Service Information

Document Title: Function Group: Information Type: Date:

Oil pump, reconditioning 434 Service Information 10/03/2022
Profile:
FL-IL3 PID:22594

Oil pump, reconditioning

Valid for serial numbers
Model Production site Serial number start Serial number stop
FL-IL3 PID:22594

Op nbr

Hypoid oil, GO102 or equivalent

Figure 1

1 O–ring 10 Bolt, pump rotor carrier

2 Plug, overflow valve 11 Connection
3 Lock ring 12 O–ring
4 Washer 13 Seat
5 Spring retainer with spring 14 Lock ring
6 Pump housing 15 Ball
7 Outer pump rotor 16 Copper gasket
8 Inner pump rotor 17 Plug, non-return valve
9 Pump rotor carrier

Dismantling

1. Remove the bolts for the pump rotor carrier.

Figure 2

1. Pump rotor carrier

2. Turn the pump over and place it on a pair of wooden studs.

Figure 3
3. Drive out the pump rotor carrier by carefully tapping on the gear teeth. Use a mallet and a brass drift.

4. Remove the pump rotor carrier as well as the inner and outer pump rotor.

Figure 4

1. Pump rotor carrier

2. Outer pump rotor
3. Inner pump rotor

5. Remove the plugs (2 pcs.) and copper gaskets (2 pcs.) for the non-return valves.

Figure 5

1. Plug
2. Copper gasket

6. Remove the lock rings (2 pcs).

 Figure 6

1. Lock ring
2. Seat with O-ring
3. Ball

7. Remove the seats (2 pcs) for the non-return valves. Use suitable puller. Remove and discard the O-rings (2 pcs).

Figure 7

8. Remove the balls (2 pcs).

9. Remove the plugs and the overflow valves (2 pcs.).

 Figure 8

1. Plug
2. Lock ring
3. Washer
4. Spring retainer with spring

10. Clean and inspect the dismantled parts for damage and wear. Change parts as needed.

Assembling

11. Install the spring retainer with spring, washer and lock ring to the overflow valves (2 pcs).
NOTE!
Make sure that the lock ring is pressed well into the groove.

Screw down the plugs slightly under the oil pump housing's face.
Tightening torque: Dropbox, tightening torque
 Figure 9

1. Plug
2. Lock ring
3. Washer
4. Spring retainer with spring

12. Install new O-rings on the seats for the non-return valves.

Figure 10

1. Lock ring
2. Seat with O-ring
 3. Ball

13. Lubricate the balls (2 pcs) and seats (2 pcs) for the non-return valves with hypoid oil, GO102 or equivalent. Install the
non-return valves (2 pcs) and the lock rings (2 pcs).
NOTE!
Make sure that the lock ring is pressed well into the groove.

14. Install the copper gaskets (2 pcs.) and the plugs (2 pcs.) for the non-return valves.
Tightening torque, see: Dropbox, tightening torque

Figure 11

1. Plug
2. Copper gasket

15. Grease the pump rotors with hypoid oil, GO102 or equivalent.
Install the outer and the inner pump rotor as well as the pump rotor carrier.

Figure 12

1. Pump rotor carrier

 2. Outer pump rotor
3. Inner pump rotor

16. Install and tighten the bolts for the pump rotor carrier.
Tightening torque, see: Dropbox, tightening torque

Figure 13

1. Pump rotor carrier