Professional Documents
Culture Documents
Multi Agri Full Report
Multi Agri Full Report
Multi Agri Full Report
1
1. INTRODUCTION
Agriculture being one of the major occupations in India, it is very essential
to discover and implement new idea in this field, though lot of work has been done
in this area. It is unfortunate that, these ideas are not been implemented properly in
actual field. This is due to high cost and is complicated for rural people.
Multipurpose agriculture equipment is basic and major equipment involved in
agriculture for maximum yielding. Conventional method of planting and
cultivating the sugarcane is a laborious process and hence for that reason there is a
scarcity of labors, this result in delayed agriculture to overcome these difficulties,
multipurpose agriculture equipment is designed. Agriculture plays a vital role in
the Indian economy. Over 70 % of the rural households depend on agriculture.
Agriculture is an important sector of Indian economy as it contributes about 8.4%
to the total GDP and provides employment to over 60% of the population. Indian
agriculture has registered impressive growth over last few decades.
Farming has undergone a great evolution in last 50 years. Out of the
various reasons involved for this evolution is control of various diseases on crops.
During initial days there was only hand spraying people use to do. Then slowly
there has been development of various methods to spray out chemicals and dusts.
Though these devices were highly efficient, there is a need to have certain changes.
Chemicals are widely used for controlling disease, insects and weeds in the crops.
They are able to save a crop from pest attack only when applied in time. They need
to be applied on plants and soil in the form of spray, dust or mist. The chemicals
are costly; therefore equipment for uniform and effective application is essential.
Dusters and sprayers are generally used for applying chemical. The application of
pesticide is one of the most frequently used methods to protect crops and trees
against diseases and insects in agriculture. In the modern agriculture, the usage of
pesticides is still increasing, moreover the 90% of these pesticides are being
applied in the form of liquid spray and
mostly by using the pressure gained from
direct energy sources like electrical energy
and chemical energy. Increasing public
concern about the potential damage of
chemical and electrical inputs in
agricultural spraying systems has
challenged industry to develop new and
effective methods of spraying which will
maintain environment friendly approach.
2
1.1 OBJECTIVES:
It is the best and economic to farmers in today’s world without any huge
investments and it can be worked without any external source like
(electrical, solar energy) and we can contribute today’s world without air
pollution and water pollution. And it can access by any kind of farmer at low
cost. The recommended drown to row spacing seeds rate, seed to seeds
spacing and depth of seed placement vary from crop to crop and for different
agro-climatic conditions to achieve optimum yields.
Chemicals are widely used for controlling disease, in sects and weeds in the
crops. They are able to save a crop from pest attack only when applied in
time. They need to be applied on plants and soil in the form of spray, dust or
mist. The chemicals are costly. Therefore, Equipment for uniform and
effective application is essential. So to adopt new method of applying
chemicals, by using chemical sprayer equipment.
3
2. LITERATURE SURVEY
2.1 BASIC FARMING PROCESSES:
A) Sowing
It is the process of planting seeds. An area or object that has had seeds planted will be described
as being sowed.
Types of sowing
a) Hand sowing
Hand sowing may be combined with pre-sowing in seed trays. This allows the
plants to come to strength indoors during cold periods (e.g. spring in temperate
countries).
In agriculture, most seed is now sown using a seed drill, which offers greater
precision; seed is sown evenly and at the desired rate. The drill also places the seed
at a measured distance below the soil, so that less seed is required. The standard
design uses a fluted feed metering system, which is volumetric in nature;
4
individual seeds are not counted. Rows are typically about 10–30 cm apart,
depending on the crop species and growing conditions. Several row opener types
are used depending on soil type and local tradition. Grain drills are most often
drawn by tractors, but can also be pulled by horses. Pickup trucks are sometimes
used, since little draft is required.
A seed rate of about 100 kg of seed per hectare (2 bushels per acre) is
typical, though rates vary considerably depending on crop species, soil conditions,
and farmer's preference. Excessive rates can cause the crop to lodge, while too thin
a rate will result in poor utilization of the land, competition with weeds and a
reduction in the yield.
b) Open field
Before sowing, certain seeds first require a treatment prior to the sowing
process. This treatment may be seed scarification, stratification, seed soaking or
seed cleaning with cold (or medium hot) water.
Seed soaking is generally done by placing seeds in medium hot water for at least
24 to up to 48 hours Seed cleaning is done especially with fruit, as the flesh of the
fruit around the seed can quickly become prone to attack from insects or plagues.
To clean the seed, usually seed rubbings with cloth/paper is performed, sometimes
assisted with a seed washing. Seed washing is generally done by submerging
cleansed seeds 20 minutes in 50 degree Celsius water. This (rather hot than
moderately hot) water kills any organisms that may have survived on the skin of a
seed. Especially with easily infected tropical fruit such as lychees and rambutans,
seed washing with high temperature water is vital.
5
In addition to the mentioned seed pretreatments, seed germination is also
assisted when disease-free soil is used. Especially when trying to germinate
difficult seed (e.g. certain tropical fruit), prior treatment of the soil (along with the
usage of the most suitable soil; e.g. potting soil, prepared soil or other substrates) is
vital. The two most used soil treatments are pasteurization and sterilization.
Depending on the necessity, pasteurization is to be preferred as this does not kill all
organisms. Sterilization can be done when trying to grow truly difficult crops. To
pasteurize the soil, the soil is heated for 15 minutes in an oven of 120 °C.
B) Weeding
It is the systematic removal of resources from a library based on selected
criteria. It is the opposite of selecting material, though the selection and de-
selection of material often involve the same thought process. Weeding is a vital
process for an active collection because it ensures the collection stays current,
relevant, and in good condition. Weeding should be done on a continuous, on-
going basis
A) Reasons to weed
A "well-maintained, well-pruned collection is far more useful than one filled with
out-of-date or unused materials. Weeding a physical collection has many benefits:
With many collections having a digital component, space is not an issue for
concern. However, this does not mean digital collections should not be weeded.
"Clearing out unused materials makes a patron’s searching experience better by
reducing the number of old and irrelevant records the patrons must wade through
in their search results to find what they really want. The digital collection, like the
physical collection, should be kept current and easily accessible.
6
C) Pesticide Spraying
it refers to the practical way in which pesticides, (including herbicides,
fungicides, insecticides, or nematode control agents) are delivered to their
biological targets (e.g. pest organism, crop or other plant). Public concern about
the use of pesticides has highlighted the need to make this process as efficient as
possible, in order to minimize their release into the environment and human
exposure (including operators, bystanders and consumers of produce). The practice
of pest management by the rational application of pesticides is supremely multi-
disciplinary, combining many aspects of biology and chemistry with: agronomy,
engineering, meteorology, socio-economics and public health, together with newer
disciplines such as biotechnology and information science.
a) Spray application
One of the most common forms of pesticide application, especially in
conventional agriculture, is the use of mechanical sprayers. Hydraulic sprayers
consist of a tank, a pump, a lance (for single nozzles) or boom, and a nozzle (or
multiple nozzles). Sprayers convert a pesticide formulation, often containing a
mixture of water (or another liquid chemical carrier, such as fertilizer) and
chemical, into droplets, which can be large rain-type drops or tiny almost-invisible
particles. This conversion is accomplished by forcing the spray mixture through a
spray nozzle under pressure. The size of droplets can be altered through the use of
different nozzle sizes, or by altering the pressure under which it is forced, or a
combination of both. Large droplets have the advantage of being less susceptible to
spray drift, but require more water per unit of land covered. Due to static
electricity, small droplets are able to maximize contact with a target organism, but
very still wind conditions are required.
7
on agricultural fields to remove early-
germinating weeds and prepare for
subsequent crops. Pre-emergent application
equipment often has large, wide tires
designed to float on soft soil, minimizing
both soil compaction and damage to planted
(but not yet emerged) crops. A three-wheel
application machine, such as the one
pictured on the right, is designed so that
tires do not follow the same path,
minimizing the creation of ruts in the field
and limiting sub-soil damage.
8
D) Reaping
A reaper is a farming tool or person that reaps (cuts and gathers) crops at harvest,
when they are ripe.
a) Hand reaping
Hand reaping is done by various means, including plucking the ears of grains
directly by hand, cutting the grain stalks with a sickle, cutting them with a scythe,
or a scythe fitted with a grain cradle. Reaping is usually distinguished from
mowing, which uses similar implements, but is the traditional term for cutting grass
for hay, rather than reaping crops.
The reaped grain stalks are gathered into sheaves (bunches), tied with string
or with a twist of straw. Several sheaves (singular sheaf) are then leant against each
other with the ears off the ground to dry out, forming a stool. After drying, the
sheaves are gathered from the field and stacked, being placed with the ears
inwards, then covered with thatch or a tarpaulin; this is called a stack or rick. In the
British Isles a rick of sheaves is traditionally called a corn rick, to distinguish it
from a hay rick ("corn" in British English means "grain", not "maize", which is not
grown for grain there). Ricks are made in an area inaccessible to livestock, called a
rick-yard or stack-yard. The corn-rick is later broken down and the sheaves
threshed to separate the grain from the straw.
Collecting spilt grain from the field after reaping is called gleaning, and is
traditionally done either by hand, or by penning animals such as chickens or pigs
onto the field.
Hand reaping is now rarely done in industrialized countries, but is still the
normal method where machines are unavailable or where access for them is limited
(such as on narrow terraces).
The more or less skeletal figure of a reaper with a scythe – known as the
"Grim Reaper" – is a common personification of death in many Western traditions
and cultures. In this metaphor, death harvests the living, like a farmer harvests the
crops
9
b) Mechanical reaping
A mechanical reaper or reaping machine is a mechanical, semi-automated
device that harvests crops. Mechanical reapers are an important part of mechanized
agriculture and a main feature of agricultural productivity.
More work can be done by a reduced labor force, hence giving increased
economy of scale but it also has a detrimental effect on the ability to deal with
spatial and temporal variability. Many machines have been retrofitted with VRT
controllers to help deal with this. An alternative approach can be taken by
extending the vision to the point where the machine can work by itself, without
constant human supervision. But if this radical scenario is to be fully developed it
should take into account not only current problems but also identify potential
opportunities. By taking this approach we can redefine the basic agronomic plant
10
needs
irrespective of
the current
machinery
constraints and
develop new
SSMs that meet
these needs
alongside
environmental
care and econ
comic prudence,
health and
safety, work
directives and societal impacts, i.e. we start with a blank sheet and design the
system of machines we need currently and those for the future. To take full
advantage of these technologies, we should not just consider the implication of
developing a new single technology but should look at the wider issues of a
complete mechanization system, including appropriate machinery management. To
do this we have to consider all the impacts and implications but in doing so we
need to define some of the systemic concepts that underlie the designs. This is not
intended to be a recipe for developing new system but an explanation of some of
the new concepts encountered.
11
3. METHODOLOGY
3.1 WORKING MODEL:
We have decided to complete the project in simple waterfall model
COMMUNICATION
PLANNING
MODELING
CONSTRUCTION
DEPLOY
12
A) COMMUNICATION PHASE
13
Concept development
Discussing various certainties and uncertainties
B) PLANNING PHASE
Planning phase includes:
Process planning
Raw material planning
Force analysis
Process scheduling
C) MODELING PHASE
Modeling phase includes:
E) DEPLOYMENT
Comparing the project with the designed output
Preparation of testing results
Preparation of project report
Final submission of project
14
4. DESIGN AND COMPONENTS
From the market survey, field study and market survey we prepare some design and after
decoding their pros and cons we finalized the final design. From the above activities we finalized
that we have to develop a machine which is,
15
Compact in size
Multi-purpose includes power tilling , pesticide spraying, seed sowing and Crop cutting
operations
Easily movable or transportable
Cheaper than other machineries
Multi Agri
Equip.
BASIC STRUCTURE
Spraying Weeding Tool
arrangement Power Transfer
through chain or (Detachable)
(Detachable)
belt drives
Wheels
Fertilizer
DC Motor Spreader
16
Reaping Cutter
(Detachable)
Battery
Working.
As shown in the schematic diagram all the attachments gets the input from the
basic structure. Basic structure will consists of a pair of wheel which transfers the
power to other attachments through chain or belt drives.
Only the sower will remain independent. The motion of the sower will permit
the sower to perform their work.
17
4.2 PROPOSED DESIGN FOR THE KRUSHAK:
1) Basic structure:
It is the structure on which all the attachments of the crushed will be
implant. As shown in the figure, one end of the basic structure has a handle
which is for providing forward motion to the whole machine. Another end of
machine has a setup for the spraying parts. On the top of that the sprayers
will kept or pivot at the center. Pivoting the arms of sprayer at the center of
the provided stand will allow us to adjust the height of arms.
18
The wheel attack hymen is also providing to the basic structure. The rear
wheel shaft will have the pulley at the center so that the motion of wheel can
be transfer to the power transmission section through belt drive.
3) Reaping section
Reaping section consists of a reaping cutter and the 3 hip single cylinder
engines.
Firstly the MK 20 3 HP single cylinder four stroke petrol engine having a speed of 3600
rpm is started by manually. The engine shaft which will get the power from engine. Then
fixed a small cast iron driving pulley on these engine shafts. At this stage the speed of
engine is 3600 rpm, but we required a speed of 900rpm for the operation of harvesting.
For these purpose we use pulley and v belt drive on intermediate shaft for reducing the
speed. Then we fixed 3 (A section) aluminum pulley and v belt on intermediate shaft.
From these engine shafts power will be transmitted to the intermediate shaft with the help
of pulley and v-belt drive
Required accessory –:
A) Solar Panel
19
Solar panel refers either to a photovoltaic module, a solar hot water panel, or to a set of solar
photovoltaic (PV) modules electrically connected and mounted on a supporting structure. A
PV module is a packaged, connected assembly of solar cells. Solar panels can be used as a
component of a larger photovoltaic system to generate and supply electricity in commercial
and residential applications. Each module is rated by its DC output power under standard test
conditions (STC), and typically ranges from 10 to 320 watts. The efficiency of a module
determines the area of a module given the same rated output – a 8% efficient 230 watt
module will have twice the area of a 16% efficient 230 watt module. There are a few
solar panels available that are exceeding 19% efficiency. A single solar module can
produce only a limited amount of power; most installations contain multiple modules.
20
A solar panel is a set of solar photovoltaic modules electrically connected and
mounted on a supporting structure. A photovoltaic module is a packaged, connected
assembly of solar cells. Each module is rated by its DC output power under standard test
conditions (STC), and typically ranges from 100 to 320 watts. The efficiency of a module
determines the area of a module given the same rated output - an 8% efficient 230 watt
module will have twice the area of a 16% efficient 230 watt module. Basically every solar
panel will generate 12voltage along with variable current in it may be 7.5 amps. But in our
project we are using 10 watt power capacity of solar panel. In order to run a mechanism the
motor required 12 volt. And Variable current so that we are storing that power in to battery in
order to run the mechanism. Our battery capacity is 12 volt and 7.5 amps. Hence power is
calculated by = Voltage*current = 12*7.5 =90 watt (In a single battery) In order to store
this much of power in battery we required time Total battery power =Power generation of
panel per hour*Time Hence 90watt. =10*Time Time=9 Hour
B) Motor :
Specifications:
Voltage: 12v
No-Load Current: 1a
RPM: 3500
Torque: 0.35
21
Wattage: 100W
Efficiancy: 70%
Weight: 1.3Kgs
22
12V Dry Cell Battery:
The 12V automotive rechargeable battery is used to supply electrical energy to the whole system.
Specification
Battery Type 12V
23
Width 65mm (2.54in)
Height 94mm (3.7in)
Total Height 100mm (3.9in)
Chain wheel
Figure 3.7: Front chain wheel Image 3.2: Front chain wheel
UCP205-16 & UCP204 has a combination of a cast iron pillow block housing with an anti-
rotation device with self-alignment and a set screw locking chrome steel insert bearing with a
slinger seal design. This specific unit is a standard duty pillow block bearing with a wide inner
ring and two set screws and a cast iron unit with the standard base to center height with a grease
fitting.
UCP200 Series Pillow Block Bearing is equipped with two specifically designed set screws that
25
are positioned in the inner ring of the ball bearing to lock and attach to the shaft.
Crop Cutter :-
3.4.2
Designed Components:
26
Now, using the formula,
T = (x d3 x
Factor of safety = 3
d = 8.34 mm = 10 mm
Now, considering tension forces on pulleys, weight of pulley and transmission safety and also for
bearing requirement, considering safer side for design and ease in design.
T = () x d3 x
Factor of safety = 3
d = 8.05 mm = 10 mm
27
Considering, torque at blade tip = 76608 N.mm
x d3 x
x d3 x (200/3)
d = 18.02 mm = 20 mm
Taking maximum diameter in design consideration for safety. Also blade weight is also to be
considered for safety purpose.
C. Back-Shaft Design:
= 7600 N.mm
= 7220 N.mm
x d3 x
28
As, Material used = Mild stress
Factor of safety = 3
d = 8.20 mm = 10 mm
Now, considering tension forces on pulleys, weight of pulley and transmission safety and also for
bearing requirement, considering safer side for design and ease in design.
As belt and pulley arrangement is used, transmission takes place, where both pulley has
diameters of same value.
Also,
Larger bevel gear has 16 teeth and small bevel gear has 10 teeth.
29
Speed of shaft (NB) on which cutter blades are mounted,
NA/NB = TA/TB
NB/5000 = 16/10
NB = 8000 RPM
Thus, speed of rotation of cutter blades = 8000 RPM
Selection of belt:
Out of Z, A, B, C, D, E, we have used A type V-belt, as it has width 1/2 inch which
matches ours pulley width of 1/2 inch.
Advantages
5. Whole machine is bolted with single size of nut bolt hence easy to dissemble.
30
6. All standard parts are used hence easily replaceable.
Disadvantages
All the operations is tested on the field Following are the observation made while testing.
Sr Observation Observation
Content
No. (for ½ acre) (for 1 acre)
1 Set up time 20 min 20 min
2 Fuel Used / Power Source Manual Manual
3 Fuel Consumed - -
4 Time Consumed 2 hrs 4 hrs
31
Observations for Crop Cutting Operation:
Sr Observation Observation
Content
No. (for ½ acre) (for 1 acre)
1 Set up time 20 min 20 min
2 Fuel Used / Power Source Battery Battery
3 Fuel Consumed - -
4 Time Consumed 2 hrs 4 hrs
Sr Observation Observation
Content
No. (for ½ acre) (for 1 acre)
1 Set up time 20 min 20 min
2 Fuel Used / Power Source Manual Manual
3 Fuel Consumed NA NA
4 Time Consumed 1 hrs 15 min 2.5 hrs
Sr Observation Observation
Content
No. (for ½ acre) (for 1 acre)
1 Set up time 20 min 20 min
2 Fuel Used / Power Source Manual Manual
3 Fuel Consumed NA NA
32
4 Time Consumed ½ hrs 1 hrs
7. CONCLUSION
33
8.COMPLETE SETUP
34
5. REFFERENCE
1. Dais A F, Braide F. G, “Design And Development of Template Row
Planter”, Transnational Journal of Science and Technology August 2012
edition vol. 2, No.7
2. Braide, Njidda “Developed a Combined Jab Planter”, tjournal, 1989
3. Abubakar, “The Principle of Jab Planter in Applying Fertilizers”, 1987 5th
International & 26th All India Manufacturing Technology, Design and
Research Conference (AIMTDR 2014) December 12th–14th, 2014, IIT
Guwahati, Assam, India 590-7 Adekoya, Buchel“Developed A Cam
Activated Precision Punch Planter”,Transnational Journal of Science1987.
4. Braide, Ahmadu, “Developed a Transplanter for some selected Crops”,
Guinea Savannah of Nigeria, 1990 Adisa A F, Braide F. G, “Design And
Development of Template Row Planter”, Transnational Journal of Science
and Technology August 2012 edition vol. 2, No.7
5. Yuming Guo, Hongmei Yuan, Yan Yin, Li Liang. Biomechanical evaluation
and grey relational analysis of lodging resistance of stalk crops. Transactions
of the CSAE, 2007, 2007, vol. 23, no. 7, pp. 14-18.
6. Kronbergs et al. Cutting Properties of Arranged Stalk Biomass
7. http://www.faracresfarm.com
8. http://www.AllCropHarvester.com
9. http://www.indiamart.com/krishna-agricultural.
10.A text book of .Theory of machine by Khurmi & Gupta (Chap no.11,page no
329-338)
11.Astrand, P., Rodahl, K, Textbook of work physiology, Mc Graw Hill, New
York, 1977.
12.Kathirvel, K., T. V. Job and R. Manian, “Development and Evaluation of
Power tiller operated ladder,” Agricultural Mechanization in Asia, Africa
and Latin America, 31 (No 1): 22 – 27, 2000.
13.Culpin C. Farm Machinery. 10th edition. Granada: Granada Technical
Books Press, Spain 1981.
14.Yatsuk, EP, Panov, IM, Efimov, DN, Marchenkoc, OS, and Chernenkov
AD, Rotary soil working machines,1st edition. Amerined publishing
company PVT. LTD., New Dehli. 1981.
35
15.Srivastava AK, Georing CE, Rohrbach RP. Engineering Principles of
Agricultural Machines, 2nd edition. Michigan: St. Joseph Press, 2006.
16.Gupta, J. P. and S. K. Sinha, “Field performance of Bullock Drawn
Puddlers,” Agricultural Mechanization in Asia, Africa and LatinAmerica, 31
(No 4): 36 – 40,2000.
17.Anonymous, “Agricultural Statistic at a Glance 2001,” Directorate of
Economics and Statistics. Ministry of Agriculture, Govt. of India, 2001.
18.Anonymous, “Production figures of tractors and power tillers,” Agricultural
Engineering Today 1(1):16, 1975.
19.Singh, K. K.; Gee-Clough, D.; Colvin, T. S., “Tractive performance of a
power tiller with enamel-coated cage wheel lugs” Transactions of the ASAE,
Vol. 33 No. 5pp. 1417-1422, 1990.
20.Anon, “Progress Report,” All India Coordinated Research Project on Power
tillers, Central Institute of Agricultural Engineering, Bhopal (MP), India,
2000-2001.
21. http://www.nabard.org/modelbankprojects/powertiller.asp
22.Suresh Narang and P. S. Tiwari, “Power Tiller use in selected districts of
West Bengal and Assam –a success story,” Proceedings of the 38th ISAE
Annual Convention, Dapoli, India, 2004.
23.M.M. Suri, “Agricultural Mechanization in India,” International Agricultural
Machinery Workshop, The International Rice Research Institute. Manila,
Philippines, pp: 33-42, 1978.
24.“Annual report,” Ministry of Agriculture, Govt. Of India. 2010-11.
25.Vivak Kumar, Samsher and Jaivir Singh, “Recent Trends in Population of
Tractors and Power Tillers in India,” Proceedings of the 38th ISAE Annual
Convention, Dapoli, India, 2004.
26.Bureau of Indian standards IS-9935, “Power tiller test code,” Indian
Standards Institutions, New Delhi, India, 2002.
36