Download as pdf or txt
Download as pdf or txt
You are on page 1of 92

Volvo Construction

Equipment
Operator Training Program

B-Series Crawler Excavators/ B Prime

1
B-Series Crawler Excavator Operator Training 1 Page 1
Volvo Construction
Equipment

Contents/Index

Excavator Design
Machine Walkaround
Cab Controls & Instrumentation
Basic Operating Instructions
Operating Techniques & Safety Tips

2
B-Series Crawler Excavator Operator Training 2 Page 2
Volvo Construction
Equipment

Tujuan dari Training :

Setelah selesai mengikuti Training ini diharapkan peserta mampu


untuk :

1. Melaksanakan teknik pengoperasian yang baik dan benar


serta Aman dalam menjalankan unit.
2. Menjelaskan Nama,Lokasi dan fungsi Instrument panel.
3. Menjelaskan Nama.Lokasi dan fungsi komponent utama.
4. Melaksanakan Perawatan harian / Maintenance.

3
B-Series Crawler Excavator Operator Training 3 Page 3
Volvo Construction
Equipment

a. Nama, Lokasi dan Fungsi Instrument Panel


b. Nama, Lokasi dan Fungsi Peralatan Kerja

Pemeriksaan dan Perawatan Harian

a. Starting Engine
b. Warming Up dan Running Test
c. Control Selama Operasi
d. Shut Down engine dan Parking
e. Laporkan kerusakan unit dengan jelas

4
B-Series Crawler Excavator Operator Training 4 Page 4
Volvo Construction
Equipment
Volvo Crawler Excavator Family

EC140B EC160B EC180B

EC160B 0.78 – 1.23 m3 109 hp


EC180B 1.03 – 1.43 m3 109 hp

EC210B EC240B EC290B

EC330B 1.25 – 2.50 m3 247 hp

EC330B EC360B EC460B

BLUE

EC700B

5
B-Series Crawler Excavator Operator Training 5 Page 5
Volvo Construction
Equipment
Well Placed, Ergonomic Controls

6
B-Series Crawler Excavator Operator Training 6 Page 6
Volvo Construction
Equipment
Lowest Noise Levels in the Industry

Sound Levels

Model Sound Level in Cab Exterior Sound Level

7
B-Series Crawler Excavator Operator Training 7 Page 7
Volvo Construction
Equipment
Service Access

Cover mudah dibuka, panel


untuk menyaring udara dan
perubahan dapat dipindahkan pd
cooler atau pendingin.

8
B-Series Crawler Excavator Operator Training 8 Page 8
Volvo Construction
Equipment

New Volvo Coolant VCS


Colour: Yellow
(only in 20 litres pack)
Concentrated P/No:
11715726
Premix P/No: 11715729

*Note: gunakan hanya Volvo CE original Anti-freeze. gunakan genuine Volvo Coolant ketika
menambah atau mengganti coolant, sebaliknya jika tidak cooling system akan rusak oleh
karat atau sejenisnya.

PERINGATAN: jangan mencampur coolant hijau dgn VCS coolant/kuning. VCS coolant
sebaiknya hanya di pergunakan pada engineTier III , dan cooling system seharusnya
tidak terpasang coolant filter.
9
B-Series Crawler Excavator Operator Training 9 Page 9
Volvo Construction
Equipment
Volvo Computer Aided Diagnostics System Pro

A powerful, portable diagnostic program

Speeds diagnosis and repair

Uses the fully-integrated vehicle electronics monitoring and


control system

10
B-Series Crawler Excavator Operator Training 10 Page 10
Volvo Construction
Equipment

EC B Prime line-up plan (as at 08 June 2009)

*Subject to further changes


**Market availability will be plus one month for SEA

11
B-Series Crawler Excavator Operator Training 11 Page 11
Volvo Construction
Equipment
Instrument Electronic Control Unit (IECU)
Features of the IECU (standard equipment)

12
B-Series Crawler Excavator Operator Training 12 Page 12
Volvo Construction
Equipment
Hydraulics For Maximum Efficiency

13
B-Series Crawler Excavator Operator Training 13 Page 13
Volvo Construction
Equipment
Hydraulics For Maximum Efficiency

14
B-Series Crawler Excavator Operator Training 14 Page 14
Volvo Construction
Equipment
Summary/ Ringkasan
Volvo B Prime/ Crawler Series Excavators

Economical Comfortable
Lower fuel consumption
Low external and internal noise levels

Productive
More tons/hour

Versatile
Optimized for all applications
Powerful
High torque at low rpm

Service Friendly Volvo Core Values


Serviceability built in Safety, quality, and care for the environment

15
B-Series Crawler Excavator Operator Training 15 Page 15
Volvo Construction
Equipment
General Walkaround

Note: Component Engine Radiator Alternator Water


locations vary by model. Oil check Core belt tension separator
Always refer to the and fill
operators manual for
complete description of
maintenance point
locations.

Air breather
of hydraulic
tank

Hydraulic
Level Coolant
Level
Fuel
Track shoe bolt
Level
& track slack

16
B-Series Crawler Excavator Operator Training 16 Page 16
Volvo Construction
Equipment
Machine layout

17
B-Series Crawler Excavator Operator Training 17 Page 17
Volvo Construction
Equipment
WALKAROUND GUIDE

18
B-Series Crawler Excavator Operator Training 18 Page 18
Volvo Construction
Equipment
General Safety Requirements

Clean windows Service when needed


Use 3 point approach when climbing on
Adjust seat and getting down excavator

Fasten seat-belt !!!! Walk on “Anti-Slip” pads

Check control lamps Check Ventilation system

Adjust mirrors

Turn on lights

19
B-Series Crawler Excavator Operator Training 19 Page 19
Volvo Construction
Equipment
Seat adjustment

20
B-Series Crawler Excavator Operator Training 20 Page 20
Volvo Construction
Equipment
Cab Upper Window

21
B-Series Crawler Excavator Operator Training 21 Page 21
Volvo Construction
Equipment
Cab Under Window

22
B-Series Crawler Excavator Operator Training 22 Page 22
Volvo Construction
Equipment
Cab Door Lock

23
B-Series Crawler Excavator Operator Training 23 Page 23
Volvo Construction
Equipment
Emergency Exit

24
B-Series Crawler Excavator Operator Training 24 Page 24
Volvo Construction
Equipment
Protection From Falling or Scattering Material

25
B-Series Crawler Excavator Operator Training 25 Page 25
25
Volvo Construction
Equipment
Air Conditioner / Heater

26
B-Series Crawler Excavator Operator Training 26 Page 26
Volvo Construction
Equipment
Radio Cassette

27
B-Series Crawler Excavator Operator Training 27 Page 27
Volvo Construction
Equipment
Cab Layout
IECU
(Instrument
Electronic
Control Unit)

Right
Instrument
Panel
Left
Instrument
Panel
Air
conditioner/
heater,
Engine Start

28
B-Series Crawler Excavator Operator Training 28 Page 28
Volvo Construction
Equipment
IECU

29
B-Series Crawler Excavator Operator Training 29 Page 29
Volvo Construction
Equipment
IECU

30
B-Series Crawler Excavator Operator Training 30 Page 30
Volvo Construction
Equipment
IECU

31
B-Series Crawler Excavator Operator Training 31 Page 31
Volvo Construction
Equipment
IECU

32
B-Series Crawler Excavator Operator Training 32 Page 32
Volvo Construction
Equipment
IECU

33
B-Series Crawler Excavator Operator Training 33 Page 33
Volvo Construction
Equipment
IECU

34
B-Series Crawler Excavator Operator Training 34 Page 34
Volvo Construction
Equipment
IECU

35
B-Series Crawler Excavator Operator Training 35 Page 35
Volvo Construction
Equipment
IECU

IECU – Code lock

IECU – MCD (Message Center Display)

IECU – On Off

IECU – SDU

36
B-Series Crawler Excavator Operator Training 36 Page 36
Volvo Construction
Equipment
Left-Hand Instrument Panel
Cab light switch

Beacon switch

Extra work lamp switch

Mute switch

Travel warning sound stop switch

Left quickfit switch

standard
Overload warning switch

Option
Hour meter Seat heating switch

37
B-Series Crawler Excavator Operator Training 37 Page 37
Volvo Construction
Equipment
Right-Hand Instrument Panel
Working lights switch

Engine speed control switch


Power maximum mode selector switch

Auto idle selector switch

Travel speed selector switch

Start switch
Boost/hammer/shear selector switch

Right quickfit switch

Quickfit audible warning switch

Recirculation air sensor


standard
Upper wiper switch

Option Lower wiper switch


Washer switch

38
B-Series Crawler Excavator Operator Training 38 Page 38
Volvo Construction
Equipment
Engine Speed Control Switch

39
B-Series Crawler Excavator Operator Training 39 Page 39
Volvo Construction
Equipment
Others Switches

Option

40
B-Series Crawler Excavator Operator Training 40 Page 40
Volvo Construction
Equipment

HYD
PUM
P3 P

41
B-Series Crawler Excavator Operator Training 41 Page 41
Volvo Construction
Equipment
Others Switches

42
B-Series Crawler Excavator Operator Training 42 Page 42
Volvo Construction
Equipment
Others Switches

Option

43
B-Series Crawler Excavator Operator Training 43 Page 43
Volvo Construction
Equipment
Know Your Cab!!!

44
B-Series Crawler Excavator Operator Training 44 Page 44
Volvo Construction
Equipment
Procedures Before Starting

45
B-Series Crawler Excavator Operator Training 45 Page 45
Volvo Construction
Equipment
When Starting

46
B-Series Crawler Excavator Operator Training 46 Page 46
Volvo Construction
Equipment
Starting

47
B-Series Crawler Excavator Operator Training 47 Page 47
Volvo Construction
Equipment
Starting - Hot and Cold Weather

48
B-Series Crawler Excavator Operator Training 48 Page 48
Volvo Construction
Equipment
Procedures in Cold WeatherMeriksa prosedur Udara
Dingin/
Yakinkan bahwa titik beku pendingin sesuai
dengan kondisi cuaca [itu].

49
B-Series Crawler Excavator Operator Training 49 Page 49
Volvo Construction
Equipment
Safety Locking System

50
B-Series Crawler Excavator Operator Training 50 Page 50
Volvo Construction
Equipment
Operating Machine

51
B-Series Crawler Excavator Operator Training 51 Page 51
Volvo Construction
Equipment
Operating Machine

52
B-Series Crawler Excavator Operator Training 52 Page 52
Volvo Construction
Equipment
Operating Machine

53
B-Series Crawler Excavator Operator Training 53 Page 53
Volvo Construction
Equipment
Operating Machine

54
B-Series Crawler Excavator Operator Training 54 Page 54
Volvo Construction
Equipment
Operating Machine

55
B-Series Crawler Excavator Operator Training 55 Page 55
Volvo Construction
Equipment
Operating Machine

56
B-Series Crawler Excavator Operator Training 56 Page 56
Volvo Construction
Equipment
After Operating

Battery master
switch

57
B-Series Crawler Excavator Operator Training 57 Page 57
Volvo Construction
Equipment
Parking Machine

58
B-Series Crawler Excavator Operator Training 58 Page 58
Volvo Construction
Equipment
Operating Techniques

Better fuel efficiency


Fast excavation cycle
Less wear and less vibration

59
B-Series Crawler Excavator Operator Training 59 Page 59
Volvo Construction
Equipment
Operating Techniques

60
B-Series Crawler Excavator Operator Training 60 Page 60
Volvo Construction
Equipment
Operating Techniques

61
B-Series Crawler Excavator Operator Training 61 Page 61
Volvo Construction
Equipment
Operating Techniques

62
B-Series Crawler Excavator Operator Training 62 Page 62
Volvo Construction
Equipment
Operating Techniques

63
B-Series Crawler Excavator Operator Training 63 Page 63
Volvo Construction
Equipment
Operating Techniques

64
B-Series Crawler Excavator Operator Training 64 Page 64
Volvo Construction
Equipment
Operating Techniques

65
B-Series Crawler Excavator Operator Training 65 Page 65
Volvo Construction
Equipment
Selecting Track Shoe

66
B-Series Crawler Excavator Operator Training 66 Page 66
Volvo Construction
Equipment
Operating Techniques

67
B-Series Crawler Excavator Operator Training 67 Page 67
Volvo Construction
Equipment
Track

68
B-Series Crawler Excavator Operator Training 68 Page 68
Volvo Construction
Equipment
Track

69
B-Series Crawler Excavator Operator Training 69 Page 69
Volvo Construction
Equipment
Track

70
B-Series Crawler Excavator Operator Training 70 Page 70
Volvo Construction
Equipment
Transporting the Machine

71
B-Series Crawler Excavator Operator Training 71 Page 71
Volvo Construction
Equipment

Any
Questions
or
Comments?

72
B-Series Crawler Excavator Operator Training 72 Page 72
Volvo Construction
Equipment

Safety Tips

73
B-Series Crawler Excavator Operator Training 73 Page 73
Volvo Construction
Equipment
Operator Comments

74
B-Series Crawler Excavator Operator Training 74 Page 74
Volvo Construction
Equipment
Safety Review
Who’s
Responsible
????? YOU!!!
The Operator

75
B-Series Crawler Excavator Operator Training 75 Page 75
Volvo Construction
Equipment
Safety and Responsibility

Before operating the machine, think about:


Operator Importance - YOU are responsible for Safety
Ensure machine is properly maintained and in safe
working order
Jobsite hazards, specific requirements for machine
operation, personal safety, property damage and possibly,
fatal accidents
Weather conditions
Ground stability

76
B-Series Crawler Excavator Operator Training 76 Page 76
Volvo Construction
Equipment
Basic Safety

77
B-Series Crawler Excavator Operator Training 77 Page 77
Volvo Construction
Equipment

78
B-Series Crawler Excavator Operator Training 78 Page 78
Volvo Construction
Equipment

79
B-Series Crawler Excavator Operator Training 79 Page 79
Volvo Construction
Equipment

80
B-Series Crawler Excavator Operator Training 80 Page 80
Volvo Construction
Equipment
Safety Rules When Operating

81
B-Series Crawler Excavator Operator Training 81 Page 81
Volvo Construction
Equipment
Safety Rules When Operating

82
B-Series Crawler Excavator Operator Training 82 Page 82
Volvo Construction
Equipment
Safety Rules When Operating

83
B-Series Crawler Excavator Operator Training 83 Page 83
Volvo Construction
Equipment
Safety Rules When Operating

84
B-Series Crawler Excavator Operator Training 84 Page 84
Volvo Construction
Equipment
Safety Rules When Operating

Shipping the machine with


installed attachments

85
B-Series Crawler Excavator Operator Training 85 Page 85
Volvo Construction
Equipment

Any
Questions
or
Comments?

86
B-Series Crawler Excavator Operator Training 86 Page 86
Volvo Construction
Equipment

Practical Sessions
Instructions on operating
techniques

Hands-on practice

87
B-Series Crawler Excavator Operator Training 87 Page 87
Volvo Construction
Equipment

Test
&
Review

Test Test
Document Answers

88
B-Series Crawler Excavator Operator Training 88 Page 88
Volvo Construction
Equipment
Operator Training
B-Series Crawler Excavators

THANK YOU!
89
B-Series Crawler Excavator Operator Training 89 Page 89
Volvo Construction
Equipment

The Excavator Challenge

Digging &
Filling the Bucket Travel Control
(Driving Course) FINISH

START

Penalties
Brushed cone – 1 point
Crushed cone – 3 points

Truck Loading
90
B-Series Crawler Excavator Operator Training 90 Page 90

You might also like