9/7/2011

AIR AUDIT FOR $AVING

ENERGY COSTS

Service Group
PT. FAJAR MAS MURNI

DID YOU KNOW IT??

Year Equipment Maintenance Energy
1 $ 125,000 $ 12,500 $ 172,000
2 $ - $ 12,500 $ 172,000
3 $ - $ 12,500 $ 172,000
4 $ - $ 12,500 $ 172,000
5 $ - $ 12,500 $ 172,000
6 $ - $ 12,500 $ 172,000
7 $ - $ 12,500 $ 172,000
8 $ - $ 12,500 $ 172,000
9 $ - $ 12,500 $ 172,000
10 $ - $ 12,500 $ 172,000
Total $ 125,000 $ 125,000 $ 1,720,000

Compressed Air Long-term Cost Analysis

1
 9/7/2011

PROBLEMS!!!

 High Electricity Cost

 Low Pressure and Flow

 High Maintenance Cost

 Plant Interruption

HOW TO SOLVE IT??

 Find Out and Counting the leaks

 Trending Pressure and Flow Consumption Profile

 Measuring Air Compressor Performance

 Measuring Power Consumption of Air Compressor

 Evaluate Piping Installation

 Check for Storage Air Tank Sizing

 Check Air Quality

2
 9/7/2011

FIND AND FIX THE LEAKS

 Find Out and Measuring the Leaks

“Studies indicate that as much as 35% of the compressed air produced in the
market today is wasted to leaks, and everyone has leaks.” Identifying and
correcting them may save not only the purchase price of a compressor, but
reduce the amount of energy needed to run the compressor.
- Measuring Flow of the Air Leaks

- Leaks tracking

- Leaks Correction Recommendations

- Plug the Leaks

HOW TO MEASURE LEAKS?

DS 300 Instrument

3
 9/7/2011

HOW TO FIND LEAKS?

LD 300 Instruments

PRESSURE AND FLOW CHARACTERISTIC

 Trending Pressure and Flow Profile

Actual Flow Rate and Pressure Recorded by DS 300

4
 9/7/2011

PERFORMANCE TEST OF THE AIR

COMPRESSOR
Flow vs Pressure

Flow and Pressure Performance Test

MEASURING POWER CONSUMPTION OF AIR

COMPRESSOR

One Shoot Measuring Power, Pressure and Flow

5
 9/7/2011

PIPING SYSTEM AND ACCESSORIES AUDIT

90° angle connections,

convoluted piping, piping
restrictions, old pipes and
incorrect pipe sizes often lead
to pressure loss. In a well-laid-
out system, the
interconnecting piping from the
compressed air supply to the
process and header
distribution piping should
create no pressure loss

Clogged filter elements, forgotten manual drain traps and neglected separator
cartridges can cause significant drops in pressure and negatively impact capacity
and reliability, not to mention creating air-quality issues.

DEW POINT MEASURING

6
 9/7/2011

DETAILED INDEPENDENT SYSTEM REPORT AND

ANALYSIS
 Compressed Air Flow Demand Characteristic and
Optimizisation
 Compressed Air Distribution Summary
 Comprehensive list of Compressed Air Solutions
 Cost Savings Summary, Recommendations and Conclusions
 Ongoing plan to reduce Compressed air energy costs
 Deliver independently assessed and compiled reports

AIR AUDIT

Contact Person:
Agus Wijayanto
08157782103
Agus.wijayanto@fajarmasmurni.com
svcasg@fajarmasmurni.com