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Radiographic Film Systems Brochure en LR
Radiographic Film Systems Brochure en LR
Radiographic Film Systems Brochure en LR
Film Systems
A global leader
in technology-driven
inspection solutions
that deliver productivity,
quality and safety
to our customers.
Industry Focus with Broad Experience
No matter what
your inspection or
testing challenge
is, we can help.
3
4
End-To-End NDT Solutions
Based On Fully Compatible Components
5
STRUCTURIX Film Systems
Waygate Technologies exclusively offers a solution with all components
designed to work together seamlessly, start to finish.
6
7
STRUCTURIX Films – Advantages
The STRUCTURIX film family has two key advantages of great importance
in non-destructive testing – image quality and consistent rugged
behavior. Both result from Agfa’s advanced emulsion technology and
ultramodern high-tech coating processes.
8
Consistent Processing Quality Darkroom Light Sensitivity
STRUCTURIX films have a reputation with the cubic shape, assures that all STRUCTURIX films may be exposed to
for providing consistent and excellent exposed grains (latent image) will darkroom safelight conditions longer
results over a wide range of operating simultaneously develop the same without sensitometric fogging (ANSI
conditions. The Cubic Grain Plus techno- density over a wide range of processing PH 2.22). This means that brighter safe-
logy is at the base of this consistent conditions. Moreover, they will do so light illumination can be used, resulting
stable behavior. The extremely narrow rendering the very high contrast that is in more ergonomic and efficient
grain size distribution, in combination responsible for the high image quality working conditions.
4 S
Local Contrast
Image Quality
4 Split Anti-stress
4 Split Anti-stre
Local Contrast
Local Contrast
Image Quality
3 La
3 Layer 3 Layer 2 Em
D2 2 Emulsion Layer2 Emulsion Lay
D2 D2 D2 Theoretical Maximum
D2 Theoretical
D2 Maximum
Theoreticalfor
Maximum
linear detection 1 Ba
for linear detection
for linear
D3 detection 1 Base 1 Base
D3 D3 D4
D4 D4
D3 D5 2 Em
D3 D3 D5 D5 D7 D8 2 Emulsion Layer2 Emulsion Lay
D7 D8 D7 D8 4 S
4 Split Anti-stress
4 Split Anti-stre
3 La
3 Layer 3 Layer
Better
D4
Better
Better
D4 D4 Cub
Cubic Grain PlusCubic GrainMat
Plu
Matting Agent Matting Agent
D5
D5 D5
D7
D7 D7
D8
D8 D8 Contrast (signal) of all films is optimized to The emulsion coatings are covered by two
approach the maximum contrast for a linear separate antistress layers (3 + 4). To achieve
Better
detector (industrial X-ray Film), thereby a rugged surface, the top layer has received
Better
9
Image Quality and Film System Classifications
Every application and every object require a specific class performance of a specific Film System (Film + Chemistry +
of industrial radiographic film or film system class which Processing), film radiography remains the number one and
includes complementary film and film processing. most widely used NDT technique.
The classification system classifies a film inclusive of
film processing (type and chemicals). This illustrates the
A New Film System Classification
importance of processing in relation to imaging.
The introduction of the Industrial Film Systems Classification
The parameters are:
Standards ASTM E-1815, ISO 11699-1 and JIS-K7627 provides
G2 (contrast) Net density: D = 2
an important means to assign film systems to the appro-
G4 (contrast) Net density: D = 4
priate film system class.
D (noise) Net density: D = 2
These standards identify the various types of industrial G/σD Net density: D = 2
X-ray film systems and classify them based on objectively
These parameters are selected based on the insight into
quantified parameters that are the foundation of film
imaging theory applied to the industrial X-ray film systems.
imaging performance.
G is a measure of the signal gain factor and σD indicates
The standards for control of film processing and ISO 11699-2 the noise, so that G/σd represents the signal /noise ratio.
provide the means to control the processing at the processor
In the context of growing quality awareness, the new per-
user level. The objective is to make sure that a classified
ception of film system classification, described in ASTM 1815,
system will produce the expected capabilities in daily use.
ISO 11699 and JIS-K7627, gradually became norm for the
As a result of being able to objectively determine the
industry.
Technical Specifications
ISO Dose
A/Automatic Gradient G σD G/σd
SPEED mGy Image Quality & Film System Classes
Type ASTM E 1815 ISO 11699-1 DENS=2 DENS=4 DENS=2 DENS=2 S D=2 Type ASTM E 1815 ISO 11699-1 JIS-K7627
ISO Dose
B/Manual Gradient G σD G/σd
SPEED mGy
Type ASTM E 1815 ISO 11699-1 DENS=2 DENS=4 DENS=2 DENS=2 S D=2
10
BAM
BAM Certification
Certifi cation ISOCertifi
ISO Certification
cation
Agfa was the first company in the world that can boast GE’s approach to quality control in the NDT industry
certification by BAM, the German Federal Institute for
Materials Research and Testing. At GE’s Inspection Technologies business, we contend that
obtaining an ISO certificate is only the beginning. Agfa was the first
InAgfa wasto
addition the first company
semi-annual in the
product world
testing thatapproval)
(design can boast and Waygate Technologies’
radiographic approach
film manufacturer to quality
to achieve control
ISO certifi cationinfor
the
its
certification
round robin testsbyrecognizing
BAM, the German Federalof
the competence Institute
the Agfafor
film NDT industry
STRUCTURIX films in 1990. Since then, we have continued the legacy
Materials
lab, Research
the certifi and Testing.
cation process involves a quarterly production of
Atquality,
Waygate assuring you that our
Technologies, weentire film system
contend – films, chemistry
that obtaining an
monitoring and an annual audit at the Agfa plant. The results and equipment – is produced under a strict Quality Management
In addition to semi-annual product testing (design approval) ISO certificate is only the beginning. Agfa was the first
are recorded in the corresponding certificates. System approved to ISO 9000. It’s your guarantee of the superior
and round robin tests recognizing the competence of the radiographic film manufacturer to achieve ISO certification
quality of GE Measurement & Control products.
Agfa film lab, the certification process involves a quarterly for its STRUCTURIX films in 1990. Since then, we have
The most commonly used STRUCTURIX film systems based on
production
the film typesmonitoring
D4, D5 and and an annual
D7 combined audit
with at developer
G135 the Agfa plant.
and continued the legacy of quality, assuring you that our
The results are recorded in the corresponding certificates.
G335 fixer are BAM certified. The German Federal Institute BAM entire film system – films, chemistry and equipment – is
conducted produced under a strict Quality Management System
The most acommonly
thorough study
usedand awarded the
STRUCTURIX STRUCTURIX
film ECO
systems based
Film System approved to ISO 9000. It’s your guarantee of the superior
on the film (5 min. cycle)
types D3, D4,the
D5certifi
andcate of compliance
D7 combined toG135
with
International Film System Classification Standards. quality of Waygate Technologies' Measurement & Control
developer and G335 fixer are BAM certified. The German
products.
Federal Institute BAM conducted a thorough study and
awarded the STRUCTURIX ECO Film System (5 min. cycle)
the certificate of compliance to International Film System
Classification Standards.
11
11
STRUCTURIX_Film_brochure_0702.indd 11 9/02/17 13:17
Characteristics and Applications
STRUCTURIX D5 • Welding
• Castings
Very fine grain film with high contrast. Excellent for visualization of • Shipbuilding
discontinuities. This film is intended for use with lead screens, using either • Aerospace and aircraft industry
X-ray or gamma rays. • Multiple film techniques
STRUCTURIX D7 • Welding
• Castings
Fine grain film with high contrast and high speed. Designed for direct • Shipbuilding
exposure or with lead screens. For exposure with lead screens, using either • Aerospace and aircraft industry
X-ray or gamma rays. • Multiple film techniques
12
Performance Characteristics
Sensitometric Curves
D8 D5 D3 D3 s.c.
3.5
D7 D4 D2
3.0
2.5
2.0
1.5
1.0
0.5
Blue-base
Density
STRUCTURIX D2, D3 s.c., D3, D4, D5, D7, D8 Exposure and processing parameters:
200 kV, Pb screens, autom. proc., 8 min. cycle, devel G 135, 28°C
13
Exposure diagrams can be very Structurix D2 Structurix D
kV kV
140 160 180 200 220 240
useful for setting the correct
Exposure Diagrams
100 100
90 260 90
m.A.min
m.A.min
80 80
30 30
correct exposure will mainly depend
20 20
Exposure Diagrams
a guide, as the correct exposure will mainly depend on the
4 4
3 3
Exposure
on Diagrams
the processing conditions.
mm
1 1
10 20 30 40
m.A.min
240 90
m.A.min
m.A.min
• Type of X-ray tube: 80 80 80 80
exposure.
Exposure The diagrams
diagrams can shown
be veryhere Structurix D2
constant potential
70
60
70 70
Structurix
60 60 D5
70
60
50 50 50 220 50
are meant
for only as the
a guide, as the
kV kV 100 120 140 160 180 200
140 160 180 200 220 240
useful setting correct 40 40 260
Steel (Fe)
100 40
100 40
• Pb-screens 90 260 90
m.A.min
m.A.min
3080 3080
30 240 30
correct exposure
exposure. will mainly
The diagrams depend
shown here • Density: 2
70
60
70
60
• Type of X-ray tube: constant potential 2050 2050
20 220 20
on the
are variations
meant ofathe
only as object,the
guide, as the • FFD: 1 m 40 40
260
• Pb-screens 240
exposure
correct equipment
exposure willused anddepend
mainly on • Autom. proc.: 8 min. cycle,
10
30 30
10 10 10
• Density: 2 9
8
20
9 9
8 8
20
9
8
the
on• processing
the 1m conditions.
FFD:variations of the object,the G 135, 28°C
7
6
7 7
6 6
260 7
6
5 5 5 5
• Autom.equipment
exposure proc.: 8 min. cycle,
used and G on
135, 28°C 410
9
4104
9
4
3 8 3 83 3
the processing conditions. 7
6
7
6
2 5 2 52 2
4 4
3 mm 3 mmmm
1 1 1 1
10 20 30 40 10 10 20 20 30 30 40 40
2 2
mm mm
Steel (Fe)
1 1
Structurix D2 Structurix D5D3
Structurix 10 20 30 40 Structurix
Structurix D7D4 10 20 30 40 Structurix D
kV kV kV 100 120120 140 140160 160 180 180200 200 kV kV 100 120 140 140160 160 180 180200 kV
140 160 180 200 220 240 220 100 120 200
100 100100 100100 100
90 260 90 90 90 90 220 90
m.A.min
m.A.min
m.A.min
m.A.min
240
m.A.min
m.A.min
80
• Type of X-ray tube: 80 80 80 80 80
ere 70
60 Steel
Structurix D2
(Fe) potential
70 70
Structurix
60StructurixD5D3 70 70
Structurix
60 60 D7
70
60
50
kV
constant 60
50 50
kVkV
220 50 50 50
140 160 180 200 220 240 100 120 140 160 180 200 kV
100 120 140 160 180 200
40100 40100
40 120 140 160 180 200 220 260 40 40 40
90
• Pb-screens 260 100
90 100
m.A.min
m.A.min
240 240
90 90
m.A.min
m.A.min
220
end
30 80 • Type of X-ray tube: 8080
30 30 3080
30 30
here 70
60
• Density: 2 potential
7070
6060
70 260
20 50 constant 20 20
5050 220
60
20
2050 240 20
ee 40
• FFD: 1 m
4040
260
260 40
• Pb-screens 240 220
npend
30 3030
10 10 10
30
10 10
260 10
9
8 20 ••Autom. proc.:
Density: 2 8 min. cycle, 9 9
8 20
8
9 9
8 8
9
8
7 720 20 240
he 7
6 G 135, 28°C 6 6
260 7 7
6 6
7
6
5 • FFD: 1 m 5 5 5 5 5
on 4 10 4 10
410 4104 260 4
3 8
9
• Autom. proc.: 8 min. cycle, 9 9
8
3 3 8
9
3 83 3
7 7 7
2 5
6 G 135, 28°C 6 6
2 25
7
6
5 2 52 2
4 4 4 4
3 mm 3 mmmm mmmm
1 1 1 3 3
1 1 1
10 20 30 40 10 10 20 20 30 30 40 40 10 10 20 20 30 30 40 40
2 2 2 2
mm mm
mm mm
1 11 1
Structurix D3 10 20 30 40 Structurix
Structurix D7D4 1010 2020 3030 4040 Structurix D8 10 20 30 40
kV kV kV 100 kV
120 140 160 180 200 220 100 120
120 140 140160 160 180 180200 200 100 120 140 160 180
100 100100 100
240 90 90 220 90
m.A.min
m.A.min
90
m.A.min
m.A.min
80 80 80 80 200
70 70 70 70
Structurix
Structurix
60 D5 D3 Structurix
60Structurix
60 D7D4 Structurix
60 D8
50 50 50 50
kV kV 100 120 140 140 160 160 kVkV 100
100 120 140 140160 160 180 200 kV
0
40100
120 180 180200 200220 260 40
40100
120 180 200
40
100 120 140 160 180
100 100 100
260 90 90 240 9090 220
m.A.min
m.A.min
90
m.A.min
m.A.min
m.A.min
220
30 80
80 8080
30 30 3080 200
70 70 7070 260 70
60 60 6060 60 220
20 50
50 220 20 20
5050 240 2050
40 40 260 4040 40
220 240
240
30 30
10 14 3030
10 10
260 260 10
30
9 9 9 9 220
208 20 8
8 20 8
20 240 20 260
7 7 7 7
260
6 6 6 6
5 5 5 5 240
STRUCTURIX_Film_brochure_0702.indd
410 14 260 410
104 10 4 10
9 9 9 9 9
83 8 3 38 8 3 8
7 7 7 7 7
260
6 6 6 6 6
52 5 2 25 5 2 5
4 4 4 4 4
3 3 mm 3 3 mmmm 3 mm
1 1 1 1
10 20 30 40 10 10 20 20 30 30 40 40 10 20 30 40
2 2 2 2 2
mm mmmm mm
mm mm
1 1 1 1 1
40 Structurix D4 10 10 20 20 30 30 40 40 Structurix D8 1010 2020 3030 4040 10 20 30 40
kV 100 120 140 160 180 200 kV 100 120 140 160 180
14100
90 220
100
90
m.A.min
m.A.min
80 80 200
70 70
Structurix
Structurix
60 D7 D4 Structurix
60 D8
50 50
kV kV 100 120 140 140 160 160 180 180200 200 kV 100 120 140 160 180
100 120
Structurix D2 Structurix
kV kV
50 70 90 110 130
100 100
90 90
m . A .m i n
80 80
70 70
60 60
m . A .m i n
50 50
40 40
30 30
20 20
10 10
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
mm
1 1
10 20 30 40
Structurix D2 Structurix D5 D3
kV
Aluminum (AI) Structurix
k Vk V
Structurix
50 70 90 110 130 50 50 70 70 90 90 110 kV
100 100100 100
90 90 90
m . A .m i n
90
m . A .m i n
m . A .m i n
80
70
Structurix
60 D2
• Type of X-ray tube: 80 80
70 70
Structurix
60 60 D5 110
80
70
m . A .m i n
130 60
5k0V constant
50 70
potential
90 110 130
50 50
kV
50 70 90
50
4 01 0 0 40100
Aluminum (AI)
40 40
90
• Density: 2 90
m . A .m i n
30 80 30 80
30 30
70 70
60 60
130
110
• FFD: 1 m
m . A .m i n
mm m mm m
1 3 1 31 1
10 20 30 40 10 10 20 20 30 3 0 40 40
2 2
mm mm
1 1
kV
Aluminum (AI)
Structurix D2 Structurix
Structurix D5D3 10 20 30 40 Structurix
Structurix D7 D4 10 20 30 40 Structurix
m. A .mi n
m. A .mi n
m. A .mi n
m. A .mi n
80
70
Structurix
• Type of X-ray tube:
D2
8080
7070
Structurix D5D3
80 80
70 70
80
70
60
Aluminum (AI) 6 0 Structurix
60 110130 Structurix
60 60 D7 60
m. A .mi n
5kV
0 constant
50 70
potential
90 110 130
5 0 5k0Vk V
50
50 50 130 50
41
000 410 04 01 0 0 50 70 70 90 90 110 40
40100
kV
50 70 90 40
110
90
• Density: 2 90 90
m. A .mi n
90
m. A .mi n
m. A .mi n
3080
70
60
• Type of X-ray tube: 3 0 83 00 8 0
70 70
60 60 130
110
30 80
30
70
30
• FFD: 1 m potential
m. A .mi n
130 60
2050 constant 2 0 52 0 5 0 20
20 50 20
40 40 40 40
• Autom. proc.: 8 min. cycle,
3 0 • Density: 2 30 30
130110
30
10
9 G 135, 28°C
8 2 0 • FFD: 1 m
1010
9 9
8 2 08
130 10 10
9 9
8 8
10
9
8
20 20
7 7 7 7 7 7
6 6 6 6 6 6
5 • Autom. proc.: 8 min. cycle, 5 5 5 5
130 5
410 4 1 04 1 0 4 104 4
9
3 8
G 135, 28°C 9 9
3 83 8
9
3 83 3
7 7 7 7
6 6 6 6
2 5 2 52 5 2 52 2
4 4 4 4
3 mm 3 mm
mm m mm m
1 1 1 3 1 31 1
10 20 30 40 1 0 10 20 20 30 30 40 40 10 10 20 20 30 3 0 40 40
2 2 2 2
mm mmmm mm
1 11 1
Structurix D3 10 20 30 40 Structurix
Structurix D7D4 10 10 20 20 30 30 40 40 Structurix D8 10 20 30 40
kV kV kV
50 70 90 110 kV 50 50 70 70 90 90 110 50 70 90
100 100100 100
9090 90
m . A . mi n
m . A . mi n
90
m. A .min
m. A .min
80 8080 80
70 7070 70
Structurix
Structurix D5D3 6 0 Structurix
Structurix
60 D7D4 Structurix
60 D8
60 130
5kV
0kV 5 0 5 0k V 130 50
30 5050 70 70 90 90 110 kV 50 50 70 70 90 90 110 kV 50 70 90
1401
000 0 41 4 0
0 0 01 0 0 40100
9 09 0 90 90 110 90
m . A . m in
m . A . m in
m . A . mi n
m. A . m in
m. A . m in
4 4 4 4 4
mm 3 3 mm
mm mm
3 3
1 1 1 1 3
10 20 30 40 10 10 20 20 30 30 40 40 10 20 30 40
2 2 2 2 2
mm mm m mmmm mm
1 1 1 1 1
40 Structurix D4 1010 2020 3 03 0 4 04 0 Structurix D8 10 10 20 20 30 30 40 40 10 20 30 40
kV kV
50 70 90 110 50 70 90
100
90
100
90
15
m . A . m in
m . A . m in
80 80
70 70
Structurix
Structurix
60 D7D4 Structurix
60 D8
5 0kV 130 50
kV 50 70 90 110 kV 50 70 90
50 70 90
Exposure Diagrams
Exposure Diagrams
1000
GBq.h
Ci.h
Selenium 75
10000
100
Pb Screens: Density 2, SFD 1m
D2
D3
Selenium 75
1000 D4
D5
D8
10 D7
100
1
5 10 15 20 25 30 35 40
mm Fe
1000
GBq.h
Ci.h
Iridium 192
10000
100 D2 D3
Pb Screens: Density 2, SFD 1m
Iridium 192 D4 D5
1000
D8
10 D7
100
1
10 20 30 40 50 60 70 80 90
mm Fe
1000
GBq.h
Ci.h
Cobalt 60
10000
100
Pb Screens: Density 2, SFD 1m
D2
D3
Cobalt 60 1000 D4
D5
10
D8
D7
100
1
10 20 30 40 50 60 70 80 90 100 110 120 130 140
mm Fe
16
17
Special Applications
STRUCTURIX F6
As a result of further improvements in Manual processing can be used but Sensitometric curves with RCF
its core business of radiographic film without the advantage of consistent fluorometallic screens (300 kV)
for all applications, Agfa introduced rapid processing. This should only be
a better product for rapid access used as an emergency solution.
4.5
radiography.
Density
4.0
STRUCTURIX F6 is specially designed
for offshore pipelines or similar 3.5
0.0
0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 3.0 3.3 3.6 3.9 4.2 4.5
STRUCTURIX F6
Medium speed, high contrast fine grain film, preferably suited for use in • Offshore pipelines
combination with fluorometallic (RCF) or similar fluorescent screens. To • Fast processing requirements
be preferably processed in short cycle (90 sec.). If needed standard 8 min.
cycle can be used alternatively for:
STX F6 + RCF Screens, 90 sec., Dry to Dry, G 135, 36°C 0.1 0.2 13 9
STX D7 Pb Screens*, 8 min., Dry to Dry, G 135, 28°C 1.0 1.0 13.5 12
*D7 is considered not sensitive for fluorescent screens (no significant gain in exposure time)
18
STRUCTURIX F8
Designed as a high quality film for Relative exposure factor with fluoro- Sensitometric curves with RCF
fluorometallic (RCF) screen exposure metallic screens depends on: fluorometallic screens ( 200 kV)
when the speed obtainable with Pb • temperature
screen system is insufficient or radia- • radiation energy Log. rel. exp
tion safety is of prime importance. • exposure time
Density
Sensitive to all UV and blue-emitting When maximum speed is important 3.5
screens. Calcium tungstate with lead the use of very fast screens such as the F8 + RCF
3.0
or lead oxide backing, so called fluoro- STRUCTURIX 1200 screen can further D8 + Pb
metallic screens (STRUCTURIX RCF reduce the exposure time by a factor of 2.5
Screens), are most suited for industrial three to six compared to RCF screens. 2.0
applications. F8 is the ideal fast, high contrast, high
1.5
F8 with fluorescent screens is used definition film for fluorescent screen
in a variety of heavy construction applications. When higher sharpness 1.0
Blue base
applications, concrete, on stream is required we advise the use of D8 with
0.5
STRUCTURIX F8
• High system speed is main requirement
High speed, high contrast fine grain film, for exposures in combination with • On stream corrosion/erosion radiography
RCF fluorometallic screens or fluorescent screens. • Concrete and heavy constructions
• Low dosage output, e.g. microfocus
19
20
STRUCTURIX
Intensifying Screens
21
STRUCTURIX Intensifying Screens
uJ )
S = ( cm
RCF 0.030 0.174 200
No screen 1.000
100 100
80 80
300 kV NDT 1200 + Pb 0.008 0.042 60 60
Pb 1.000 20 20
Pb 1.000 4 4
Spectral sensitivity of
Agfa Structurix F6
(for density 1.0 above fog)
22
The Right Packaging for Every STRUCTURIX Film
Waygate Technologies offers different forms of packaging. Sheet Film in Daylight Packaging
Whatever the application of industrial radiography,
E offers there
different forms
is a right of packaging.
STRUCTURIX Whatever
film available, in the
the right
packaging.
pplication No object
of industrial is too large
radiography, or too
there is small.
a right
TRUCTURIXAn X-ray film of the appropriate
film available, in the rightsize is available for every
packaging.
exposure. STRUCTURIX films are supplied in all standard
o object is too large or too small. An X-ray film of
sheet and roll sizes (special sizes on demand) and in
he appropriate
darkroom sizeoris available
daylight for every exposure.
packaging.
TRUCTURIX films are supplied in all standard sheet
nd roll sizes (special sizes on demand) and in
arkroom or daylight packaging.
Practical Daylight Packaging
Time saving
STRUCTURIX film are packed on ultramodern packaging
machines. This ready-to-use packaging can be placed
The Right Packaging for Every STRUCTURIX Film
directly on the object to be X-rayed, which saves valuable
SHEET FILM IN DAYLIGHT PACKAGING
Pb VACUPAC
time that would otherwise be used to manually place the
Pb VACUPAC
Completely light-tight, airtight and moisture proof Pb
film in cassettes in the darkroom.
VACUPAC is the perfect daylight packaging. The STRUCTURIX
Improved quality Completely light-tight,
X-ray films with Pbairtight
screens and moisture
have proof thickness
a standard Pb VACUPAC of is
To guarantee optimal packaging quality, all films are the 0.027
perfect mm and
daylight are vacuum-packed
packaging. The in
STRUCTURIX a completely
X-ray filmslight
with
packed automatically in an ISO9001-2015 environment, tight, airtight
Pb screens have aand moisture
standard proof foil
thickness complex.
of 0.027 mmTheandfoil,
area spin
RACTICALusing
DAYLIGHT PACKAGING
new lead screens for each. By excluding all so-called off from
vacuum-packed spacein atechnology,
completely is a
lightmetallic
tight, polymer
airtight and involving
moisture
film faults, such as dust in the packaging and faults causedproofthe foildeposition
complex. The of vaporized
foil, a spinaluminum under
off from space vacuum. The
technology, is a
me saving GE offers different forms of packaging. Whatever the
by the lead, the need for reshoots is eliminated, saving you synthetic
metallic polymerfoil ensures
involving that
the VACUPAC
deposition can
of be used
vaporized under
aluminum
application of industrial radiography, there is a right
time and money. underextremely
vacuum.dirty and damp
The synthetic foilconditions.
ensures that Pb VACUPAC
VACUPACcan is ideal
be used
TRUCTURIX film are packed on ultramodern packaging machines. underforextremely
applications dirtywith
andenergies higher than
damp conditions. 100 kV.
Pb VACUPAC is ideal for
More economical
his ready-to-useSTRUCTURIX film available, in the right packaging.
packaging can be placed directly on the object to applications
Optimal with energies
image higher than 100 kV.
quality
e X-rayed,Ease
which savesboth
of use, valuable
duringtime that would
exposure and inotherwise be
the darkroom, and
sed to manually No object is too large or too small. An X-ray film of
place theoffilm
the avoidance in cassettes
reshoots combinein the darkroom.
to provide maximum
The vacuum between the STRUCTURIX film and the lead
screens guarantees optimal image definition. Film/screen
the appropriate size is available for every exposure.
productivity. Optimal image
contact quality fully, even when VACUPAC is placed
is retained
Easy identification around a spherical or curved work piece.
mproved qualitySTRUCTURIX films are supplied in all standard The vacuumsheet
between the STRUCTURIX film and the lead screens
The film type is clearly marked on all daylight film Easy to use
and
packages.
o guarantee
roll
optimal “Pb”
sizes (special
meansquality,
packaging
sizes
the filmallisfilms
sandwiched on demand)
between lead
are packed
and in
guarantees optimal image definition. Film/screen contact is
Either side of the wrapper can be
retained fully, even when VACUPAC is placed around a spherical
screens
utomatically (0.027
darkroom
in an mm). or
ISO 9001-2000Daylight packedpackaging.
daylight
environment, sheetsnew
using have a center
lead placed on the object to be tested.
or curved work piece.
reens forcross
each.onBythe envelope
excluding all to allow for
so-called easy
film positioning.
faults, Sheets
such as dust A center cross on the envelope
are provided in a strong and easy-to-use,
the packaging and faults caused by the lead, the need for flip-top box. Rolls allows easy positioning. In addition,
come in a rigid dispenser box.
shoots is eliminated, saving you time and money. VACUPAC can be opened in one
Easy to use
simple movement, thanks to the
easy peel-off feature.
Either side of the wrapper can be
ore economical placed on the object to be tested.
A center cross on the envelope
ase of use, both during exposure and in the darkroom, and the allows easy positioning. In
voidance of reshoots combine to provide maximum productivity. SHEET
Extra vacuum protection. Each pack of FILM
100 sheets
addition,
IN DAYLIGHT
is supplied
VACUPAC
“in vacuo” PACK
to preserve the vacuum well beyond the expiration date. can be opened
in one simple movement, thanks
to Pb
the VACUPAC
easy peel-off feature.
asy identification
he film type is clearly marked on all daylight film packages. “Pb” Completely light-tight, airtight a
Extra vacuum protection. Each pack of 100 sheets is supplied “in vacuo” to preserve the
eans the film is sandwiched between lead screens (0.027 mm).
vacuum well beyond the expiration date.
the perfect daylight packaging
aylight packed sheets have a center cross on the envelope to 23
Pb screens have a standard thi
low for easy positioning.
PRACTICAL Sheets are providedPACKAGING
DAYLIGHT in a strong and
asy-to-use, flip-top box. Rolls come in a rigid dispenser box.
vacuum-packed in a completel
TheRight
The RightPackaging
Packagingforfor Every
Every STRUCTURIX
STRUCTURIX Film Film
24 Pb ROLLPAC
For testing at higher radiation energy levels (>100 kV), i.e., welding in boilers,
storage tanks and pipelines, Pb ROLLPAC is used.
DW ROLLPAC
For testing at higher radiation energy levels (>100 kV), i.e., welding in boilers,
storageDW ROLLPAC
tanks packaging
and pipelines, Pb ROLLPAC isisused.
specifically intended for
material
testing using low to very low radiation energy (<100 kV).
Widths up to 35 cm are available.
SHEET FILM IN DARKROOM PACKAGING Because of its low cost, darkroom packaging appears to be the
most economical solution for certain applications. However, the
Sheet
These filmsFilm inuse
are for Darkroom Packaging
with reloadable metal or plastic total radiography cost must be considered. For example, film
cassettes and exposure holders. The high level of darkroom handling costs in the darkroom and the cost of reshoots are
lighting tolerated by STRUCTURIX D films allows more important factors in figuring your investment. The added expense
comfortable loading and unloading conditions. of cassettes and screens should also be taken into consideration.
These films are for use with reloadable metal or plastic FWconditions
Local (Foldermust Wrapped)
be considered and, most importantly, the
cassettes and exposure holders. The high level of cost of quality (the “you get what you pay for” theory). Simply put,
Each film is wrapped in a paper folder to prevent handling
darkroom lighting tolerated by STRUCTURIX D films allows low cost does not always equate to your best decision or best value.
faults in the darkroom. The paper folders make it easy
more comfortable loading and unloading conditions. VACUPAC image quality cannot be obtained with the standard
to store
cassette and protect the films after processing. Folder
system.
Because of its low cost, darkroom packaging appears to wrapped packaging is an ideal solution for boxes that, after
The Right Packaging
be the for Every
most economical STRUCTURIX
solution Film
for certain applications. opening, remain in use for a period of time in areas of high
However, the total radiography cost must be considered. humidity and temperature, as the folder prevents the films
For example, film handling costs in the darkroom and the from sticking together. Sheets of film are packed per 100 in
cost of reshoots are important factors in figuring your a sealed bag and placed in a strong cardboard box.
investment. The added expense of cassettes and screens
should also be taken into consideration. Local conditions
SHEET FILM
mustIN be
DARKROOM
consideredPACKAGING
and, most importantly, the cost of Because of its low cost, darkroom packaging appears to be the
most economical solution for certain applications. However, the
quality (the “you get what you pay for” theory). Simply put,
These films are for use with reloadable metal or plastic
low cost does not always equate to your best decision ortotal radiography cost must be considered. For example, film
cassettes and exposure holders. The high level of darkroom
best value. VACUPAC image quality cannot be obtained
handling costs in the darkroom and the cost of reshoots are
lighting tolerated by STRUCTURIX D films allows more important factors in figuring your investment. The added expense
with the standard cassette system.
comfortable loading and unloading conditions. of cassettes and screens should also be taken into consideration.
Local conditions must be considered and, most importantly, the
cost of quality (the “you get what you pay for” theory). Simply put,
low cost does not always equate to your best decision or best value.
NIF (Non Interleaved Films) VACUPAC image quality cannot be obtained with the standard
cassette system.
This is the most economical way to buy sheet film. The
intrinsic film quality is the same as that of pre-packed film.
Sheets of film are packed per 100 (except extremely large
sizes) in a paalpo bag inside a cardboard box. The paalpo
bags allow for easy film removal and re-closure.
Rolls in Darkroom Packaging
NIF (Non Interleaved Films) FW (Folder Wrapped)
This is the most economical way to buy sheet film. The intrinsic Each film is wrapped in a paper folder to prevent handling faults in
film quality is the same as that of pre-packed film. Sheets of film theBLR (BulkThe
darkroom. Load
paperRoll)
folders make it easy to store and protect
are packed per 100 (except extremely large sizes) in a paalpo bag the films after processing. Folder wrapped packaging is an ideal
inside a cardboard box. The paalpo bags allow for easy film BLR isfor
solution packaging
boxes that,with
afterbare film on
opening, a cardboard
remain in use for acore. This
period
removal and re-closure. film can be cut to any length and loaded with or
of time in areas of high humidity and temperature, as the folderwithout
lead screens
prevents the filmsin reloadable
from cassettes
sticking together. in the
Sheets of fidarkroom.
lm are packed
perAvailable in a standard
100 in a sealed width in
bag and placed ofa70 mmcardboard
strong and in lengths
box.
of 167.75 m (550 ft.) and 305 m (1,000 ft.).
This is the most economical way to buy sheet film. The intrinsic Each film is wrapped in a paper folder to prevent handling faults in
film quality is the same as that of pre-packed film. Sheets of film the darkroom. The paper folders make it easy to store and protect
are packed per 100 (except extremely large sizes) in a paalpo bag the films after processing. Folder wrapped packaging is an ideal
inside
26 a cardboard box. The paalpo bags allow for easy film solution for boxes that, after opening, remain in use for a period
removal and re-closure. of time in areas of high humidity and temperature, as the folder
prevents the films from sticking together. Sheets of film are packed
26
STRUCTURIX_Film_brochure_0702.indd 26 per 100 in a sealed bag and placed in a strong cardboard box. 9/02/17 13:17
27
STRUCTURIX Processing
Equipment
Our systems approach means your film processing options are fully
compatible with STRUCTURIX chemicals and equipment.
After being X-rayed, each radiographic film needs to be Minimum processing costs
processed before examining the film results. Depending
The precise control of replenishment ensures accurate
on the place, situation and application, processing of
chemistry consumption. A very minimum volume of
the industrial X-rays films is carried out by manual or
water (as little as 13 l/m2 with our ECO processors) is used
automatic processing. Waygate Technologies provides
during processing, creating a low ecological impact. The
the full STRUCTURIX Film Systems product line.
consumption of electricity is also low, due to the infrared
Thus, complete solutions are available to choose the drying system and other design elements such as the
best way of processing your films in combination with automatic switch to standby.
STRUCTURIX chemicals and equipment. All are perfectly
Low heat emission
suited to one another.
All Waygate Technologies processors feature infrared drying,
which not only guarantees uniform drying of films, but also
reduces the energy consumption and helps keep darkroom
Automatic Film Processing Equipment temperatures down. As such, a comfortable working tem-
Waygate Technologies' processing equipment is perature in the darkroom is more easily maintained.
renowned for its unwavering reliability and robust design. Adjustable film receiving tray
All STRUCTURIX film processors feature:
The film receiving tray of all Waygate Technologies' pro-
Perfect processing quality cessors can easily be adjusted to suit the kind of film size
The design of STRUCTURIX processors is based on several being processed, i.e., sheet film, welding formats or roll film.
decades of experience and know-how in dedicated Processed films collect in the tray in the order of the film
industrial X-ray film processor design and construction. being inserted.
This, together with the use of state-of-the-art technology, In addition, our equipment is designed to meet all required
explains why we can guarantee high quality film safety regulations and are EMC compliant. All film proces-
processing. sors are supplied with the CE, TUV GS and NRTL label as well
as the CE Declaration of Conformity and are manufactured
to ISO 9001 standards. These designations are continued
proof of our commitment to quality and reliability.
28
Revolutionary ‘ECO’ or Cascade Fixing Processing Technology
The STRUCTURIX S ECO and M ECO are the future of The intermediate washing system ensures that there is
ecologically responsible processing. These processing hardly any carry-over of developer into the fixing tanks,
machines are designed to meet the strictest standards thus keeping the fixer bath in optimal condition. The inter-
for silver content in wash water. Thanks to the unique mediate washing also prevents development faults
cascade fixing system, the amount of silver in the wash occurring on the film. The film is then 100 percent fixed
water is 15 to 25 times lower than in a conventional in the first fixer tank and rinsed in the second fixer tank.
processing system.
Since fixer replenishment is carried out in the second fixer
tank, the concentration of silver in this tank remains very
low. There is also very little carry-over of silver into the
Cascade fixing water tank, so that the waste water complies with the most
stringent standards. Fixer replenishment works on the
The ‘ECO’ or cascade fixing system is an entirely new
counter flow principle, with the first fixer tank being reple-
concept for processing X-ray films. The STRUCTURIX S ECO
nished from the overflow of the second fixer tank. An added
and M ECO processors are built with two successive fixing
advantage of this is that nearly all of the silver released in
tanks replenished on the counter flow principle.
the fixing stage ends up in the overflow from the first fixing
The result is nothing less than revolutionary in terms of tank. This ensures optimum silver recovery.
the amount of silver in the wash water. The cascade fixing
The “cascade fixing” system ensures that the amount of
principle is very simple: the exposed film is first developed
silver in the wash water remains within the limit of <50 mg/m2.
in the developer tank, then washed in the intermediate
wash tank. With the STRUCTURIX S ECO and M ECO, ecology goes hand
in hand with economy.
D Developer tank
IW Intermediate wash tank
1 2 3
F1 Fixer tank 1
F2 Fixer tank 2
W Final wash tank D IW F1 F2 W
1 Overflow F1
2 Transfer of residues
3 Link between F1 and F2
in the direction of F1 3
29
STRUCTURIX S ECO
Large capacity
STRUCTURIX SECO can be set to either a 5 or an 8 minute
cycle. In both cases, the throughput of the SECO is sufficient
to meet the needs of large film users or companies with
high production peaks. When set to the 5 minute cycle, the
STRUCTURIX S ECO processes no less than 51 cm of film per
minute or 78 films per hour of 35 x 43 cm. In this 5 minute
cycle, the processor forms the basis for the “ECO Film
System”. In such a system, the STRUCTURIX film, chemistry
and processor are all carefully matched to ensure the best
possible ECOlogical results in terms of silver in the wash
water while ensuring the lowest chemistry consumption Anti-crystallization cycle
and waste.
The STRUCTURIX S ECO has a “drive cycle” or “anti-
crystallization” cycle, which in stand-by mode activates the
Superior image quality roller transport mechanism sporadically for short periods of
STRUCTURIX S ECO is perfectly suited to applications that time. This cycle keeps the energy consumption to an absolute
demand the highest image quality. The technology in terms minimum, while avoiding crystallization of chemicals on
of rack construction and roller configurations has proved the rollers and, therefore, increases the life of the processor
its worth in previous processors. A microprocessor provides considerably.
“smart” control of all process functions. This results in perfect,
even drying of your films in all ambient conditions. Processing cycles
The microprocessor has seven pre-programmed processing
Precise replenishment cycles varying between 1.5 to 12 minutes. These standard
The surface area of the film is measured accurately on entry cycles can be set quickly and easily. Simply select the
by 11 detection rollers. This unique method of scanning required cycle time on the display, and the other processing
actually controls the replenishment far more precisely than parameters such as development temperature, dryer
a length only measurement, thus keeping replenishment level, fixing temperature and replenishment rates adjust
usage to an efficient minimum. automatically.
Customized processing
This feature allows you to manually adjust the processing
speed from five to 12.5 minutes in steps of 30 seconds.
Processing parameters can be locked and protected by a
special password.
Reliable electronics
The STRUCTURIX S ECO is equipped with highly reliable
electronics, designed to give security of operation. All
processing parameters, including temperature, speed,
replenishment quantities and drying capacity, are controlled
by a microprocessor.
30
User Comfort
Operating diagram:
ECOlogical Design
The STRUCTURIX M ECO lives up to expectations
ecologically with:
• Revolutionary cascade fixing system which reduces the
amount of silver in the waste water by a factor of 5 to 10.
• Reduction of fixer replenishment if the Minimal Running Costs
STRUCTURIX ecoFix is used. The accurate replenishment, as described above, implies
• Economical water and electricity consumption. low chemical consumption. In addition, during film
• Infrared drying reducing the amount of heat produced processing only an ecologically justified volume of water is
in the darkroom to a minimum. used and the consumption of electricity is particularly low
• Optimal replenishment system as a result due to the infrared drying system.
of film surface scanning.
• Intermediate washing which ensures that there is hardly Accessories
any carry-over of developer, keeping the fixer bath in
• Table support
optimum condition. This system also prevents
• Replenishment tanks of 30 litres
development faults occuring on the film.
• Water filter with cartridge
• Design for Recycling
Extra attention has been given to the selection of the
materials in order to improve the recyclability. Materials Peripheral equipment
or components which can disrupt the recycling process • STRUCTURIX MIXER (50 Hz)
are easy removable. A Recycling-Passport (RP) and
Equipment Information Sheet (EIS) are available. A Smart Choice for Excellent Film Output
The STRUCTURIX M ECO is a compact film processor that
Exact Replenishment occupies a minimal amount of space in your darkroom.
The surface area of the film is measured accurately on The M ECO processor is versatile, in the laboratory or
entry by 5 detector rollers. This unique film area scanning transportable in a mobile site darkroom. It processes sheet
ensures a precise economic, ecologic replenishment film as well as roll film up to any length.
operation and reduced replenishment rates.
This processor appeals to environment-conscious
companies of every size and activity where film image
quality is of prime importance.
The M ECO is ideal for:
• on-site testing even with multiple processors which
are easy to transport and use
• customers switching from manual processing to
an automated system
• serving as a back-up system to provide flexibility
in film solutions and to complement digital solutions
• situations where space is limited
32
Customized Features
• Compact size
Takes up only 0.56 m2 of floor space.
• Well-conceived, lightweight construction
Constructed of stainless steel, aluminum and PVC to be
corrosion resistant strong, lightweight and durable.
• Easy to use
Built with an automatic start/stop function. Film detection
with five scanning rollers allow intelligent and economic
replenishment depending on the processed film surface.
The detachable control display provides visual reference
of all process parameters (temperature, dryer settings).
An OK light indicates when the next film can be inserted.
• Easy to service
Lightweight aluminum side covers enable fast access
to the machine. Circulating pumps and racks are easy
A Smart Choice for Excellent Film Output to remove, clean and service. The external water and
chemical connections assure an efficient and separate
The STRUCTURIX M ECO is a compact film processor that occupies drainage of the liquids.
a minimal amount of space in your darkroom. The M ECO • Light-tight cover
processor is versatile, in the laboratory or transportable in a The standard light-tight cover allows the operator to
mobile site darkroom. It processes sheet film as well as roll film perform other tasks while film feeding into the STRUCTURIX
up to any length. M ECO film processor is ongoing. It also prevents dust
particles from entering the processor to help avoid
This processor appeals to environment-conscious companies scratches on the film.
of every size and activity where film image quality is of
prime importance. • Globally adaptable
Comes with state-of-the-art electronics. Worldwide “plug
The M ECO is ideal for: and play” feature allows you to adapt it to any standard
• on-site testing even with multiple processors which are outlet, accommodating all voltages globally.
easy to transport and use
• customers switching from manual processing to an
automated system
• serving as a back-up system to provide flexibility in film
solutions and to complement digital solutions
Operating
• situations diagram:
where space is limited
3 4 5a 5b 6
1 1 2 3 4table
Film feed 5a 5b 6 6 Final wash tank
1 2 Features
Customized 7 8
2 Film area scanning 7 Infrared
7 dryer8 3 4 5a 5b 6
1 2
• Compact size
3 Developer tank 8 Film output
7 8
Takes up only 0.56 m2 of floor space.
4 Intermediate wash area 9 Film 10
receiving tray
10 9
5 a Fixer tank
• Well-conceived, F1
lightweight 10 Overheating protectors
construction
9 10
Constructed of stainless steel, aluminum andfor PVC
developer
to be and fixer
b Fixer tank F2 9
corrosion resistant strong, lightweight and durable.
• Easy to use
Built with an automatic start/stop function. Film detection
with five scanning rollers allow intelligent and economic
replenishment depending on the processed film surface.
The detachable control display provides visual reference of all
process parameters (temperature, dryer settings). An OK light 33
indicates when the next film can be inserted.
Operating diagram: Operating diagram:
STRUCTURIX U
Universal Reliability
Universal use
With the STRUCTURIX U, you have at your disposal the
most universal processor from our selection. STRUCTURIX
U combines simplicity, reliability and universal use in one
processor. It is specially designed for customers who use
medium-sized quantities of film. The STRUCTURIX U is very
versatile and processes sheet film as well as roll film.
Offshore use
In response to conditions and the demanding requirements
with regard to access time, an offshore version of the U User-friendly
processor is available. This STRUCTURIX U offshore version
Thanks to its functional design, the processor operation is
suits the specific offshore conditions and satisfies the
easy to control. An audio and visual signal indicate when the
demands with regard to processing time (90 sec.) and
next film can be fed into the processor. The dryer level and the
reliability. Easy trouble shooting and repair make this
develope temperature level can be set using simple steps.
processor especially suitable for use on remote sites.
Moreover, the built-in developer cooler allows operation in
warm climates. Perfect processing quality
Three infrared drying units ensure uniform drying, in
Reliable accordance with the principle of direct heat absorption. The
fixer has its own heater element, which reduces the fixer warm
TThe STRUCTURIX U is a dependable processor, no matter
up time considerably. This temperature control guarantees
where installed. Built with solid components, the construction
the film archival quality.
uses only simple and modern techniques.
Replenishment by area
Forward of the film feed slot five rollers accurately
measure the surface area of the film. This unique film area
scanning ensures a more precise economic and ecologic
replenishment operation than if the film were only scanned
lengthwise.
34
Features Advantages
Automatic daylight feeding • Mainly Features Advantages
• High functional reliability
electro-mechanical
The STRUCTURIX U can easily be fitted with the STRUCTURIX
• Mainly• Not sensitive to voltage
• High functional reliability
functions
FEEDER. Just remove the film feeding tray in a few seconds fluctuations (which can occur in
electro-mechanical
and connect the film feeding system in its place. With • Not sensitive to voltage
functionsan industrial environment)
fluctuations (which can occur in
the feeder, you convert the STRUCTURIX U into a practical, an industrial
• Processing cycle time: • Choice of development time environment)
automatic daylight film feeding system.
choice between 5/6/ while keeping the• Choice
• Processing cycle time:
requiredof development time
7/8/9/10/11/12 min. image quality
choice between 5/6/ while keeping the required
Accessories 7/8/9/10/11/12 min. image
For offshore applications choice between 1.5/2.5 min. quality
• Darkroom panel
• Lower liquid levelFor • Prevents
in offshore the liquids
applications choicefrombetween 1.5/2.5 min.
• Feed tray cover (light-tight)
the processor tanks overflowing out of the tank
• Two replenishment tanks of 30 litres with level sensor • Lower liquid level in • Prevents the liquids from
• Double liquid overfl
the • Sufficient
owprocessor tanksdrainage for
overflowing out of the tank
• Feeder speed connection adaptor
(on both sides of each abnormal sea states or large
• Water filter with cartridge • Double liquid overflow • Sufficient drainage for
processing tank) movements
(on both sides of each abnormal sea states or large
Peripherals • Extra floor closing processing tank)protection
• Optimal movements
from the
plate and air filter• Extra floorintrusion
closing of so-called offshore
• Optimal protection from the
• STRUCTURIX MIXER (50 Hz) dust in the processor
plate and air filter intrusion of so-called offshore
• STRUCTURIX FEEDER (50/60 Hz) with flip-top magazine dust in the processor
Operating diagram:
36
NOVA Comfort Kit
• Water saving solenoid valve
• Water circulation pump
• Water Filter with Cartridge
• Two Replenishment Tanks of 30 Liters
Accessories
• Table Stand
• Two Replenishment Tanks of 30 Liters
• Water Filter with Cartridge
Peripherals
• STRUCTURIX MIXER
37
STRUCTURIX FEEDER
Automatic Film Feeding Daylight System
Compact and time saving, the STRUCTURIX FEEDER Complete daylight system
converts the processors S ECO and U into a unique and
The STRUCTURIX FEEDER acts as a perfect miniature darkroom,
practical daylight system. With the STRUCTURIX FEEDER,
so that all further activities can take place in daylight, while
you can save time and expense in the darkroom.
automatically feeding film into the processor.
At the press of a button, you can feed up to 240 films
an hour automatically!
Reliable
When the feeder is switched to “on”, it carries out a self-
diagnosis. While in operation, built-in electronic checking
functions guarantee high reliability. In this way, for example, a
double film is detected, returned and fed in again separately,
without intervention from the user.
Simple installation
Thanks to the easy detachable film feeding tables of the
STRUCTURIX processors and the simple mounting system
of the feeder, the processors S ECO and U are quickly and
easily converted.
Film magazine
The FLIP-TOP magazine is best for highvolume processing
Technical Specifications of the same film size. Films from 6 x 18 cm up to 43 x 48 cm
Without Film Magazine With Film Magazine can be loaded without removing the FLIP-TOP magazine.
Length 32/42 cm 63/78 cm This avoids repeated manipulation of the magazine,
Width 53.5 cm 53.5 cm prevents wear and tear of the equipment and simplifies
the operator’s job.
Height 27.4 cm 27.4 cm
Weight 22 kg 25 kg
38
STRUCTURIX MIXER
Timesaving and Standardized Chemical Mixing
The STRUCTURIX MIXER is a fully independent unit that Compact and solid
relieves you of mixing chemicals. To use the STRUCTURIX
The compact design of the STRUCTURIX MIXER means it
MIXER, simply place the bottles on top of the mixer. The
requires very little space. The materials used in construction
rest occurs automatically to save you time.
of the mixer have been chosen for greater strength and
enhanced resistance to chemicals.
Easy to clean
The templates are easy to clean with water. When the bottles
of concentrate are emptied, two covers can be used to
close the tanks. In brief, the STRUCTURIX MIXER is a reliable
and simple mixing unit that ensures optimal mixing of the
developer and fixer solutions. It is a valuable acquisition for
anyone seeking consistent, high-quality film processing
results.
Technical Specifications
Dimensions Length 71 cm
Width 45 cm
Height 73 cm
35 kg
Weight Empty
(With Storage Tanks Filled: 88 Kg)
Signal When Tank is Almost Empty Audible and Visual Signal at 6.5 l
39
STRUCTURIX DRYER
Fast and efficient film drying
The STRUCTURIX DRYER is an instrument that helps Fast and efficient film drying
customers who process films manually.
With the new STRUCTURIX DRYER, films dry more rapidly than in
conventional drying cabinets. The drying process immediately
starts with no warm-up time needed.
The unit is compact and takes up little space in either the
stationary darkroom or mobile lab. The lightweight of the
STRUCTURIX DRYER makes it easy to move or transport.
The new STRUCTURIX DRYER consists of state-of-the-art
electronics that makes it easy to operate and service.
The new dryer carries the CE label, GS and USA/Canada
NRTL sign.
Easy to operate
The new dryer can be used worldwide. No matter were you
plan your operations, the “plug and play” feature allows you
to adapt it to any standard outlet, accomodating all voltages
globally.
Drying temperature and processing time of the STRUCTURIX
DRYER can easily be set and adapted to any circumstance.
The introduction of step-less speed control enables an even
better fine-tuning.
Excellent results
Technical Specifications The manually and thoroughly processed film first passes
through the wetting tank. The water comes from a 2.5 liter
Dimensions Length 60 cm
water bottle.
Length With Extended 83 cm
Receiving Tray
Most water is removed from the film by means of squeegee
rollers prior to the drying section. The film is then hot air dried
Width 63 cm
on both sides and collected in the adjustable film tray.
Height 35 cm
Weight Empty 35 kg
Weight Empty 24 kg
Frequency Hertz 50 Hz / 60 Hz
40
STRUCTURIX NDT STRUCTURIX Si STRUCTURIX S STRUCTURIX U STRUCTURIX M ECO STRUCTURIX NOVA
ECO/Si
Processors
Preprogrammed Cycles 7 7 1 1 1
3 up to 12 min.
1.5 up to 12 min. 1.5 up to 12 min. 1.5 up to 12 min. 1.5 up to 12 min.
Optional Cycles (per 1 min.)
(per 30 sec.) (per 30 sec.) (per 1 min.) (per 1 min.)
OS-cycles: 1.5/2/2.5
Developer Immersion Time 100 sec. 100 sec. 100 sec. 100 sec. 100 sec.
10 cm x 48 cm
Capacity (4 Films Side 300 films/hour 148 films/hour 106 films/hour 92 films/hour 92 films/hour
(8 min. by Side)
Cycle)
75 films/hour 48 films/hour 34 films/hour 30 films/hour 30 films/hour
Format min. 6 x 12 cm 6 x 12 cm 6 x 12 cm 6 x 12 cm 6 x 12 cm
Length min. 12 cm 12 cm 12 cm 12 cm 12 cm
Dimensions Width 71 cm 71 cm 68 cm 68 cm 68 cm
Power Frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz
Supply
100 V / 120 V / 100 V / 120 V /
Voltage 208 / 230-240 V 208 / 230-240 V 200 V / 240 V
200-208 V /230-240 V 200-208 V / 230-240 V
10 cm x 48 cm
(4 Films Side 148 (300) films/hour 92 films/hour
Capacity by Side)
Table above shows standard values at standard processing cycle unless differently indicated (modifications possible)
41
42
STRUCTURIX Chemicals
Strategically designed to be compatible with our films and processing
equipment, STRUCTURIX chemicals guarantee perfect film development.
44
Automatic Processing Chemicals
Automatic Processing Chemicals
The new STRUCTURIX ECO Chemicals are an important link STRUCTURIX ecoDEV
in the total STRUCTURIX ECO Film System.
The new STRUCTURIX ECO Chemicals are an important STRUCTURIX
The ecoDEV
STRUCTURIX ecoDEV is a new two-part developer suitable for
link in the total STRUCTURIX ECO Film System. standard processing in the 8 minute cycle but specifically designed
The STRUCTURIX ecoDEV is a new two-part developer suitable
Thanks
Thankstoto the intelligent
the composition
intelligent of the of
composition chemicals, ecoDEV and
the chemicals, for super fast 5 minute processing.
for standard processing in the 8 minute cycle but specifically
ecoFIX, it is possible to reduce chemistry consumption up to 60%,
ecoDEV and ecoFIX, it is possible to reduce chemistry con- designed for super fast 5 minute processing.
compared to the present reference levels while maintaining EcoDEV is glutaraldehyde-free and boron-free, reducing its impact
sumption up to 60%, compared to the present reference
excellent sensitometric and physical characteristics. This significant on the environment.
EcoDEV This is especially
is glutaraldehyde-free andtrue when processing
boron-free, is in the
reducing
levels while
reduction maintaining
in chemistry excellenttranslates
consumption sensitometric andsavings,
into cost physicalas 5its
minute cycle in combination with the NDT S ECO processor. This
impact on the environment. This is especially true when
characteristics. This significant reduction in chemistry
the smaller volume of developer and fixer required leads to less combination has the lowest possible replenishment rate while
processing is in the 5 minute cycle in combination with
consumption
waste volume and translates into cost
lower disposal savings, as the smaller
costs. delivering optimal developing capabilities.
the NDT S ECO processor. This combination has the lowest
volume of developer and fixer required leads to less waste
possible replenishment rate while delivering optimal
volume
The and lowerecoDEV
ECO chemicals, disposal
andcosts.
ecoFIX, have the intrinsic EcoDEV is packed in a shipping carton containing two sets of part A
qualities and benefits of standard STRUCTURIX chemicals and, (5developing capabilities.
litres) and part B (0.5 liters) concentrate. One set is sufficient for
The ECO chemicals, ecoDEV and ecoFIX, have the intrinsic
therefore, provide excellent results in combination with any preparing
EcoDEV is20packed
litres of in
ready-to-use
a shippingdeveloper. Each cartontwo
carton containing contains
qualities and benefits of standard STRUCTURIX chemicals
STRUCTURIX processor. four bottles.
sets of part A (5 litres) and part B (0.5 liters) concentrate.
and, therefore, provide excellent results in combination with
One set is sufficient for preparing 20 litres of ready-to-use
any STRUCTURIX
EcoDEV and ecoFIXprocessor.
have the same dilution as G135 and G335, The ecoDEV developer enables you to develop your films at a lower
developer. Each carton contains four bottles.
allowing
EcoDEV use
andof the current
ecoFIX have NDT MIXER dilution
the same without as
modification.
G 135 and G 335, temperature in the standard 8 minute processing cycle, resulting in
Theevaporation
less ecoDEV developer enables you to develop your films at
of the chemicals.
allowing use of the current NDT MIXER without modification.
a lower temperature in the standard 8 minute processing
cycle, resulting in less evaporation of the chemicals.
STRUCTURIX ecoSTART
STRUCTURIX ecoFIX
45
Automatic Processing Chemicals
relevant
of health,
chemical substances and safety and
preparations environmental
and the data
relevant health, safety and aboutinformation.
environmental equipment. Recycling
Article Information Sheets (AIS) contain data about STRUCTURIX Films. Equipment Information Sheets (EIS)
Passes (RP) give information to customers and specialized waste collectors
contain relevant health, safety and environmental data about equipment. Recycling Passes (RP) give
about hazardous components and valuable materials in end-of-life
information to customers and specialized waste collectors about hazardous components and valuable
equipment.
materials in end-of-life equipment.
49
STRUCTURIX Eco Film Systems
The STRUCTURIX ECO Film System The STRUCTURIX ECO Film System
in 5 minute cycle in 8 minute cycle
This STRUCTURIX ECO Film System has all possible economical Compared to the STRUCTURIX ECO Film System with the
advantages and features to minimize its impact on the S ECO installed in a 5 minute cycle, this system operates
environment, including: with the S ECO or M ECO in an 8 minute cycle.
• Up to 60 percent higher film throughput capacity
This system also provides important ecological advantages,
• Up to 40 percent less chemistry
including:
• Up to 40 percent less chemistry and packaging waste
• Reduction of the fixer replenishmen
• A considerable decrease in wash water replenishment rates
• Reduction of wash wate
• Lower silver freights in the wash water
• Reduction of silver content in the waste water
• Less energy consumption
• Less packaging waste
• Low energy consumption
A certified system
The STRUCTURIX ECO Film System is perfectly suited to
A certified system
applications that demand the highest image quality.
This STRUCTURIX ECO Film System is perfectly suited to
It is certified according to the Industrial Film Systems
applications that demand the highest image quality.
Classification Standards ASTM E-1815, ISO 11699-1 and
It is certified according to the Industrial Film Systems
JIS-K7627. The German Federal Institute, BAM, awarded
Classification Standards ASTM E-1815, ISO 11699-1 and
the STRUCTURIX ECO Film System in 5 minute cycle the
JIS-K7627.
certificate of compliance to International Classification
Standards.
STRUCTURIX films
The STRUCTURIX films D2, D3, D4, D5, D7, D8 can be used
STRUCTURIX films
in this system.
The radiographic films D2, D3, D4, D5, D7, D8 can be used in
this system. Adaptations have been made to harmonize the
drying characteristics of this assortment. Superior performance
The STRUCTURIX ECO Film System in 8 minute cycle has
a film throughput capacity of 32 cm/min., or 48 films
Outstanding performance
(35 x 43 cm) per hour for the S ECO and 20 cm/min.,
When set to the 5 minute cycle, the STRUCTURIX S ECO
or 30 films (35 x 43 cm) per hour for the M ECO.
processes no less than 51 cm of film per minute or 78 films
(35 x 43 cm) per hour! ecoDEV immersion time: 62.5 sec.
(5 min. cycle) at temperature 29°C.
50
STRUCTURIX Eco Film Systems Versus STRUCTURIX Standard Film Systems
STRUCTURIX ECO Film Systems STRUCTURIX Standard Film Systems
STRUCTURIX Eco Film Systems Versus STRUCTURIX ECO Film Systems STRUCTURIX Standard Film Systems
STRUCTURIX Eco Film
STRUCTURIX Systems
Standard FilmVersus
Systems 5 Minute Cycle 8 Minute Cycle 8 Minute Cycle
STRUCTURIX Standard Film Systems 5 Minute Cycle 8 Minute Cycle 8 Minute Cycle
STRUCTURIX Equipment S ECO S ECO, M ECO U, NOVA
STRUCTURIX Equipment S ECO S ECO, M ECO U, NOVA
STRUCTURIX Films All All All
• • cm/min. Developer
Developer Replenishment ecoDEV: 550 ml/m ecoDEV: 900 ml/m
ecoDEV: 900 ml/mG135: 900 ml/m2
2 2
STRUCTURIX ecoDEV: 550 ml/m 2 2
G135: 900 ml/m2
STRUCTURIX Replenishment
• Fixer Replenishment ecoFIX: 700 ml/m2 ecoFIX: 700 ml/m2 G335: 1200 ml/m2
Chemistry ecoFIX: 700 ml/m 2
ecoFIX: 700 ml/m 2
G335: 1200 ml/m2
Chemistry • • Fixer
StarterReplenishmen ecoSTART: 25 l/l* ecoSTART: 20 ml/l* G135S: 25 ml/l*
ecoSTART: 25 l/l* ecoSTART: 20 ml/l* G135S: 25 ml/l*
• Starter
Developer Immersion Time (sec) 62.5 100 100
Developer Immersion
Temperature (°C) Time (sec) 29° 62.5 27° 100 28° 100
Depending on Processor Type
Water Consumption Between 13 l/m 2
13 l/m 2
Temperature (°C) 29° 27° 13 l/m2 and more 28°
Silver Freight** < 50 mg/m 2
< 50 mg/m2 300 - 600 mg/m2
Water Consumption Depending on Processor Type
13 l/m2 13 l/m2
Between
Silver Concentration
• At Fixer Rate 700 ml/m2 4 ppm 4 ppm 13 l/m2 and more
• At Fixer Rate 1200 ml/m2 1 ppm 1 ppm Between 25 & 50 ppm
Silver Freight** < 50 mg/m2 < 50 mg/m2 300 - 600 mg/m2
* I ready to use.
** Values • At radiopraphic
based on average Fixer Ratedensities.
700 ml/m2. 4 ppm 4 ppm
Silver Concentration Between 25 & 50 ppm
• At Fixer Rate 1200 ml/m2 1 ppm 1 ppm
51
51
52
STRUCTURIX
Quality Assurance Tools
53
STRUCTURIX Quality Assurance Tools
STRUCTURIX Certified
STRUCTURIX Certifi PMC
ed PMC Strip
Strip (Process Monitoring Control)
(Process Monitoring Control)
54
STRUCTURIX_Film_brochure_0702.indd 54 9/02/17 13:33
Archivability check
The STRUCTURIX CERTIFIED DENSTEP is a density step
wedge film to verify the calibration of optical The archivability of the p
the residual thiosulphat
STRUCTURIX densitometers
transmission Certified DENSTEP STRUCTURIX THIO-Test
used in the industrial
Thio-Test provides the m
X-ray field. and washing as describ
55 55
www.waygate-tech.com/en/radiography-x-ray/film-and-film-equipment
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