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Unit - 4, Industrial Safety
Unit - 4, Industrial Safety
UNIT – IV
INDUSTRIAL SAFETY
Causes of Accidents – Prevention – Safety Provisions – Industrial Health and Hygiene –
Importance – Problems – Occupational Hazards – Diseases – Psychological problems –
Counseling – Statutory Provisions.
Table of Contents
1. INDUSTRIAL SAFETY .................................................................................................................................. 3
2. INDUSTRIAL ACCIDENT.............................................................................................................................. 6
5. COUNSELING ........................................................................................................................................... 24
1. INDUSTRIAL SAFETY
1.1 Introduction
Safety, in simple terms, means freedom from the occurrence or risk of injury or loss. Industrial
safety or employee safety refers to the protection of workers from the danger of industrial
accidents.
Strategic Choices: The first step in a safety program is for managements to make decisions
regarding safety of their workers.
i) Level of Protection: Managers must determine the level of protection the organization
will provide for employees.
ii) Formal or Informal: Managers can decide whether a safety program will be formal or
informal. Formal programs will have written regulations and are carefully
monitored. Informal regulations are enforced through take in pressure or good
training.
iii) Proactive or Reactive: Managers can also be proactive or reactive in developing
procedures or plans with respect to employee safety. Proactive managers seek to
improve the safety of employees prior to a need to do so, while reactive managers fix
safety problems after they occur.
iv) Safety of Workers as a Marketing Tool: Managers can decide to use the safety of
workers as a marketing tool for the organization
.
Development of Safety Policy: The second step in evolving a safety program is to have a
safety policy. A policy specifies the company's goals and designates the responsibilities and
authority for their achievement.
Organization for Safety: Companies constitute safety committees which are, composed of
employees across the organization. Many companies employ safety specialists to design and
handle the day-to-day activities of the safety program.
(The top management cannot absolve itself of the responsibility of ensuring employee safety. In
fact, the Managing Director of the company is held responsible for an accident and is punishable
with fine, imprisonment or both. )
Organic methods attempt to evaluate how well the safety program is designed and fulfilled. The
concern in systemic is with the effects of the program.
2. INDUSTRIAL ACCDENT
Accident records should be maintained in detail and should contain the following items:
1) The total number of employees in the unit, who are uncovered to different type accidents,
2) The harshness of the accident - whether it resulted in a broken bone, a deep cut – and the time
that was lost as a result of it,
3) The kind of work or occupation in which the employee was engaged,
4) The date, time and day, and the shift, during which the accident occurred,
5) The total number of years during which the employee was engaged on that particular job when
the accident occurred,
6) Personal data, including the age and health of the injured employee, and
7) The immediate cause of the accident
-- Social Loss: If a worker happen to die in some industrial accidents, women loss their
husbands and children loss their father. Many women lose their only sons. As a result, their
social life is distributed.
-- Individual Loss: Many workers happen to lose their member in accidents. Some of them may
lose their eyes. Thus they become disabled and helpless. Accidents make their life miserable.
-- Property Loss: An accident may cause huge property loss. Buildings and machines may be
affected due to severe accidents. Too much money and time will be required to rebuild the
industry and to rehabilitate the affected workers and their families.
Unsafe Conditions: Unsafe conditions are work-related causes and are the most frequent
causes of accidents.
i) Nature of Job: Nature of a job itself is a source of accidents. Some jobs are more level to
accidents as compared to others.
ii) Nature of Machinery and Equipments: Some machinery and equipments have high danger
zones as compared to others. For example, about one-third of accidents occur around hand lift
trucks, wheel borrows, and other handling and lifting equipments.
iii) Poor Physical, Conditions:
a) Hazardous layout of plant and machinery
b) Defective work procedure in and around machinery and equipments
c) Defective machinery and equipments
e) Inadequate and faulty safety devices etc
f) Insufficient light.
g) Improper ventilation causing insufficient air charge and impure air source.
iv) Psychological Climate at the Workplace: Psychological factors are in the form of mental
tiredness, worry, dullness, boredom, dissatisfaction, and other emotion affecting factors. All
these factors cause inattention in the workers and they become level to the accidents
v) Work Schedules: Work schedules involving long hours of continuous working generate
tiredness which may be cause of accidents. Similarly, night shifts generate more accidents as
people are not used to working in night which is considered to be the rest period
Unsafe Acts:
i) Operating without authority
ii) Failing to use personal safety equipment
iii) Operating or working at unsafe speeds
vi) Using unsafe procedures in loading, packing, mixing etc
v) Using unsafe equipments
vi) Lifting improperly, etc.
Other Causes:
i) Bad working conditions.
ii) Rough and slippery floors.
iii) Behavior of dominating supervisors.
iv) Carelessness in handling dangerous materials.
v) Untrained employees.
Use of Safety Device: Workers should be encouraged to adopt various safety devices like
special kinds of gloves, special kinds of spectacles which protect the eyes and other tool by
which machine can be operated from a safe distance, without ever being touched by human hand.
Safety Campaigns and Posters: Safety campaigns aim at generating and maintaining
continuous safety consciousness. Posters and slogans should also be used. Posters should be used
in such a way to attract maximum attention. They must be unique.
Safety, Committees: They generally include a safety officer, welfare officer and some
representatives of workers. Whose main tasks are to discover potential hazards, and find out
whether there are careless workers, whether workers use safety devices and safety measures.
They also collect safety data and call for safety suggestions from workers and, educate them in
the various aspects of safety in a department or plant.
Safety Training: Safety training is mainly concerned with teaching safer methods of work and
focusing on the hazards of an occupation. Safety training is sometimes necessary even for
experienced employees when new equipments or machines are introduced.
Safety Habits: Faulty habits like working without appropriate rest periods, unmindful safety
measures etc should be avoided.
Safety Consciousness: If the management becomes safety conscious, the rate of accident
frequency is lowered.
Attention to Individual Differences: Many accidents take place because the worker is required
to perform some work, which is beyond his physical capacity. Women, for example, cannot do
heavy work and if they are asked to do it, accidents become predictable.
Means of removing tiredness: The most important method in this connection is to provide-
properly timed rest at frequent intervals so that the worker can gain his energy and avoid
reaching a stage of complete tiredness.
Environmental Factors: The important point here is that a good-natured, stress free and
comfortable working atmosphere should be generated to prevent irritations and tensions of all
types.
Education Measures: Certain educational measures can also be used through audiovisual
education such as TV, motion pictures, and the radio etc. To educate the workers on the
importance of not taking risks while driving or operating a machine.
Speed of Work: Speed of work must not be very fast, as it is likely lead to accidents. Drivers
who often drive at high speeds are very frequently involved in accidents.
Fencing of machinery: - In every factory, measures should be taken for secured fencing of
machinery. Fencing is necessary in respect of:
a. Every moving part of a prime mover;
b. Every part of an electric generator, a motor or a rotary convertor;
c. Every part of transmission machinery; and
d. Every dangerous part of any other machinery.
New machinery:-
The State government is authorized to make rules specifying further safeguards to be
provided in respect of any dangerous part or new machinery of any particular machine
Pits, opening in floors etc: - which may be a source of danger, shall be either securely.
Securely fencing a pit means covering it in such a way that it ended to be a source of danger.
Excessive weights:-
No person shall be employed in any factory to lift, carry or move any load so heavy as to be
likely to cause him an injury.
Protection of eyes: - If the manufacturing process carried on in any factory is such that it
involves
Risk to the eyes by reason of exposure to excessive lights, effective screens or suitable
spectacles shall be provided for the protection of persons employed on, or in the immediate
nearness of, the process.
Safety Officer:-
In every factory --
(i) Wherein one thousand or more workers are ordinarily employed, or
(ii) wherein, in the opinion of the State Government, any manufacturing process which involves
any risk of injury, poisoning or disease, or any other hazard to health, to the persons employed in
the factory if so required by the State Government by notification in the Official Gazette, employ
such number of Safety Officers as may be specified in that notification.
The duties, qualifications and conditions of service of Safety Officers shall be such as may
be prescribed by the State Government.]
3. INDUTRIAL HEALTH
The term "health" is a positive and dynamic concept and implies more than an absence of illness.
W.H.O. has defined health as "a state of complete physical, mental and social well-being and not
merely the absence of disease." Industrial health refers to a system of public health and
preventive medicine, which is applicable to industrial concerns.
--- Regular Medical Check Up: As suggested by National Commission on Labor, there should
be a regular medical check-up of all new employees and regular periodical check-up of all
employees from time to time. This will help to:
i) Eliminate those, whose health is not fit for job and those who suffer from transmissible
diseases
iii) Maintain the health of those who are healthy.
--- Education and Training in Industrial Health: Education and training is essential for
capacity building. A specific function is to teach searching and applying high quality information
effectively and efficiently.
--- Study of Environmental Factors: It should be the duty of every employer to study the
effects of environment factors on the health of the workers and plan the preventive measures.
--- Control upon Noise: The employer should have control over noise pollution. In such
situation the person may suffer from temporary hearing loss or permanent hearing loss.
--- Proper Lighting Arrangement: The employer should arrange proper light for his employees
because poor lightning may cause problems related to eye sight among the employees.
--- Legislative Measures: Government launches programs for employees’ health and benefits.
--- Special Advisory Committee: The special advisory committee should be formed for
improving health conditions of in the industry. The advisory committee should look after each
and every aspect of employee’s health and safety.
Cleanliness (sec 11):- Every factory shall be kept clean and free from smell arising from any
drain, or other irritation. It is specifically provided that in a factory—
a. The floor of every room shall be cleaned. This shall be done at least once every week
b. Varnished, and repainted at least once in a period of five years, cleaned at least once
in a period of 14 months as may be approved by the Government.
c. The white washing or color washing shall be carried out at least once in every period
of 14 months.
Disposal of waste: - Section 12: This section specifies on disposal of wastes and effluents
(odor). That every factory should make effective arrangements for the treatment of wastes
and effluents (odor) due to the manufacturing process carried on therein.
Ventilation and temperature: - Section 13: This section focuses on ventilation and
temperature maintenance at workplace. Every factory should work on proper arrangements
for adequate ventilation and circulation of fresh air.
Dust and fume: - Section 14: (This section details on the proper exhaustion of dust and fume
in the Factory. In this it is mentioned that factory which deals on manufacturing process
should take care of the proper exhaustion of dust, fume and other impurities from its origin
point.)
In every factory, where due to manufacturing process, dust or fume arise which is likely
to be damaging to the health of workers, effective measures shall be taken to prevent its
breathing. If it is necessary to install exhaust appliances, it would be installed near the
point of origin of the dust, fumes.
Overcrowding: - The Chief Inspector of factories by order in writing shall fix the maximum
member of workers to be employed in each room in the factory because overcrowded leads
to injurious to the health.
Lighting: - The Factories Act provides for sufficient and suitable lighting, natural or artificial
where workers are working or passing through.
Drinking water: - Section 18: This section specifies regarding arrangements for sufficient
and pure drinking water for the workers. There are also some specified provisions for
suitable point for drinking water supply. As in that drinking water point should not be within
6 meters range of any washing place, urinal, latrine, spittoon, open drainage carrying
effluents. In addition to this a factory where there are more than 250 workers provisions for
cooling drinking water during hot temperature should be made.
Restrooms: - Section 19: This section provides details relating to restroom construction at
factories. It mentions that in every factory there should be sufficient accommodation for
restroom which should be provided at conveniently situated place. It should be kept clean
and maintained. Spittoons: - Section 20: This section specifies regarding proper
arrangements of spittoons in the factory. It is mentioned that in every factory there should be
sufficient number of spittoons situated at convenient places and should be properly
maintained and cleaned and kept in hygienic condition.
d. Health Related Problem in Factories: Working in factories and performing hard labor could
also result in health related problems. If an employee is in the industry performing heavy labor
such as actively participating in the shifting of heavy equipments then he could develop bodily
pain and muscle problems. There are also many other health factor that may bother the employee
during the working hours such as physical tiredness, stress, etc.
4. INDUSTRIAL HYGIENE
Industrial hygiene refers to the science or art devoted to the prevention, recognition, evaluation,
and control of hazards or stresses in the workplace which may cause illness, injury, or significant
discomfort.
a. Personal Reasons: Many people, women in particular, are very conscious of their hygienic
needs and practices. They learn the importance of hygiene from an early age, from school
education. Self-esteem, confidence, and motivation can all be changed by our body image and by
keeping good hygiene practices.
b. Social Reasons: There is possibility to project a positive body image that reflects good
personality. Workers should be taught the importance of hygiene and how to achieve good
hygiene very early to keep themselves and others healthy, and to reduce the risk
c. Health Reasons: Sometimes when a person is going to a hospital, he/she becomes very aware
of his/her hygiene. Proper and frequent hand washing is essential to prevent an excess of
illnesses and disorders from developing. Many people forget to wash their hands before handling
foods which can cause many illnesses and even death.
d. Psychological Issues: By being well presented, clean and neat, people can feel more confident
especially in social situations. Psychological issues can influence our levels of confidence and
self-esteem which can affect many aspects of our lives.
Where housing is provided for workers, as on plantations, there is a further responsibility and
opportunity to provide conditions helpful to personal hygiene.
b. Water Treatment
i) Simple purification procedures like chlorination should be carried-out on the water
source if necessary.
ii) If necessary, water should be filtered to remove any solid material, worm, etc.
c. Water Collection
i) Drinking water should be collected in clean vessels without coming into contact with
hands and other materials.
ii) Water should be transported in covered containers.
d. Water Storage
i) Water should be stored in vessels that are covered and regularly cleaned.
ii) Drinking water should be stored in separate containers from other domestic water
wherever possible.
e. Drinking Water: Drinking water should be taken from the storage vessel in such a
way that hands, cups or other objects cannot infect the water.
f. Water Use: Adequate amounts of water should be available and used for personal and
domestic hygiene. (It is estimated that a minimum of 30-40 liters per person per day are
needed for personal and domestic hygiene.)
g. Food Handling
i) Hands should be washed with soap or ash before food is prepared or eaten.
ii) Vegetables and fruits should be washed with safe water and food should be properly
covered.
h. Wastewater disposal: - Household waste water should be disposed of or re-used
properly. Measures should be taken to ensure that wastewater is not allowed to create
mosquitos and other disease
(Hygiene education allows people to become better informed or more aware of the
influences affecting their health and when combined with some of the other components
of health promotion, enables people to make positive behavior changes, The hygiene
education can be disseminated in one of two broad ways )
A hazard is something that can cause harm if not controlled. The outcome is the harm that results
from an uncontrolled hazard. e.g., environmental damage
Examples
Liquids like cleaning products, paints, acids, solvents especially chemicals in an unlabelled
container (warning sign).
b. Biological Hazards: Biological hazards are in the form of Bacteria, Viruses, Fungi, Insects,
etc., which cause various diseases. Besides, food deficiencies, excessive drinking, allergies, etc.,
also are the sources of diseases.
c. Psychological Hazards: Psychological hazards are in the form of stress and worry arousing
conditions. While many improper physical conditions existing at the workplace may produce
stress and worry, there may be many stress generating psychological factors such as fear of loss
of job.
d. Physical Hazards: Physical hazards are most common and are present in most workplaces at
one time or another. They include unsafe conditions that can cause injury, illness and death
Examples
i) Electrical hazards - missing ground pins, improper wiring.
e. Ergonomic Hazards: Ergonomic hazards occur when the type of work, body position and
working conditions put strain (tension) on the body. They are the hardest to spot since you do not
always immediately notice the strain on your body or the harm these hazards pose. Examples
i) Poor lighting,
ii) Improperly adjusted workstations and chairs,
iii) Frequent lifting, etc
f. Silicosis: It is caused by inhaling dust containing silica. Silica is present in rocks, clays,
common sand, and sandstones. It gradually eats away the lungs causing respiratory trouble in the
beginning and ends in spitting of blood and a painful death. This disease is incurable.
g. Asbestosis (mineral fiber occurs in rocks and soil): It affects workers engaged in handling
and crushing of basic asbestos (mineral).
h. Bagassosis: - The symptoms consist of breathlessness, cough, and slight fever.
i. Coal Miner's Pneumoconiosis (diseases of lungs): It may be "caused due to employment in
coal mining.
j. Telegraphic Cramp: Telegraphists suffer from this disease because of the degree of accuracy,
speed of work, and concentration required for the job.
k. Caisson Disease: Those working caisson on harbor construction or in the building of tunnels
may suffer from this disease. It occurs when certain harmful gases get dissolved in blood cells.
l. Byssinosis: It affects the lungs of the textile workers due to inhalation of cotton fiber dust over
a long period of time.
m. Skin Diseases: These diseases are caused by such irritants as acids, solvents etc.
a. Depression: It is a state of low mood and dislike to activity that affect a person's thoughts,
behavior, feelings and physical well-being. It may include feelings of sadness, worry, emptiness,
hopelessness, worthlessness, guilt, irritability, or restlessness. -
b. Anxiety (worry) Disorders: It is normal to worry and feel tense or scared when under
pressure or facing a stressful situation. Anxiety is the body's natural response to danger, an
automatic alarm that goes off when we feel threatened.
Symptoms
i) Feeling tense and jumpy,
ii) Irritability,
iii) Restlessness,
vi) Feeling like your mind is gone blank.
d. Impulse Control Disorders: People who have impulse control disorders cannot avoid doing
things that might bring harm to themselves or others. Typically, people with this problem feel
some type of increasing worry before committing the action, like pressure building-up. Then,
after the action, they feel relief or even happiness, despite the possibly dangerous consequences.
For example, pathological gambling
e. Personality Disorders: Personality disorders are a group of mental illness conditions in which
a person's long-term (chronic) behaviors, emotions, and thoughts are very different from their
culture's expectations and cause serious problems with relationships and work.
One may find it difficult to:
i) Make or keep relationships;
ii) Get on with people at work;
iii) Get on with friends and family;
iv) Keep out of trouble;
v) Control your feelings or behavior.
Effects
People feel that they are:
i) Unhappy or distressed, and
ii) Upset or harm other people.
People suffering from personality disorder may always feel unhappy and upset; this would
reduce their productivity and level of satisfaction from their respective job.
f. Family Problems: The family is considered the center and structure of our society. In any
year, atleast 15 per cent of the workforce, or about one in every seven employees, are likely to be
faced with personal problems that significantly affect their job performance.
a. Employer: From employer's point of view, the major problem which they face after
providing health and hygiene facility to their employees is cost.
b. Employee: From employees' point of view, the major problem is that they lack regularity, if
certain facilities of health and cleanliness are provided to them; they pay less attention towards it.
c. Organization: From organizations point of view, the major problem regarding industrial
health and hygiene is to create safe and tidy environment for employees so that they feel good
and satisfied.
5. COUNSELING
5.1 Meaning and Definition of Counseling
“Counseling is a process in which the counselor assists the counselee to make interpretations of
facts relating to a choice, plan or adjustments which he needs to make”.
Phase 2: Defining the Problem(s):- It is important to show that the counselor understands the
problem clearly from subordinate’s point of view before challenging them to look at the problem
more objectively.
--- Examining the problem: - The counselor should seek to define and understand the problem
clearly from the subordinate’s
--- Prioritizing the Relevant Issues: The counselor may need to encourage the person to talk
about the most significant concerns, i.e., the ones having deep influence on their lives.
--- Focusing on the Perspective: The subordinate will view the problem situation, before they
can move-on to finding productive ways of managing the problem.
--- Acceptance of the Problem: The subordinates need to come to the point of accepting that the
problem. There is no point in using counseling skills with someone to help them to solve a
problem, which they do not understand to be a problem.
--- Emphasizing on Self-Responsibility: After acceptance of the problem's, the next step for the
counselor is to make the client realize that it is his or her own problem and not someone else's.
--- Analyzing and Solving Problems: For providing effective counseling, the problem of the
subordinate or the client should be analyzed minutely, and then corrective steps should be taken
to make them understand why the problem occurred and how it needs to be tackled.
--- Choosing and Prioritizing Goals and Objectives: Now, the subordinates or the clients have
to finally choose and prioritize their goals.
--- Making Commitment: The subordinate or the client must be committed to the goals;
otherwise, they are unlikely to carry-out the plans decided-on.
It may be useful, to identify the range of counseling interventions that may be used in any
counseling situation
Authoritative:- In this counselor play a directive role
a. Prescriptive Interventions :- Prescriptive interventions are those in which the
counselor’s intention is to suggest or recommend a particular line of action
b. Informative interventions :- Informative interventions are those in which the
counselor informs the person in some way
c. Confronting interventions:- Interventions of this sort are those that challenge clients
in some way or draw their attention to a particular type of repetitive behavior
Psychological Counseling aims to help to people manage their difficulties and transform personal
problems into their own personal growth.
Clinical psychologies usually take care of patients who suffer from difficult. Alternatively, a
counseling psychologist handles patient with less difficulty such as daily stress with education,
family issues etc.
The major role is the practical application of psychology ethics and rules to help a person to
transform, improve, and adjust his situation in a better manner
Counseling Skills
Listen carefully
Demonstrate empathy
Do not make judgments’
Understand emotions/feelings
Question with care
Ask open ended question
Use appropriate body language
Do not show superiority
Benefits of counseling
Limitations in counseling
The latest trend catching up in the corporate HR across the world is ‘Employee Counseling at
workplace’. In the world of ever increasing difficulty and the stress in the lives, especially the
workplaces of the employees and also to increase the quality of the workforce.
1. General Issues
a. Disturbance in family relationship
b. Dissatisfaction with present job or salary
c. Diseases, illness
d. Disability in measuring up to company requirements
e. Disturbance in general personality
2. Legal Issues
a. Employment discrimination
b. Employment at will
c. Employment contracts
d. Documentation
e. Investigation and searches