Professional Documents
Culture Documents
Service
Service
Repair Manual
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ ,
Audi A4 China 2016 ➤ ,
Audi A4 allroad quattro 2016 ➤ ,
Audi A5 2016 ➤ , Audi Q5 2017 ➤ ,
Audi Q5 China 2019 ➤
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL,
0DN, 0DP Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Edition 08.2018
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Repair Group
00 - General, Technical Data
30 - Clutch
34 - Controls, Housing
35 - Gears, Shafts
39 - Final Drive, Differential
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
30 - Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
34 - Controls, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1 Selector Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1 Overview - Selector Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.2 Overview - Parking Lock Emergency Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3 Gearshift Mechanism, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.4 Emergency Release from P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.5 Selector Lever Handle, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.6 Selector Lever Boot on Selector Lever Handle, Disconnecting and Assembling . . . . . . . . 26
1.7 Selector Mechanism, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.8 Parking Lock Emergency Release Cable, Removing and Installing . . . . . . . . . . . . . . . . . . 28
1.9 Parking Lock Solenoid N486 / Drive Position Sensor G676 , Removing and Installing . . . . 33
1.10 Parking Lock Shaft Seal, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2 Transmission, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.1 Transmission, Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.2 Transmission, Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.3 Transmission Tightening Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3 Transmission, Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4 Securing on Engine and Transmission Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5 Subframe Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.1 Overview - Subframe Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.2 Tunnel Crossmember, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6 Transmission Fluid Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.1 Overview - Transmission Fluid Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.2 Transmission Fluid Pump, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7 ATF Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
7.1 Overview - ATF Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
7.2 ATF Cooler, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8 Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.1 Transmission Fluid Level, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Contents i
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
ii Contents
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
1.1 Identification
⇒ “1.1.1 Transmission Identification”, page 1
⇒ “1.1.2 All Wheel Drive Clutch Identification”, page 1
Example: 0000423
♦ -arrow D- Clutch classification
Example: 6046.14
Overview - All Wheel Drive Clutch. Refer to ⇒ Rear Final Drive
0D2, 0D3, 0DB, 0B0, 0BX, 0DG, 0G2; Rep. Gr. 39 ; All Wheel
Drive Clutch; Overview - All Wheel Drive Clutch
1.2 Capacities
Capacities ATF Transmission Fluid
Original filling by the manufac‐ Refer to ⇒ Fluid Capacity Tables; Refer to ⇒ Fluid Capacity Tables;
turer Rep. Gr. 03 Rep. Gr. 03
1. Technical Data 1
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 Electrical Components
Component Location Overview - Electrical Components Are giv‐
en in the Linked Chapter. Refer to
⇒ “1 Transmission Control”, page 102
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Electrical Components 3
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
3 Safety Precautions
⇒ “3.1 General Safety Precautions”, page 4
⇒ “3.2 Safety Precautions when Working on Vehicles with Start/
Stop System”, page 4
⇒ “3.3 Safety Precautions during Road Test with Testing Equip‐
ment”, page 5
⇒ “3.4 Safety Precautions when Tow Starting and Towing”, page
5
WARNING
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
CAUTION
Risk of damaging the transmission.
It is possible to damage the transmission by towing the vehicle
improperly.
– Place the selector lever in the “N” position to tow the vehicle.
– When towing, do not drive faster than 50 km/h (31 mph) and
do not drive over 50 km/h (31 mph).
3. Safety Precautions 5
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
4 Repair Information
⇒ “4.1 Guidelines for Clean Working Conditions”, page 6
⇒ “4.2 General Repair Information”, page 6
⇒ “4.3 ATF Pump, Deactivating and Draining the Hydraulic Pump
Reservoir”, page 7
⇒ “4.4 Contact Corrosion”, page 8
⇒ “4.5 Transmission Control Module Safety Functions”,
page 8
Transmission
♦ Do not run the engine or tow the vehicle when the transmission
fluid pan is removed or when there is no transmission fluid.
♦ Thoroughly clean the connection points and the surrounding
area before loosening.
♦ During installation, make sure the alignment sleeves are fitted
correctly.
O-rings, Gaskets and Seals
♦ O-rings, gaskets and seals must always be replaced.
♦ After removing the seals, examine the contact surface on the
housing or shaft for burrs resulting from removal or for other
signs of damage.
♦ Thoroughly clean the housing separating surfaces before as‐
sembling.
♦ Always replace paper gaskets, completely remove an old seal
and thoroughly clean the sealing surfaces.
♦ Coat the seals with transmission fluid along the outer circum‐
ference and along the sealing lip to install.
♦ Coat the O-rings with transmission fluid or Vaseline before in‐
serting to prevent them from being crushed during assembly.
♦ Do not use any other lubricants in the transmission fluid area.
Otherwise there is a danger of the hydraulic transmission con‐
trol malfunctioning.
♦ The open side of the gaskets point toward the fluid to be sealed
in.
♦ When installing the new shaft seal, make sure the sealing lip
does not run on the same point as the sealing lip from the old
seal (use press-in depth tolerance).
♦ Follow the guidelines for clean working conditions. Refer to
⇒ “4.1 Guidelines for Clean Working Conditions”, page 6 .
Circlips
♦ Do not stretch the circlips.
♦ Replace damaged or stretched circlips.
♦ The circlips must rest at the bottom of the groove.
Bolts and Nuts Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Loosen the bolts opposite the totightening
with respect sequence.
the correctness of information in this document. Copyright by AUDI AG.
4. Repair Information 7
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
WARNING
Note
4. Repair Information 9
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
5 Overview - Drivetrain
⇒ “5.1 Overview - Drivetrain, AWD”, page 10
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
1 - Manual Transmission
❑ The component loca‐
tions in FWD and AWD
transmissions are iden‐
tical
2 - All Wheel Drive Clutch
❑ Overview. Refer to ⇒
Rear Final Drive 0D2,
0D3, 0DB, 0B0, 0BX,
0DG, 0G2; Rep. Gr. 39 ;
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
All
theWheel Drive Clutch
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to correctness of information in this document. Copyright by AUDI AG.
5. Overview - Drivetrain 11
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
30 – Clutch
1 Clutch
Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ,
0CL, 0CK; Rep. Gr. 30 ; Clutch
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
34 – Controls, Housing
1 Selector Mechanism
⇒ “1.1 Overview - Selector Mechanism”, page 13
⇒ “1.2 Overview - Parking Lock Emergency Release”,
page 16
⇒ “1.3 Gearshift Mechanism, Checking”, page 18
⇒ “1.4 Emergency Release from P”, page 22
⇒ “1.5 Selector Lever Handle, Removing and Installing”,
page 25
⇒ “1.6 Selector Lever Boot on Selector Lever Handle, Discon‐
necting and Assembling”, page 26
⇒ “1.7 Selector Mechanism, Removing and Installing”,
page 27
⇒ “1.8 Parking Lock Emergency Release Cable, Removing and
Installing”, page 28
⇒ “1.9 Parking Lock Solenoid N486 / Drive Position Sensor
G676 , Removing and Installing”, page 33
⇒ “1.10 Parking Lock Shaft Seal, Replacing”, page 37
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Selector Mechanism 13
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
1 - Selector Mechanism
❑ With the following inte‐
grated components:
♦ Selector Lever - E313-
♦ Selector Lever Position
Sensor - G727-
♦ Transverse Selector Lever
Lock Sensor - G868-
♦ Selector Lever Sensor Sys‐
tem Control Module - J587-
♦ Shift Lock Solenoid - N110-
♦ Transverse Selector Lever
Lock Motor - V577-
❑ The components cannot
be replaced separately
if faulty.
❑ Removing and instal‐
ling. Refer to
⇒ “1.7 Selector Mecha‐
nism, Removing and In‐
stalling”, page 27 .
2 - Selector Lever Transmis‐
sion Range Display - Y5-
❑ Removing and instal‐
ling. Refer to ⇒ Electri‐
cal Equipment; Rep. Gr.
96 ; Lamps; Overview -
Center Console Lamps .
3 - Selector Lever Handle, Up‐
per Section
❑ Removing and instal‐
ling. Refer to
⇒ “1.5 Selector Lever
Handle, Removing and
Installing”, page 25 .
4 - Bolt
❑ 3.2 Nm
❑ Not available separately
5 - Selector Lever Handle, Lower Section
❑ With the following integrated components:
♦ Selector Lever Release Button - E681-
♦ Parking Lock Button - E816-
❑ The components cannot be replaced separately if faulty.
❑ Removing and installing. Refer to ⇒ “1.5 Selector Lever Handle, Removing and Installing”, page 25 .
6 - Selector Lever Boot
❑ Removing and installing. Refer to
⇒ “1.6 Selector Lever Boot on Selector Lever Handle, Disconnecting and Assembling”, page 26 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
7 - Bolt with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ 8 Nm
1. Selector Mechanism 15
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
13 - Bolt
❑ 3 Nm + 180°
❑ Always replace after removing
❑ M6 × 55
14 - Bolt
❑ 3 Nm + 90°
❑ Always replace after removing
❑ M6 × 35
1 - Bolt
❑ 4 Nm
❑ Quantity: 2
2 - Emergency Release Cable
❑ For the parking lock
❑ Do not bend or kink
❑ Removing and instal‐
ling. Refer to
⇒ “1.8.1 Parking Lock
Emergency Release
Cable, Removing and
Installing, A4/A5”,
page 28 .
3 - Transmission
4 - Nut
❑ 8 Nm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Selector Mechanism 17
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
WARNING
Overview:
♦ 1. Checking the gear locks / button functions. Refer to
⇒ page 18 .
♦ 2. Checking the selector mechanism functionality. Refer to
⇒ page 20 .
♦ 3. Checking the transmission range indicator. Refer to
⇒ page 21 .
♦ 4. Checking the display in the instrument cluster. Refer to
⇒ page 22 .
♦ 5. Checking the parking lock. Refer to ⇒ page 22 .
1. Checking the Gear Locks / Button Functions.
Test step 1.1
• Engine running, selector lever position “P” engaged, foot
brake not pressed.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Press the release button -2- and move the selector lever to‐
ward the rear.
The selector lever position “P” must remain selected.
Test step 1.2
• Engine running, selector lever position “P” engaged, release
button -2- not pressed.
– Press the foot brake and move the selector lever toward the
rear.
The selector lever position "P" must remain selected.
Test step 1.3
• Engine running, selector lever position “P” engaged, foot
brake and release button -2- pressed.
– Engage the "D" position.
The selector lever position “D” must be displayed on the Se‐
lector Lever Transmission Range Display - Y5- -1- and in the
instrument cluster.
Test step 1.4
• Engine running, selector lever position “D” engaged, release
button -2- not pressed.
– Push the selector lever forward in the direction “N”:
The selector lever must be locked and the selector lever po‐
sition “D” must remain selected.
Test step 1.5
• Engine running, selector lever position “D” engaged, release
button -2- pressed.
– Engage the selector lever position "N".
The “N” position must be displayed on the Selector
Protected Lever
by copyright. Copying for private or commercial purposes, in part or in whole, is not
Transmission Range Display - Y5- -1- and in theunless
permitted instrument
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
cluster. with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Selector Mechanism 19
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
– with
Move the selector lever to “+” inand “-”.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the correctness of information this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Selector Mechanism 21
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Note
Releasing
WARNING
Note
Note
Note
When the parking lock is set “P” must be displayed in the instru‐
ment cluster and in the Selector Lever Transmission Range Dis‐
play - Y5- .
Note
1. Selector Mechanism 23
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Releasing
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove the release tool -1- from the vehicle tool kit.
– Insert the release tool in the mount -2- for the emergency re‐
lease as shown.
– Turn the release tool 90° in direction of -arrow B-, at the same
time push downward in direction of -arrow A- until it engages.
• The parking lock is released.
Note
Note
– Operate the foot brake, start the engine and perform the po‐
sition change N > D > N.
– Switch off the engine grasp the socket with two hands and pull
upward.
– Operate the foot brake start the engine and perform the posi‐
tion change N > D > N.
Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
When the parking lock is set “P” must be displayed in the instru‐
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Both the selector lever handle and the selector lever boot are re‐
moved together.
Removing
• Ignition switched off.
1. Selector Mechanism 25
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
– Carefully pry out the selector lever boot on the side using the
-3409- in direction of -arrow-.
– Remove the bolt -2-.
– Pull the selector lever handle lower section -1- upward.
Installing
Install in the reverse order of removal while noting the following:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Assembling
– Push the selector lever boot until it engages audibly on the
selector lever handle.
• The tab -2- on the selector lever boot must engage in the
opening -1- in the selector lever handle in direction of
-arrow-.
– Install the selector lever handle. Refer to
⇒ “1.5 Selector Lever Handle, Removing and Installing”, page
25 .
1. Selector Mechanism 27
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
WARNING
– Remove the nuts -1 and 3- and free up the mount -2- for the
emergency release.
– Release the catches in direction of -arrows- and lower the
bracket -4- for the emergency release.
– Vehicles with 6-cylinder TDI engine: remove the rear noise in‐
sulation. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise
Insulation; Noise Insulation, Removing and Installing .
– Loosen the heat shield for the tunnel and place on the drive‐
shaft. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Heat Shield;
Component Location Overview - Heat Shield .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove the bolts -arrows- and free up and remove the parking
lock emergency release cable -1-.
Note
Installing
Install in the reverse order of removal while noting the following:
Note
1. Selector Mechanism 29
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
WARNING
– Remove the bolts -arrows- and free up and remove the parking
lock emergency release cable -1-.
Installing
Install in the reverse order of removal while noting the following:
Note
WARNING
1. Selector Mechanism 31
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Selector Mechanism 33
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
– Remove the bolts -arrows- and push the coolant pipe for the
transmission to the side. (different versions)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove the bolts -arrows- and move the parking lock emer‐
gency release cable -1- to the side. (different versions)
– Drive out the spring pin using the -3276/1- and remove the
parking lock lever.
1. Selector Mechanism 35
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
Note
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Selector Mechanism 37
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
– Remove the bolts -arrows- and move the parking lock emer‐
gency release cable -1- to the side. (different versions)
– Drive out the spring pin -arrow- using the -3276/1- and remove
the parking lock lever -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Caution
– Remove the bolts -arrows- for the coolant pipe for the trans‐
mission.
– Support the engine in the installation position. Refer to ⇒ En‐
gine Mechanical; Rep. Gr. 10 ; Subframe Mount; Engine,
Supporting in Installation Position .
– Remove the subframe shield -arrow- under the right and left
driveshaft. Refer to ⇒ Suspension, Wheels, Steering; Rep.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Gr. 40 ; Subframe; Subframe
with respect Shield, Removing
to the correctness andinInstal‐
of information this document. Copyright by AUDI AG.
ling .
Caution
– Remove the left and right drive axle from the transmission
flange shaft. Refer to ⇒ Suspension, Wheels, Steering; Rep.
Gr. 40 ; Drive Axle; Drive Axle, Removing and Installing .
– Remove the bolt -2- and move the coolant hose to the side.
Caution
– Insert the -T40335- on the left and right side in the subframe.
If necessary, adjust the brace at the knurled handle -1-.
– Secure the left and right brace with a splint -arrow-.
♦ Ignore -T40334- .
Caution
– Support the steering gear -2- with a foam mat -1- placed be‐
tween it and the -VAS6931- .
– Remove the -T40334- on the left and right side.
– Lower the steering gear and push slightly forward.
All vehicles
– Push the transmission off the engine and lower it carefully us‐
ing the -VAS6931- while doing so pay attention to wires and
the selective catalytic reduction line.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
WARNING
– Remove thewith
bolts -5-to the
and nuts -3-, and remove the bracket
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect correctness of information in this document. Copyright by AUDI AG.
-2-.
– Remove the bolts -arrows- and free up the parking lock emer‐
gency release cable -1-.
– Remove the right drive axle cover. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Wheel Housing Liner; Overview - Front Wheel
Housing Liner .
– Remove the left and right drive axle from the transmission
flange shaft and tie it up toward the rear. Refer to ⇒ Suspen‐
sion, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle,
Removing and Installing .
– Remove the steering intermediate shaft from the steering gear
and push together. Refer to ⇒ Suspension, Wheels, Steering;
Rep. Gr. 48 ; Steering Column; Steering Column, Removing
and Installing .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Caution
– Remove the bolts -arrows- and free up the parking lock emer‐
gency release cable -1-. (different versions)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove the bolts -arrows- for the coolant pipe for the trans‐
mission.
– Loosen the hose clamps -2- and then disconnect and remove
the coolant hoses with -3094- .
– Remove the subframe shield -arrow- under the left drive axle.
Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Sub‐
frame; Overview - Subframe .
Caution
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Risk of destroying the engine from the toothed belt skipping.
♦ Turn the crankshaft only in the direction of engine rotation
-arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove the left and right drive axle from the transmission
flange shaft and tie it up. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle, Removing and
Installing .
Caution
– Free up the connector -arrow- for the All Wheel Drive Control
Module - J492- .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Continuation for All Vehicles with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Note
Caution
• The tool must grip into the semicircular hole and also in the
hole -arrows A and B-.
Note
Note
♦ The bolt -2- attaches the starter to the transmission and has
an additional spacer sleeve -arrow-.
♦ The spacer sleeve must be inserted between the starter and
the transmission.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Note
If the vibration damper -1- does not lay flat on the drive plate,
insert the -T40170- and turn the crankshaft another 360° .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Install the first bolt-arrow-, with
tighten
respectto 10correctness
to the Nm, loosen and then
of information in this document. Copyright by AUDI AG.
tighten to 2 Nm (hand-tight).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
Procedure
– Connect the Vehicle Diagnostic Tester .
– Select Diagnostic mode and start the diagnostic.
– Select the Test plan tab.
– Select individual test button and select the following
tree structure one after the other: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Drivetrain with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
The aluminum bolts may be used two times. Therefore, the bolts
must be marked with two notches “X” made by a chisel after they
have be used the first time -arrow-.
To prevent damaging the bolts when marking them, do not clamp
them in a vise. Insert the bolt in a 14 mm socket with a 1/2 drive,
which is inserted in to the vise, as shown.
Bolts marked with an “X” may not be used again.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3 Transmission, Transporting
Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ,
0CL, 0CK; Rep. Gr. 34 ; Transmission, Transporting .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5 Subframe Mount
⇒ “5.1 Overview - Subframe Mount”, page 66
⇒ “5.2 Tunnel Crossmember, Removing and Installing”,
page 66
1 - Bolt
❑ 70 Nm
2 - Tunnel Crossmember
❑ Removing and instal‐
ling. Refer to
⇒ “5.2 Tunnel Cross‐
member, Removing and
Installing”, page 66 .
3 - Stop
❑ For the transmission
mount
4 - Transmission Mount
❑ Removing and instal‐
ling. Refer to ⇒ Rep.
Gr. 10 ; Subframe
Mount; Transmission
Mount, Removing and
Installing .
5 - Transmission
6 - Nut
❑ 20 Nm
7 - Transmission Support
❑ Removing and instal‐
ling. Refer to ⇒ Rep.
Gr. 10 ; Subframe
Mount; Transmission
Mount, Removing and
Installing .
8 - Bolt
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ 40 Nm
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
9 - Bolt
❑ 20 Nm + 90°
❑ Replace after removing
10 - Nut
❑ 20 Nm
Removing
– Remove the rear noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .
– Remove the rear noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .
– Equipped on some models: remove the tunnel underbody trim
panel. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Underbody
Trim Panel; Overview - Underbody Trim Panels .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Equipped
withon some models:
correctnessremove thein bolts -arrows- andbynut
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the of information this document. Copyright AUDI AG.
-2-.
– Remove the end panel -1- for the crossbrace.
WARNING
5. Subframe Mount 67
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
– Remove the bolts -arrows- and the nuts -1- and remove the
tunnel crossmember.
Installing
Install in reverse order of removal.
Tightening Specifications
♦ Refer to ⇒ “5.1 Overview - Subframe Mount”, page 66
♦ Refer to ⇒ Engine; Rep. Gr. 26 ; Exhaust Pipes/Mufflers;
Overview - Muffler .
♦ Refer to ⇒ Suspension, Wheels Steering; Rep. Gr. 40 ; Sub‐
frame; Overview - Subframe .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Underbody Trim Panel;
Overview - Underbody Trim Panels .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Plug/Plugs
❑ For the ATF check and
fill hole -item 1-
⇒ Item 1 (page 75)
2 - Plug
❑ 35 Nm
❑ Always replace after re‐
moving
❑ For the transmission flu‐
id inspection and fill hole
3 - Transmission Fluid Pump
(MTF Pump)
❑ Replace the transmis‐
sion fluid pump if the
seal is damaged.
❑ With seal welded on
❑ Must be removed for
draining the transmis‐
sion fluid (MTF).
❑ Removing and instal‐
ling. Refer to
⇒ “6.2 Transmission
Fluid Pump, Removing
and Installing”,
page 70 .
4 - Bolt
❑ 3 Nm + 90°
❑ Always replace after re‐
moving
5 - Plug/Plugs
❑ For the ATF -item 5-
⇒ Item 5 (page 75)
6.2 Transmission
permittedFluid Pump,
unless authorised Removing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
by AUDI AG. AUDI AG does not guarantee or accept any liability
and Installing
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Note
– Remove the bolts -arrows- and then remove the oil pump -1-.
– After draining the transmission fluid, disconnect the connector
-2-.
Caution
Installing
Install in the reverse order of removal while noting the following:
Note
♦ Worn out manual transmission fluid (MTF) can stain the trans‐
mission fluid filter housing.
♦ Clean debris off sealing surfaces.
7 ATF Circuit
⇒ “7.1 Overview - ATF Circuit”, page 73
⇒ “7.2 ATF Cooler, Removing and Installing”, page 75
Note
Caution
WARNING
7. ATF Circuit 73
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
1 - O-rings
❑ Always replace after re‐
moving
2 - ATF Pipe
❑ Always replace after re‐
moving
3 - O-rings
❑ Always replace after re‐
moving
4 - ATF Cooler
❑ Removing and instal‐
ling. Refer to
⇒ “7.2 ATF Cooler, Re‐
moving and Installing”,
page 75 .
5 - Guard Plate
❑ Depending on the ver‐
sion
6 - Bolt
❑ 8 Nm
7 - Bracket
8 - Bolt
❑ Tightening specification
and sequence. Refer to
⇒ Fig. ““ATF Cooler -
Tightening Specification
and Sequence”“ , by copyright. Copying for private or commercial purposes, in part or in whole, is not
Protected
page 74 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
9 - Bolt
❑ Tightening specification
and sequence. Refer to
⇒ Fig. ““ATF Cooler -
Tightening Specification
and Sequence”“ , page 74 .
10 - Coolant Hoses
11 - Bolt
❑ Tightening specification and sequence. Refer to
⇒ Fig. ““ATF Cooler - Tightening Specification and Sequence”“ , page 74 .
1 - Plugs
❑ Always replace after re‐
moving
❑ Tighten all the way
❑ For the ATF check and
fill hole
2 - Plug
❑ Tightening Specification
-item 2-
⇒ Item 2 (page 70) .
❑ For the transmission flu‐
id inspection and fill hole
3 - Transmission Fluid Pump
(MTF Pump)
❑ Must be removed for
draining the transmis‐
sion fluid (MTF). Refer
to
⇒ “6.2 Transmission
Fluid Pump, Removing
and Installing”,
page 70 .
4 - Bolt
❑ Tightening Specification
-item 4-
⇒ Item 4 (page 70) .
5 - Plug/Plugs
❑ Always replace after re‐
moving
❑ Tighten all the way
❑ For the ATF
WARNING
7. ATF Circuit 75
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove the ATF cooler -2- from the ATF pipe -1-.
– Seal the open lines and connections with clean plugs from the
-VAS6122- .
– Remove the ATF pipe.
Installing
Install in the reverse order of removal while noting the following:
Note
Caution
– Install the bolts all the way in by hand and tighten in the pre‐
viously specified tightening sequence.
– Check the ATF level. Refer to
⇒ “9.2 ATF Level, Checking”, page 83 .
Tightening Specifications
♦ Refer to Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
⇒ Fig. ““ATF Cooler - Tightening Specification and Se‐ of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness
quence”“ , page 74
7. ATF Circuit 77
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
8 Transmission Fluid
⇒ “8.1 Transmission Fluid Level, Checking”, page 78
⇒ “8.2 Transmission Fluid, Draining and Filling”, page 79
Note
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Danger of eye injury. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Wear protective eyewear.
– Remove the plug -arrow- for the right inspection and fill hole
on the transmission housing with the -T40087- .
• The manual transmission fluid (MTF) must be 2 mm from the
lower edge of the inspection and fill hole.
– If the oil level is not correct, fill with transmission fluid. Refer
to
⇒ “8.2 Transmission Fluid, Draining and Filling”, page 79 .
Tightening Specifications
♦ Plug: Refer to
⇒ “6.1 Overview - Transmission Fluid Circuit”, page 69 .
♦ Refer to ⇒ Suspension, Wheels Steering; Rep. Gr. 40 ; Sub‐
frame; Overview - Subframe .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .
8. Transmission Fluid 79
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Note
Draining
Note
♦ The S tronic transmission does not have any drain plug for the
transmission fluid system. To drain the transmission fluid, the
transmission fluid pump must be removed.
♦ General repair instructions. Refer to
⇒ “4 Repair Information”, page 6 .
♦ Guidelines for clean working conditions. Refer to
⇒ “4.1 Guidelines for Clean Working Conditions”, page 6 .
WARNING Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Danger of eye injury. with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Note
– Remove the bolts -arrows- and remove the oil pump -1- and
secure with wire so that it does not fall.
– Drain the transmission fluid (MTF).
Caution
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Caution
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
8. Transmission Fluid 81
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
– Remove the plug -arrow- for the right inspection and fill hole
on the transmission housing with the -T40087- .
– Slowly fill transmission fluid (MTF) using -VAS6617- .
• Transmission fluid (MTF) specification. Refer to the Parts Cat‐
alog.
– Repeat the procedure gradually every 15 seconds, until the
transmission fluid is 2 mm under the lower edge of the inspec‐
tion and fill hole.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
9 ATF
⇒ “9.1 Drain Plug Locations, ATF and MTF”, page 83
⇒ “9.2 ATF Level, Checking”, page 83
⇒ “9.3 ATF, Draining and Filling”, page 86
Note
9. ATF 83
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Note
Procedure
Note
Caution
Note
♦ The ATF level is checked at the ATF check and fill hole.
♦ The ATF level is correct if a small amount of fluid drips out of
the inspection and fill opening (this is normal as the fluid ex‐
pands as it heats up) at an ATF temperature between 35 ° and
45 °C (95 to 113 °F).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
Note
If the ATF starts to drip out of the inspection and fill hole before it
reaches 45 °C (113 °F), then the ATF level is OK.
– Switch off the engine and let the transmission cool down to 35
°C (95 °F).
Caution
WARNING
9. ATF 85
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Caution
– Fill the transmission with 0.5L (0.5 quart) of ATF using the
hand pump.
– Repeat the “Check ATF level” procedure in its entirety.
Assembling
Note
The ATF check and fill hole must be sealed off again before the
ATF reaches 45 ℃ (113 °F).
– Tighten the plug on the inspection and fill hole or close the
plugs all the way. The ATF level test is now completed.
Tightening Specifications
♦ Plug: -item 1- ⇒ Item 1 (page 75) .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .
♦ Adapter - VAS6617/12-
♦ Protective Eyewear
♦ Acid-Resistant Safety Gloves
Draining
Note
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
9. ATF 87
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
– Open the plug -A- on the drain opening and let the ATF drain.
Caution
Note
Caution
WARNING
Caution
– Fill the transmission with 3.5 (3.7 quarts) liters of ATF using
the hand pump.
– Connect the Vehicle Diagnostic Tester with the vehicle and
start the Diagnostic mode.
♦ Select vehicle test
♦ 02-Transmission Electronics, Guided Functions
♦ 02-ATF level, checking ⇒ 2 ATF filling
– Start the selected program and follow the instructions in the
display of the Vehicle Diagnostic Tester .
– Tighten the plug -B- on the inspection and fill hole or close the
plugs all the way.
Tightening Specifications
♦ Plug: Refer to -1- ⇒ Item 1 (page 75) .
♦ Refer to ⇒ Suspension, Wheels Steering; Rep. Gr. 40 ; Sub‐
frame; Overview - Subframe .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
9. ATF 89
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
10 Mechatronic
⇒ “10.1 Overview - Mechatronic”, page 90
⇒ “10.2 Transmission Fluid Pan, Removing and Installing”,
page 92
⇒ “10.3 Mechatronic, Removing and Installing”, page 93
10 - O-ring
❑ Always replace after removing.
11 - Bleed Pipe
12 - Dust Ring
13 - Seals
❑ Replace after removing.
14 - Seal
❑ Always replace after removing.
❑ Depending on the model
❑ For vehicles with Parking Lock Solenoid - N486-
15 - Mechatronic
❑ Removing and installing. Refer to ⇒ “10.3 Mechatronic, Removing and Installing”, page 93 .
16 - Mechatronic Bolts
❑ Tightening specification and sequence. Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ,
0CK, 0CL, 0DN, 0DP; Rep. Gr. 34 ; Mechatronic; Overview - Mechatronic
❑ Removing and installing. Refer to ⇒ “10.3 Mechatronic, Removing and Installing”, page 93 .
❑ M6 × 90
17 - Bolt
❑ 3 Nm + 90°
❑ Always replace after removing.
❑ For vehicles with Parking Lock Solenoid - N486-
❑ M6 × 22
18 - Seal
❑ Always replace after removing.
19 - Transmission Control Module - J217-
20 - Oil Pipe
❑ Depending on the model
❑ For vehicles with Parking Lock Solenoid - N486-
21 - Wiring Guide
❑ Always replace after removing.
22 - Seals
❑ Always replace after removing.
23 - ATF Pipe
❑ Always replace after removing.
24 - Seals
❑ Always replace after removing.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
10. Mechatronic 91
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
WARNING
Note
WARNING
10. Mechatronic 93
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Tightening Specifications
♦ Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ,
0CK, 0CL, 0DN, 0DP; Rep. Gr. 34 ; Mechatronic; Overview -
Mechatronic
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
11 Special Tools
Special tools and workshop equipment required
♦ Used Oil Collection and Extraction Unit - SMN372500-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Adapter - T40314-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Adapter - VAS6617/12-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
35 – Gears, Shafts
1 Gears and Shafts, Disassembling
and Assembling
Refer to ⇒ Servicing - 7-Speed Dual Clutch Transmission 0CJ,
0CL, 0CK, 0DN; Rep. Gr. 35 ; Gears and Shafts, Disassembling
and Assembling .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 Seals
⇒ “2.1 Component Location Overview - Seal”, page 104
All Procedures on Seals - Refer to ⇒ Servicing - 7-Speed Dual
Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP; Rep. Gr. 39 ;
Seals
3 Differential
⇒ “3.1 Overview - Differential”, page 105
All Procedures for Differential - Refer to ⇒ Servicing - 7-Speed
Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP; Rep. Gr.
39 ; Differential; Overview - Differential .
❑ Replacing. Refer to ⇒
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Differential 105
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-Speed Dual Clutch Transmission 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5 Revision History
DRUCK NUMBER: A005A014521
Fac‐ Edit Job Feed Notes Quality
tory Edi‐ Type back Checke
Edi‐ tion d By
tion
08.2 08/0 Local 1434 Transmission Identifica‐ Tom
018 6/20 Fac‐ 750 tion updated Perry
19 tory
Feed‐
back
08.2 01/0 Fac‐ N/A MRP’s removal process. Eric P.
018 3/20 tory
19 Up‐
date
08.2 08/1 Fac‐ N/A Performed Factory update. Juan S.
018 6/20 tory
18 Up‐
date
02.2 04.2 Feed‐ 1335 Updated Caution text to Juan S.
018 0.20 back 147 clarify context.
18
02.2 03/0 Fac‐ N/A Eric P.
018 5/20 tory
18 Up‐
date
10.2 12/1 Feed‐ 1303 Corrected link for center Juan S.
017 1/20 back 569 console insert within Se‐
17 lector Mechanism, Remov‐
ing and Installing.
10.2 09/2 Fac‐ 1277 Performed Factory update, Juan S.
017 1/20 tory 047, including updating the cal‐
17 Up‐ 1282 louts for the MTF pump
date 829 and check plug.
06.2 08/2 Link N/A Link checking for F5 Eric P.
017 2/20 Chec
17 king
06.2 08/1 Fac‐ 1253 Performed Factory update; Juan S.
017 4/20 tory 373 updated includes fixes for
17 Up‐ feedback.
date
12.2 07/2 Local 1273 Overview - Mechatronic; Juan S.
016 8/20 Feed‐ 069 Mechatronic Bolts - added
17 back link to Servicing - 7-Speed
Dual Clutch Transmission
for Tightening specs and
sequence.
12.2 07/0 Link N/A Link checking for FY Eric P.
016 7/20 Chec
17 king
12.2 02/1 Local 1234
permittedSwitched arrow callAG.outs
AUDItoAGJuan
does notS.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
unless authorised by AUDI guarantee or accept any liability
016 6/20 Feed‐ 313 match
with respect illustration
to the correctness of information in this document. Copyright by AUDI AG.
17 back A34-11310 for Emergency
Release from P
12.2 01/0 Fac‐ N/A Eric P.
016 3/20 tory
17 Up‐
date
Please read these WARNINGS and CAUTIONS before proceeding with maintenance and
repair work. You must answer that you have read and you understand these WARNINGS and
CAUTIONS before you will be allowed to view this information.
If you lack the skills, tools and equipment, or a suitable workshop for any procedure described
in this manual, we suggest you leave such repairs to an authorized Audi retailer or other
qualified shop. We especially urge you to consult an authorized Audi retailer before beginning
repairs on any vehicle that may still be covered wholly or in part by any of the extensive
warranties issued by Audi.
Disconnect the battery negative terminal (ground strap) whenever you work on the fuel system
or the electrical system. Do not smoke or work near heaters or other fire hazards. Keep an
approved fire extinguisher handy.
Audi is constantly improving its vehicles and sometimes these changes, both in parts and
specifications, are made applicable to earlier models. Therefore, part numbers listed in this
manual are for reference only. Always check with your authorized Audi retailer parts
department for the latest information.
Any time the battery has been disconnected on an automatic transmission vehicle, it will be
necessary to reestablish Transmission Control Module (TCM) basic settings using the Audi
Factory Approved Scan Tool (ST).
Never work under a lifted vehicle unless it is solidly supported on stands designed for the
purpose. Do not support a vehicle on cinder blocks, hollow tiles or other props that may
crumble under continuous load. Never work under a vehicle that is supported solely by a jack.
Never work under the vehicle while the engine is running.
For vehicles equipped with an anti-theft radio, be sure of the correct radio activation code
before disconnecting the battery or removing the radio. If the wrong code is entered when the
power is restored, the radio may lock up and become inoperable, even if the correct code is
used in a later Protected
attempt. by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
If you are going to work under a vehicle on the ground, make sure that the ground is level.
Block the wheels to keep the vehicle from rolling. Disconnect the battery negative terminal
(ground strap) to prevent others from starting the vehicle while you are under it.
Do not attempt to work on your vehicle if you do not feel well. You increase the danger of
injury to yourself and others if you are tired, upset or have taken medicine or any other
substances that may impair you or keep you from being fully alert.
Never run the engine unless the work area is well ventilated. Carbon monoxide (CO) kills.
Always observe good workshop practices. Wear goggles when you operate machine tools or
work with acid. Wear goggles, gloves and other protective clothing whenever the job requires
working with harmful substances.
Tie long hair behind your head. Do not wear a necktie, a scarf, loose clothing, or a necklace
when you work near machine tools or running engines. If your hair, clothing, or jewelry were to
get caught in the machinery, severe injury could result.
Page 1 of 3
© 2018 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 2.0
Cautions & Warnings
Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are
designed to be used only once and are unreliable and may fail if used a second time. This
includes, but is not limited to, nuts, bolts, washers, circlips and cotter pins. Always follow the
recommendations in this manual - replace these fasteners with new parts where indicated,
and any other time it is deemed necessary by inspection.
Illuminate the work area adequately but safely. Use a portable safety light for working inside or
under the vehicle. Make sure the bulb is enclosed by a wire cage. The hot filament of an
accidentally broken bulb can ignite spilled fuel or oil.
Friction materials such as brake pads and clutch discs may contain asbestos fibers. Do not
create dust by grinding, sanding, or by cleaning with compressed air. Avoid breathing
asbestos fibers and asbestos dust. Breathing asbestos can cause serious diseases such as
asbestosis or cancer, and may result in death.
Finger rings should be removed so that they cannot cause electrical shorts, get caught in
running machinery, or be crushed by heavy parts.
Before starting a job, make certain that you have all the necessary tools and parts on hand.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Read all the
permitted instructions
unless thoroughly,
authorised by AUDI AG. AUDI AG dodoes
notnotattempt shortcuts.
guarantee or Use tools that are appropriate to
accept any liability
the work and use
with respect to the only replacement
correctness parts
of information in meeting
this document. Audibyspecifications.
Copyright AUDI AG. Makeshift tools, parts
and procedures will not make good repairs.
Catch draining fuel, oil or brake fluid in suitable containers. Do not use empty food or
beverage containers that might mislead someone into drinking from them. Store flammable
fluids away from fire hazards. Wipe up spills at once, but do not store the oily rags, which can
ignite and burn spontaneously.
Use pneumatic and electric tools only to loosen threaded parts and fasteners. Never use these
tools to tighten fasteners, especially on light alloy parts. Always use a torque wrench to tighten
fasteners to the tightening torque listed.
Keep sparks, lighted matches, and open flame away from the top of the battery. If escaping
hydrogen gas is ignited, it will ignite gas trapped in the cells and cause the battery to explode.
Be mindful of the environment and ecology. Before you drain the crankcase, find out the
proper way to dispose of the oil. Do not pour oil onto the ground, down a drain, or into a
stream, pond, or lake. Consult local ordinances that govern the disposal of wastes.
The air-conditioning (A/C) system is filled with a chemical refrigerant that is hazardous. The
A/C system should be serviced only by trained automotive service technicians using approved
refrigerant recovery/recycling equipment, trained in related safety precautions, and familiar
with regulations governing the discharging and disposal of automotive chemical refrigerants.
Before doing any electrical welding on vehicles equipped with anti-lock brakes (ABS),
disconnect the battery negative terminal (ground strap) and the ABS control module
connector.
Do not expose any part of the A/C system to high temperatures such as open flame.
Excessive heat will increase system pressure and may cause the system to burst.
Page 2 of 3
© 2018 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 2.0
Cautions & Warnings
When boost-charging the battery, first remove the fuses for the Engine Control Module (ECM),
the Transmission Control Module (TCM), the ABS control module, and the trip computer. In
cases where one or more of these components is not separately fused, disconnect the control
module connector(s).
Some of the vehicles covered by this manual are equipped with a supplemental restraint
system (SRS), that automatically deploys an airbag in the event of a frontal impact. The airbag
is operated by an explosive device. Handled improperly or without adequate safeguards, it can
be accidentally activated and cause serious personal injury. To guard against personal injury
or airbag system failure, only trained Audi Service technicians should test, disassemble or
service the airbag system.
Do not quick-charge the battery (for boost starting) for longer than one minute, and do not
exceed 16.5 volts at the battery with the boosting cables attached. Wait at least one minute
before boosting the battery a second time.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Never use a test light to conduct electrical
with respect to the correctness of information in this document. Copyright by AUDI AG.
tests of the airbag system. The system must only
be tested by trained Audi Service technicians using the Audi Factory Approved Scan Tool (ST)
or an approved equivalent. The airbag unit must never be electrically tested while it is not
installed in the vehicle.
Some aerosol tire inflators are highly flammable. Be extremely cautious when repairing a tire
that may have been inflated using an aerosol tire inflator. Keep sparks, open flame or other
sources of ignition away from the tire repair area. Inflate and deflate the tire at least four times
before breaking the bead from the rim. Completely remove the tire from the rim before
attempting any repair.
When driving or riding in an airbag-equipped vehicle, never hold test equipment in your hands
or lap while the vehicle is in motion. Objects between you and the airbag can increase the risk
of injury in an accident.
Page 3 of 3
© 2018 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of
this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 2.0