JOB HAZARD ANALYSIS [JHA] WORKSHEET

JHA NO. 0040988 A PTW NO. 0040988 WORK PERMIT TYPE Hot Work

LOCATION MCOT > Area B PLAN DATE: 16/03/2021 RISK RATING Medium

EQUIPMENT WORK To carry out field welding and grinding activity on new 750-P-332-1101 pipe spools
NO. DESCRIPTION replacement at road 10

JHA TEAM MEMBER

1. Ramsay Buli 6.
2. Lawrence Uyo 7.
3. 8.
4. 9.
5. 10.

NOTE
1.   JHA shall be applicable for all work activities which requires PTW.
2.   The pre-prepared JHA and JHA prompters will be used as a reference/guide during the development of JHA.
3.   Personnel carrying out the work shall be fully familiar with the written Work/Operating Procedures developed for the job. The Work/Operating Procedures shall describe, in step-by-
step instructions, the correct method of executing the specified work.
4.   Prior to commencement of work (after PTW has been approved), the task-specific JHA shall be discussed amongst all personnel involved in the execution; and requirements
contained therein shall be fully understood and agreed by all involved personnel.
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

1 Equipment Preparation and site - Wear approved tinted safety

entry/Evaluate proposed work
site location, condition and work
place isolation (barricade area
and display signage/ Enclosure)
glasses when working under
extreme glaring by sunlight
Personal injury, heat
- Minimize exposure by rotation of
stroke, dizziness due
H.9.01 Weather / worker personnel regularly - All Worker - First aid kit and - MCOT First
to prolong exposure to
Cuaca whenever necessary/applicable - Work Leader Medical Services. Aider
hot weather, eyes
- Temporary working shed to be
irritation
in place to minimize exposure to
hot weather whenever
applicable/necessary

H.24.07 Sting
- Check surrounding area before
animal/insect
starting work for any potential - Specialized /
(Hornet, bee, - All Worker
Personnel injury / biological hazard. Report to CCR - All Worker Relevant PPE.
snake) / Haiwan / - MCOT First
fatalities/ Allergy if you encounter with any - Work Leader - Site clinic facilities /
serangga yang Aider
biological hazard at your worksite Medical Services.
menyengat (tebuan,
- Barriers and signs are in place.
lebah, ular)

Pinch Hand & finger injury - Identify the work area for sharp - All Worker - Medical treatment - MCOT First
points/amputation edges and using hand gloves. To Aider
points. discard all substandard tools from
work site. Proper placement of
hands & watch out pinch point
area
- Always take note on hand/foot
placement
- Identify and make known of
potential points to team member.
If possible, carry out work away
from the source of hazard
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

- Use correct manual handling

technique Observe correct body
posture, lifting and stability
H.25.01 Manual techniques when working. Always
materials handling / Personnel and hand keep the body parts away from - Work condition - Work Leader
*Pengendalian injury/ Body ache/ potential pinch point or moving - All Worker improvement. - MCOT First
barang secara muscle strain objects. Identify all potential - Medical services. Aider
manual pinching points. use impact
resistant gloves. Practice buddy
system when working.
- Suitable PPE

Pinch - Secure loose/movable items

points/amputation - Always take note on hand/foot
points. placement
- MCOT First
Tools, materials and equipment Hand & finger injury - Identify and make known of - All Worker - Medical treatment
Aider
preparation on site - set up potential points to team member.
welding, grinding and oxy-cutting If possible, carry out work away
equipment prior to execute hot from the source of hazard
2 work activity etc: Cylinder setting - Use correct manual handling
and connect and lay hose to work technique Observe correct body
area and To connect welding set H.25.01 Manual
posture, lifting and stability
cable/ (Distribution box (DB) materials handling / Muscle sprain/ - Medical services. - MCOT First
techniques when working. Use
Approved EX) *Pengendalian Musculoskeletal - All Worker - Work condition Aider
impact resistant gloves. Practice
barang secara disorder/ back injury improvement. - Work Leader
buddy system when working.
manual
- Suitable PPE
- Improve/Correct posture.
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

3 Pre-lay new spool/ manually There is a risk of

- Use your experience,
placing and alignment the new pinching or crushing
knowledge, and training to assess
spool base on pipe line design by any part of the body,
risks and follow procedures.
using Chain block especially the fingers - First aid kit &
- Inspect the overhead manual
and hand during the Medical services.
chain hoist before use. Do not
lifting operation. - Break glass on
operate an overhead manual - MCOT First
H.7.01 Objects Crushing of feet due to emergency alarm
chain hoist that is damaged or Aider
under Tension / falling load or caught - All Worker and report to CCR
has any actual or suspected. Do - Work Leader
*Objek yang tegang in a heavy chain. immediately upon
not allow anyone under a - All Worker
Sometimes sharp any incident/damage
suspended load. Do not operate
metal shavings can occur at worksite
an overhead manual chain hoist
get trapped in the - Worn PPE.
that is damaged or has any actual
chain and can cause
or suspected.
cuts to the hand. /
- Worn appropriate PPE.
Property damage

Pinch Hand & finger injury - Identify and make known of - All Worker - Medical treatment - MCOT First
points/amputation potential points to team member. Aider
points. If possible, carry out work away
from the source of hazard
- Identify and make known of
potential points to team member.
If possible, carry out work away
from the source of hazard, always
take note on hand/foot placement

- Secure loose/movable items

- Always take note on hand/foot
placement
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

Slippery/uneven - Provide signage/barricade

floor affected area
surface/grating/step - Ergonomic assessment,
which can cause Improve/Correct posture, Suitable
Personal injury, slip - Work Leader - MCOT First
slip, trip and fall PPE, correct manual material - Medical treatment
trip and fall - All Worker Aider
handling procedures, Assess site
conditions, Proper work planning.
Be more vigilant and remove
obstruction at work area.

H.25.01 Manual - Suitable PPE

materials handling / - Use correct manual handling
*Pengendalian technique Observe correct body
barang secara Muscle sprain/ posture, lifting and stability - Work condition - Work Leader
manual Musculoskeletal techniques when working. Use - All Worker improvement. - Instrument
disorder/ back injury impact resistant gloves. Practice - Medical services. Technician
buddy system when working.
- Stop work.
- Proper work planning.

4 To do marking on the new spool Slippery/uneven Slip, trip and fall/ - Arrange and secure grating - All Worker - Medical treatment - MCOT First
for oxy cutting, grind and remove floor Personnel injury panel properly to remove uneven - Work Leader Aider
surface/grating/step surface
which can cause - Proper clean out/dry off of
slip, trip and fall slippery area
- Provide signage/barricade
affected area
- Use available
handrails/guardrails when
accessing the area.
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

Pinch - Identify and make known of

points/amputation potential points to team member.
points. If possible, carry out work away
- MCOT First
Hand and finger injury from the source of hazard - All Worker - Medical treatment
Aider
- Secure loose/movable items
- Always take note on hand/foot
placement

- Suitable PPE
- Proper work planning.
- Use correct manual handling
technique Observe correct body
H.25.01 Manual
posture, lifting and stability
materials handling / Personnel and hand - Medical services. - MCOT First
techniques when working. Always
*Pengendalian injury/ Body ache/ - All Worker - Work condition Aider
keep the body parts away from
barang secara muscle strain improvement. - Work Leader
potential pinch point or moving
manual
objects. Identify all potential
pinching points. use impact
resistant gloves. Practice buddy
system when working.
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

5 Grinding and power brushing
process for surface preparation
on new spools
H.31.01 Fire / Fire, asset damage, - Area to be free from - All Worker - Consult nearest - MCOT First
explosion / Api / skin burn, personal combustible/flammable materials medical centre for Aider
Letupan injury, scalding and flush with fire hydrant water further treatment. - Work Leader
- Running water on throughout First Aid Treatment - Fire Watcher
grinding activity to keep working - Break glass on
radius in wet condition emergency alarm
- Ensure gas test has been and report to CCR
conducted and workplace immediately upon
declared as gas free prior to any incident/damage
execute any hot work activity occur at worksite
- Face shield and safety googles - Fire Extinguisher
to be worn throughout grinding (For small fire and
and power brushing activity trained personnel
- Barriers and signage are in only under safe
place to keep area clear off non- condition)
essential personnel - Clearance of
emergency
escape/evacuation
routes
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

- Ensure rotating part of

pneumatic grinder (grinding disc)
are fully stop prior replacement
purpose
- First aid kit and
- Stop Work Policy.
medical services.
- Ensure pneumatic grinder and
- Clearance of
grinding disc are in good
H.8.04 Equipment emergency
condition prior to operate on site
with Moving or escape/evacuation
- Ensure trained and experienced - MCOT First
Rotating Parts / Personnel injury, eye routes
personnel only are authorized to - All Worker Aider
Peralatan dengan injury, severe cut - Break glass on
operate pneumatic tools on site - Work Leader
Bahagian Bergerak emergency alarm
- Ensure safety guard are
atau Berputar and report to CCR
properly installed on pneumatic
immediately upon
grinder for protection from
any incident/damage
rotating part prior to operate
occur at worksite
equipment
- To keep hands off
moving/rotating parts of
pneumatic tools during operation

- Use correct manual handling

technique Observe correct body
posture, lifting and stability
techniques when working. Always
H.25.01 Manual
keep the body parts away from
materials handling / Personnel and hand - Work condition - Work Leader
potential pinch point or moving - All Worker
*Pengendalian injury/ Body ache/ improvement. - MCOT First
objects. Identify all potential - Work Leader
barang secara muscle strain - Medical services. Aider
pinching points. use impact
manual
resistant gloves. Practice buddy
system when working.
- Suitable PPE
- Proper work planning.
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

6 To do open flame prior oxy H.1.06 Hydrocarbon Cable leak, explosion, - Instruments such as pressure - All Worker - Fire Extinguisher - Fire Watcher
cutting activity gas (ethane, fire, personal injury, gauges, level indicators (For small fire and - Work Leader
ethylene, severe burn, scalding, transmitters are in good trained personnel - MCOT First
propylene, 1- asset damage order/calibrated. only under safe Aider
butene, acetylene, - Ensure of appropriates condition)
fuel gas) / Gas installation applied on equipment - Break glass on
hidrokarbon and accessories prior to execute emergency alarm
(ethana, etilena, oxy-cutting activity and report to CCR
propylina, 1-butana, - Routine check on oxy-cutting immediately upon
asetilena, gas equipment prior to operate and any incident/damage
minyak) execute oxy-cutting activity occur at worksite
- Barriers and signage are in - First aid kit readily
place to keep storage area clear available, medical
off non-essential personnel services.
- Clearance of
emergency
escape/evacuation
routes
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

- Consult nearest
medical centre for
- Visual inspection.
further treatment/
- Fire watcher to conduct final
First Aid Treatment
check on surrounding area to
- Clearance of
ensure hot slag is properly
emergency
extinguished before leaving
escape/evacuation
workplace upon completion of
routes
daily - MCOT First
H.14.01 Heaters - Break glass on
Fire, severe skin - Area to be free from - Standby Aider
with fire tube / emergency alarm
burns, personal injury, combustible/flammable materials Person - Work Leader
*Pemanas dengan and report to CCR
asset damage and flush with fire hydrant water - All Worker - All Worker
tiub api immediately upon
- Running water always on - Fire Watcher
any incident/damage
throughout oxy-cutting activity to
occur at worksite
keep surrounding area under wet
- PPE
condition
- Fire Extinguisher
- Face shield/welding mask to be
(For small fire and
worn throughout oxy-cutting
trained personnel
activity
only under safe
condition)

- Use correct manual handling

technique Observe correct body
posture, lifting and stability
H.25.01 Manual techniques when working. Always
materials handling / Personnel and hand keep the body parts away from - Work condition - Work Leader
*Pengendalian injury/ Body ache/ potential pinch point or moving - All Worker improvement. - MCOT First
barang secara muscle strain objects. Identify all potential - Medical services. Aider
manual pinching points. use impact
resistant gloves. Practice buddy
system when working.
- Suitable PPE
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

7 Commence Fit–Up, grinding and - Conduct daily/routine inspection - Clearance of

welding on the new spool and To on welding equipment prior to emergency
touch up repair on defect operate on site escape/evacuation
weldment whenever required by - Leather gloves/welder gloves to routes
Welding Inspector be worn throughout welding - Break glass on
- Work Leader
Electrocuted activity emergency alarm
P.28.01 Fuel / - Standby
(possibility of fatality), - Keep dry insulation between - All Worker and report to CCR
Electricity / Bahan Person
personal injury, severe body and metal being weld or - Fire Watcher immediately upon
Api / Elektrik - MCOT First
burn, scalding ground (metal floor or wet any incident/damage
Aider
surface) occur at worksite
- Ensure of proper installation and - Consult nearest
grounding system applied on medical centre for
welding equipment throughout further treatment.
welding activity First Aid Treatment

- Provide signage/barricade
affected area
- Proper clean out/dry off of
Slippery/uneven
slippery area
floor
Slip trip and fall, - Use available - MCOT First
surface/grating/step - All Worker - Medical treatment
personnel injury handrails/guardrails when Aider
which can cause
accessing the area.
slip, trip and fall
- Arrange and secure grating
panel properly to remove uneven
surface

Sharp/pointy edges. Hand and flinger injury - Cover edges and put on signage - All Worker - Medical treatment - MCOT First
- Identify/remove Aider
equipment/source of sharp edges
- Always take note on hand/foot
placement
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

- Area to be free from - Fire Extinguisher

combustible/flammable materials (For small fire and
and flush with fire hydrant water trained personnel
- Running water always on only under safe
throughout oxy-cutting activity to condition) Break
keep surrounding area under wet glass on emergency
condition alarm and report to
H.31.01 Fire / Fire, severe skin - Fire Watcher
- Fire watcher to conduct final CCR immediately
explosion / Api / burns, personal injury, - All Worker - MCOT First
check on surrounding area to upon any
Letupan asset damage Aider
ensure hot slag is properly incident/damage
extinguished before leaving occur at worksite
workplace upon completion of - Medical services.
daily task
- Face shield/welding mask to be
worn throughout oxy-cutting
activity

H.20.06 Welding Eyes irritation, - Wear proper PPE throughout - All Worker - Break glass on - Work Leader
fumes / Wasap breathing difficulty, grinding and power brushing emergency alarm - MCOT First
Kimpalan personal injury, activity as required i.e. face and report to CCR Aider
prolonged exposure to shield, dust mask, half mask immediately upon
dusty environment respirator any incident/damage
may affect respiratory - Keep non-essentials personnel occur at worksite
system clear off grinding radius - First aid kit and
(barricade area & display medical services.
signage)
- Breathing apparatus & relevant
PPE.
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

- Stop work.
- Suitable PPE
- Use correct manual handling
technique Observe correct body
H.25.01 Manual posture, lifting and stability
materials handling / Personnel and hand techniques when working. Always - Work condition - Work Leader
- All Worker
*Pengendalian injury/ Body ache/ keep the body parts away from improvement. - MCOT First
- Work Leader
barang secara muscle strain potential pinch point or moving - Medical services. Aider
manual objects. Identify all potential
pinching points. use impact
resistant gloves. Practice buddy
system when working.
- Proper work planning.

8 Housekeeping at work area Pinch - Secure loose/movable items

points/amputation - Always take note on hand/foot
points. placement
- MCOT First
Hand & finger injury - Identify and make known of - All Worker - Medical treatment
Aider
potential points to team member.
If possible, carry out work away
from the source of hazard

Slippery/uneven Slip trip and fall - Arrange and secure grating - All Worker - Medical treatment - MCOT First
floor panel properly to remove uneven Aider
surface/grating/step surface
which can cause - Provide signage/barricade
slip, trip and fall affected area
- Use available
handrails/guardrails when
accessing the area.
- Proper clean out/dry off of
slippery area
JOB POTENTIAL POTENTIAL ACTION RECOVERY ACTION
DESCRIPTION OF JOB STEP CONTROL BARRIERS
STEP HAZARD CONSEQUENCES PARTY BARRIERS PARTY

- Use correct manual handling

technique Observe correct body
posture, lifting and stability
H.25.01 Manual techniques when working. Always
materials handling / Personnel and hand keep the body parts away from - Medical services. - MCOT First
*Pengendalian injury/ Body ache/ potential pinch point or moving - All Worker - Work condition Aider
barang secara muscle strain objects. Identify all potential improvement. - Work Leader
manual pinching points. use impact
resistant gloves. Practice buddy
system when working.
- Suitable PPE

- Arrange and secure grating - Medical treatment/

panel properly to remove uneven First Aid Treatment
surface - Clearance of
Slippery/uneven
- Provide signage/barricade emergency
floor - MCOT First
Personal injury, affected area escape/evacuation
surface/grating/step - All Worker Aider
tripping hazard - Proper clean out/dry off of routes
which can cause - Work Leader
slippery area
slip, trip and fall
- Use available
handrails/guardrails when
Take Photo taking for activity accessing the area.
9
report
- Break glass on
- Ensure the flash light is in OFF
emergency alarm
mode/ Avoid to replace the
and report to CCR
H.15.05 Activation of flame battery on site. Gas test to be - Work Leader
immediately upon
Electrostatic energy detector/Skin burn, conducted prior to start the - Site - All Worker
any incident/damage
/ Tenaga potential fire & eyes activity. Only competent Supervisor - MCOT First
occur at worksite
elektrostatik injuries personnel to operate the digital Aider
- PPE
camera/Stay away from any
- First aid kit and
potential flammable source
medical services.
 JHA APPROVAL DURING PTW APPLICATION

REVIEWED BY APPROVED BY

I have ensured all precautions and controls are specified, and work can be performed in a safe and efficient manner

NAME NAME

DESIGNATION DESIGNATION

SIGNATURE SIGNATURE

DATE DATE

AFTER PTW HAS BEEN APPROVED

WORK TEAM (CONFIRMATION THAT JHA HAS BEEN COMMUNICATED TO WORK TEAM AS PART OF PRE-JOB/TOOLBOX MEETING - AFTER PTW HAS BEEN APPROVED)

Name(s) Designation Signature & Date