SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Inspection of Support Foundation Prior to Structural or

SAIC-M-2006 30-Apr-13 MECH-
Equipment Installation
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements

Location, orientation, elevation and conditions of support foundation 12-SAMSS-008

A1
conformed with Project plan drawings. (PIP STS05130, Par. 6.2.10) Sec. 1

The top of concrete foundation shall be a minimum of 150 mm above

SAES-Q-005,
A2 finished grade. (Note: Not applicable to instrument stand pipe or pedestals
sect. 4.3.2 (a)
inside buildings not subjected to washdown water.)

Concrete foundation has reached the curing period up until the

SAES-Q-001
A3 compressive strength has reached 70% of the specified strength, but not
Sec. 10.3
less than 7 days after placement. Approved by Insp

All column base plates have a minimum of four anchor bolts. SAES-M-001, sect
A4
Note: This excludes posts that weigh less than 300 lbs/136 kg. 7.1.9(a)

Leveling shims are installed with a minimum top elevation of 25 mm from

SAES-Q-005, Par.
A5 the top of concrete foundation. This is to allow a minimum thickness of
4.3.2(c)
25mm of non-shrink cement based grout.

Top elevation of leveling shims conformed to construction drawing

A6 IFC Drawings
elevation plans. Hold Points are installed as necessary.

Top of concrete has been roughened (Std. Dwg. AA-036322-001) or

chipped with hammer to remove laitance, oil-soaked or damaged concrete
to the level of sound concrete or to a minimum of the top 1 inch (25 mm) of SAES-Q-001, Sec.
A7
concrete. (PIP STS-03600, Para. 6.2.1.1 for Non-Shrink cement grout, & 4
STS-03601, Para. 6.2.1.1 for epoxy grout). Sharp
concrete edges are ground down (proper bearing).

The top of bearing surfaces and the bottom of base plates shall be cleaned
12-SAMSS-008
A8 and shall set the shim column base plates to correct positions elevation and
Sec. 1
locations as showm on erection drawings. (PIP STS05130, Para. 6.4.1)

B Dimensional Checks on Anchor Bolts

Anchor bolt diameter conforms with the Equipment/Structure detail

SAES-Q-005,
B1 drawing.The minimum anchor bolt diameter shall be 20 mm (¾"), except
Para. 4.8.5
when specified.

Thread length and bolt projection of anchor bolt comformed with the
dimensions indicated in Std. Dwg-AA-036322, Rev 08. SAES-Q-005,
B2
(Note: Actual projection length should allow for complete thread Para. 4.8.1
engagement after considering the thickness of grout & baseplate.)

Equipment IFC
B3 Number of bolts matches the number holes on the equipment /structure.
Drawing

Anchor bolt spacing and bolt circle diameter matched the actual bolt holes Equipment IFC
B4
of the equipment/structure base plate. Drawing

Minimum clear distance from anchor bolts or anchor bolt sleeves to edge of
SAES-Q-005
B5 concrete shall be 100 mm. Metallic sleeves are not allowed and anchor
Para 4.8.8
bolts shall not be in contact with reinforcing steel.

Variation in dimensions between the centers of any two anchor bolts within
an anchor bolt group shall be equal to or less than 1/8" (3mm). (AISC Code 12-SAMSS-008,
B6
of Standard Practice for Steel Buildings and Bridges, Para. 7.5.1a and PIP Sec. I
STS05130, Para. 6.2.1)

Page 1 of 14
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CONTRACTOR / SUBCONTRACTOR

PLANT NO.

EC / PMCC / MCC NO.

TRAVEL TIME
SAUDI ARAMCO USE ONLY
WORK PERMIT REQUIRED?

RE-INSP DATE

Page 2 of 14
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Inspection of Support Foundation Prior to Structural or

SAIC-M-2006 30-Apr-13 MECH-
Equipment Installation
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Variation in elevation of the tops of anchor rods shall be equal to or less

12-SAMSS-008,
B6 than plus or minus 1/2" (13mm). (AISC Code of Std Practice for Steel
Sec. I
Buildings & Bridges, Par. 7.5.1c & PIP STS05130, Para. 6.2.1)

C EVALUATE ANCHOR & TEMPLATE CONDITION AFTER CONCRETE PLACEMENT (PROCEDURE ITEM ... CPI REQUIREMENT)

Setting and securement templates used to secure anchor bolts during

concrete pouring used sturdy, thick coated plywood templates (Structural
pedestals) & steel templates (Equip, Vessels) A)
Template restricted anchor movement (Hole clearance minimal).
B) Securement (template to anchor) was per nuts & washers. BEST
C) Anchor ends were fully taped (Concrete spatter
prevention). TEMPLATE PRACTICE
CONDITION/DIMENSIONS CHECKED. OK TO REUSE. Cost
C1
FINAL RESULT = ANCHOR & Savings &
Good
ALL THREADS ARE UNDAMAGED. 1.
Workmanship
Remove tape used that covered anchor threads during concrete.
2. Remove any concrete spatter that is stuck to threads & anchors.
3. Spin a nut to check anchors & suspect areas
(damaged thds) 4. Perform req'd thread & galvanized
coating repairs. See 3 Notes.

REMARKS:
' Support foundation is released for structural or equipment installation
' Support foundation is not released for structural or equipment installation.

ATTACHMENTS: 12-SAMSS-007, Attachment 1 - ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings
NOTES: Use the Attachment for any Galvanized repairs
1. PERFORM ANY REQUIRED GALVANIZED COATING REPAIRS BEFORE INSTALLATION PER SAIC-M-2004 ATTACHMENT PROCEDURE.
2. THREAD DAMAGE (MASHED THREADS, ETC) IS CAREFULLY REPAIRED (MINIMIZE GALVANIZE REMOVAL) USING A KNIFE EDGE FILE.
3. NUTS SPIN FREELY & PROPERLY AFTER REPAIRS. PERFORM "COLD" COATING REPAIR OF REPAIRED THREADS. CURE. NUT TEST.
REFERENCE DOCUMENTS:
1- SAES-M-001 -- Structural Design Criteria for Non-Building Structures,19 December 2010
2- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures, 15 May 2010
3- SAES-Q-005 -- Concrete Foundations, 28 June 2009
4- PIP STS03600 -- Nonshrink Cementitious Grout Specification, June 2002
5- PIP STS03601 -- Epoxy Grout Specification, October 2001
6-12-SAMSS-008 -- Erection of Structural and Miscellaneous Steel, 09 May 2011
7- PIP STS05130 -- Erection of Structural and Miscellaneous Steel Specification, February 2002
8- AISC -- Code of Standard Practice for Steel Buildings and Bridges, 7 March 2000
9- IFC Drawings (Plan Drawings and Structural or Equipment drawings)

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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CONTRACTOR / SUBCONTRACTOR

RE-INSP DATE

ER CONCRETE PLACEMENT (PROCEDURE ITEM ... CPI REQUIREMENT)

quipment installation
or equipment installation.

epair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings

RS BEFORE INSTALLATION PER SAIC-M-2004 ATTACHMENT PROCEDURE.

LY REPAIRED (MINIMIZE GALVANIZE REMOVAL) USING A KNIFE EDGE FILE.
ORM "COLD" COATING REPAIR OF REPAIRED THREADS. CURE. NUT TEST.

ctures,19 December 2010

e Structures, 15 May 2010

June 2002

el, 09 May 2011

el Specification, February 2002
ges, 7 March 2000
wings)

Saudi Aramco
PMT Representative
Work Verified

PID Representative
Work Verified

Proponent and Others

Work Verified

Y = YES N = NO F = FAILED

Page 4 of 14
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Inspection of Support Foundation Prior to Structural or

SAIC-M-2006 30-Apr-13 MECH-
Equipment Installation
Attachment 1- ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings

Page 5 of 14
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Inspection of Support Foundation Prior to Structural or

SAIC-M-2006 30-Apr-13 MECH-
Equipment Installation
Attachment 1- ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings

3 Methods of Repair Per ASTM A780

Page 6 of 14
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Inspection of Support Foundation Prior to Structural or

SAIC-M-2006 30-Apr-13 MECH-
Equipment Installation
Attachment 1- ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings
Galva-Bar or Zinc Bar Method (Hot Repair) ... Use a Final Zinc Rich Coating layer.

Metallizing Method (Hot Repair for difficult access by flame spray) ... Use Final Zinc Rich Coating layer.

COLD SPRAY METHOD (USE APCS 1C)

Galvanized Coating Repair Procedure
1) Evaluate the damage ----- Determine Surface Area Criteria against 12-SAMSS-007 Reqmts below.
2) Determine type repair required by determining the affected area:
Complete Rework - Par 5.2.6.8 Galvanized steel is rejected & returned to be stripped, regalvanized, & reinspected.
When surface defects exceed 2% of a member's area, defects shall be repaired by redipping member in zinc bath.
Hot work Repair - 5.2.6.6 Hot repair shall be made using zinc alloy rod or powder for repair of galvanized steel.
a. Total damaged area is greater than 1% but less than 2% of the total coated area of the member being repaired
b. Any single repair is at least 2 in² (1,300 mm²) in area
c. Any single repair is 12-inches (300 mm) long or more

Page 7 of 14
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Inspection of Support Foundation Prior to Structural or

SAIC-M-2006 30-Apr-13 MECH-
Equipment Installation
Attachment 1- ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings
Recommendation: Select Method A1 (Cost). Method A3 (Metallizing or flame spray) is expensive & Safety issues.
Cold work Repair - using an organic zinc rich coating (primer in APCS-1C) is allowed if total damaged area is less
than 1% of total coated area of member being repaired & no single repair is greater than 1300 mm² or 300 mm long.
The dry film thickness shall be 0.05 to 0.08 mm (2 to 3 mils) and contain a minimum of 65% zinc dust by weight.
3) Perform the repair after following surface preparation using one of three methods or by redipping.
Thickness of Repaired Coatings shall match or exceed original spec (as measured on adjacent sound coating) &
shall exhibit good workmanship. Tip: Every attempt shall be made to prevent increasing the repair area.Keep it small
4) HOLD POINT FOR REPAIR INSPECTION BY SA. FINAL ACCEPTANCE & CLOSE NCR (IF REDIP IS REQ'D)

Page 8 of 14
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Inspection of Support Foundation Prior to Structural or

SAIC-M-2006 30-Apr-13 MECH-
Equipment Installation
Attachment 1- ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings

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maged & Uncoated Areas on Hot-Dip Galvanized Coatings

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maged & Uncoated Areas on Hot-Dip Galvanized Coatings

of Repair Per ASTM A780

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maged & Uncoated Areas on Hot-Dip Galvanized Coatings

Hot Repair) ... Use a Final Zinc Rich Coating layer.

access by flame spray) ... Use Final Zinc Rich Coating layer.

AY METHOD (USE APCS 1C)

d Coating Repair Procedure
a Criteria against 12-SAMSS-007 Reqmts below.
e affected area:
rejected & returned to be stripped, regalvanized, & reinspected.
ea, defects shall be repaired by redipping member in zinc bath.
using zinc alloy rod or powder for repair of galvanized steel.
han 2% of the total coated area of the member being repaired
rea
more

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maged & Uncoated Areas on Hot-Dip Galvanized Coatings

d A3 (Metallizing or flame spray) is expensive & Safety issues.
ng (primer in APCS-1C) is allowed if total damaged area is less
red & no single repair is greater than 1300 mm² or 300 mm long.
o 3 mils) and contain a minimum of 65% zinc dust by weight.
paration using one of three methods or by redipping.
eed original spec (as measured on adjacent sound coating) &
shall be made to prevent increasing the repair area.Keep it small
A. FINAL ACCEPTANCE & CLOSE NCR (IF REDIP IS REQ'D)

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maged & Uncoated Areas on Hot-Dip Galvanized Coatings

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