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Materials Today: Proceedings 50 (2022) 1774–1780

Contents lists available at ScienceDirect

Materials Today: Proceedings


journal homepage: www.elsevier.com/locate/matpr

Interfacial shear strength of carbon nanotube reinforced polymer


composites: A review
Akash Mani, Sumit Sharma ⇑
Department of Mechanical Engineering, Dr BR Ambedkar National Institute of Technology Jalandhar 144011, India

a r t i c l e i n f o a b s t r a c t

Article history: This study provides a review of the research on the interfacial shear strength (IFSS) of the carbon nan-
Received 26 August 2021 otube (CNT) reinforced polymer composites. The IFSS reflects the efficiency of transferring load between
Received in revised form 8 September 2021 the reinforced fiber and its surrounding matrix, which plays a critical part in determining the character-
Accepted 13 September 2021
istics of the composite. The review focuses on the experimental as well as theoretical/modeling studies of
Available online 27 September 2021
the CNT and the polymer matrix interface. The major techniques required for the measurement of the
IFSS of the composites have been discussed. The methods to enhance the shear strength at the interface
Keywords:
along with the functionalization of CNT and the advantages and disadvantages have been explained in
Interface
Nanotube
detail. Moreover, the review presents some of the research opportunities associated with IFSS for the
Scanning electron microscopy (SEM) growth and enhancement of the mechanical properties of the CNT-reinforced polymer nanocomposites.
Copyright Ó 2021 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the 2nd International Con-
ference on Functional Material, Manufacturing and Performances

1. Introduction walled carbon nanotubes (MWCNTs). Poly-ether-ether-ketone


(PEEK) observed an increase of 90% in the elastic modulus for the
The discovery of an extremely small tube-like structure made of addition of 15 wt% of MWCNTs. Chen et al. [14] have described
carbon known as carbon nanotubes (CNTs) [1] has given a new the enhanced properties of the polymer-CNTs as a result of
direction to the research in the field of materials science and engi- improvement in stress transfer within the fiber/matrix interface
neering and has opened new paths for innovation. CNTs possess as well as increased interfacial shear strength. Yang et al. [15] have
some remarkable both physical as well as mechanical characteris- stated that IFSS describes the efficiency of transferring load
tics [2-5]. Owing to their high tensile strength and elastic modulus between fiber and the matrix. This reflection of the load transfer
that occur due to covalent sp2 bonds between the two atoms are effectiveness between the fiber and matrix, as well as CNT disper-
among some of its properties that have fascinated technical enthu- sion and alignment, has been discovered to have a significant role
siasts and attracted numerous scientific researches [6]. These traits in determining the mechanical characteristics of the composite,
of CNTs have resulted in the development of nanocomposites such as elastic modulus, tensile strength etc. [16,17]. Furthermore,
which include CNTs as reinforcement. The number of studies on the mechanical performance of nanocomposites is essentially
CNT-polymer composites has exploded in recent years [78]. CNTs dependent on both stress transmission across the interface and
are commonly used as a primary filler in the polymer matrix to the shear strength of the interface. [18-21]. The improvement in
enhance its mechanical characteristics. Numerous composites with the interfacial properties of the CNT-polymer composites can be
structural as well as functional applications have been developed accomplished through chemical functionalization which helps in
using the characteristics of this form of carbon [9-12]. Throughout the better dispersion of the CNTs in the polymer matrix, hence
the previous several decades, a wide range of polymers have been strengthening the bond at the interface [22,23].
combined with varying wt. % of CNTs to achieve the desired char- The objective of this paper is to summarize the work that has
acteristics. Qian et al. [13] have observed an increase of 36% in the been done to date on the IFSS of CNT-polymer composites and dis-
elastic modulus of polystyrene (PS) upon adding 1 wt% of multi- cuss the variability in mechanical properties among those
nanocomposites. The paper highlights the studies done to signifi-
cantly improve the IFSS of the CNT-polymer composites.
⇑ Corresponding author.
E-mail address: sharmas@nitj.ac.in (S. Sharma).

https://doi.org/10.1016/j.matpr.2021.09.194
2214-7853/Copyright Ó 2021 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the 2nd International Conference on Functional Material, Manufacturing and Performances
A. Mani and S. Sharma Materials Today: Proceedings 50 (2022) 1774–1780

2. Interfacial shear strength measurement The IFSS is computed using equation (2) where the applied load
is maximum in the pushout test. Fig. 2 depicts the schematic view
Various micromechanical methods are used to evaluate single of the pushout test.
fiber interfacial shear strength including a single fiber pull-out
[24,25], single fiber push-out test [26,27], fragmentation test 2.3. Fragmentation test
[28,29], and microdroplet test [30-32].
The single embedded fiber tensile specimen was first used by
2.1. Single fiber pullout test Kelly and Tyson [36]. In the fragmentation test, the embedding of
fiber in a matrix material is carried to such an extent that the max-
The single fiber pull-out test has been an extensively used imum elongation i.e., at the break of the matrix is more than three
method to find out the IFSS. The test involves exerting a progres- times that of the fiber used. When a tensile force is provided to a
sively increasing axial force on the loose end of the fiber for pulling specimen consisting of a tiny amount of typically brittle tungsten
it out of the matrix [33,34]. During the test either the fiber gets fibers that are axially aligned and placed in a copper matrix, many
pulled out from the matrix or gets fractured due to the load. To occurrences of fibre fracture can be observed. It starts to fracture
evaluate the shear strength between the fiber and matrix interface, with the increment in the application of the strain resulting in
Eq. (1) is used that balances both the tensile stress (rf) acting on the elongation of the fiber and eventually leading to failure. Con-
the fiber and the shear stress (s) acting on the fiber–matrix com- tinuous strain application within the sample leads to the recur-
posite interface (Fig. 1). rence of this fragmentation process until the length of all the
r d remaining pieces is reduced to such an extent that no further fiber
s¼ f
ð1Þ breakdown can be caused by the tensile stresses generated due to
2 L the transfer of shear stress on the fiber length (Fig. 3). After the
where: final fragmentation is achieved the remaining fiber length is usu-
L = fiber embedded length along which the shear strength is ally termed as the fiber critical length. The IFSS between the
assumed to be uniform fiber-matrix interface is expected to be uniform across the short
d = fiber diameter fiber critical length. (assuming a constant diameter). Hence, to cal-
culate the mean shear strength ‘s’ a rather basic force expression
2.2. Single fiber pushout test Eq. (3) is required to be balanced which results in:
r  d 
Another method that helps in determining the shear strength of s¼ f
ð3Þ
2 lc
the fiber/matrix interface is fiber pushout test. During this test, a
thin sheet consisting of fiber is stacked until the slipping of the where:
fiber takes place. The fiber is kept under continuous loading condi- rf = ultimate strength of fiber at the critical length
tions until the interface reaches a point when the respective fiber d = fiber diameter for a circular fiber cross-section
undergoes a complete fracture and eventually is pushed out of lc = critical length of the fiber
the sheet [27,35]. Usually, the force vs. displacement curve of the Because the fiber-matrix interface is subjected to shear, the cal-
pushout test comprises three regions. The first area corresponds culated value of ‘s’ is frequently referred to as an estimate of the
to the bending of the composite sheet in an elastic manner composite interfacial shear strength. [37].
between the supports. In the next region, the indenter exerts a
push force which makes the fiber undergo an elastic deformation; 2.4. Microdroplet test
this region ends suddenly with the interfacial rupture and the slid-
ing of the fiber in the respective sheet, resulting in maximizing the A microdroplet test is an alternative to the fibre retrieval tech-
load. The IFSS for the single fiber pushout test can be expressed by nique (Fig. 4) and is a primarily recorded test for the direct assess-
means of Eq. (2) as: ment of the shear strength of the sample fiber-matrix interface
  [39]. It is expected that the IFSS is constant across the embedded
P
s¼ ð2Þ length of fiber [33]. Due to the use of an individual fiber in this test,
2pre
a simple method of isolating the interface and characterizing the
where: failure mode of the interphase material is provided. The IFSS
P = applied load on the fiber between the carbon nanotube and epoxy resin can be computed
r = radius of fiber using Eq. (4), which is centred on the assumption that the IFSS is
e = thickness of the sheet uniform between the fiber and its surrounding matrix [33].

Fig. 1. Schematic representation of the pullout test with geometric parameters.

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A. Mani and S. Sharma Materials Today: Proceedings 50 (2022) 1774–1780

Fig. 2. Schematic representation of the pushout test.

Fig. 3. Schematic representation of the single fiber fragmentation test process.

r d 
Fd rd = tensile stress at debonding.
s¼ ¼
d f
ð4Þ
pdf Le 4 Le pdf Le = embedment area
The examination of the fibre surface after debonding of the
interface under the scanning electron microscope (SEM) indicates
where:
that microdroplet debonding takes place as a result of the interfa-
Fd = maximum fiber axial force recorded at the onset of micro-
cial sliding of CNT bundles inside the fiber. Therefore, ‘s’ from the
droplet debonding
above relationship could be referred to as an effective IFSS.
df = fiber diameter
Le = embedded fiber length
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A. Mani and S. Sharma Materials Today: Proceedings 50 (2022) 1774–1780

Table 2 discusses the analytical studies conducted on various


CNT-polymer nanocomposites in a summarized manner. The IFSS
and the measurement technique involved during the study has
been given.

4. IFSS improvement

A superior IFSS is vital to confirm the transfer of load through


the interface with higher efficiency, which is a decisive property
for further advancement in the field of nanocomposites with excel-
lent mechanical characteristics [53,63,64]. Recent studies by Zare
et Al. [65] has shown that the slender and long CNT produces a lar-
ger area of the surface in comparison to the shorter nanotubes, lar-
gely involving the surrounding polymer matrix. This means that
comparatively thinner and longer CNTs make a larger area at the
interface possible between the matrix and the nanotubes. The
intense interfacial interconnection between the polymer matrix
and the CNT strengthens the interphase in this case. However,
the surface area of fiber particles is reduced by thicker and shorter
CNT, which ineffectively includes the polymer matrix close to the
CNT. The nanotubes slightly influence the adjacent chains of poly-
mer in this state, producing thin and weak nanocomposite
interphases.
CNT functionalization has been proven in studies to enhance
the interfacial characteristics of nanocomposite. [18,59,66,67].
Functionalization can be classified into two categories: covalent
functionalization and non-covalent functionalization. As the name
suggests the covalent chemical functionalization necessarily has a
Fig. 4. Schematic representation of the micro bond test technique with geometric covalent part of the functional groups either on the side walls or on
representation. the nanotube tips [68,69] and has emerged as an effective tech-
nique for enhancing the interfacial characteristics [70,71].
Although experimental [71,72] and computational [52,73] findings
3. Literature review have shown that effective CNT-polymer matrix bond can be
attained by covalent functionalization but the process would intro-
In this section some of the important studies based on the inter- duce sp3 hybridization defects into the surface of carbon nan-
facial shear strength (IFSS) of the CNT-polymer nanocomposite otubes, thus bringing down their mechanical performances [74].
have been reviewed. A sizeable number of studies has been As a result, there is usually a trade-off between carbon nanotube
reviewed and the conclusions based on these studies have been properties and interface properties. On the contrary, the non-
mentioned. The study of IFSS through different methods has been covalent functionalization method can improve the properties of
studied by various researchers which involves experimental as the composite without deteriorating the intrinsic properties
well as theoretical techniques. Table 1 discusses the characteriza- [75,76]. The approach used by this functionalization group com-
tion and measurement methods and the corresponding IFSS prises p  p interactions and van der Waals forces through poly-
between CNT and polymer. The material used during the experi- mer adsorption. [77-79]. Polymer chain wrapping around the
mental procedure of the study has also been mentioned. The nanotubes has been proven extremely successful in the enhance-

Table 1
Summary of literature review of the experimental results obtained for the IFSS between CNT and various polymer matrices.

Author Materials Characterization Method Interfacial Shear Strength (MPa) Measurement technique
Barber et al. [24] MWNT/polyethylene-butene AFM 10–90 Pullout
Wagner et al. [40] MWNT/polyurethane TEM 500 Pullout
Cooper et al. [25] SWNT/epoxy SPM & TEM 366 Pullout
MWNT/epoxy 35–376
Deng et al. [41] MWNT/PEEK (fracture surface) SEM 4.0 Pullout
Tsuda et al. [42] MWNT/PEEK (Without heat treatment) SEM 3.5–7.0 Pullout
(Hot-pressed sample) 6-14
Roy et al. [43] SWNT/PVA Raman 187.5 Pullout
Ding et al. [44] MWNT/Polycarbonate SEM NA Pullout
Rahmat et al. [45] SWNT/PMMA AFM 7 –
Zu et al. [46] (Double/triple walled) CNT/epoxy – 14.4 Microdroplet
Ganesan et al. [47] MWNT/epoxy SEM 2.41 – 12.45 Pullout
Manoharan et al. [48] CNF/epoxy SEM 170 Pullout
Sager et al. [49] Unsized fiber – 50.5 Fragmentation
Sized fiber > 101.5
Aligned CNT 56.2
Random CNT 86.6
With epoxy
Medina et al. [50] Fiber/CNT/epoxy – 58–72 Push-out

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A. Mani and S. Sharma Materials Today: Proceedings 50 (2022) 1774–1780

Table 2
Summary of literature review of the theoretical results obtained for the IFSS between CNT and various polymer matrices.

Author Materials Method Interfacial Shear Strength (MPa) Measurement technique


Sanvito et al. [51] CNT/polyethylene MD 2 Pullout
Frankland et al. [52] CNT/polyethylene (crystalline) MD 2.8 Pullout
CNT/polyethylene (cross-linked crystalline) MD 110 Pullout
Wong et al. [53] CNT/PS MD 186 Pullout
CNT/epoxy MD 138
Liao and Li [54] CNT/PS MD 160 –
Jiang et al. [55] CNT/PI MD 18.67 Pullout
Zhao et al. [30] CNT/epoxy FE 40.88–42.46 Microdroplet
Gao et al. [56] MWNT/epoxy Shear lag 2.0 –
Gou et al. [57] SWNT/epoxy MD 75 Pullout
Liu et al. [58] Pristine SWNT/epoxy MD 160 –
PmPV wrapped SWNT/epoxy MD 290
Epon 828 epoxidized SWNT/epoxy MD 690
Hybrid functionalized SWNT/epoxy MD 940
Xiao et al. [59] Pristine SWNT/PE MD 90 Pullout
PmPV wrapped SWNT/PE MD 130
Alkyl functionalized MD
(C5H11) SWNT/PE 98
(C10H21) SWNT/PE 101
(C15H31) SWNT/PE 118
Mixed functionalized with PmPVv(C5H11) SWNT/PE MD
(C10H21) SWNT/PE 149
(C15H31) SWNT/PE 155
150
Chawla and Sharma [38] SWNT/PE MD 141 Pullout
Zheng et al. [60] Pristine SWNT/PE MD 33 Pullout
Phenyl functionalized C6H5 MD 575
Xu et al. [61] SWNT/epoxy MD 138 Pullout
Yashiro et al. [62] MWNT/epoxy Shear lag 10.3–24.1 –

ment of interfacial characteristics, among the numerous alterna- interfaces is necessary so that further advancements in technology
tive methods. [80-82]. The ability of this technique to bind massive can be done. CNTs claim incredible opportunities for the advance-
numbers of functional molecules to CNT walls without affecting ment in the properties of these polymers. This study also reassures
their reputed ideal structures has made it an intriguing option further research in this area to develop these nanocomposites.
[79,83]. Wrapping of carbon nanotubes with polymer has provided
an excellent opportunity for the proper handling and arrangement
of nanotubes in orderly structures and also for their non-covalent 6. Research gap
functionalization [84]. In the study done by Xiao et al. [59], the
shear strength of SWNT-PE interface has been considerably Based on various experimental as well as theoretical/modelling,
enhanced with the help of PmPV wrapping and mixed functional- it can be safely stated that there is a difference between the results
ization which has been attained by first grafting alkyl chains to the of both techniques. The improper dispersion of CNTs is an area that
SWNT sidewalls, followed by the right approach for enhancement requires much more study and works so that the interfacial prop-
i.e., wrapping of PmPV molecules. The length of alkyl may signifi- erties and hence the mechanical properties of the nanocomposites
cantly affect the shear strength of alkyl functionalized SWNT-PE could be improved to a greater extent. As already stated, the non-
composites but the increment in the strength of mixed functional- covalent polymer wrapping is an intriguing way of functionaliza-
ized SWNT-PE composites does not show much dependence on the tion that improves the characteristics of the composites. However,
alkyl length. Regardless of significantly improving the dispersion of the study of this technique has to be done to completely under-
carbon nanotubes in the polymer matrix, the non-covalent interac- stand the mechanism within this process of non-covalent interac-
tion between functional groups and CNTs has proven to be on the tions also improvement in the efficiency for transferring the load
weaker side when compared with the covalent bonds. across the interface of carbon nanotube-reinforced composite can
The effectiveness of interfacial stress transfer can be consider- be achieved by the detailed study. The CNT- composite polymers
ably enhanced, particularly in cases of simultaneous use of cova- are also expected to increase with the addition of new polymers.
lent and non-covalent functionalization [58], and also small A detailed study can also possibly be conducted on eco-friendly
intertube spacing in MWNTs can affect the load transferring ability polymers and related interfacial properties to cater to the immedi-
between carbon nanotubes [85]. ate needs of the environment.

5. Future scope of work 7. Conclusion

The study of carbon nanotubes becomes an essential subject for This paper provides an overview of the studies done on the
the development and advancement in the mechanical world. The interfacial shear strength of the CNT reinforced polymer compos-
application of the CNT reinforced polymer composites is depen- ite. This paper acknowledges the considerable influence on
dent on their physical as well as mechanical properties. Therefore, mechanical properties of the composites by interfacial interactions
this study of the load transfer between nanotubes and polymer between CNT and polymer matrix. A decent amount of research
matrix is much more essential. The characterization of the respec- has been done in the area concerning carbon nanotubes and differ-
tive nanotubes also carries certain challenges. To address these ent polymer matrix. The main findings of this study have been
concerns, a thorough study of the properties and strengths of these summarized below: -
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A. Mani and S. Sharma Materials Today: Proceedings 50 (2022) 1774–1780

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