Welding Procedure Specification (WPS)

(ASME SEC-IX QW-482)

Company Airport Authority of India Project Office, Vadodara

WPS No : AAI / WPS/ 01 Rev.0 Date : 20/11/2014

Supporting PQR No : AAI / PQR / 01 Rev -0 Date : 20/11/2014

Sht.1 OF 2
Welding Process : SMAW Type : Manual

JOINT DESIGN(QW-402): Joint Details

Squre Groove

√ Single bevel Branch

Socket

Backing(Yes/No): Yes

Backing Material:
√ Metal
Nonfusing Metal
Nonmetallic
Other

BASE METAL(QW-403):
P.No. 1 Group No. 1 To P.No. 1 Group No. 1
OR
Specification,type, and grade IS 2062 E 250 Gr. A

to Specification,type, and grade IS 2062 E 250 Gr. A

OR
Chemical Analysis,and Mechanical properties :
to Chemical Analysis,and Mechanical properties :
Thickness Range:
Base Metal: Groove- 1.5 mm - 20.00 mm Fillet - All
Pipe Dia. Range: Groove- 73 mm and more Outer Diameter Fillet - All
Others: NIL

FILLER METALS(QW-404):
Parameter Root & Hot Pass Filler & final pass
Spec. No.(SFA) 5.1 5.1
AWS No.(Class) E7018 E7018
F.No. 4 4
A.No. 1 1
Size of Filler Metals 2.4 mm 3.15 mm

Weld Metal :
Groove 13 mm Max 13 mm Max
Thickness Range
Fillet ALL ALL
Electrode Flux (Class) NA NA
Flux Trade Name NA NA
Consumable Insert Nil Nil
Other:
Each Base Metal - Filler Metal Combination Should be Recorded Individually
Welding Procedure Specification (WPS)
(ASME SEC-IX QW-482)

Company Airport Authority of India Project Office, Vadodara

WPS No : AAI / WPS/ 01 Rev.0 Date : 20/11/2014

Supporting PQR No : AAI / PQR / 01 Rev -0 Date : 20/11/2014

Sht.2 OF 2
Welding Process : SMAW Type : Manual

POSITIONS(QW-405): POST WELD HEAT TREATMENT(QW-407):

Position of Groove - 1G Heating Rate - N/A
Welding Progression - √ Uphill Downhill Holding Temperature Range - N/A
Position of Fillet - All Holding Time Range - N/A
Others NIL Cooling Rate - N/A
Others - N/A
``
PREHEAT(QW-406): GAS(QW-408): %Comp. of
Gas(es) Flow Rate
Preheat Temperature(Min.) : Ambient mixture
Interpass Temperature(Max.) : 250º C Shielding N/A N/A
Preheat Maintenance - Nil Trailing N/A N/A
Backing N/A N/A
Purging up to Hot Pass Nil
ELECTRICAL CHARACTERISTICS(QW-409): Voltage
Current AC or DC Polarity Ampere Range:
DC For SMAW DCEP Range: 70 - 140 Amps 20 - 24 Volts
Tungeston Electrode Size and Type - N/A
Mode of Metal transfer for GMAW - N/A
Electrode/Wire feed speed range - N/A

TECHNIQUE(QW-410):
Stringe or Weave Bead - String Bead for root and Wavie for filler pass
Orifice or Gas Cup Size - N/A
Initial and Interpass Cleaning(Brushing,Grinding,etc.) - Wire Brushing or Grinding or both

Method of Back Gouging -

Oscillation - N/A
Contact Tube to Work Distance - N/A
Multiple or Single Pass(per side): Mulitple
Multiple or Single Electrode - Single
Travel Speed Range - 40 - 110 mm/Min
Peening - N/A
Others -

Filler Metal Current

Voltage
Weld Pass No. Process Diameter Type & Ampere Travel Speed Range REMARK
Class Range
mm Polarity Range
Root Pass SMAW E7018 2.4 DCEP 60 - 120 20-22 40 -110 mm/min
Hot Pass SMAW E7018 2.4 DCEP 60 - 120 20-22 40 -110 mm/min
Filler Pass SMAW E7018 3.15 DCEP 80-130 20-24 40 -130 mm/min
Final Pass SMAW E7018 3.15 DCEP 80-130 20-24 40 -130 mm/min

Airport Authority of India Project Office, Vadodara

Prepared and Accepted By Sign. Approved By Sign.

NAME NAME

DESN. DESN.

DATE DATE
Procedure Qualifiaion Record
(ASME SEC-IX )
Company Airport Authority Of India, Vadodara

PQR No : AAI / PQR / 01 Rev - 0 Date : 20 / 11/ 2014

WPS No: AAI / WPS / 01 Rev - 0 Date : 20 / 11/ 2014

Welding Process SMAW Type : Manual

JOINTS (QW-402)

Joint Details

Groove Design of Test Coupon

(For combination the deposited weld metal thickness shall be recorded for each filler metal or process used)
BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)
Material Spec. IS 2062 E 250 Gr. A Heating Rate : N/A
Type or Grade : Holding Temperature Range : N/A
P. No. 1 to P No: 1 Holding Time Range: N/A
Thickness of Test Coupon 10 mm Cooling Rate : N/A
Diameter of Test Coupon N/A Others : N/A
Others : N/A GAS (QW-408) Percent Composition

FILLER METALS (QW-404) Root & Hotpass Others (Gases) (Mixture) (Flow Rate)

Spec. No. ( SFA ) 5.1 5.1 Sheilding ----- ----- -----

AWS No. (Class) E7018 E7018 Tracking ----- ------- ------
Filler Metal F. No. 4 4 Backing ----- ----- -----
A. No. 1 1 Purging up to Hot pass -----
Size of Filler Metals NA NA ELECTRICAL CHARACTERISTICS (QW-409)
Weld Metal thickness 12.52 mm Current DC
Others ---- ---- Polarity DCEP
POSITION (QW-405) Tungsten Electrode size N/A
Position of Groove 1G
Others : N/A
Weld Progression (uphill/downhill) Uphill
TECHNIQUE (QW-410)

Others : N/A String bead

Orifice or Gas Cup size : N/A

PRE-HEAT (QW-406) Initial and Interpass Cleaning : Wire brushing or grinding or both
Pre-heat Temp: Ambient Multipass of single pass (per side) Multipass
Interpass Temp. 250⁰C max Single or Multiple Electrode Single
Travel Speed Range : 40-120 mm / min
Pre heat Maintenance : NIL
Peening : N/A
 TENSILE TEST (QW-150) Report No: WQT-230 Dt. 20.11.2014
THICKNESS AREA ULTIMATE TOTAL ULTIMATE UNIT
SPECIMEN NO WIDTH (mm) (mm) (mm2) LOAD (N) STRESS(MPa) TYPE OF FAILURE & LOCATION

T1 18.83 10.20 192.07 92120.00 479.61 BROKEN FROM PARENT METAL

T2 18.96 10.15 192.44 91240.0 474.12 BROKEN FROM PARENT METAL

GUIDED BEND TEST (QW-160) Report No WQT-230 Dt. 20.11.2014

RESULT TYPE & FIG. NO RESULT

R1 (ROOT BEND) SATISFACTORY F1 (FACE BEND) SATISFACTORY

R2 (ROOT BEND) SATISFACTORY F2 (FACE BEND) SATISFACTORY

TOUGHNESS TEST (QW-170) Report No:

IMPACT VALUES DROP WEIGHT TEST
NOTCH LOCATION SPECIMEN SIZE TEST TEMP. %SHEAR JOULES BREAK NO BREAK
---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ----

N/A
OTHER TESTS Radiography Date
TYPE OF TEST N/A

DEPOSIT ANALYSIS N/A

OTHERS N/A

WELDER NAME :Lakman Yadav STAMP NO.

TEST CONDUCTED BY : ADVANCE METAL TESTING LABORATRY Report No : WQT-230 Dt.20.11.2014

WE CERTIFY THAT THE STATEMENT IN THIS RECORD ARE CORRECT AND TEST WELDS WERE PREPARED
WELDED AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF SECTION IX OF ASME CODE.

DATE _____________________________ MANUFACTURER : Airport Authority Of India, Vadodara

By :

Airport Authority Of India, Vadodara

Prepared and accepted by Sign. Approved By : Sign.

NAME NAME
DESN. DESN.
DATE DATE
jijaji 3.1.1977 19:30 mansa
ben 15.6.1977 17:45 balasinor