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Service

Repair Manual
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ ,
Audi A4 China 2016 ➤ ,
Audi A4 allroad quattro 2016 ➤ ,
Audi A5 2016 ➤ , Audi Q5 2017 ➤ ,
Audi Q5 China 2019 ➤
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL,
0DN, 0DP Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

Edition 08.2018
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Service Department. Technical Information


Service
List of Workshop Manual Repair Groups

Repair Group
00 - General, Technical Data
30 - Clutch
34 - Controls, Housing
35 - Gears, Shafts
39 - Final Drive, Differential

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.

All rights reserved.


No reproduction without prior agreement from publisher.

Copyright © 2019 Audi AG, Ingolstadt D4B805AE875


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Contents

00 - General, Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 Safety Precautions when Working on Vehicles with Start/Stop System . . . . . . . . . . . . . .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
4
3.3 Safety Precautions during permitted
Road Test with Testing
unless authorised by AUDI Equipment
AG. AUDI AG does. not . .guarantee
. . . . . or
. .accept
. . . any
. . .liability
...... 5
3.4 Safety Precautions when Tow Starting and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with respect to the correctness of information in this document. Copyright by AUDI AG.
5
4 Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 Guidelines for Clean Working Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 General Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 ATF Pump, Deactivating and Draining the Hydraulic Pump Reservoir . . . . . . . . . . . . . . . . 7
4.4 Contact Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.5 Transmission Control Module Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Overview - Drivetrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1 Overview - Drivetrain, AWD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

30 - Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

34 - Controls, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1 Selector Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1 Overview - Selector Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.2 Overview - Parking Lock Emergency Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3 Gearshift Mechanism, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.4 Emergency Release from P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.5 Selector Lever Handle, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.6 Selector Lever Boot on Selector Lever Handle, Disconnecting and Assembling . . . . . . . . 26
1.7 Selector Mechanism, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.8 Parking Lock Emergency Release Cable, Removing and Installing . . . . . . . . . . . . . . . . . . 28
1.9 Parking Lock Solenoid N486 / Drive Position Sensor G676 , Removing and Installing . . . . 33
1.10 Parking Lock Shaft Seal, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2 Transmission, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.1 Transmission, Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.2 Transmission, Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.3 Transmission Tightening Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3 Transmission, Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4 Securing on Engine and Transmission Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5 Subframe Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.1 Overview - Subframe Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.2 Tunnel Crossmember, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6 Transmission Fluid Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.1 Overview - Transmission Fluid Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.2 Transmission Fluid Pump, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7 ATF Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
7.1 Overview - ATF Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
7.2 ATF Cooler, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8 Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.1 Transmission Fluid Level, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Contents i
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

8.2 Transmission Fluid, Draining and Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79


9 ATF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.1 Drain Plug Locations, ATF and MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.2 ATF Level, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.3 ATF, Draining and Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
10 Mechatronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.1 Overview - Mechatronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.2 Transmission Fluid Pan, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.3 Mechatronic, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

35 - Gears, Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101


1 Gears and Shafts, Disassembling and Assembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

39 - Final Drive, Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102


1 Transmission Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
1.1 Component Location Overview - Transmission Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
2 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
2.1 Component Location Overview - Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
3 Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
3.1 Overview - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4 All Wheel Drive Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
5 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

ii Contents
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

00 – General, Technical Data


1 Technical Data
(Edition 08.2018)
⇒ “1.1 Identification”, page 1
⇒ “1.2 Capacities”, page 1

1.1 Identification
⇒ “1.1.1 Transmission Identification”, page 1
⇒ “1.1.2 All Wheel Drive Clutch Identification”, page 1

1.1.1 Transmission Identification


The following details can be found on the transmission housing
-arrows-:
For Example: 006SVHC021170K180228
♦ Codes: SVH
♦ Serial Number: C021170K
♦ Production Date: 28.02.2018

1.1.2 All Wheel Drive Clutch Identification


Allocation on the All Wheel Drive Clutch
♦ -arrow A- Production date
Example: 03/23/2016
♦ -arrow B- Part number
Example: 0CX 409 431 A Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ -arrow C- Serial number permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Example: 0000423
♦ -arrow D- Clutch classification
Example: 6046.14
Overview - All Wheel Drive Clutch. Refer to ⇒ Rear Final Drive
0D2, 0D3, 0DB, 0B0, 0BX, 0DG, 0G2; Rep. Gr. 39 ; All Wheel
Drive Clutch; Overview - All Wheel Drive Clutch

1.2 Capacities
Capacities ATF Transmission Fluid
Original filling by the manufac‐ Refer to ⇒ Fluid Capacity Tables; Refer to ⇒ Fluid Capacity Tables;
turer Rep. Gr. 03 Rep. Gr. 03

1. Technical Data 1
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Capacities ATF Transmission Fluid


ATF replacement quantity Refer to ⇒ Fluid Capacity Tables; Refer to ⇒ Fluid Capacity Tables;
Rep. Gr. 03 Rep. Gr. 03
Change Interval Refer to Maintenance Intervals
Grease ATF Transmission fluid
For the dual-clutch transmission 0CJ, 0CK, 0CL. Refer to the Parts Cata‐
log.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2 Rep. Gr.00 - General, Technical Data


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

2 Electrical Components
Component Location Overview - Electrical Components Are giv‐
en in the Linked Chapter. Refer to
⇒ “1 Transmission Control”, page 102

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Electrical Components 3
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

3 Safety Precautions
⇒ “3.1 General Safety Precautions”, page 4
⇒ “3.2 Safety Precautions when Working on Vehicles with Start/
Stop System”, page 4
⇒ “3.3 Safety Precautions during Road Test with Testing Equip‐
ment”, page 5
⇒ “3.4 Safety Precautions when Tow Starting and Towing”, page
5

3.1 General Safety Precautions


Pay Attention to the following to Prevent Personal Injury and Ve‐
hicle Damage

WARNING

Risk of injury and accident by accidentally engaging a selector


lever position with the engine running.
♦ Before work is done with the engine running, move the
selector lever in the “P” position and pull the parking brake
button to activate the electro-mechanical parking brake.

To Prevent Personal Injury, Damage or Destruction of Electrical


and Electronic Components, Observe the Following:
♦ Only connect and disconnect test equipment when the ignition
is off.

Caution

Risk of destroying electronic components when disconnecting


the battery.
♦ Follow the steps when disconnecting the battery.
♦ Always turn off the ignition before disconnecting the bat‐
tery.

– Disconnect the battery. Refer to ⇒ Electrical Equipment; Rep.


Gr. 27 ; Battery; Battery, Disconnecting and Connecting .

3.2 Safety Precautions when Working on


Vehicles with Start/Stop System
WARNING
There Is a Risk of Injury from Unintended Engine Start.
The engine can start unexpectedly when the Start/Stop System
is activated on the vehicle. A message in the instrument cluster
indicates whether the Start/Stop System is activated.

– Deactivate the Start/Stop System: switch off the ignition.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4 Rep. Gr.00 - General, Technical Data


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

3.3 Safety Precautions during Road Test


with Testing Equipment
WARNING
There Is a Risk of Injury Due to Unsecured Testing Equipment.
If the front passenger airbag activates during an accident un‐
secured testing equipment becomes a dangerous projectile.

– Secure testing equipment on the rear seat.


Or
– Have a second person operate testing equipment on the rear
seat.

3.4 Safety Precautions when Tow Starting


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
and Towing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

CAUTION
Risk of damaging the transmission.
It is possible to damage the transmission by towing the vehicle
improperly.

– Place the selector lever in the “N” position to tow the vehicle.
– When towing, do not drive faster than 50 km/h (31 mph) and
do not drive over 50 km/h (31 mph).

3. Safety Precautions 5
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

4 Repair Information
⇒ “4.1 Guidelines for Clean Working Conditions”, page 6
⇒ “4.2 General Repair Information”, page 6
⇒ “4.3 ATF Pump, Deactivating and Draining the Hydraulic Pump
Reservoir”, page 7
⇒ “4.4 Contact Corrosion”, page 8
⇒ “4.5 Transmission Control Module Safety Functions”,
page 8

4.1 Guidelines for Clean Working Condi‐


tions
♦Protected
Thoroughly clean connection points and their surrounding
permitted unless authorised byor
areas with engine brake cleaner before loosening
or accept and allow
by copyright. Copying for private or commercial purposes, in part or in whole, is not
AUDI AG. AUDI AG does not guarantee any liability
therespect
with cleaned connection
to the correctness pointsinto
of information thisdry completely.
document. Copyright by AUDI AG.

♦ Clean the transmission and transmission components using


Cleaning Solution - D 009 401 04- .
♦ Use lint-free cloths when cleaning, for example, the “X70” cloth
made by Kimberly-Clark Professional.
♦ Seal all open lines and connections immediately with clean
plugs or caps from the Engine Bung Set - VAS6122- .
♦ Place the removed parts on a clean surface and cover them.
Use foil and paper. Use lint-free cloths.
♦ Carefully cover or seal opened components if the repair will
not be done immediately.
♦ Only install clean parts: Remove the replacement parts from
their packaging just before installing them.
♦ Protect the disconnected connectors from dirt and moisture
and only connect when they are dry.

4.2 General Repair Information


♦ The highest level of care and cleanliness along with tools that
function properly are required to ensure a proper and suc‐
cessful transmission repair. Of course the general safety pre‐
cautions also apply when carrying out repair work.
♦ Some general repair information that applies to several pro‐
cedures throughout this manual is summarized here. They
apply to this repair manual.
Guided Fault Finding, OBD and Test Instruments
♦ Before beginning any repair work on the transmission, deter‐
mine the exact cause of the damage using Diagnostic . Refer
to Vehicle Diagnostic Tester .
Special Tools
For a complete list of special tools used in the repair manual. Re‐
fer to Workshop Equipment and Special Tools.
Oil, Environmental and Disposal Regulations
♦ Handle transmission fluid, gear oil and other fluids with care.
♦ Dispose of drained fluid properly.
♦ Follow the legal, environmental, and disposal regulations.
♦ Follow the instructions listed on the fluid packaging.

6 Rep. Gr.00 - General, Technical Data


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Transmission
♦ Do not run the engine or tow the vehicle when the transmission
fluid pan is removed or when there is no transmission fluid.
♦ Thoroughly clean the connection points and the surrounding
area before loosening.
♦ During installation, make sure the alignment sleeves are fitted
correctly.
O-rings, Gaskets and Seals
♦ O-rings, gaskets and seals must always be replaced.
♦ After removing the seals, examine the contact surface on the
housing or shaft for burrs resulting from removal or for other
signs of damage.
♦ Thoroughly clean the housing separating surfaces before as‐
sembling.
♦ Always replace paper gaskets, completely remove an old seal
and thoroughly clean the sealing surfaces.
♦ Coat the seals with transmission fluid along the outer circum‐
ference and along the sealing lip to install.
♦ Coat the O-rings with transmission fluid or Vaseline before in‐
serting to prevent them from being crushed during assembly.
♦ Do not use any other lubricants in the transmission fluid area.
Otherwise there is a danger of the hydraulic transmission con‐
trol malfunctioning.
♦ The open side of the gaskets point toward the fluid to be sealed
in.
♦ When installing the new shaft seal, make sure the sealing lip
does not run on the same point as the sealing lip from the old
seal (use press-in depth tolerance).
♦ Follow the guidelines for clean working conditions. Refer to
⇒ “4.1 Guidelines for Clean Working Conditions”, page 6 .
Circlips
♦ Do not stretch the circlips.
♦ Replace damaged or stretched circlips.
♦ The circlips must rest at the bottom of the groove.
Bolts and Nuts Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Loosen the bolts opposite the totightening
with respect sequence.
the correctness of information in this document. Copyright by AUDI AG.

♦ Bolts or nuts for securing covers and housings should be loos‐


ened and tightened diagonally in stages if no tightening se‐
quence is specified.
♦ Replace the self-locking nuts.
♦ Use a wire brush to clean the threads of the bolts that were
installed with locking fluid. Then insert the bolts with Locking
Fluid - AMV 185 101 A1- .
♦ The tightening specifications given apply to unoiled bolts and
nuts.

4.3 ATF Pump, Deactivating and Draining


the Hydraulic Pump Reservoir
Special tools and workshop equipment required
♦ Vehicle Diagnostic Tester

4. Repair Information 7
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

WARNING

The system is under pressure.


The ATF transmission “7-Speed Dual Clutch Transmission
0CJ, 0CK, 0CL” is equipped with an electronic ATF pump and
a hydraulic pressure reservoir.
The electronic ATF pump can start up at any time.
The ATF system also remains under pressure with the ignition
switched off due to the hydraulic pressure reservoir.
♦ The electronic ATF pump must be deactivated every time
before opening the transmission, and the hydraulic pres‐
sure reservoir is drained.
♦ When the system status is not clear, for example the
cause of a faulty transmission control module or transmis‐
sion is unknown, only loosen the mechatronic bolts to a
minimal degree, so that the oil pressure in the pressure
reservoir can decrease slowly.
♦ Disconnect the Transmission Control Module - J217- con‐
nector before removing the oil pan.
♦ Wear protective eyewear.

ATF Pump, Deactivating and Draining the Hydraulic Pump Res‐


ervoir
– Connect the Vehicle Diagnostic Tester with the vehicle and
start the Diagnostic mode.
♦ Select vehicle test
♦ 02-Transmission electronics, functions
♦ 02 ATF pressure reduction/Disabling the ATF pump or
02-ATF level ⇒ Draining ATF

4.4 Contact Corrosion


Contact corrosion can occur if inadequate fasteners (bolts, nuts,
washers, etc.) are used.
For this reason, only fasteners with a special surface coating may
be installed.
Furthermore, only rubber or plastic parts and adhesive made of
electrically non-conductive materials are used.
If there are doubts about whether parts can be used or not, use
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
newwithparts. Refer
respect to the Parts
to the correctness Catalog.
of information in this document. Copyright by AUDI AG.

Note

♦ Only original replacement parts are recommended. They are


checked and are compatible with aluminum.
♦ The use of Audi accessories is recommended.
♦ Contact corrosion damage is not covered under warranty.

4.5 Transmission Control Module Safety


Functions
If one or more components and/or sensors malfunction, the trans‐
mission control module activates the corresponding back-up

8 Rep. Gr.00 - General, Technical Data


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

functions. This guarantees the non-destructive operation of the


transmission with the respective impact on the function and qual‐
ity of changing gears.
When malfunctions are detected by the transmission, there are
four possible situations:
♦ 1.: The fault is stored and a substitute program permits further
driving (in some cases with restrictions). The driver is not no‐
tified of this status, because it is neither critical for the driving
safety nor for the transmission. The transmission range dis‐
play in the instrument cluster provides a normal display of the
engaged selector lever position. The driver will only notice the
fault, if at all, in terms of handling problems and should then
consult an Audi Service partner immediately.
♦ 2. Individual selector lever positions will flash in the transmis‐
sion range display in the instrument cluster. This signals to the
driver that the gear selection is currently not possible. This is
the case if, for example the driving gear “D” is engaged when
driving in reverse (selector lever position “R” and the vehicle
is still rolling backwards). In this case the “D” selector lever
position flashes in the transmission range display in the in‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
strument cluster. The transmission control module with blocks
respect to the
the correctness of information in this document. Copyright by AUDI AG.
1st gear from engaging to prevent damaging the transmission.
The 1st gear is engaged after the vehicle comes to a standstill.
♦ 3. The transmission range display in the instrument cluster is
completely illuminated and flashing. The selector lever posi‐
tion can be recognized in the instrument cluster, for example
“D” is highlighted. The transmission was overloaded in this
case and the maximum temperature in the transmission was
exceeded (overheating), for example, due to towing a trailer
with an excessively high load.
♦ 4. A fully illuminated and flashing transmission range display
in the instrument cluster is an indication of a serious fault in
the transmission. It can no longer be identified which selector
lever position is selected in the instrument cluster display. The
status is critical for driving safety or for the transmission. Under
certain conditions, none of the gears can be engaged. The
flashing transmission range indicator prompts the driver to
contact an Audi service partner immediately.

4. Repair Information 9
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

5 Overview - Drivetrain
⇒ “5.1 Overview - Drivetrain, AWD”, page 10

5.1 Overview - Drivetrain, AWD


⇒ “5.1.1 Overview - Drivetrain, Vehicles with Self-Locking Center
Differential”, page 10
⇒ “5.1.2 Overview - Drivetrain, Vehicles with All Wheel Drive
Clutch”, page 11

5.1.1 Overview - Drivetrain, Vehicles with Self-Locking Center Differential

1 - Rear Final Drive


❑ Only for AWD
❑ Removing and instal‐
ling. Refer to ⇒ Rear
Final Drive 0D2, 0D3,
0DB, 0B0, 0BX, 0DG,
0G2; Rep. Gr. 39 ; Final
Drive; Final Drive, Re‐
moving and Installing .
2 - Driveshaft
❑ Only for AWD
❑ Removing and instal‐
ling. Refer to ⇒ Rear
Final Drive 0D2, 0D3,
0DB, 0B0, 0BX, 0DG,
0G2; Rep. Gr. 39 ; Driv‐
eshaft; Driveshaft, Re‐
moving and Installing .
3 - 7-Speed Dual Clutch Trans‐
mission 0CJ, 0CK, 0CL

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

10 Rep. Gr.00 - General, Technical Data


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

5.1.2 Overview - Drivetrain, Vehicles with All Wheel Drive Clutch


Name and Ratio

Note

The -arrows- point in direction of travel.

1 - Manual Transmission
❑ The component loca‐
tions in FWD and AWD
transmissions are iden‐
tical
2 - All Wheel Drive Clutch
❑ Overview. Refer to ⇒
Rear Final Drive 0D2,
0D3, 0DB, 0B0, 0BX,
0DG, 0G2; Rep. Gr. 39 ;
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

All
theWheel Drive Clutch
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to correctness of information in this document. Copyright by AUDI AG.

3 - Input Shaft All Wheel Drive


Clutch
4 - Multi-Plate Clutch
5 - Transmission Output Shaft
6 - All Wheel Drive Control
Module - J492-
with:
♦ All Wheel Drive Clutch Ac‐
tuator - V622-
♦ All Wheel Drive Clutch Po‐
sition Sensor - G969-
♦ Removing and installing.
Refer to ⇒ Rear Final Drive
0D2, 0D3, 0DB, 0B0, 0BX,
0DG, 0G2; Rep. Gr. 39 ; All
Wheel Drive Clutch; Con‐
trol Module, Removing and
Installing .
7 - Driveshaft
❑ Overview. Refer to ⇒
Rear Final Drive 0D2,
0D3, 0DB, 0B0, 0BX,
0DG, 0G2; Rep. Gr. 39 ;
Driveshaft
8 - Rear Final Drive
❑ Overview. Refer to ⇒ Rear Final Drive 0D2, 0D3, 0DB, 0B0, 0BX, 0DG, 0G2; Rep. Gr. 39 ; Final Drive
9 - Rear Pinion
10 - Drive Shaft Speed Sensor - G970-
11 - All Wheel Drive Clutch Actuator 2 - V623-
12 - Dog Clutch
13 - Rear Differential
A - Rear Final Drive

5. Overview - Drivetrain 11
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

30 – Clutch
1 Clutch
Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ,
0CL, 0CK; Rep. Gr. 30 ; Clutch

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

12 Rep. Gr.30 - Clutch


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

34 – Controls, Housing
1 Selector Mechanism
⇒ “1.1 Overview - Selector Mechanism”, page 13
⇒ “1.2 Overview - Parking Lock Emergency Release”,
page 16
⇒ “1.3 Gearshift Mechanism, Checking”, page 18
⇒ “1.4 Emergency Release from P”, page 22
⇒ “1.5 Selector Lever Handle, Removing and Installing”,
page 25
⇒ “1.6 Selector Lever Boot on Selector Lever Handle, Discon‐
necting and Assembling”, page 26
⇒ “1.7 Selector Mechanism, Removing and Installing”,
page 27
⇒ “1.8 Parking Lock Emergency Release Cable, Removing and
Installing”, page 28
⇒ “1.9 Parking Lock Solenoid N486 / Drive Position Sensor
G676 , Removing and Installing”, page 33
⇒ “1.10 Parking Lock Shaft Seal, Replacing”, page 37

1.1 Overview - Selector Mechanism


Selector Mechanism in the Vehicle Interior

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Selector Mechanism 13
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

1 - Selector Mechanism
❑ With the following inte‐
grated components:
♦ Selector Lever - E313-
♦ Selector Lever Position
Sensor - G727-
♦ Transverse Selector Lever
Lock Sensor - G868-
♦ Selector Lever Sensor Sys‐
tem Control Module - J587-
♦ Shift Lock Solenoid - N110-
♦ Transverse Selector Lever
Lock Motor - V577-
❑ The components cannot
be replaced separately
if faulty.
❑ Removing and instal‐
ling. Refer to
⇒ “1.7 Selector Mecha‐
nism, Removing and In‐
stalling”, page 27 .
2 - Selector Lever Transmis‐
sion Range Display - Y5-
❑ Removing and instal‐
ling. Refer to ⇒ Electri‐
cal Equipment; Rep. Gr.
96 ; Lamps; Overview -
Center Console Lamps .
3 - Selector Lever Handle, Up‐
per Section
❑ Removing and instal‐
ling. Refer to
⇒ “1.5 Selector Lever
Handle, Removing and
Installing”, page 25 .
4 - Bolt
❑ 3.2 Nm
❑ Not available separately
5 - Selector Lever Handle, Lower Section
❑ With the following integrated components:
♦ Selector Lever Release Button - E681-
♦ Parking Lock Button - E816-
❑ The components cannot be replaced separately if faulty.
❑ Removing and installing. Refer to ⇒ “1.5 Selector Lever Handle, Removing and Installing”, page 25 .
6 - Selector Lever Boot
❑ Removing and installing. Refer to
⇒ “1.6 Selector Lever Boot on Selector Lever Handle, Disconnecting and Assembling”, page 26 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
7 - Bolt with respect to the correctness of information in this document. Copyright by AUDI AG.

❑ 8 Nm

Gearshift Mechanism on Transmission

14 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

1 - Drive Position Sensor -


G676-
❑ Removing and instal‐
ling. Refer to
⇒ “1.9 Parking Lock
Solenoid N486 / Drive
Position Sensor G676 ,
Removing and Instal‐
ling”, page 33 .
2 - Shaft Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ For the parking lock permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3 - Bolt
❑ 3 Nm + 90°
❑ Always replace after re‐
moving
❑ M6 × 30
4 - Parking Lock Solenoid -
N486-
❑ Electro-hydraulic part
❑ Removing and instal‐
ling. Refer to
⇒ “1.9 Parking Lock
Solenoid N486 / Drive
Position Sensor G676 ,
Removing and Instal‐
ling”, page 33 .
5 - Seal
❑ Always replace after re‐
moving
6 - Seal
❑ Replacing. Refer to
⇒ “1.10 Parking Lock
Shaft Seal, Replacing”,
page 37 .
❑ For the parking lock shaft
7 - Spring Pin
8 - Lever
❑ For the parking lock
❑ Removing and installing. Refer to ⇒ “1.10 Parking Lock Shaft Seal, Replacing”, page 37 .
9 - Cover
❑ For the parking lock
❑ With electric wiring harness
10 - Bolt
❑ 3 Nm + 45°
❑ Always replace after removing
❑ M6 × 14
11 - Bolt
❑ 8 Nm + 60°
❑ Always replace after removing
❑ M8 × 22
12 - Alignment Pin
❑ Quantity: 2

1. Selector Mechanism 15
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

13 - Bolt
❑ 3 Nm + 180°
❑ Always replace after removing
❑ M6 × 55
14 - Bolt
❑ 3 Nm + 90°
❑ Always replace after removing
❑ M6 × 35

1.2 Overview - Parking Lock Emergency


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Release
with respect to the correctness of information in this document. Copyright by AUDI AG.

⇒ “1.2.1 Overview - Parking Lock Emergency Release, A4/A5”,


page 16
⇒ “1.2.2 Overview - Parking Lock Emergency Release, Q5”, page
17

1.2.1 Overview - Parking Lock Emergency Release, A4/A5

1 - Bolt
❑ 4 Nm
❑ Quantity: 2
2 - Emergency Release Cable
❑ For the parking lock
❑ Do not bend or kink
❑ Removing and instal‐
ling. Refer to
⇒ “1.8.1 Parking Lock
Emergency Release
Cable, Removing and
Installing, A4/A5”,
page 28 .
3 - Transmission
4 - Nut
❑ 8 Nm

16 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

1.2.2 Overview - Parking Lock Emergency Release, Q5

1 - Rear Emergency Release


Cable
❑ For the parking lock
❑ Do not bend or kink
❑ Removing and instal‐
ling. Refer to
⇒ “1.8.3 Rear Parking
Lock Emergency Re‐
lease Cable, Removing
and Installing, Q5”,
page 31 .
2 - Nut
❑ 4 Nm
❑ Quantity: 2
3 - Frame Lower Section
4 - Frame Upper Section
5 - Cover
6 - Bolt
❑ 9 Nm
7 - Front Emergency Release
Cable
❑ For the parking lock
❑ Do not bend or kink
❑ Removing and instal‐
ling. Refer to
⇒ “1.8.2 Front Parking
Lock Emergency Re‐
lease Cable, Removing
and Installing, Q5”,
page 30 .
8 - Nut
❑ 8 Nm
9 - Bracket
❑ For emergency release
10 - O-ring
❑ Always replace after removing

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Selector Mechanism 17
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

1.3 Gearshift Mechanism, Checking

WARNING

Risk of injury and accident by accidentally engaging a selector


lever position with the engine running.
♦ Before working with the engine running, move the trans‐
mission into “P” and pull the parking brake button to acti‐
vate the electro-mechanical parking brake.
♦ Pay attention to the safety precautions when driving. Refer
to
⇒ “3.3 Safety Precautions during Road Test with Testing
Equipment”, page 5 .
♦ All test points must be performed.
♦ When the specified values are not reached, check if the
selector lever handle is installed correctly (refer to
⇒ “1.5 Selector Lever Handle, Removing and Installing”,
page 25 ) and perform the “Diagnostic”. Refer to Vehicle
Diagnostic Tester .

Overview:
♦ 1. Checking the gear locks / button functions. Refer to
⇒ page 18 .
♦ 2. Checking the selector mechanism functionality. Refer to
⇒ page 20 .
♦ 3. Checking the transmission range indicator. Refer to
⇒ page 21 .
♦ 4. Checking the display in the instrument cluster. Refer to
⇒ page 22 .
♦ 5. Checking the parking lock. Refer to ⇒ page 22 .
1. Checking the Gear Locks / Button Functions.
Test step 1.1
• Engine running, selector lever position “P” engaged, foot
brake not pressed.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

18 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Press the release button -2- and move the selector lever to‐
ward the rear.
The selector lever position “P” must remain selected.
Test step 1.2
• Engine running, selector lever position “P” engaged, release
button -2- not pressed.
– Press the foot brake and move the selector lever toward the
rear.
The selector lever position "P" must remain selected.
Test step 1.3
• Engine running, selector lever position “P” engaged, foot
brake and release button -2- pressed.
– Engage the "D" position.
The selector lever position “D” must be displayed on the Se‐
lector Lever Transmission Range Display - Y5- -1- and in the
instrument cluster.
Test step 1.4
• Engine running, selector lever position “D” engaged, release
button -2- not pressed.
– Push the selector lever forward in the direction “N”:
The selector lever must be locked and the selector lever po‐
sition “D” must remain selected.
Test step 1.5
• Engine running, selector lever position “D” engaged, release
button -2- pressed.
– Engage the selector lever position "N".
The “N” position must be displayed on the Selector
Protected Lever
by copyright. Copying for private or commercial purposes, in part or in whole, is not
Transmission Range Display - Y5- -1- and in theunless
permitted instrument
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
cluster. with respect to the correctness of information in this document. Copyright by AUDI AG.

Test step 1.6


• Engine running, selector lever position “D” engaged.
– Move the selector lever toward the rear.
The selector lever position “S” must be engaged, the display
in the instrument cluster must switch from “D” to “S”. By tipping
the selector lever toward the rear again the selector lever po‐
sition “D” must be engaged and displayed.
Test step 1.7
• Engine is running.
– Engage the selector lever position “P”, “R”, or “N”.
– Move the selector lever into the tiptronic gate.
Shifting in the tiptronic gate is only possible from the “D” or “S”
positions.

1. Selector Mechanism 19
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

2. Function Test of the Selector Mechanism (Shiftlock)


Test step 2.1
• Engine running, selector lever position “D” engaged and ve‐
hicle speed greater than 3 km/h (1.8 mph).
– Engage the “N” position. Then without pressing the release
button -2- and brake, select the selector lever position “D”.
It must be possible.
Test step 2.2
• Engine running, selector lever position “D” engaged and ve‐
hicle speed less than 3km/h (1.8 mph).
– Engage the selector lever position “N” for at least one second,
do not press the foot brake and press the release button -2-.
Positions “R” and “D” must not be engaged.
Test step 2.3
• Engine running, selector lever position “N” engaged and ve‐
hicle speed less than 3km/h (1.8 mph).
– Press the foot brake and do not press the release button -2-.
Position “R” must not be engaged.
Position “D” must be able to be engaged.
Test step 2.4
• Engine running, selector lever position “M” engaged.
– Engage the selector lever position “P” to do so press the P
button in the selector lever handle.
The selector lever position “P” must be engaged and displayed
on the P button of the selector lever handle and in the instru‐
ment cluster. Additionally the P symbol between the positions
“N” and “D/S” on the Selector Lever Transmission Range Dis‐
play - Y5- -1- must turn on.
The selector lever must move itself back into the automatic
shift gate.
Test step 2.5
•Protected
Engine running, selector lever position “M” engaged.
by copyright. Copying for private or commercial purposes, in part or in whole, is not

– with
Move the selector lever to “+” inand “-”.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the correctness of information this document. Copyright by AUDI AG.

While driving the transmission range indicator in the instru‐


ment cluster must change each time a higher or lower gear is
selected if the speed permits it.

20 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

3. Checking the Transmission Range Indicator


Test step 3.1
• Engine is running.
– Engage the positions “P”, “R”, “N”, “D/S” and “+/-” one after the
other.
The respective selector lever position must be significantly
brighter than the other drive gear symbols.
Test step 3.2
• Engine is running.
– Engage the “P” position to do so press the button -3-.
The P symbol in the button in the selector lever handle must
light up in white as a function lamp.
The P symbol in the Selector Lever Transmission Range Dis‐
play - Y5- -1- as a function lamp must be red.
In all other selector lever positions it must not be illuminated.

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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Selector Mechanism 21
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

4. Checking the Display in the Instrument Cluster


Test step 4.1
• Engine running, selector lever position “P” engaged, foot
brake not pressed.
– Press the release button -2- and move the selector lever in the
direction of “D” or “R”.
The following message must be displayed in the instrument
cluster: “To select a position please press the foot brake and
the locking button on the selector lever”.
Test step 4.2
• Engine running, selector lever position “P” engaged, foot
brake pressed.
– Do not press the release button -2- and move the selector lever
in the direction of “D” or “R”.
The following message must be displayed in the instrument
cluster: “To select a position please press the foot brake and
the locking button on the selector lever”.
Test step 4.3
• Engine running, selector lever position “M” engaged.
– Press the release button and at the same time the selector
lever must be in “M” longer than 20 seconds (Not on tiptronic
plus or tiptronic minus):
In the instrument cluster the following message must be dis‐
played: “Bring the selector lever into the automatic position”.
Additionally there is a warning tone.
5. Checking the Parking Lock.
Test step 5.1
• Engine is running, selector lever position “D”, “S”, “R”, “M” en‐
gaged, vehicle is stationary.
– Turn off the engine.
The selector lever position “P” must automatically be engaged.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Test step 5.2 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
• Engine is running, selector lever position “N” engaged, vehicle
is stationary.
– Turn off the engine and open the driver door.
The following message must be shown in the instrument clus‐
ter: “Before leaving engage P, otherwise the vehicle can roll”.
Additionally there is a warning tone.

1.4 Emergency Release from P


⇒ “1.4.1 Emergency Release from P, A4/A5”, page 22
⇒ “1.4.2 Emergency Release from P, Q5”, page 23

1.4.1 Emergency Release from P, A4/A5

Note

It is necessary to check the parking lock emergency release after


performing any work on it or after removing and installing the
transmission.

22 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Releasing

WARNING

There is a risk of an accident from the vehicle starting to roll.


♦ Pull the parking brake button to activate the electro-me‐
chanical parking brake.

– Remove the trim from the cupholder in the center console.


– Remove the unlocking element -2- from the vehicle tool kit.
– Insert the release tool as shown in the mount -1- for the emer‐
gency release.
• The release tool is transverse to the direction of travel.
– Turn the release tool 90° in direction of -arrow B-, at the same
time push downward in direction of -arrow A- until it engages.
• The parking lock is released.

Note

♦ When the parking lock is emergency released, the “N” mode


is displayed in the instrument cluster.
♦ The following message also appears in the instrument cluster:
“Vehicle may roll! Cannot shift to P. Please apply parking
brake”.

Resetting the Release

Note

To reduce the dissolving power and to make handling easier the


following procedure is necessary: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Operate the foot brake, start the engine and perform the po‐
sition change N > D > N.
– Switch off the engine grasp the socket with two hands and pull
upward.
– Operate the foot brake start the engine and perform the posi‐
tion change N > D > N.

Note

When the parking lock is set “P” must be displayed in the instru‐
ment cluster and in the Selector Lever Transmission Range Dis‐
play - Y5- .

1.4.2 Emergency Release from P, Q5

Note

It is necessary to check the parking lock emergency release after


performing any work on it or after removing and installing the
transmission.

1. Selector Mechanism 23
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Releasing

WARNING

There is a risk of an accident from the vehicle starting to roll.


♦ Pull the parking brake button to activate the electro-me‐
chanical parking brake.

– Remove the driver side floor mat.


– Remove the cover -1- for the emergency release in direction
of -arrows-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

24 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the release tool -1- from the vehicle tool kit.
– Insert the release tool in the mount -2- for the emergency re‐
lease as shown.
– Turn the release tool 90° in direction of -arrow B-, at the same
time push downward in direction of -arrow A- until it engages.
• The parking lock is released.

Note

♦ When the parking lock is emergency released, the “N” mode


is displayed in the instrument cluster.
♦ The following message also appears in the instrument cluster:
“Vehicle may roll! Cannot shift to P. Please apply parking
brake”.

Resetting the Release

Note

To reduce the dissolving power and to make handling easier the


following procedure is necessary:

– Operate the foot brake, start the engine and perform the po‐
sition change N > D > N.
– Switch off the engine grasp the socket with two hands and pull
upward.
– Operate the foot brake start the engine and perform the posi‐
tion change N > D > N.

Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
When the parking lock is set “P” must be displayed in the instru‐
with respect to the correctness of information in this document. Copyright by AUDI AG.

ment cluster and in the Selector Lever Transmission Range Dis‐


play - Y5- .

1.5 Selector Lever Handle, Removing and


Installing
Special tools and workshop equipment required
♦ Trim Removal Wedge - 3409-
♦ Torque Wrench 1410 - VAG1410-

Note

Both the selector lever handle and the selector lever boot are re‐
moved together.

Removing
• Ignition switched off.

1. Selector Mechanism 25
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the selector lever handle upper section -1- upward in


direction of -arrows-.

– Carefully pry out the selector lever boot on the side using the
-3409- in direction of -arrow-.
– Remove the bolt -2-.
– Pull the selector lever handle lower section -1- upward.
Installing
Install in the reverse order of removal while noting the following:

– Check the clips -arrows- on the bottom of the selector lever


handle upper section -1- are seated correctly, and if necessary
press them in farther.
– Attach the selector lever handle upper section to the selector
lever handle lower section.
– Clip in the selector lever boot on the Selector Lever Trans‐
mission Range Display - Y5- .
– Check the selector mechanism. Refer to
⇒ “1.3 Gearshift Mechanism, Checking”, page 18 .
Tightening Specifications
♦ Refer to ⇒ “1.1 Overview - Selector Mechanism”, page 13

1.6 Selector Lever Boot on Selector Lever


Handle, Disconnecting and Assembling
Separating
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Remove the selector lever
permitted unless handle.
authorised Refer
by AUDI to AG does not guarantee or accept any liability
AG. AUDI
⇒ “1.5 Selector with
Lever Handle,
respect Removing
to the correctness and inInstalling”,
of information this document.page
Copyright by AUDI AG.
25 .

26 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Release the catches in direction of -arrows- and remove the


selector lever boot -1- from the selector lever handle.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Assembling
– Push the selector lever boot until it engages audibly on the
selector lever handle.
• The tab -2- on the selector lever boot must engage in the
opening -1- in the selector lever handle in direction of
-arrow-.
– Install the selector lever handle. Refer to
⇒ “1.5 Selector Lever Handle, Removing and Installing”, page
25 .

1.7 Selector Mechanism, Removing and In‐


stalling
Special tools and workshop equipment required
♦ Torque Wrench 1410 - VAG1410-
Removing
– Remove the selector lever handle. Refer to
⇒ “1.5 Selector Lever Handle, Removing and Installing”, page
25 .
– Remove the center console insert. Refer to ⇒ Body Interior;
Rep. Gr. 68 ; Center Console; Center Console Insert, Re‐
moving and Installing .

1. Selector Mechanism 27
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Disconnect the connector -1-.


– Remove the bolts -arrows- and remove the selector mecha‐
nism -2-.
Installing
Install in the reverse order of removal while noting the following:
– Install the center console insert. Refer to ⇒ Body Interior; Rep.
Gr. 68 ; Center Console; Center Console Insert, Removing
and Installing .
– Install the selector lever handle. Refer to
⇒ “1.5 Selector Lever Handle, Removing and Installing”, page
25 .
– Check the selector mechanism. Refer to
⇒ “1.3 Gearshift Mechanism, Checking”, page 18 .
Tightening Specifications
♦ Refer to ⇒ “1.1 Overview - Selector Mechanism”, page 13

1.8 Parking Lock Emergency Release Ca‐


ble, Removing and Installing
⇒ “1.8.1 Parking Lock Emergency Release Cable, Removing and
Installing, A4/A5”, page 28
⇒ “1.8.2 Front Parking Lock Emergency Release Cable, Remov‐
ing and Installing, Q5”, page 30 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
⇒ “1.8.3 Rear Parking Lock Emergency Release permitted
Cable, Remov‐
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
ing and Installing, Q5”, page 31

1.8.1 Parking Lock Emergency Release Ca‐


ble, Removing and Installing, A4/A5
Removing

WARNING

There is a risk of an accident from the vehicle starting to roll.


♦ Pull the parking brake button to activate the electro-me‐
chanical parking brake.

– Remove the selector mechanism. Refer to


⇒ “1.7 Selector Mechanism, Removing and Installing”,
page 27 .
– Remove the noise insulation.

28 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the nuts -1 and 3- and free up the mount -2- for the
emergency release.
– Release the catches in direction of -arrows- and lower the
bracket -4- for the emergency release.
– Vehicles with 6-cylinder TDI engine: remove the rear noise in‐
sulation. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise
Insulation; Noise Insulation, Removing and Installing .
– Loosen the heat shield for the tunnel and place on the drive‐
shaft. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Heat Shield;
Component Location Overview - Heat Shield .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove the bolts -arrows- and free up and remove the parking
lock emergency release cable -1-.

Note

A vehicle with a 6-cylinder TDI engine is shown.

Installing
Install in the reverse order of removal while noting the following:

Note

♦ To prevent structure-borne noise transfer the emergency re‐


lease cable -2- does not contact the parking lock gear -1-.
♦ Because of this align the emergency release cable -2- so that
at the dimension -a and b- a small distance is present.

– Check the parking lock emergency release. Refer to


⇒ “1.4 Emergency Release from P”, page 22 .
Tightening Specifications
♦ Refer to
⇒ “1.2 Overview - Parking Lock Emergency Release”,
page 16
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Heat Shield; Compo‐
nent Location Overview - Heat Shield .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .

1. Selector Mechanism 29
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

1.8.2 Front Parking Lock Emergency Release


Cable, Removing and Installing, Q5
Removing

WARNING

There is a risk of an accident from the vehicle starting to roll.


♦ Pull the parking brake button to activate the electro-me‐
chanical parking brake.

– Remove the center console. Refer to ⇒ Body Interior; Rep.


Gr. 68 ; Center Console; Center Console, Removing and In‐
stalling .
– Remove the noise insulation.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Release the retainers in direction of -arrows
permitted unlessA- and slide
authorised the
by AUDI AG. AUDI AG does not guarantee or accept any liability
sleeve -1- on the emergency releasewithcable
respectin thecorrectness
to the direction of
of information in this document. Copyright by AUDI AG.
-arrow B-.
– Disengage the rear emergency release cable from the front
emergency release cable in direction of -arrow C-.

– Remove the nuts -3-.


– Release the catches in direction of -arrows- and lower the
bracket -2- for the emergency release.
– Remove the rear noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .
– Equipped on some models: remove the tunnel underbody trim
panel. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Underbody
Trim Panel; Overview - Underbody Trim Panels .
– Loosen the heat shield for the tunnel and place on the drive‐
shaft. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Heat Shield;
Component Location Overview - Heat Shield .

30 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the bolts -arrows- and free up and remove the parking
lock emergency release cable -1-.

Installing
Install in the reverse order of removal while noting the following:

Note

♦ To prevent structure-borne noise transfer the emergency re‐


lease cable -2- does not contact the parking lock gear -1-.
♦ Because of this align the emergency release cable -2- so that
at the dimension -a and b- a small distance is present.

– Install the center console. Refer to ⇒ Body Interior; Rep. Gr.


68 ; Center Console; Center Console, Removing and Instal‐
ling .
– Check the parking lock emergency release. Refer to
⇒ “1.4 Emergency Release from P”, page 22 .
Tightening Specifications
♦ Refer to
⇒ “1.2 Overview - Parking Lock Emergency Release”,
page 16
♦ Refer toby⇒copyright.
Protected BodyCopying
Exterior; Rep.
for private Gr. 66 ;purposes,
or commercial Heat Shield;
in part or inCompo‐
whole, is not
nent Location
permitted Overview
unless authorised - Heat
by AUDI AG. AUDI Shield
AG does. not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Underbody Trim Panel;
Overview - Underbody Trim Panels .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .

1.8.3 Rear Parking Lock Emergency Release


Cable, Removing and Installing, Q5
Removing

WARNING

There is a risk of an accident from the vehicle starting to roll.


♦ Pull the parking brake button to activate the electro-me‐
chanical parking brake.

– Remove the driver seat. Refer to ⇒ Body Interior; Rep. Gr.


72 ; Front Seats; Front Seat, Removing and Installing .
– Remove the footwell cover on the driver side. Refer to ⇒ Body
Interior; Rep. Gr. 68 ; Storage Compartments and Covers;
Driver Side Instrument Panel Cover, Removing and Installing .

1. Selector Mechanism 31
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the footrest. Refer to ⇒ Body Interior; Rep. Gr. 70 ;


Vehicle Interior Trim Panels; Footrest, Removing and Instal‐
ling .
– Remove the sill panel on the driver side. Refer to ⇒ Body
Interior; Rep. Gr. 70 ; Vehicle Interior Trim Panels; Sill Panel,
Removing and Installing .
– Remove the center console. Refer to ⇒ Body Interior; Rep.
Gr. 68 ; Center Console; Center Console, Removing and In‐
stalling .
– Remove the noise insulation.
– Release the retainers in direction of -A arrows- and slide the
sleeve -1- on the emergency release cable in the direction of
-arrow B-.
– Disengage the rear emergency release cable from the front
emergency release cable in direction of -arrow C-.
– Push the carpet at the front of the driver footwell to the side.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

32 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the nuts -arrow-.


– Free up the rear parking lock emergency release cable -1- and
remove it.
Installing
Install in the reverse order of removal while noting the following:
– Install the center console. Refer to ⇒ Body Interior; Rep. Gr.
68 ; Center Console; Center Console, Removing and Instal‐
ling .
– Install
Protected theCopying
by copyright. sill panel on the
for private driver side.
or commercial Refer
purposes, in partto
or ⇒ Body
in whole, Interior;
is not
permittedRep.
unless Gr. 70 ;byVehicle
authorised AUDI AG. Interior
AUDI AG doesTrimnot Panels;
guarantee orSill Panel,
accept Remov‐
any liability
ing and Installing .
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Install the footrest. Refer to ⇒ Body Interior; Rep. Gr. 70 ;


Vehicle Interior Trim Panels; Footrest, Removing and Instal‐
ling .
– Install the footwell cover on the driver side. Refer to ⇒ Body
Interior; Rep. Gr. 68 ; Storage Compartments and Covers;
Driver Side Instrument Panel Cover, Removing and Installing .
– Install the driver seat. Refer to ⇒ Body Interior; Rep. Gr. 72 ;
Front Seats; Front Seat, Removing and Installing .
– Check the parking lock emergency release. Refer to
⇒ “1.4 Emergency Release from P”, page 22 .
Tightening Specifications
♦ Refer to
⇒ “1.2 Overview - Parking Lock Emergency Release”,
page 16
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .

1.9 Parking Lock Solenoid - N486- / Drive


Position Sensor - G676- , Removing and
Installing
Special tools and workshop equipment required
♦ Pressure Device - 3276A-
♦ Pressure Device - Hexagon Bolt - 3276/1-
♦ Spring Pin Drift
Removing
– Remove the rear noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .
– Remove the Mechatronic. Refer to
⇒ “10.3 Mechatronic, Removing and Installing”, page 93 .

1. Selector Mechanism 33
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the bolt -arrow- and the oil pipe -1-.

– Remove the bolts -arrows- and push the coolant pipe for the
transmission to the side. (different versions)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove the bolts -arrows- and move the parking lock emer‐
gency release cable -1- to the side. (different versions)

– Drive out the spring pin using the -3276/1- and remove the
parking lock lever.

34 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the bolt -2-.


– Disconnect the connector -3-.
– Remove the bolts -arrows- and the parking lock cover -1-.

– Remove the bolts -arrows-.


– At the same time using a pin punch shaft turn the parking lock
approximately 3° against the spring force in the direction of
-arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Remove the Parking Lock Solenoid - N486- .
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove the bolt -arrow- and the Drive Position Sensor -


G676- .
Installing
Install in the reverse order of removal while noting the following:

– Push the Drive Position Sensor - G676- on the parking lock


gear and at the same time pay attention to the different re‐
cesses -arrows- and secure with the bolt -1- hand-tight.

1. Selector Mechanism 35
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Check, if the splines of the Drive Position Sensor - G676- are


flush with the splines of the parking lock gear.

– Tighten the bolt -arrow- to the tightening specification.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

Pay attention when installing the Parking Lock Solenoid - N486-


that the alignment pin is seated correctly.

– Install both bolts in direction of -arrows- with lightened spring


force and tighten to the tightening specification.
– To do this using a pin punch shaft turn the parking lock ap‐
proximately 3° against the spring force.

36 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Note

♦ Pay attention to the correct installation position!


♦ The lever from the parking lock is flush to the shaft splines
-arrow-.
♦ If necessary align with less spring force!

Note

♦ If necessary the spring pin can also be pushed in using pliers.


♦ Never drive in the tensioning pin because the shaft will be
damaged.

– Press on the tensioning pin using the -3276/1- .


Tightening Specifications
♦ Refer to ⇒ “1.1 Overview - Selector Mechanism”, page 13
♦ Refer to ⇒ Engine Mechanical; Rep. Gr. 19 ; Coolant Pipes;
Overview - Coolant Pipes
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .

1.10 Parking Lock Shaft Seal, Replacing


Special tools and workshop equipment required
♦ Puller - Two Arm Thrust Piece - T10040/3-
Procedure
– Remove the rear noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .
– Remove the bolts -arrows- and push the coolant pipe for the
transmission to the side. (different versions)

Note

Ignore -1 and 2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Selector Mechanism 37
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the bolts -arrows- and move the parking lock emer‐
gency release cable -1- to the side. (different versions)

– Drive out the spring pin -arrow- using the -3276/1- and remove
the parking lock lever -1-.

– Remove the bolt -2-.


– Disconnect the connector -3-.
– Remove the bolts -arrows- and the parking lock cover -1-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove the seal with the -T10040/3- .


– Press in the new seal with the -T10040/3- to the installation
dimension 0.5 mm.
Tightening Specifications
♦ Refer to ⇒ “1.1 Overview - Selector Mechanism”, page 13
♦ Refer to ⇒ Engine Mechanical; Rep. Gr. 19 ; Coolant Pipes;
Overview - Coolant Pipes
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .

38 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

2 Transmission, Removing and Instal‐


ling
⇒ “2.1 Transmission, Removing”, page 39
⇒ “2.2 Transmission, Installing”, page 54
⇒ “2.3 Transmission Tightening Specifications”, page 61

2.1 Transmission, Removing


⇒ “2.1.1 Transmission, Removing, A4/A5”, page 39
⇒ “2.1.2 Transmission, Removing, A4/A5 with 2.0L TDI Engine
(PR-T98)”, page 44
⇒ “2.1.3 Transmission, Removing, Q5”, page 49

2.1.1 Transmission, Removing, A4/A5


Special tools and workshop equipment required
♦ Hose Clamps - Up To 25 mm - 3094-
♦ Torque Wrench 1332 Insert - Ring Wrench - 16mm -
VAG1332/14-
♦ Engine and Gearbox Jack - VAS6931-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Torque Wrench Adapter - VAS6948- permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Tensioning Strap - T10038-
♦ Gearbox Support - T40173-
♦ Wrench - 21mm - T40263-
♦ Adapter - T40314-
♦ Locating Pins for Steering Box - T40334-
♦ Strut - T40335-
-T40173- , Preparing:
– The bracket -arrow- must be turned so that the longer side
faces upward, as shown.
Procedure
– Disable the ATF pump and drain the hydraulic pressure res‐
ervoir. Refer to
⇒ “4.3 ATF Pump, Deactivating and Draining the Hydraulic
Pump Reservoir”, page 7 .
– Switch the ignition off.
– Bring the front wheels into the straight-ahead position and re‐
move. Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr.
44 ; Wheels and Tires .

2. Transmission, Removing and Installing 39


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Caution

Risk of damaging the transmission by mixing ATF and MTF


transmission fluid through the same bleeder.
♦ A transmission filled with ATF and MTF transmission fluid
must not be tilted beyond a maximum of 15° in a lateral
and or a longitudinal direction.
♦ If more of an incline is needed, then the ATF and MTF
transmission fluids must be drained. Refer to
⇒ “9.3 ATF, Draining and Filling”, page 86 and
⇒ “8.2 Transmission Fluid, Draining and Filling”,
page 79 .

– Remove the engine cover. Refer to ⇒ Engine Mechanical;


Rep. Gr. 10 ; Engine Cover; Engine Cover, Removing and
Installing .
– Disconnect the battery ground cable. Refer to ⇒ Electrical
Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and
Connecting .
– Remove the subframe crossbrace. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 40 ; Subframe; Subframe Cross‐
brace, Removing and Installing .

Caution

Risk of damaging the suspension components.


♦ Do not rest the vehicle on its wheels if the subframe
mount, the steering gear or the subframe crossbrace are
not installed correctly.

– Remove the front exhaust pipe. Refer to ⇒ Rep. Gr. 26 ; Ex‐


haust Pipes/Mufflers; Overview - Muffler .
Vehicles with 3.0L TDI Engine
– Remove the emissions control module. Refer to ⇒ Rep. Gr.
26 ; Emissions Control; Emissions Control Module, Removing
and Installing .

Continuation for All Vehicles


– Remove the bolts -arrows- and free up the parking lock emer‐
gency release cable -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

40 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the bolts -2 through 5- connecting the engine to the


transmission that are accessible from above.
AWD Vehicles
– Remove the driveshaft. Refer to ⇒ Rear Final Drive 0D2, 0D3,
0DB, 0B0, 0BX, 0DG, 0G2; Rep. Gr. 39 ; Driveshaft; Drive‐
shaft, Removing and Installing .
Continuation for All Vehicles
– Remove the steering intermediate shaft from the steering gear
and the push together. Refer to ⇒ Suspension, Wheels, Steer‐
ing; Rep. Gr. 48 ; Steering Column; Steering Intermediate
Shaft, Removing and Installing .

– Remove the bolts -arrows- for the coolant pipe for the trans‐
mission.
– Support the engine in the installation position. Refer to ⇒ En‐
gine Mechanical; Rep. Gr. 10 ; Subframe Mount; Engine,
Supporting in Installation Position .

– Loosen the hose clamps -1 and 2- and then disconnect and


remove the coolant hoses with -3094- .

– Remove the subframe shield -arrow- under the right and left
driveshaft. Refer to ⇒ Suspension, Wheels, Steering; Rep.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Gr. 40 ; Subframe; Subframe
with respect Shield, Removing
to the correctness andinInstal‐
of information this document. Copyright by AUDI AG.
ling .

2. Transmission, Removing and Installing 41


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the lower cover -1- from the transmission in direction


of -arrow-.

Caution

Danger of camshaft timing chain skipping.


♦ Turn the crankshaft only in the direction of engine rotation
-arrow-.

– Turn the crankshaft with the -T40263- and -T40314- .

Vehicles with 3.0L TDI Engine


– Remove the six bolts -arrow- for the flywheel -1- while turning
the crankshaft 60° further in the direction of engine rotation.

Vehicles with 4-Cylinder Engine


– Remove the three bolts -arrow- for the flywheel -1- while turn‐
ing the crankshaft 120° further in the direction of engine rota‐
tion.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

42 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Continuation for All Vehicles


– Remove the right drives axle heat shield. Refer to ⇒ Suspen‐
sion, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle
Heat Shield, Removing and Installing .

– Remove the left and right drive axle from the transmission
flange shaft. Refer to ⇒ Suspension, Wheels, Steering; Rep.
Gr. 40 ; Drive Axle; Drive Axle, Removing and Installing .

– Remove the bolt -2- and move the coolant hose to the side.

Caution

There is a risk of destroying the transmission control module


(Mechatronic) with electrostatic discharge.
♦ Always “discharge” the static electricity before working
with connectors. Do this by touching a grounded object,
for example vehicle ground, the heater or the hoist.
♦ Do not touch connector terminals in the transmission con‐
nector with hands.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Disconnect the connectors:
1 - For the Parking Lock Solenoid - N486-
2 - For the Transmission Control Module - J217-
3 - For the Transmission Electric Pump 2 - V553-
Vehicles with 3.0L TDI engine

2. Transmission, Removing and Installing 43


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Insert the -T40335- on the left and right side in the subframe.
If necessary, adjust the brace at the knurled handle -1-.
– Secure the left and right brace with a splint -arrow-.
♦ Ignore -T40334- .

Caution

There is a risk of damaging the boots.


♦ Do not grab the boots when removing the steering gear.

– Support the steering gear -2- with a foam mat -1- placed be‐
tween it and the -VAS6931- .
– Remove the -T40334- on the left and right side.
– Lower the steering gear and push slightly forward.
All vehicles

– Remove the bolt -1- with the -VAG1332/14- and the -


VAS6948- .
– Remove the starter slightly from the transmission and leave it
in the installation position.
Vehicles with 3.0L TDI engine
– Bring the steering gear back into the installation position and
secure with the -T40334- .
All Vehicles
– Remove remaining transmission to engine connecting bolts
-6 through 10-.

– Place the -VAS6931- with the prepared -T40173- under the


transmission and secure with the tensioning strap -1- as
shown. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

– Remove the tunnel crossmember. Refer


withto ⇒ page
respect to the 66 .
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
correctness of information in this document. Copyright by AUDI AG.

– Push the transmission off the engine and lower it carefully us‐
ing the -VAS6931- while doing so pay attention to wires and
the selective catalytic reduction line.

2.1.2 Transmission, Removing, A4/A5 with


2.0L TDI Engine (PR-T98)
Special tools and workshop equipment required
♦ Hose Clamps - Up To 25 mm - 3094-
♦ Torque Wrench 1332 Insert - Ring Wrench - 16mm - V.A.G
1332/14-

44 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

♦ Hose Clip Pliers - VAS6362-


♦ Engine and Gearbox Jack - VAS 6931-
♦ Torque Wrench Adapter - VAS 6948-
♦ Tensioning Strap - T10038-
♦ Gearbox Support - T40173-
♦ Wrench - 21mm - T40263- for 2.0L TFSI engine
♦ Adapter - T40314-
♦ Key - T40405-
-T40173- , Preparing:
– The bracket -arrow- must be turned so that the longer side
faces upward, as shown.
Procedure
– Disable the ATF pump and drain the hydraulic pressure res‐
ervoir. Refer to
⇒ “4.3 ATF Pump, Deactivating and Draining the Hydraulic
Pump Reservoir”, page 7 .
– Switch the ignition off.
– Bring the front wheels into the straight-ahead position and re‐
move. Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr.
44 ; Wheels, Tires .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Caution

Risk of damaging the transmission by mixing ATF and trans‐


mission fluid (MTF) through the same bleeder.
♦ The transmission filled with ATF and (MTF) transmission
fluid must be tilted a maximum of 15° in lateral and longi‐
tudinal direction.
♦ If more of an incline is needed, then the ATF and (MTF)
transmission fluids must be drained. Refer to
⇒ page 86 and ⇒ page 79 .

– Disconnect the battery ground cable. Refer to ⇒ Electrical


Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and
Connecting .
– Remove the subframe crossbrace. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 40 ; Subframe; Subframe Cross‐
brace, Removing and Installing .
– Remove the front exhaust pipe. Refer to ⇒ Engine Mechani‐
cal; Rep. Gr. 26 ; Exhaust Pipes/Muffler; Overview - Muffler .
– Remove the plenum chamber bulkhead. Refer to ⇒ Body Ex‐
terior; Rep. Gr. 50 ; Bulkhead; Plenum Chamber Bulkhead,
Removing and Installing .
– Remove the air filter housing. Refer to ⇒ Engine; Rep. Gr.
23 ; Air Filter; Air Filter Housing, Removing and Installing .

2. Transmission, Removing and Installing 45


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Loosen the screw-type clamp -arrow- for the particulate filter.

WARNING

There is a risk of injury from flying soot particles.


Irritation and injury to the skin and eyes are possible.
• Wear protective eyewear.
• Wear safety gloves.

– Loosen the screw-type clamps -arrows-, and remove the EGR


pipe -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

– Remove thewith
bolts -5-to the
and nuts -3-, and remove the bracket
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect correctness of information in this document. Copyright by AUDI AG.
-2-.

– Remove the bolts -2 through 5- connecting the engine to the


transmission that are accessible from above.

46 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– To catch escaping coolant, place a cloth underneath.


– Loosen the hose clamps -arrows- and then disconnect and
remove the coolant hoses with -3094- .
– Install the left tower brace. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 40 ; Suspension Strut, Upper Control Arm;
Tower Brace, Removing and Installing .

– Tie up the particulate filter as shown with the -T10038- .


– Support the engine in the installation position. Refer to ⇒ Rep.
Gr. 10 ; Assembly Mounts; Engine, Supporting in Installation
Position .
– Remove the left subframe shield. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 40 ; Subframe; Subframe Cross‐
brace, Removing and Installing .

– Remove the bolts -arrows- and free up the parking lock emer‐
gency release cable -1-.
– Remove the right drive axle cover. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Wheel Housing Liner; Overview - Front Wheel
Housing Liner .
– Remove the left and right drive axle from the transmission
flange shaft and tie it up toward the rear. Refer to ⇒ Suspen‐
sion, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle,
Removing and Installing .
– Remove the steering intermediate shaft from the steering gear
and push together. Refer to ⇒ Suspension, Wheels, Steering;
Rep. Gr. 48 ; Steering Column; Steering Column, Removing
and Installing .

– Remove the lower cover -1- from the transmission in direction


of -arrow-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Transmission, Removing and Installing 47


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Position the -T40263- and -T40405- on the vibration damper.


• The recess -2- must align with the “TDC” marking -1- on the
vibration damper.

Caution

Risk of destroying the engine by the timing mechanism skip‐


ping.
♦ Turn the crankshaft only in the direction of engine rotation
-arrow-.

– Counterhold the crankshaft on the vibration damper.

– Remove the six bolts -arrow- on the drive plate -1-. To do so


turn the crankshaft respectively a 60° additional turn in the di‐
rection of engine rotation.

Caution

There is a risk of destroying the transmission control module


(Mechatronic) with electrostatic discharge.
♦ Always “discharge” the static electricity before working
with connectors. Do this by touching a grounded object,
for example vehicle ground, the heater or the hoist.
♦ Do not touch connector terminals in the transmission con‐
nector with hands.

– Disconnect the connectors -1, 2 and 3- and free up the wires.

– Remove the bolt -1- with the -VAG1332/14- and the -


VAS6948- .
– Remove the starter slightly from the transmission and leave it
in the installation position.
– Remove the remaining bolts -6 through 9- on the transmission
connection to the engine.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

48 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Prepare the -VAS6931- with the -T40173- and place at the


bottom of the transmission and secure using the tensioning
strap -1-.
– Remove the tunnel crossmember. Refer to ⇒ page 66 .
– Push the transmission off the engine and lower it carefully us‐
ing the -VAS6931- and pay attention to the wires while doing
so.

2.1.3 Transmission, Removing, Q5


Special tools and workshop equipment required
♦ Protected
Hose by Clamps
copyright.-Copying
Up To for 25 mm
private - 3094- purposes, in part or in whole, is not
or commercial
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Torque Wrench
with respect 1332 ofInsert
to the correctness - Ring
information in thisWrench - 16mm
document. Copyright - V.A.G
by AUDI AG.
1332/14-
♦ Hose Clip Pliers - VAS6362-
♦ Engine and Gearbox Jack - VAS 6931-
♦ Torque Wrench Adapter - VAS 6948-
♦ Tensioning Strap - T10038-
♦ Gearbox Support - T40173-
♦ Wrench - 21mm - T40263- for 2.0L TFSI engine
♦ Adapter - T40314-
-T40173- , Preparing:
– The bracket -arrow- must be turned so that the longer side
faces upward, as shown.
Procedure
– Disable the ATF pump and drain the hydraulic pressure res‐
ervoir. Refer to
⇒ “4.3 ATF Pump, Deactivating and Draining the Hydraulic
Pump Reservoir”, page 7 .
– Switch the ignition off.
– Bring the front wheels into the straight-ahead position and re‐
move. Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr.
44 ; Wheels and Tires .

2. Transmission, Removing and Installing 49


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Caution

Risk of damaging the transmission by mixing ATF and MTF


transmission fluid through the same bleeder.
♦ A transmission filled with ATF and MTF transmission fluid
must not be tilted beyond a maximum of 15° in a lateral
and or a longitudinal direction.
♦ If more of an incline is needed, then the ATF and MTF
transmission fluids must be drained. Refer to
⇒ “9.3 ATF, Draining and Filling”, page 86 and
⇒ “8.2 Transmission Fluid, Draining and Filling”,
page 79 .

– Remove the engine cover. Refer to ⇒ Engine Mechanical;


Rep. Gr. 10 ; Engine Cover; Engine Cover, Removing and
Installing .
– Disconnect the battery ground cable. Refer to ⇒ Electrical
Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and
Connecting .
– Remove the subframe crossbrace. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 40 ; Subframe; Subframe Cross‐
brace, Removing and Installing .

Caution

Risk of damaging the suspension components.


♦ Do not rest the vehicle on its wheels if the subframe
mount, the steering gear or the subframe crossbrace are
not installed correctly.

– Remove the front exhaust pipe. Refer to ⇒ Rep. Gr. 26 ; Ex‐


haust Pipes/Mufflers; Overview - Muffler .

– Remove the bolts -arrows- and free up the parking lock emer‐
gency release cable -1-. (different versions)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

50 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Vehicles with 4-Cylinder TFSI Engine:


– Remove the bolts -2 through 5- connecting the engine to the
transmission that are accessible from above.

Vehicles with 4-Cylinder TDI Engine:


– Remove the bolts -2 through 5- connecting the engine to the
transmission that are accessible from above.
All Vehicles:
– Remove the driveshaft. Refer to ⇒ Rear Final Drive 0D2, 0D3,
0DB, 0B0, 0BX, 0DG, 0G2; Rep. Gr. 39 ; Driveshaft; Drive‐
shaft, Removing and Installing .
– Remove the steering intermediate shaft from the steering gear
and the push together. Refer to ⇒ Suspension, Wheels, Steer‐
ing; Rep. Gr. 48 ; Steering Column; Steering Intermediate
Shaft, Removing and Installing .

– Remove the bolts -arrows- for the coolant pipe for the trans‐
mission.
– Loosen the hose clamps -2- and then disconnect and remove
the coolant hoses with -3094- .

– Loosen the hose clamps -1 and 2- and then disconnect and


remove the coolant hoses with -3094- .
– Support the engine in the installation position. Refer to ⇒ Rep.
Gr. 10 ; Subframe Mount; Engine, Supporting in Installation
Position .
– Remove the front wheels. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 44 ; Wheels and Tires .
– Remove the left and right drive axle cover. Refer to ⇒ Body
Exterior; Rep. Gr. 66 ; Wheel Housing Liner; Overview - Front
Wheel Housing Liner .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Transmission, Removing and Installing 51


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the subframe shield -arrow- under the left drive axle.
Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Sub‐
frame; Overview - Subframe .

– Remove the lower cover -1- from the transmission in direction


of -arrow-.

Vehicles with 4-Cylinder TFSI Engine


– Counterhold the crankshaft at the center bolt on the vibration
damper to loosen the flywheel bolts with the Wrench - 21mm
- T40263- and Adapter -T40314- .

Caution

Danger of camshaft timing chain skipping.


♦ Turn the crankshaft only in the direction of engine rotation
-arrow-.

Vehicles with 4-Cylinder TDI Engine


– Remove the cap from the vibration damper.
– Counterhold the crankshaft with an angled wrench -1- to loos‐
en the flywheel bolts on the central bolt on the vibration damp‐
er.

Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Risk of destroying the engine from the toothed belt skipping.
♦ Turn the crankshaft only in the direction of engine rotation
-arrow-.

52 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Continuation for All Vehicles


– Remove the three bolts -arrow- for the flywheel -1- while turn‐
ing the crankshaft another 120° in the direction of engine
rotation.

– Remove the right drive axle heat shield. Refer to ⇒ Suspen‐


sion, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle
Heat Shield, Removing and Installing .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove the left and right drive axle from the transmission
flange shaft and tie it up. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle, Removing and
Installing .

Caution

There is a risk of destroying the transmission control module


(Mechatronic) with electrostatic discharge.
♦ Always “discharge” the static electricity before working
with connectors. Do this by touching a grounded object,
for example vehicle ground, the heater or the hoist.
♦ Do not touch connector terminals in the transmission con‐
nector with hands.

– Disconnect the connectors:


1 - For the Parking Lock Solenoid - N486-
2 - For the Transmission Control Module - J217-
3 - For the Transmission Electric Pump 2 - V553-

2. Transmission, Removing and Installing 53


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Free up the connector -arrow- for the All Wheel Drive Control
Module - J492- .

Vehicles with 4-Cylinder TFSI Engine


– Remove the bolt -1- with the - VAG1332/14- and the -
VAS6948- .
– Remove the starter slightly from the transmission and leave it
in the installation position.
– Remove remaining transmission to engine connecting bolts
-6 through 10-.

Vehicles with 4-Cylinder TDI Engine


– Remove the bolt -1- with the - VAG1332/14- and the -
VAS6948- .
– Remove the starter slightly from the transmission and leave it
in the installation position.
– Remove the remaining bolts -6 through 9- on the transmission
connection to the engine.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Continuation for All Vehicles with respect to the correctness of information in this document. Copyright by AUDI AG.

– Place the -VAS6931- with the prepared -T40173- under the


transmission and secure with the tensioning strap -1- as
shown.
– Remove the tunnel crossmember. Refer to
⇒ “5.2 Tunnel Crossmember, Removing and Installing”, page
66 .
– Push the transmission off the engine and lower it carefully us‐
ing the -VAS6931- while doing so pay attention to wires and
the selective catalytic reduction line.

2.2 Transmission, Installing


Special tools and workshop equipment required
♦ Clutch Module Assembly Aid - T40169-
♦ Clutch Module Transportation Lock - T40170-
♦ Torque Wrench 1332 Insert - Ring Wrench - 16mm -
VAG1332/14-

54 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

♦ As well as all the special tools listed for the removal.


Procedure

Caution

Risk of damaging the transmission by mixing ATF and MTF


transmission fluid through the same bleeder.
♦ A transmission filled with ATF and MTF transmission fluid
must not be tilted beyond a maximum of 15° in a lateral
and or a longitudinal direction.
♦ If more of an incline is needed, then the ATF and MTF
transmission fluids must be drained. Refer to
⇒ “9.3 ATF, Draining and Filling”, page 86 and
⇒ “8.2 Transmission Fluid, Draining and Filling”,
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
page 79 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

♦ Replace the bolts that were tightened with an additional turn.


♦ Replace self-locking nuts and bolts, O-rings, sealing rings and
seals.
♦ Secure hose connections with hose clamps that correspond
to the series production. Refer to the Parts Catalog.
♦ During installation, all cable ties must be installed at the same
location.
♦ There is a normal »clicking« in the dual mass flywheel with
“LuK” centrifugal pendulum absorber.
♦ A »clicking« is heard when turning in direction of -arrows- the
clutch module -A- approximately every 90°. This noise comes
from shifting pendulum masses (centrifugal pendulum absorb‐
er) in the dual mass flywheel and is not a fault.

Caution

Danger of leaks in the oil pan.


♦ The -T40173- must not be set on the oil pan.

– Mount the transmission onto the -T40173- and secure it using


the tension strap -1- as shown.

2. Transmission, Removing and Installing 55


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– The following preparations must be made before connecting


the engine and transmission:
– Insert the -T40169- in the transmission housing and the fly‐
wheel from below as shown.

• The tool must grip into the semicircular hole and also in the
hole -arrows A and B-.

Note

There is only one inspection opening -arrow B- on the edge. Ro‐


tate the flywheel as needed.

– Insert the -T40170- in the transmission housing from below


and secure it on the flange shaft -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Inspect the aluminum bolts used to connect the engine to the
with respect to the correctness of information in this document. Copyright by AUDI AG.

transmission to see if they can be used again and mark them,


if necessary. Refer to ⇒ page 63 .

56 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Vehicles with Sealing Piece


– Clean the contact surface -1- on the lower timing chain cover
and on the sealing piece -2- with Cleaning Solution - D 009
401 04- .
– Bond the sealing piece with the lower timing chain cover:

Vehicles with 4-Cylinder Engine

Note

♦ The bolt -2- attaches the starter to the transmission and has
an additional spacer sleeve -arrow-.
♦ The spacer sleeve must be inserted between the starter and
the transmission.

– Bring the starter into the installation position.

Vehicles with 4-Cylinder TFSI Engine or 6-Cylinder TDI Engine:


– Check if that the alignment sleeves -A- for centering the engine
and transmission are inserted in the cylinder block.
– Place the transmission on the engine to do so guide the starter.
– Tighten the bolt -8- hand-tight.
– Install tunnel crossmember. Refer to
⇒ “5.1 Overview - Subframe Mount”, page 66 .
– Remove the extractor. Refer to ⇒ Rep. Gr. 10 ; Subframe
Mount; Engine, Supporting in Installation Position .
– Tighten the bolts -1 to 10-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Transmission, Removing and Installing 57


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Vehicles with 4-Cylinder TDI Engine:


– Check if that the alignment sleeves -A- for centering the engine
and transmission are inserted in the cylinder block.
– Place the transmission on the engine to do so guide the starter.
– Tighten the bolt -7- by hand all the way.
– Install tunnel crossmember. Refer to
⇒ “5.1 Overview - Subframe Mount”, page 66 .
– Remove the extractor. Refer to ⇒ Rep. Gr. 10 ; Subframe
Mount; Engine, Supporting in Installation Position .
– Tighten bolts -1 through 9-.
All Vehicles:

Caution

Vibrations or rattling noises when driving!


♦ Always follow the step sequence, to guarantee that the
vibration damper is assembled without tension.
♦ The vibration damper must rest flat on the drive plate when
screwing in the first bolt.

– Turn the crankshaft on the vibration damper 360° in the direc‐


tion of engine rotation .

– Remove the -T40170- .

Note

If the vibration damper -1- does not lay flat on the drive plate,
insert the -T40170- and turn the crankshaft another 360° .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Install the first bolt-arrow-, with
tighten
respectto 10correctness
to the Nm, loosen and then
of information in this document. Copyright by AUDI AG.
tighten to 2 Nm (hand-tight).

58 Rep. Gr.34 - Controls, Housing


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the -T40169- .


– Tighten the flywheel to the drive plate as follows:
Vehicle with 4-Cylinder Engine (Three Bolts):
– Install the first bolt -arrow-, tighten to 10 Nm, loosen and then
tighten to 2 Nm (hand-tight).
– Turn the crankshaft on the vibration damper 120° in the direc‐
tion of the engine rotation with a large offset open-end wrench.
– Install the next bolt in this crankshaft stub and tighten. Refer
to
⇒ “2.3 Transmission Tightening Specifications”, page 61 .
– Turn the crankshaft another 120° in the direction of engine
rotation and install the next bolt and tighten.
– Turn the crankshaft another 120° in the direction of engine
rotation and tighten the last bolt.
Vehicle with 6-Cylinder Engine (Six Bolts):

– Turn the crankshaft on the vibration damper 180° in the direc‐


tion of engine rotation, install bolt -4- and tighten. Refer to
⇒ “2.3 Transmission Tightening Specifications”, page 61 .
– Turn the crankshaft another 60° in the direction of engine ro‐
tation, install bolts -5 and 6- and tighten.
– Turn the crankshaft another 60° in the direction of engine ro‐
tation and tighten bolt -1-.
– Turn the crankshaft another 60° in the direction of engine ro‐
tation, install bolts -2 and 3- and tighten.
All Vehicles

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Transmission, Removing and Installing 59


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– Install the cover -1-.


Install in reverse order of removal. Note the following:
– Connections and routing. Refer to ⇒ Wiring diagrams, Trou‐
bleshooting & Component locations.
– Tighten the drive axles. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 40 ; Drive Axle; Overview - Drive Axle .
– Install the drive axle heat shield. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle Heat
Shield, Removing and Installing .
– Install the drive axle cover. Refer to ⇒ Body Exterior; Rep. Gr.
66 ; Wheel Housing Liner; Overview - Front Wheel Housing
Liner .
– Install the front wheels. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 44 ; Wheels and Tires .
– Install the parking lock emergency release cable. Refer to
⇒ “1.8 Parking Lock EmergencyProtected
Release Cable,Copying
by copyright. Removing
for private or commercial purposes, in part or in whole, is not
and Installing”, page 28 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Install the coolant pipe for the transmission. Refer to ⇒ Engine
Mechanical; Rep. Gr. 19 ; Coolant Pipes; Overview - Coolant
Pipes .
– Install the steering intermediate shaft. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 48 ; Steering Column; Steering
Intermediate Shaft, Removing and Installing .
– Install the driveshaft. Refer to ⇒ Rear Final Drive 0D2, 0D3,
0DB, 0B0, 0BX, 0DG, 0G2; Rep. Gr. 39 ; Driveshaft; Drive‐
shaft, Removing and Installing .
– Install the emissions control module. Refer to ⇒ Rep. Gr. 26 ;
Emissions Control; Emissions Control Module, Removing and
Installing .
– Install the front exhaust pipe. Refer to ⇒ Rep. Gr. 26 ; Exhaust
Pipes/Mufflers; Overview - Muffler .
– Install the subframe crossbrace. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 40 ; Subframe; Subframe Cross‐
brace, Removing and Installing .
– Fill the coolant. Refer to ⇒ Rep. Gr. 19 ; Coolant System/
Coolant; Coolant, Draining and Filling .
– Install the engine cover. Refer to ⇒ Engine Mechanical; Rep.
Gr. 10 ; Engine Cover; Engine Cover, Removing and Instal‐
ling .
– Follow all steps after connecting the battery. Refer to ⇒ Elec‐
trical Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting
and Connecting .
– Check the MTF level and correct if necessary. Refer to
⇒ “8.1 Transmission Fluid Level, Checking”, page 78 .
– Check the ATF level and correct if necessary. Refer to
⇒ “9.2 ATF Level, Checking”, page 83 .

Note

If a new factory transmission is installed, an MTF/ATF level test


is not necessary.

60 Rep. Gr.34 - Controls, Housing


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Note

If the transmission is replaced, the “Replace control module”


function must be performed. Refer to Vehicle Diagnostic Tester .

Procedure
– Connect the Vehicle Diagnostic Tester .
– Select Diagnostic mode and start the diagnostic.
– Select the Test plan tab.
– Select individual test button and select the following
tree structure one after the other: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Drivetrain with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ 7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP


♦ 01 - OBD-capable systems
♦ 02 - Transmission electronics
♦ 02 - Transmission electronics, functions
♦ 02 - Replace control module ⇒ Entire transmission
– Start the selected program and follow the instructions in the
display of the Vehicle Diagnostic Tester .

2.3 Transmission Tightening Specifications

Note

♦ The tightening specifications apply only to lightly greased,


oiled, phosphated or blackened nuts and bolts.
♦ Additional lubricants, such as engine oil or transmission fluid
are permitted, but lubricants containing graphite are not.
♦ Do not use any ungreased parts.
♦ Tightening specification tolerance: ± 15%.

♦ Drive plate flywheel. Refer to ⇒ Servicing - 7-Speed Dual


Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP; Rep. Gr. 30 ;
Clutch; Overview - Flywheel and Dual Clutch .
♦ Assembly mounts. Refer to
⇒ “5.1 Overview - Subframe Mount”, page 66 .

2. Transmission, Removing and Installing 61


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Transmission to 4-Cylinder TFSI Engine:


Item Bolt Nm
1 1) M10 x 50 2) 65
2 1) M12 x 100 4) 30 + 90°
3 M12 x 75/70 4) 5 30 + 90°
6 M12 x 75/85 4) 5 30 + 90°
4, 5 M12 x 120 4) 30 + 90°
7 M12 x 100 4) 30 + 90°
8, 9 M10 x 40 4) 15 + 90°
10 M12 x 50 4) 30 + 90°
A Alignment sleeves for centering
• 1) also secures the starter.
• 2)Bolt class 10.9; there is no limit to the number of times the
steel bolt can be used.
• 4) The bolts may be used twice. Refer to Protected
⇒ pageby63 .
copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
• 5 Depending on the version there are different bolt holes. Re‐
with respect to the correctness of information in this document. Copyright by AUDI AG.

fer to the Parts Catalog.

Transmission on 4-Cylinder TDI Engine:


Items Bolts Tightening Specifi‐
cations
1 1) M10 x 50 2) 65 Nm
2 3) M12 x 100 4) 30 Nm + 90°
3, 6 M12 x 75 4) 30 Nm + 90°
4, 5 M12 x 120 4) 30 Nm + 90°
7, 8 M10 x 40 4) 15 Nm + 90°
9 M12 x 50 4) 30 Nm + 90°
A Alignment sleeves for centering
• 1) Mount the auxiliary adapter
• 2) Bolt strength rating 10.9. There is no limit to the number
of times steel bolts may be used.
• 3)also secures that starter; with an additional spacer sleeve
between the starter and the transmission.
• 4) The bolts may be used twice. Refer to ⇒ page 63 .

62 Rep. Gr.34 - Controls, Housing


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Transmission to 6-Cylinder TDI Engine:


Items Bolts Tightening Specifi‐
cations
1 1) M10 x 50 2) 65 Nm
2 1) M12 x 100 4) 30 Nm + 90°
3, 4 ,5, 6 M12 x 100 4) 30 Nm + 90°
7 M12 x 125 4) 30 Nm + 90°
8, 9 and 10 M10 x 60 4) 15 Nm + 90°
A Alignment sleeves for centering
• 1) Mount the auxiliary adapter
• 2) Bolt strength rating 10.9. There is no limit to the number
of times steel bolts may be used.
• 4) The bolts may be used twice. Refer to ⇒ page 63 .

The aluminum bolts may be used two times. Therefore, the bolts
must be marked with two notches “X” made by a chisel after they
have be used the first time -arrow-.
To prevent damaging the bolts when marking them, do not clamp
them in a vise. Insert the bolt in a 14 mm socket with a 1/2 drive,
which is inserted in to the vise, as shown.
Bolts marked with an “X” may not be used again.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Transmission, Removing and Installing 63


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

3 Transmission, Transporting
Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ,
0CL, 0CK; Rep. Gr. 34 ; Transmission, Transporting .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

64 Rep. Gr.34 - Controls, Housing


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

4 Securing on Engine and Transmis‐


sion Holder
Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ,
0CK, 0CL, 0DN, 0DP; Rep. Gr. 34 ; Securing on Engine and
Transmission Holder .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4. Securing on Engine and Transmission Holder 65


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

5 Subframe Mount
⇒ “5.1 Overview - Subframe Mount”, page 66
⇒ “5.2 Tunnel Crossmember, Removing and Installing”,
page 66

5.1 Overview - Subframe Mount

1 - Bolt
❑ 70 Nm
2 - Tunnel Crossmember
❑ Removing and instal‐
ling. Refer to
⇒ “5.2 Tunnel Cross‐
member, Removing and
Installing”, page 66 .
3 - Stop
❑ For the transmission
mount
4 - Transmission Mount
❑ Removing and instal‐
ling. Refer to ⇒ Rep.
Gr. 10 ; Subframe
Mount; Transmission
Mount, Removing and
Installing .
5 - Transmission
6 - Nut
❑ 20 Nm
7 - Transmission Support
❑ Removing and instal‐
ling. Refer to ⇒ Rep.
Gr. 10 ; Subframe
Mount; Transmission
Mount, Removing and
Installing .
8 - Bolt
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ 40 Nm
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
9 - Bolt
❑ 20 Nm + 90°
❑ Replace after removing
10 - Nut
❑ 20 Nm

5.2 Tunnel Crossmember, Removing and


Installing
Special tools and workshop equipment required
♦ Engine and Gearbox Jack - VAS6931-
♦ Engine/Gearbox Jack - Gearbox Support - T10337-

66 Rep. Gr.34 - Controls, Housing


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Removing
– Remove the rear noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .
– Remove the rear noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .
– Equipped on some models: remove the tunnel underbody trim
panel. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Underbody
Trim Panel; Overview - Underbody Trim Panels .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

– Equipped
withon some models:
correctnessremove thein bolts -arrows- andbynut
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the of information this document. Copyright AUDI AG.
-2-.
– Remove the end panel -1- for the crossbrace.

– Remove the bolts -arrows- from the front exhaust pipe.

– Place the -T10337- on the -VAS6931- and set it on the bottom


of the transmission, as shown in the image.
– Raise the transmission slightly.

WARNING

There is the risk of an accident.


♦ The -VAS6931- may only be used during assembly and
must not sit unsupervised under the vehicle.

5. Subframe Mount 67
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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the bolts -arrows- and the nuts -1- and remove the
tunnel crossmember.
Installing
Install in reverse order of removal.
Tightening Specifications
♦ Refer to ⇒ “5.1 Overview - Subframe Mount”, page 66
♦ Refer to ⇒ Engine; Rep. Gr. 26 ; Exhaust Pipes/Mufflers;
Overview - Muffler .
♦ Refer to ⇒ Suspension, Wheels Steering; Rep. Gr. 40 ; Sub‐
frame; Overview - Subframe .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Underbody Trim Panel;
Overview - Underbody Trim Panels .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

68 Rep. Gr.34 - Controls, Housing


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

6 Transmission Fluid Circuit


⇒ “6.1 Overview - Transmission Fluid Circuit”, page 69
⇒ “6.2 Transmission Fluid Pump, Removing and Installing”, page
70

6.1 Overview - Transmission Fluid Circuit

Note

♦ The 7-speed dual-clutch transmission is equipped with an ATF


and MTF chamber.
♦ The ATF is located in the blue section of the transmission and
is drained through the ATF drain plug -1- and filled through the
ATF filler plug -2-. Refer to ⇒ “9 ATF”, page 83 .
♦ The MTF is located in the green section of the transmission
fluid and is drained by removing the MTF pump -4- and is filled
through the MTF check plug -3-. Refer to
⇒ “8.2 Transmission Fluid, Draining and Filling”, page 79 .
♦ The bolt on the gear set -arrow- is not a drain plug.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

6. Transmission Fluid Circuit 69


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

1 - Plug/Plugs
❑ For the ATF check and
fill hole -item 1-
⇒ Item 1 (page 75)
2 - Plug
❑ 35 Nm
❑ Always replace after re‐
moving
❑ For the transmission flu‐
id inspection and fill hole
3 - Transmission Fluid Pump
(MTF Pump)
❑ Replace the transmis‐
sion fluid pump if the
seal is damaged.
❑ With seal welded on
❑ Must be removed for
draining the transmis‐
sion fluid (MTF).
❑ Removing and instal‐
ling. Refer to
⇒ “6.2 Transmission
Fluid Pump, Removing
and Installing”,
page 70 .
4 - Bolt
❑ 3 Nm + 90°
❑ Always replace after re‐
moving
5 - Plug/Plugs
❑ For the ATF -item 5-
⇒ Item 5 (page 75)

6.2 Transmission
permittedFluid Pump,
unless authorised Removing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
by AUDI AG. AUDI AG does not guarantee or accept any liability

and Installing
with respect to the correctness of information in this document. Copyright by AUDI AG.

Special tools and workshop equipment required


♦ Used Oil Collection and Extraction Unit - SMN372500-
♦ Protective Eyewear
Removing

Note

♦ General repair instructions. Refer to


⇒ “4 Repair Information”, page 6 .
♦ Guidelines for clean working conditions. Refer to
⇒ “4.1 Guidelines for Clean Working Conditions”, page 6 .

• Move vehicle onto a four-pillar workshop hoist or over a work


pit so that it is absolutely horizontal for the refilling.
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Noise Insulation, Removing and In‐
stalling .

70 Rep. Gr.34 - Controls, Housing


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Equipped on some models: remove the bolts -arrows- and nut


-2-.
– Remove the end panel -1- for the crossbrace.
– Place the -SMN372500- underneath.

WARNING

Danger of eye injury.


♦ Wear protective eyewear.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

6. Transmission Fluid Circuit 71


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Caution

Risk of electrical corrosion.


♦ There must not be any transmission fluid (MTF) in the
connector area.
♦ Disconnect the connector -2- only after the transmission
fluid drains.

Note

When removing the oil pump, the transmission drains abruptly.

– Remove the bolts -arrows- and then remove the oil pump -1-.
– After draining the transmission fluid, disconnect the connector
-2-.

Caution

Risk of damaging the transmission.


Without any or with too little transmission fluid Protected
inside by the trans‐Copying for private or commercial purposes, in part or in whole, is not
copyright.
mission: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Do not start the engine.
♦ Do not tow the vehicle.

Installing
Install in the reverse order of removal while noting the following:

Note

♦ Worn out manual transmission fluid (MTF) can stain the trans‐
mission fluid filter housing.
♦ Clean debris off sealing surfaces.

– Fill with transmission fluid (MTF). Refer to


⇒ “8.2 Transmission Fluid, Draining and Filling”, page 79 .
Tightening Specifications
♦ Refer to
⇒ “6.1 Overview - Transmission Fluid Circuit”, page 69
♦ Refer to ⇒ Suspension, Wheels Steering; Rep. Gr. 40 ; Sub‐
frame; Overview - Subframe .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .

72 Rep. Gr.34 - Controls, Housing


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7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

7 ATF Circuit
⇒ “7.1 Overview - ATF Circuit”, page 73
⇒ “7.2 ATF Cooler, Removing and Installing”, page 75

7.1 Overview - ATF Circuit

Note

♦ The 7-speed dual-clutch transmission is equipped with an ATF


and MTF chamber.
♦ The ATF is located in the blue section of the transmission and
is drained through the ATF drain plug -1- and filled through the
ATF filler plug -2-. Refer to ⇒ “9 ATF”, page 83 .
♦ The MTF is located in the green section of the transmission
fluid and is drained by removing the MTF pump -4- and is filled
through the MTF check plug -3-. Refer to
⇒ “8.2 Transmission Fluid, Draining and Filling”, page 79 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ The bolt on the gear set -arrow- is not a drain plug.
with respect to the correctness of information in this document. Copyright by AUDI AG.

Caution

Risk of damaging the transmission.


♦ Remove all the plugs on the ATF lines and on the trans‐
mission that were installed during removal.
♦ The ATF cooling function will not work and the transmis‐
sion will be damaged if the plugs are forgotten.

WARNING

The system is under pressure.


• Deactivate the ATF pump and drain the hydraulic pressure
reservoir before opening the ATF circuit!
• Refer to
⇒ “4.3 ATF Pump, Deactivating and Draining the Hydraulic
Pump Reservoir”, page 7 .

ATF Cooler, ATF Line

7. ATF Circuit 73
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1 - O-rings
❑ Always replace after re‐
moving
2 - ATF Pipe
❑ Always replace after re‐
moving
3 - O-rings
❑ Always replace after re‐
moving
4 - ATF Cooler
❑ Removing and instal‐
ling. Refer to
⇒ “7.2 ATF Cooler, Re‐
moving and Installing”,
page 75 .
5 - Guard Plate
❑ Depending on the ver‐
sion
6 - Bolt
❑ 8 Nm
7 - Bracket
8 - Bolt
❑ Tightening specification
and sequence. Refer to
⇒ Fig. ““ATF Cooler -
Tightening Specification
and Sequence”“ , by copyright. Copying for private or commercial purposes, in part or in whole, is not
Protected
page 74 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
9 - Bolt
❑ Tightening specification
and sequence. Refer to
⇒ Fig. ““ATF Cooler -
Tightening Specification
and Sequence”“ , page 74 .
10 - Coolant Hoses
11 - Bolt
❑ Tightening specification and sequence. Refer to
⇒ Fig. ““ATF Cooler - Tightening Specification and Sequence”“ , page 74 .

ATF Cooler - Tightening Specification and Sequence


– Tighten the bolts in steps according to the specified sequence:
Step Bolts Tightening Specification/Additional
Turn
1. -1- Install all the way by hand
2. -1- 3 Nm + 90°
3. -2 and 3- Install all the way by hand
4. -2 and 3- 3 Nm + 30°

Drain and Plug

74 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

1 - Plugs
❑ Always replace after re‐
moving
❑ Tighten all the way
❑ For the ATF check and
fill hole
2 - Plug
❑ Tightening Specification
-item 2-
⇒ Item 2 (page 70) .
❑ For the transmission flu‐
id inspection and fill hole
3 - Transmission Fluid Pump
(MTF Pump)
❑ Must be removed for
draining the transmis‐
sion fluid (MTF). Refer
to
⇒ “6.2 Transmission
Fluid Pump, Removing
and Installing”,
page 70 .
4 - Bolt
❑ Tightening Specification
-item 4-
⇒ Item 4 (page 70) .
5 - Plug/Plugs
❑ Always replace after re‐
moving
❑ Tighten all the way
❑ For the ATF

7.2 ATF Cooler, Removing and Installing


Special tools and workshop equipment required
♦ Hose Clamps - Up To 25mm - 3094-
♦ Engine Bung Set - VAS6122-
♦ Hose Clip Pliers - VAS6362-
♦ Used Oil Collection and Extraction Unit - SMN372500-
Removing

WARNING

The system is under pressure.


• Deactivate the ATF pump and drain the hydraulic pressure
reservoir before removing the ATF cooler!
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Using the Vehicle Diagnostic Tester in the Transmission Con‐
trol Module - J217- empty the ATF pressure reservoir and
disable the Transmission Fluid Auxiliary Hydraulic Pump -
V552- . Refer to

7. ATF Circuit 75
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

⇒ “4.3 ATF Pump, Deactivating and Draining the Hydraulic


Pump Reservoir”, page 7 .
– Drain the ATF. Refer to
⇒ “9.3 ATF, Draining and Filling”, page 86 .

Note

To catch escaping coolant, place a cloth underneath.

– Loosen the hose clamps -1 and 2- and then disconnect and


remove the coolant hoses with -3094- .
– Place the -SMN372500- underneath.

– Remove the bolts -1, 2 and 3- and the bracket.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

76 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the ATF cooler -2- from the ATF pipe -1-.
– Seal the open lines and connections with clean plugs from the
-VAS6122- .
– Remove the ATF pipe.
Installing
Install in the reverse order of removal while noting the following:

Note

♦ Replace the ATF line with seals after removing.


♦ Clean the ATF cooler before installing.

Caution

ATF cooler leak!


♦ Pay attention to the ATF pipe installation position.
♦ The side of the pipe with three seals faces the ATF cooler.

– Install the bolts all the way in by hand and tighten in the pre‐
viously specified tightening sequence.
– Check the ATF level. Refer to
⇒ “9.2 ATF Level, Checking”, page 83 .
Tightening Specifications
♦ Refer to Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

⇒ Fig. ““ATF Cooler - Tightening Specification and Se‐ of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness
quence”“ , page 74

7. ATF Circuit 77
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

8 Transmission Fluid
⇒ “8.1 Transmission Fluid Level, Checking”, page 78
⇒ “8.2 Transmission Fluid, Draining and Filling”, page 79

8.1 Transmission Fluid Level, Checking


Special tools and workshop equipment required
♦ Torx Socket - T60 - T40087-
♦ Protective Eyewear
Procedure

Note

♦ General repair instructions. Refer to


⇒ “4 Repair Information”, page 6 .
♦ Guidelines for clean working conditions. Refer to
⇒ “4.1 Guidelines for Clean Working Conditions”, page 6 .
♦ Do not exchange the transmission fluid (MTF) chamber with
the ATF chamber.
♦ Replace the plug for the inspection and fill hole.

• Transmission fluid temperature at approximately 20 ℃ (68 °F)


(room temperature).
• Move vehicle onto a four-pillar workshop hoist or over a work
pit so that it is absolutely horizontal.
• The transmission must be still for at least 15 minutes to make
sure the oil settles internally.
– Remove the rear noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .
– Equipped on some models: remove the bolts -arrows- and nut
-2-.
– Remove the end panel -1- for the crossbrace.

WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Danger of eye injury. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Wear protective eyewear.

78 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the plug -arrow- for the right inspection and fill hole
on the transmission housing with the -T40087- .
• The manual transmission fluid (MTF) must be 2 mm from the
lower edge of the inspection and fill hole.
– If the oil level is not correct, fill with transmission fluid. Refer
to
⇒ “8.2 Transmission Fluid, Draining and Filling”, page 79 .
Tightening Specifications
♦ Plug: Refer to
⇒ “6.1 Overview - Transmission Fluid Circuit”, page 69 .
♦ Refer to ⇒ Suspension, Wheels Steering; Rep. Gr. 40 ; Sub‐
frame; Overview - Subframe .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .

8.2 Transmission Fluid, Draining and Filling


Special tools and workshop equipment required
♦ Used Oil Collection and Extraction Unit - SMN372500-
♦ Pressurized Gearbox Oil Filler Kit - VAS6617-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Torx Socket - T60 - T40087-
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Protective Eyewear

8. Transmission Fluid 79
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Note

♦ The 7-speed dual-clutch transmission is equipped with an ATF


and MTF chamber.
♦ The ATF is located in the blue section of the transmission and
is drained through the ATF drain plug -1- and filled through the
ATF filler plug -2-. Refer to ⇒ “9 ATF”, page 83 .
♦ The MTF is located in the green section of the transmission
fluid and is drained by removing the MTF pump -4- and is filled
through the MTF check plug -3-. Refer to
⇒ “8.2 Transmission Fluid, Draining and Filling”, page 79 .
♦ The bolt on the gear set -arrow- is not a drain plug.

Draining

Note

♦ The S tronic transmission does not have any drain plug for the
transmission fluid system. To drain the transmission fluid, the
transmission fluid pump must be removed.
♦ General repair instructions. Refer to
⇒ “4 Repair Information”, page 6 .
♦ Guidelines for clean working conditions. Refer to
⇒ “4.1 Guidelines for Clean Working Conditions”, page 6 .

• Transmission fluid temperature at approximately 20 ℃ (68 °F)


(room temperature).
• Move vehicle onto a four-pillar workshop hoist or over a work
pit so that it is absolutely horizontal.
– Remove the rear noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .

– Equipped on some models: remove the bolts -arrows- and nut


-2-.
– Remove the end panel -1- for the crossbrace.
– Place the -SMN372500- underneath.

WARNING Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Danger of eye injury. with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Wear protective eyewear.

80 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Caution

Risk of electrical corrosion.


♦ There must not be any transmission fluid (MTF) in the
connector area.
♦ Do NOT disconnect the connector -2-.

Note

When removing the oil pump, the transmission drains abruptly.

– Remove the bolts -arrows- and remove the oil pump -1- and
secure with wire so that it does not fall.
– Drain the transmission fluid (MTF).

Caution

Risk of damaging the transmission.


Without any or with too little manual transmission fluid (MTF)
inside the transmission:
♦ Do not start the engine.
♦ Do not tow the vehicle.

– Install the oil pump. Refer to


⇒ “6.2 Transmission Fluid Pump, Removing and Installing”,
page 70 .
Filling

WARNING

Danger of eye injury.


♦ Wear protective eyewear.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

Caution
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Risk of damaging the transmission.


♦ Only use the specified transmission fluid (MTF) in the
parts list for the dual-clutch transmission 0CJ, 0CK, 0CL,
0DN, 0DP.
♦ Using other fluids can cause malfunctions or transmission
failure.
♦ Note the allocation. Refer to the Parts Catalog.
♦ The -VAS6617- must be clean and ATF must not be mixed
with another fluid! Apply transmission fluid (MTF) to the
hand pump if necessary.

8. Transmission Fluid 81
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the plug -arrow- for the right inspection and fill hole
on the transmission housing with the -T40087- .
– Slowly fill transmission fluid (MTF) using -VAS6617- .
• Transmission fluid (MTF) specification. Refer to the Parts Cat‐
alog.
– Repeat the procedure gradually every 15 seconds, until the
transmission fluid is 2 mm under the lower edge of the inspec‐
tion and fill hole.

Note

It is important to follow the waiting period to make sure the various


oil spaces in the transmission are filled equally.

– Tighten the plug.


Further installation is performed in reverse order of the removal.
Tightening Specifications
♦ Plug: Refer to
⇒ “6.1 Overview - Transmission Fluid Circuit”, page 69 .
♦ Refer to ⇒ Suspension, Wheels Steering; Rep. Gr. 40 ; Sub‐
frame; Overview - Subframe .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

82 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

9 ATF
⇒ “9.1 Drain Plug Locations, ATF and MTF”, page 83
⇒ “9.2 ATF Level, Checking”, page 83
⇒ “9.3 ATF, Draining and Filling”, page 86

9.1 Drain Plug Locations, ATF and MTF

Note

♦ The 7-speed dual-clutch transmission is equipped with an ATF


and MTF chamber.
♦ The ATF is located in the blue section of the transmission and
is drained through the ATF drain plug -1- and filled through the
ATF filler plug -2-. Refer to ⇒ “9 ATF”, page 83 .
♦ The MTF is located in the green section of the transmission
fluid and is drained by removing the MTF pump -4- and is filled
through the MTF check plug -3-. Refer to
⇒ “8.2 Transmission Fluid, Draining and Filling”, page 79 .
♦ The bolt on the gear set -arrow- is not a drain plug.

9.2 ATF Level, Checking


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Special tools and workshop equipment required
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Vehicle Diagnostic Tester


♦ Used Oil Collection and Extraction Unit - SMN372500-
♦ Pressurized Gearbox Oil Filler Kit - VAS6617- with Pressur‐
ized Gearbox Oil Filler - Hand Pump - VAS6617/1- and Pres‐
surized Gearbox Oil Filler - Adapter 2 - VAS6617/2-
♦ Adapter - VAS6617/12-
♦ Protective Eyewear
♦ Acid-Resistant Safety Gloves
Test Conditions
• The transmission must not be emergency running
• Move the vehicle onto a 4-column workshop hoist or over a
work pit so it is completely level.
• Transmission is in “P”.
• The parking brake button is pressed to activate the electro-
mechanical parking brake.
• Exhaust hose/hoses of an exhaust extraction system connec‐
ted.
• The A/C system and the heater are off.
• Vehicle Diagnostic Tester is connected.
• The ATF temperature must not be higher than 35 °C (95 °F)
at the beginning of the test. Let the transmission must cool
down first, if necessary.

9. ATF 83
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Note

♦ The ATF level will vary depending on the temperature of the


ATF.
♦ It is possible to overfill with ATF if the level is checked when
the temperature is too low.
♦ It is possible to underfill with ATF if the level is checked when
the temperature is too high.
♦ Both overfilling and underfilling impair the function of the trans‐
mission.

Procedure

Note

Replace the plug for the inspection and fill hole.

– Connect the Vehicle Diagnostic Tester with the vehicle and


start the Diagnostic mode.
♦ Select vehicle test
♦ 02-Transmission Electronics, Guided Functions
♦ ATF level, checking ⇒ 3 ATF level, checking
– Follow the instructions in the display.

Caution

Risk of damaging the transmission.


♦ Engine must not be started if only a small amount or no
ATF is in the transmission after repair work or after signif‐
icant ATF loss.
♦ In this case, pre-filling is necessary. Refer to
⇒ “9.3 ATF, Draining and Filling”, page 86 .

– Remove the rear noise insulation. Refer to ⇒ Body Exterior;


Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .

Note

♦ The ATF level is checked at the ATF check and fill hole.
♦ The ATF level is correct if a small amount of fluid drips out of
the inspection and fill opening (this is normal as the fluid ex‐
pands as it heats up) at an ATF temperature between 35 ° and
45 °C (95 to 113 °F).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

84 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Place the -SMN372500- underneath.

WARNING

Danger of eye injury.


♦ Wear protective eyewear.

– As soon as an ATF temperature of 35 °C (95 to 113 °F) is


reached, remove the plug -B- on the inspection and fill hole or
open the plugs.
– If necessary let any excess ATF run out.

Note

If the ATF starts to drip out of the inspection and fill hole before it
reaches 45 °C (113 °F), then the ATF level is OK.

– Assemble the vehicle. Refer to ⇒ page 86 .


If No ATF Drips out of the Inspection and Fill Hole before It Rea‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

ches 45 °C (113 °F), Fill with ATF:


permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Switch off the engine and let the transmission cool down to 35
°C (95 °F).

Caution

Risk of damaging the transmission.


♦ Only use the listed replacement ATF for the dual-clutch
transmission 0CJ, 0CK, 0CL, 0DN, 0DP.
♦ Using other fluids can cause malfunctions or transmission
failure.
♦ Note the allocation. Refer to the Parts Catalog.
♦ The -VAS6617- must be clean and ATF must not be mixed
with another fluid! Rinse the hand pump with ATF if nec‐
essary.

WARNING

Danger of eye injury.


♦ Wear protective eyewear.

9. ATF 85
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Connect the -VAS6617- with -VAS6617/1- and -VAS6617/12-


to the ATF check and fill hole.

Caution

Risk of damaging the transmission by mixing ATF and trans‐


mission fluid (MTF) through the same bleeder.
♦ The ATF filling quantity of 0.5L (0.5 quart) must not be
exceeded.

– Fill the transmission with 0.5L (0.5 quart) of ATF using the
hand pump.
– Repeat the “Check ATF level” procedure in its entirety.
Assembling

Note

The ATF check and fill hole must be sealed off again before the
ATF reaches 45 ℃ (113 °F).

– Tighten the plug on the inspection and fill hole or close the
plugs all the way. The ATF level test is now completed.
Tightening Specifications
♦ Plug: -item 1- ⇒ Item 1 (page 75) .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .

9.3 ATF, Draining and Filling


Special tools and workshop equipment required
♦ Vehicle Diagnostic Tester
♦ Used Oil Collection and Extraction Unit - SMN372500-
♦ Pressurized Gearbox Oil Filler
Protected by Kit - VAS6617-
copyright. with orPressur‐
Copying for private commercial purposes, in part or in whole, is not
ized Gearbox Oil Filler permitted
- HandunlessPump - VAS6617/1-
authorised andAGPres‐
by AUDI AG. AUDI does not guarantee or accept any liability
surized Gearbox Oil Filler - respect
with Adapter to the2correctness
- VAS6617/2-
of information in this document. Copyright by AUDI AG.

♦ Adapter - VAS6617/12-
♦ Protective Eyewear
♦ Acid-Resistant Safety Gloves
Draining

Note

Replace the plugs after removal.

• The engine is off.


• Move vehicle onto a four-pillar workshop hoist or over a work
pit so that it is absolutely horizontal.
• The selector level is in “P”.
• The parking brake button is pressed to activate the electro-
mechanical parking brake.

86 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the rear noise insulation. Refer to ⇒ Body Exterior;


Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .
– Equipped on some models: remove the bolts -arrows- and nut
-2-.
– Remove the end panel -1- for the crossbrace.
– Place the -SMN372500- underneath.
– Connect the Vehicle Diagnostic Tester with the vehicle and
start the Diagnostic mode.
♦ Select vehicle test
♦ 02-Transmission Electronics, Guided Functions
♦ 02-ATF level, checking ⇒ 1 ATF draining
– Follow the instructions in the display.

WARNING

Danger of eye injury.


♦ Wear protective eyewear.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

9. ATF 87
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Open the plug -A- on the drain opening and let the ATF drain.

Caution

Risk of damaging the transmission.


♦ Do not start the engine when there is no ATF in the trans‐
mission.

Note

Follow the disposal requirements.

– Tighten the ATF drain plug.


– Clean the subframe crossbrace and remove any remaining
ATF.
Filling

Caution

Risk of damaging the transmission.


♦ Only use the listed replacement ATF for the dual-clutch
transmission 0CJ, 0CK, 0CL, 0DN, 0DP.
♦ Using other fluids can cause malfunctions or transmission
failure.
♦ Note the allocation. Refer to the Parts Catalog.
♦ The -VAS6617- must be clean and ATF must not be mixed
with another fluid! Rinse the hand pump with ATF if nec‐
essary. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

WARNING

Danger of eye injury.


♦ Wear protective eyewear.

– Open the plug -B- on the inspection and fill hole.

88 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Guide the -VAS6617- with -VAS6617/1- and -VAS6617/12- in


the hole.

Caution

Risk of damaging the transmission by mixing ATF and trans‐


mission fluid (MTF) through the same bleeder.
♦ The ATF filling quantity of 3.5 liters (3.7 quarts) must not
be exceeded.

– Fill the transmission with 3.5 (3.7 quarts) liters of ATF using
the hand pump.
– Connect the Vehicle Diagnostic Tester with the vehicle and
start the Diagnostic mode.
♦ Select vehicle test
♦ 02-Transmission Electronics, Guided Functions
♦ 02-ATF level, checking ⇒ 2 ATF filling
– Start the selected program and follow the instructions in the
display of the Vehicle Diagnostic Tester .

– Tighten the plug -B- on the inspection and fill hole or close the
plugs all the way.
Tightening Specifications
♦ Plug: Refer to -1- ⇒ Item 1 (page 75) .
♦ Refer to ⇒ Suspension, Wheels Steering; Rep. Gr. 40 ; Sub‐
frame; Overview - Subframe .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

9. ATF 89
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

10 Mechatronic
⇒ “10.1 Overview - Mechatronic”, page 90
⇒ “10.2 Transmission Fluid Pan, Removing and Installing”,
page 92
⇒ “10.3 Mechatronic, Removing and Installing”, page 93

10.1 Overview - Mechatronic

1 - Transmission Fluid Pan


❑ Protected
Removing andCopying
by copyright. instal‐for private or commercial purposes, in part or in whole, is not
ling. Refer
permitted to
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒with“10.2 Transmission
respect to the correctness of information in this document. Copyright by AUDI AG.

Fluid Pan, Removing


and Installing”,
page 92 .
2 - Bolt
❑ Tightening specification
and sequence. Refer to
⇒ Fig. ““Transmission
Fluid Pan - Tightening
Specification and Se‐
quence”“ , page 92 .
❑ Always replace after re‐
moving.
❑ M6 × 30
3 - Seal
❑ Replace after removing.
4 - Bolt
❑ Tightening specification
and sequence. Refer to
⇒ Servicing - 7-Speed
Dual Clutch Transmis‐
sion 0CJ, 0CK, 0CL,
0DN, 0DP; Rep. Gr. 34 ;
Mechatronic; Overview
- Mechatronic .
❑ Always replace after re‐
moving.
5 - Bracket
6 - Hydraulic Pressure Sensor
1 - G545- and Hydraulic Pres‐
sure Sensor 2 - G546-
❑ Removing and instal‐
ling. Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP; Rep. Gr. 34 ;
Mechatronic; Overview - Mechatronic .
7 - Seals
❑ Always replace after removing.
8 - Contact Element
9 - Bolt
❑ 3 Nm + 90°
❑ Always replace after removing.
❑ M6 × 25

90 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

10 - O-ring
❑ Always replace after removing.
11 - Bleed Pipe
12 - Dust Ring
13 - Seals
❑ Replace after removing.
14 - Seal
❑ Always replace after removing.
❑ Depending on the model
❑ For vehicles with Parking Lock Solenoid - N486-
15 - Mechatronic
❑ Removing and installing. Refer to ⇒ “10.3 Mechatronic, Removing and Installing”, page 93 .
16 - Mechatronic Bolts
❑ Tightening specification and sequence. Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ,
0CK, 0CL, 0DN, 0DP; Rep. Gr. 34 ; Mechatronic; Overview - Mechatronic
❑ Removing and installing. Refer to ⇒ “10.3 Mechatronic, Removing and Installing”, page 93 .
❑ M6 × 90
17 - Bolt
❑ 3 Nm + 90°
❑ Always replace after removing.
❑ For vehicles with Parking Lock Solenoid - N486-
❑ M6 × 22
18 - Seal
❑ Always replace after removing.
19 - Transmission Control Module - J217-
20 - Oil Pipe
❑ Depending on the model
❑ For vehicles with Parking Lock Solenoid - N486-
21 - Wiring Guide
❑ Always replace after removing.
22 - Seals
❑ Always replace after removing.
23 - ATF Pipe
❑ Always replace after removing.
24 - Seals
❑ Always replace after removing.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

10. Mechatronic 91
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Transmission Fluid Pan - Tightening Specification and Sequence


– Tighten the bolts in steps according to the specified sequence:
Step Bolts Tightening Specification/Additional
Turn
1. -1 through 25- Install all the way by hand
2. -1 through 25- 3 Nm
3. -1 through 25- 90°

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

10.2 Transmission Fluid Pan, Removing and


Installing
Special tools and workshop equipment required
♦ Vehicle Diagnostic Tester
♦ Engine Bung Set - VAS6122-
♦ Used Oil Collection and Extraction Unit - SMN372500-
Removing

Caution

Risk of damaging the transmission.


♦ Do not run engine or tow vehicle when the transmission
fluid pan is removed or without transmission fluid.

WARNING

The system is under pressure.


• Deactivate the ATF pump and drain the hydraulic pressure
reservoir before removing the transmission fluid pan!

– Using the Vehicle Diagnostic Tester in the Transmission Con‐


trol Module - J217- empty the ATF pressure reservoir and
disable the Transmission Fluid Auxiliary Hydraulic Pump -
V552- . Refer to
⇒ “4.3 ATF Pump, Deactivating and Draining the Hydraulic
Pump Reservoir”, page 7 .
– Lower the subframe crossbrace maximum 150 mm at the
same time do not remove the guide link joint pin from the con‐
ical seat. Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr.
40 ; Subframe; Subframe Crossbrace, Removing and Instal‐
ling .
– Remove the ATF cooler. Refer to
⇒ “7.2 ATF Cooler, Removing and Installing”, page 75 .

92 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

– Remove the bolts in the sequence -25 to 1- and remove the


transmission fluid pan.
Installing
Install in the reverse order of removal while noting the following:

Note

Replace the seal and ATF pipe after removal.

– Install the ATF cooler. Refer to


⇒ “7.2 ATF Cooler, Removing and Installing”, page 75 .
– Install the subframe crossbrace. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 40 ; Subframe; Subframe Cross‐
brace, Removing and Installing .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Tightening Specifications permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Refer to
⇒ Fig. ““Transmission Fluid Pan - Tightening Specification and
Sequence”“ , page 92

10.3 Mechatronic, Removing and Installing


Special tools and workshop equipment required
♦ Vehicle Diagnostic Tester
Removing

WARNING

The system is under pressure.


• Deactivate the ATF pump and drain the hydraulic pressure
reservoir before removing the transmission fluid pan!

– Using the Vehicle Diagnostic Tester in the Transmission Con‐


trol Module - J217- empty the ATF pressure reservoir and
disable the Transmission Fluid Auxiliary Hydraulic Pump -
V552- . Refer to
⇒ “4.3 ATF Pump, Deactivating and Draining the Hydraulic
Pump Reservoir”, page 7 .
– Remove the subframe crossbrace. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 40 ; Subframe; Subframe Cross‐
brace, Removing and Installing .
– Remove the transmission fluid pan. Refer to
⇒ “10.2 Transmission Fluid Pan, Removing and Installing”,
page 92 .
Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ,
0CK, 0CL, 0DN, 0DP; Rep. Gr. 34 ; Mechatronic; Mechatronic,
Removing and Installing for all further work on the Mechatronic.
Installing
Install in the reverse order of removal while noting the following:
– Install the subframe crossbrace. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 40 ; Subframe; Subframe Cross‐
brace, Removing and Installing .

10. Mechatronic 93
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Tightening Specifications
♦ Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ,
0CK, 0CL, 0DN, 0DP; Rep. Gr. 34 ; Mechatronic; Overview -
Mechatronic

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

94 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

11 Special Tools
Special tools and workshop equipment required
♦ Used Oil Collection and Extraction Unit - SMN372500-

♦ Tensioning Strap - T10038-

♦ Puller - Two Arm Thrust Piece - T10040/3-

♦ Seal Installer - Selector Shaft - T10135-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

11. Special Tools 95


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

♦ Engine/Gearbox Jack - Gearbox Support - T10337-

♦ Torx Socket - T60 - T40087-

♦ Clutch Module Assembly Aid - T40169-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Clutch Module Transportation Lock - T40170-

96 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

♦ Gearbox Support - T40173-

♦ Wrench - 21mm - T40263-

♦ Adapter - T40314-

♦ Torque Wrench 1332 Insert - Ring Wrench - 16mm -


VAG1332/14-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

11. Special Tools 97


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

♦ Torque Wrench 1410 - VAG1410-

♦ Engine Bung Set - VAS6122-

♦ Hose Clip Pliers - VAS6362-

♦ Pressurized Gearbox Oil Filler Kit - VAS6617-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Adapter - VAS6617/12-

98 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

♦ Engine and Gearbox Jack - VAS6931-

♦ Torque Wrench Adapter - VAS6948-

♦ Hose Clamps - Up To 25 mm - 3094-

♦ Pressure Device - 3276A-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

11. Special Tools 99


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

♦ Trim Removal Wedge - 3409-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

100 Rep. Gr.34 - Controls, Housing


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

35 – Gears, Shafts
1 Gears and Shafts, Disassembling
and Assembling
Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ,
0CL, 0CK, 0DN; Rep. Gr. 35 ; Gears and Shafts, Disassembling
and Assembling .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Gears and Shafts, Disassembling and Assembling 101


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

39 – Final Drive, Differential


1 Transmission Control
⇒ “1.1 Component Location Overview - Transmission Control”,
page 102

1.1 Component Location Overview - Transmission Control

1 - DSG Transmission Mecha‐


tronic - J743-
❑ Removing and instal‐
ling. Refer to
⇒ “10.3 Mechatronic,
Removing and Instal‐
ling”, page 93 .
2 - Transmission Fluid Tem‐
perature Sensor - G93-
3 - Temperature Sensor In
Control Module - G510-
4 - Transmission Control Mod‐
ule - J217-
5 - Transmission Input Speed
Sensor 2 - G612-
6 - Transmission Input Speed
Sensor 1 - G632-
7 - Gear Position Distance
Sensor 4 - G490-
8 - Gear Position Distance
Sensor 3 - G489-
9 - Transmission Electric
Pump 2 - V553-
❑ Removing and instal‐
ling. Refer to
⇒ “6.2 Transmission
Fluid Pump, Removing
and Installing”,
page 70 .
10 - Transmission Fluid Tem‐
perature Sensor 2 - G754-
11 - Gear Position Distance
Sensor 2 - G488-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
12 - Gear Position Distance Sensor 1 -unless
permitted G487- authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

102 Rep. Gr.39 - Final Drive, Differential


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

1 - Transmission Fluid Auxili‐


ary Hydraulic Pump - V552-
2 - Transmission Fluid Auxili‐
ary Hydraulic Pump Rotor Po‐
sition Sensor - G847-
3 - Drive Position Sensor 2 -
G869-
4 - Drive Position Sensor -
G676-
5 - Automatic Transmission
Pressure Regulating Valve 3 -
N217-
6 - Solenoid Valve 4 - N91-
7 - Solenoid Valve 3 - N90-
8 - Solenoid Valve 5 - N92-
9 - Solenoid Valve 6 - N93-
10 - Solenoid Valve 1 - N88-
11 - Solenoid Valve 2 - N89-
12 - Automatic Transmission
Pressure Regulating Valve 2 -
N216-
13 - Automatic Transmission
Pressure Regulating Valve 1 -
N215-
14 - Hydraulic Pressure Sen‐
sor 1 - G545-
15 - Hydraulic Pressure Sen‐
sor 2 - G546-

All Wheel Drive Control Module - J492- -1-


The following are integrated in the All Wheel Drive Control Module
- J492- :
All Wheel
Protected Drive
by copyright. Clutch
Copying Actuator
for private - V622-
or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Allrespect
with Wheel Drive
to the Clutch
correctness Position
of information Sensor
in this document.- Copyright
G969- by AUDI AG.
Component location: The All Wheel Drive Control Module - J492-
-1- is located on the left rear side of the transmission on the all
wheel drive clutch.
– Removing and Installing. Refer to ⇒ Rear Final Drive 0D2,
0D3, 0DB, 0B0, 0BX, 0DG, 0G2; Rep. Gr. 39 ; All Wheel Drive
Clutch; Control Module, Removing and Installing .

1. Transmission Control 103


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

2 Seals
⇒ “2.1 Component Location Overview - Seal”, page 104
All Procedures on Seals - Refer to ⇒ Servicing - 7-Speed Dual
Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP; Rep. Gr. 39 ;
Seals

2.1 Component Location Overview - Seal

1 - Input Shaft Seal


❑ Replacing. Refer to ⇒
Servicing - 7-Speed Du‐
al Clutch
Protected Transmission
by copyright. Copying for private or commercial purposes, in part or in whole, is not
0CJ, 0CK,unless
permitted 0CL, 0DN, by AUDI AG. AUDI AG does not guarantee or accept any liability
authorised
0DP;with
Rep. Gr.to the
respect 39correctness
; of information in this document. Copyright by AUDI AG.
Seals; Input Shaft Seal,
Replacing .
2 - Transmission
3 - Left Flange Shaft Seal
❑ Replacing. Refer to ⇒
Servicing - 7-Speed Du‐
al Clutch Transmission
0CJ, 0CK, 0CL, 0DN,
0DP; Rep. Gr. 39 ;
Seals; Left Seal, Re‐
placing .
4 - O-Ring
❑ Always replace after re‐
moving
5 - Right Flange Shaft Seal
❑ Replacing. Refer to ⇒
Servicing - 7-Speed Du‐
al Clutch Transmission
0CJ, 0CK, 0CL, 0DN,
0DP; Rep. Gr. 39 ;
Seals; Right Seal, Re‐
placing .
6 - Final Drive Cover
❑ Removing and instal‐
ling. Refer to ⇒ Servic‐
ing - 7-Speed Dual
Clutch Transmission
0CJ, 0CK, 0CL, 0DN,
0DP; Rep. Gr. 39 ;
Seals; Left Seal, Re‐
placing .
7 - Transmission Output Shaft Seal
❑ Only for AWD
❑ Replacing. Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP; Rep.
Gr. 39 ; Self-Locking Center Differential; Transmission Output Shaft Seal, Replacing .
8 - Parking Lock Shaft Seal
❑ Replacing. Refer to ⇒ “1.10 Parking Lock Shaft Seal, Replacing”, page 37 .

104 Rep. Gr.39 - Final Drive, Differential


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

3 Differential
⇒ “3.1 Overview - Differential”, page 105
All Procedures for Differential - Refer to ⇒ Servicing - 7-Speed
Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP; Rep. Gr.
39 ; Differential; Overview - Differential .

3.1 Overview - Differential


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
1 - Left
permitted Flange
unless Shaft
authorised Seal
by AUDI AG. AUDI AG does not guarantee or accept any liability

❑ Replacing. Refer to ⇒
with respect to the correctness of information in this document. Copyright by AUDI AG.

Servicing - 7-Speed Du‐


al Clutch Transmission
0CJ, 0CK, 0CL, 0DN,
0DP; Rep. Gr. 39 ;
Seals; Left Seal, Re‐
placing .
2 - Shim
❑ Behind the taper roller
bearing outer race
3 - Taper Roller Bearing Outer
Race
4 - Front Differential
5 - Bolt
❑ Tightening specification
and sequence: ⇒ Serv‐
icing - 7-Speed Dual
Clutch Transmission
0CJ, 0CK, 0CL, 0DN,
0DP; Rep. Gr. 39 ; Dif‐
ferential; Overview - Dif‐
ferential .
❑ Always replace after re‐
moving
6 - Circlip
❑ Always replace
7 - Right Flange Shaft
❑ Removing and instal‐
ling. Refer to ⇒ Servic‐
ing - 7-Speed Dual
Clutch Transmission
0CJ, 0CK, 0CL, 0DN,
0DP; Rep. Gr. 39 ; Dif‐
ferential; Right Flange
Shaft, Removing and Installing .
8 - Right Flange Shaft Seal
❑ Replacing. Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP; Rep.
Gr. 39 ; Seals; Right Seal, Replacing .
9 - Final Drive Cover
❑ Removing and installing. Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN,
0DP; Rep. Gr. 39 ; Seals; Left Seal, Replacing .
10 - O-ring
❑ Always replace after removing
11 - Shim
❑ Behind the taper roller bearing outer race

3. Differential 105
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

12 - Taper Roller Bearing Outer Race


13 - Left Flange Shaft
❑ Removing and installing. Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN,
0DP; Rep. Gr. 39 ; Differential; Left Flange Shaft, Removing and Installing .
14 - Bolt
❑ 10 Nm + 90°
❑ Always replace after removing
❑ Quantity: 3
15 - Gear Carrier
❑ Attached to the left flange shaft with the bearing -16- and the circlip -17-
16 - Bearings
❑ For the left flange shaft
17 - Circlip
❑ For the left flange shaft bearing

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

106 Rep. Gr.39 - Final Drive, Differential


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

4 All Wheel Drive Clutch


Refer to ⇒ Rear Final Drive; Rep. Gr. 39 ; All Wheel Drive Clutch

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4. All Wheel Drive Clutch 107


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

5 Revision History
DRUCK NUMBER: A005A014521
Fac‐ Edit Job Feed Notes Quality
tory Edi‐ Type back Checke
Edi‐ tion d By
tion
08.2 08/0 Local 1434 Transmission Identifica‐ Tom
018 6/20 Fac‐ 750 tion updated Perry
19 tory
Feed‐
back
08.2 01/0 Fac‐ N/A MRP’s removal process. Eric P.
018 3/20 tory
19 Up‐
date
08.2 08/1 Fac‐ N/A Performed Factory update. Juan S.
018 6/20 tory
18 Up‐
date
02.2 04.2 Feed‐ 1335 Updated Caution text to Juan S.
018 0.20 back 147 clarify context.
18
02.2 03/0 Fac‐ N/A Eric P.
018 5/20 tory
18 Up‐
date
10.2 12/1 Feed‐ 1303 Corrected link for center Juan S.
017 1/20 back 569 console insert within Se‐
17 lector Mechanism, Remov‐
ing and Installing.
10.2 09/2 Fac‐ 1277 Performed Factory update, Juan S.
017 1/20 tory 047, including updating the cal‐
17 Up‐ 1282 louts for the MTF pump
date 829 and check plug.
06.2 08/2 Link N/A Link checking for F5 Eric P.
017 2/20 Chec
17 king
06.2 08/1 Fac‐ 1253 Performed Factory update; Juan S.
017 4/20 tory 373 updated includes fixes for
17 Up‐ feedback.
date
12.2 07/2 Local 1273 Overview - Mechatronic; Juan S.
016 8/20 Feed‐ 069 Mechatronic Bolts - added
17 back link to Servicing - 7-Speed
Dual Clutch Transmission
for Tightening specs and
sequence.
12.2 07/0 Link N/A Link checking for FY Eric P.
016 7/20 Chec
17 king
12.2 02/1 Local 1234
permittedSwitched arrow callAG.outs
AUDItoAGJuan
does notS.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
unless authorised by AUDI guarantee or accept any liability
016 6/20 Feed‐ 313 match
with respect illustration
to the correctness of information in this document. Copyright by AUDI AG.
17 back A34-11310 for Emergency
Release from P
12.2 01/0 Fac‐ N/A Eric P.
016 3/20 tory
17 Up‐
date

108 Rep. Gr.39 - Final Drive, Differential


Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018

Fac‐ Edit Job Feed Notes Quality


tory Edi‐ Type back Checke
Edi‐ tion d By
tion
11.2 12/0 Fac‐ N/A Eric P.
016 9/20 tory
16 Up‐
date
10.2 10/1 Fac‐ N/A Eric P.
016 1/20 tory
16 Up‐
date
04.2 07/1 Fac‐ N/A Eric P.
016 8/20 tory
16 Up‐
date
11.2 06/2 Fac‐ N/A Jim H.
015 9/20 tory
16 Up‐
date
12.2 04/1 Qual‐ N/A Joe Y.
015 8/20 ity
16 Chec Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
k permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

12.2 03/3 Cor‐ N/A Change obergrup to Drive‐ Tom P.


with respect to the correctness of information in this document. Copyright by AUDI AG.

015 0/20 rec‐ train


16 tion
12.2 03/2 Link N/A Tom P.
015 8/20 Chec
16 king
12.2 01/1 Fac‐ N/A Eric P.
015 5/20 tory
16 New

5. Revision History 109


Cautions & Warnings

Please read these WARNINGS and CAUTIONS before proceeding with maintenance and
repair work. You must answer that you have read and you understand these WARNINGS and
CAUTIONS before you will be allowed to view this information.

 If you lack the skills, tools and equipment, or a suitable workshop for any procedure described
in this manual, we suggest you leave such repairs to an authorized Audi retailer or other
qualified shop. We especially urge you to consult an authorized Audi retailer before beginning
repairs on any vehicle that may still be covered wholly or in part by any of the extensive
warranties issued by Audi.

 Disconnect the battery negative terminal (ground strap) whenever you work on the fuel system
or the electrical system. Do not smoke or work near heaters or other fire hazards. Keep an
approved fire extinguisher handy.

 Audi is constantly improving its vehicles and sometimes these changes, both in parts and
specifications, are made applicable to earlier models. Therefore, part numbers listed in this
manual are for reference only. Always check with your authorized Audi retailer parts
department for the latest information.

 Any time the battery has been disconnected on an automatic transmission vehicle, it will be
necessary to reestablish Transmission Control Module (TCM) basic settings using the Audi
Factory Approved Scan Tool (ST).

 Never work under a lifted vehicle unless it is solidly supported on stands designed for the
purpose. Do not support a vehicle on cinder blocks, hollow tiles or other props that may
crumble under continuous load. Never work under a vehicle that is supported solely by a jack.
Never work under the vehicle while the engine is running.

 For vehicles equipped with an anti-theft radio, be sure of the correct radio activation code
before disconnecting the battery or removing the radio. If the wrong code is entered when the
power is restored, the radio may lock up and become inoperable, even if the correct code is
used in a later Protected
attempt. by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
 If you are going to work under a vehicle on the ground, make sure that the ground is level.
Block the wheels to keep the vehicle from rolling. Disconnect the battery negative terminal
(ground strap) to prevent others from starting the vehicle while you are under it.

 Do not attempt to work on your vehicle if you do not feel well. You increase the danger of
injury to yourself and others if you are tired, upset or have taken medicine or any other
substances that may impair you or keep you from being fully alert.

 Never run the engine unless the work area is well ventilated. Carbon monoxide (CO) kills.

 Always observe good workshop practices. Wear goggles when you operate machine tools or
work with acid. Wear goggles, gloves and other protective clothing whenever the job requires
working with harmful substances.

 Tie long hair behind your head. Do not wear a necktie, a scarf, loose clothing, or a necklace
when you work near machine tools or running engines. If your hair, clothing, or jewelry were to
get caught in the machinery, severe injury could result.

Page 1 of 3
© 2018 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Version 2.0
Cautions & Warnings

 Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are
designed to be used only once and are unreliable and may fail if used a second time. This
includes, but is not limited to, nuts, bolts, washers, circlips and cotter pins. Always follow the
recommendations in this manual - replace these fasteners with new parts where indicated,
and any other time it is deemed necessary by inspection.

 Illuminate the work area adequately but safely. Use a portable safety light for working inside or
under the vehicle. Make sure the bulb is enclosed by a wire cage. The hot filament of an
accidentally broken bulb can ignite spilled fuel or oil.

 Friction materials such as brake pads and clutch discs may contain asbestos fibers. Do not
create dust by grinding, sanding, or by cleaning with compressed air. Avoid breathing
asbestos fibers and asbestos dust. Breathing asbestos can cause serious diseases such as
asbestosis or cancer, and may result in death.

 Finger rings should be removed so that they cannot cause electrical shorts, get caught in
running machinery, or be crushed by heavy parts.

 Before starting a job, make certain that you have all the necessary tools and parts on hand.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Read all the
permitted instructions
unless thoroughly,
authorised by AUDI AG. AUDI AG dodoes
notnotattempt shortcuts.
guarantee or Use tools that are appropriate to
accept any liability
the work and use
with respect to the only replacement
correctness parts
of information in meeting
this document. Audibyspecifications.
Copyright AUDI AG. Makeshift tools, parts
and procedures will not make good repairs.

 Catch draining fuel, oil or brake fluid in suitable containers. Do not use empty food or
beverage containers that might mislead someone into drinking from them. Store flammable
fluids away from fire hazards. Wipe up spills at once, but do not store the oily rags, which can
ignite and burn spontaneously.

 Use pneumatic and electric tools only to loosen threaded parts and fasteners. Never use these
tools to tighten fasteners, especially on light alloy parts. Always use a torque wrench to tighten
fasteners to the tightening torque listed.

 Keep sparks, lighted matches, and open flame away from the top of the battery. If escaping
hydrogen gas is ignited, it will ignite gas trapped in the cells and cause the battery to explode.

 Be mindful of the environment and ecology. Before you drain the crankcase, find out the
proper way to dispose of the oil. Do not pour oil onto the ground, down a drain, or into a
stream, pond, or lake. Consult local ordinances that govern the disposal of wastes.

 The air-conditioning (A/C) system is filled with a chemical refrigerant that is hazardous. The
A/C system should be serviced only by trained automotive service technicians using approved
refrigerant recovery/recycling equipment, trained in related safety precautions, and familiar
with regulations governing the discharging and disposal of automotive chemical refrigerants.

 Before doing any electrical welding on vehicles equipped with anti-lock brakes (ABS),
disconnect the battery negative terminal (ground strap) and the ABS control module
connector.

 Do not expose any part of the A/C system to high temperatures such as open flame.
Excessive heat will increase system pressure and may cause the system to burst.

Page 2 of 3
© 2018 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Version 2.0
Cautions & Warnings

 When boost-charging the battery, first remove the fuses for the Engine Control Module (ECM),
the Transmission Control Module (TCM), the ABS control module, and the trip computer. In
cases where one or more of these components is not separately fused, disconnect the control
module connector(s).

 Some of the vehicles covered by this manual are equipped with a supplemental restraint
system (SRS), that automatically deploys an airbag in the event of a frontal impact. The airbag
is operated by an explosive device. Handled improperly or without adequate safeguards, it can
be accidentally activated and cause serious personal injury. To guard against personal injury
or airbag system failure, only trained Audi Service technicians should test, disassemble or
service the airbag system.

 Do not quick-charge the battery (for boost starting) for longer than one minute, and do not
exceed 16.5 volts at the battery with the boosting cables attached. Wait at least one minute
before boosting the battery a second time.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
 Never use a test light to conduct electrical
with respect to the correctness of information in this document. Copyright by AUDI AG.
tests of the airbag system. The system must only
be tested by trained Audi Service technicians using the Audi Factory Approved Scan Tool (ST)
or an approved equivalent. The airbag unit must never be electrically tested while it is not
installed in the vehicle.

 Some aerosol tire inflators are highly flammable. Be extremely cautious when repairing a tire
that may have been inflated using an aerosol tire inflator. Keep sparks, open flame or other
sources of ignition away from the tire repair area. Inflate and deflate the tire at least four times
before breaking the bead from the rim. Completely remove the tire from the rim before
attempting any repair.

 When driving or riding in an airbag-equipped vehicle, never hold test equipment in your hands
or lap while the vehicle is in motion. Objects between you and the airbag can increase the risk
of injury in an accident.

I have read and I understand these Cautions and Warnings.

Page 3 of 3
© 2018 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Version 2.0

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