 0.20 0.24 200 0.71 1 1 lock stitch UBT
17 trimming checking 1.00 1.20 40 3.57 4 Hand work Table
Total 3.50 1.56 4.20 1.87 13 5 14 13 6

MACHINE LAYOUT MACHINE SUMMERY

Flatlock binding 2
overlock 3 thread 4
Flatlock flatbed 3

FLATLOCK CYLINDER
STITCH LEG ELASTIC
FLATLOCK BINDING

STITCH LEG ELASTIC

FLATLOCK FLAT BED
FLATLOCK BINDING

HAND WORK CUT

1.5 cms FLAT TAPE

HAND WORK CUT

FLATLOCK COVER
FLATLOCK COVER
TAPE SET POUCH

BED TOP STITCH

Flatlock cylinderbed 2
CROTCH BOTH
COVER STITCH

zig zag lock stitch 1

ELASTIC
lock stitch UBT 1
C` FLY

TAPE

overlock 4 thread 1
BAR TACK 0
TOTAL 14

LOCK STITCH ATTACH

HAND WORK SIZING

STITCH JOIN ELASTIC

FLATLOCK CYLINDER
POUCH WITH BOTH

OVERLOCK ATTACH

OVERLOCK ATTACH

OVERLOCK ATTACH

BED ATTACH WAIST

OVERLOCK ATTACH

CROTCH BOTH( FR

OVERLOCK ATTACH

ZIG ZAG LOCK

LEG ELASTIC

LEG ELASTIC
SIDE SEAM
3 THREAD

4 THREAD

3 THREAD

3 THREAD

3 THREAD

ELASTIC

ELASTIC
FRONT

LABEL
&BK)