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The Basics of The Calculations of Conveyor Belt Design Parameters
The Basics of The Calculations of Conveyor Belt Design Parameters
Design Parameters
Belt tension: The belt of the conveyor always experience a tensile
load due to the rotation of the electric drive, weight of the conveyed
materials, and due to the idlers. The belt tension at steady state can
be calculated as:
Where,
Tb is in Newton.
f = Coefficient of friction
Note: The article “Design an Idler for a Conveyor Belt System” has
detailed explanation about how to calculate idlers spacing.
Power at drive pulley: The power required at the drive pulley can be
calculated from the belt tension value as below:
Pp = (Tb*V)/1000……………..eqn.1.3
Where,
Pp is in KW.
Belt tension while starting the system: Initially during the start of the
conveyor system, the tension in the belt will be much higher than
the tension in steady state. The belt tension while starting can be
calculated as:
Tbs =Tb*Ks………………..eqn.1.4
Where,
Tbs is in N.
Pm = Pp/Kd………………eqn.1.5
Where,
Pm is in Kw.
Kd = Drive efficiency.
Where,
A is in m/sec2
Where,
Bs is in Newton.
Cr = friction factor
Calculation:
First, we will use the eqn.1.2 for finding out the load due to idlers:
We will use the eqn.1.1 for finding out the belt tension in steady
state:
Pm = 116.35/0.9 = 129.261 Kw
We will use the eqn.1.6 to find out the acceleration of the motor:
= 0.429 m/sec2
Lastly, we will use the eqn.1.7 to find out the belt breaking strength:
This Bs value is used to select the conveyor belt from the manufacturer’s
catalogue.
Conclusion
The conveyor belt calculations methodology discussed in the article is to
be used only for the guidance on calculating the initial conveyor design
parameters; the final design must be validated by using the FEA or other
similar tools before building the prototype.