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Conference Paper: State of Art of Solar Photovoltaic Technology
Conference Paper: State of Art of Solar Photovoltaic Technology
Conference Paper: State of Art of Solar Photovoltaic Technology
Conference Paper
State of Art of Solar Photovoltaic Technology
This Conference Paper is based on a presentation given by Sukhendu Jana at “International Conference on Solar Energy
Photovoltaics” held from 19 December 2012 to 21 December 2012 in Bhubaneswar, India.
Copyright © 2013 Utpal Gangopadhyay et al. This is an open access article distributed under the Creative Commons Attribution
License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly
cited.
Solar electricity is more expensive than that produced by traditional sources. But over the past two decades, the cost gap has been
closing. Solar photovoltaic (SPV) technology has emerged as a useful power source of applications such as lightning, meeting the
electricity needs of villages, hospitals, telecommunications, and houses. The long and increasing dominance of crystalline silicon
in photovoltaic (PV) market is perhaps surprising given the wide variety of materials capable of producing the photovoltaic effect.
PV based on silicon wafers has captured more than 90% market share because it is more reliable and generally more efficient
than competing technologies. The crystalline silicon PV is reliable as far as long term stability in real field but it is not economically
viable due to starting material silicon itself costly. But still, research continues on developing a diverse set of alternative photovoltaic
technology. Now PV technology is being increasingly recognized as a part of the solution to the growing energy challenge and an
essential component of future global energy production. In this paper, we give a brief review about PV technology particularly
crystalline silicon PV including the world and Indian PV scenarios.
100
90
80
designs have never accounted for less than 80% of the market on a lighthouse, the world’s largest commercial PV installa-
for commercial modules and nearly 15–18% of the market was tion at the time (M.A. Green 2001). Total PV cells/modules
not crystalline silicon. It was based on amorphous silicon-a production by region 2007–2011 (data: Navigant consult-
PV technology that is almost exclusively used for consumer ing graph: PSE AG 2012) is shown in Figure 1. It has
electronics such as watches and calculators. If we were to been observed that Japan attributed to increase their PV
exclude electronics and define the market as electricity deliv- cells/modules production capacity from 1997 to 2004 and
ery system of 1 kW or more, current production is dominated then drastically reduced their production capacity after 2004.
by single-crystal and polycrystalline silicon modules, which Same trend was observed in PV cells/module production
represent 94% of the market. There are a wide range of PV in Europe also but up to year 2008, and then they reduced
cell technologies on the market today, using different types of their production capacity. On the other hand in year 1997,
materials, and an even larger number will be available in the PV cells/module production capacity of US was the highest,
future. PV cell technologies are usually classified into three and after then they reduced their production capacity every
generations, depending on the basic material used and the year. Whereas PV cells/modules production scenarios of
level of commercial maturity [7]. China were just the reverse compared to US. Given the vast
potential of photovoltaic technology, worldwide production
(i) First-generation PV systems (fully commercial) use of terrestrial solar cell modules has been rapid over last
the wafer-based crystalline silicon (c-Si) technology, several years, with China recently taking the lead in total
either single crystalline (sc-Si) or multicrystalline production volume as shown in Figure 1. Another interesting
(mc-Si). picture related to the global cumulative PV installation until
2011 was noticed as shown Figure 2. It was observed that still
(ii) Second-generation PV systems (early market deploy-
Germany including other European country contributed to
ment) are based on thin-film PV technologies and
major role towards the global cumulative PV installation until
generally include three main families: (1) amor-
2011, that is, 70% of global PV installation. So PV installation
phous (a-Si) and micromorph silicon (a-Si/𝜇c-Si); (2)
market in Europe is too much promising till now compared
cadmium telluride (CdTe); and (3) copper indium
to other countries.
selenide (CIS) and copper indium-gallium diselenide
Figure 3 shows the PV production development by tech-
(CIGS).
nology in the year 2011. It was from this global PV production
(iii) Third-generation PV systems include technologies, scenario in the year 2011 that almost more than 85% of the
such as concentrating PV (CPV) and organic PV cells solar cell production was based on crystalline silicon. Even it
that are still under demonstration or have not yet was observed that even PV installation scenario, crystalline
been widely commercialized, as well as novel concepts silicon solar cell, dominated the world market as indicated in
under development. Figure 4.
The year wise efficiency record of solar cell fabri-
Commercial production of c-Si modules began in 1963 cated under different technological approaches is shown
when Sharp Corporation of Japan started producing com- in Figure 5. From this record, it is evident that laboratory
mercial PV modules and installed a 242 Watt (W) PV module monocrystalline silicon solar cell efficiency was still higher
Conference Papers in Energy 3
Spain, 6%
Germany, 37%
Rest of
Europe without Europe, 5%
Italy, 18%
Germany, 33%
France,
Row, 12%
4%
Figure 2: Global cumulative PV installation until 2011 (data: EPA Graph: PSE AG 2012). All percentages are related to the total global
installation.
70
60
50
40
30 2005
20
10
0
1980
1982
1984
1986
1988
1990
1992
1994
1996
1998
2000
2002
2004
2006
2008
2010
2000
Year
Figure 3: PV production development by technology (data: Navi- Figure 4: Global annual PV installation by technology at end of 2011
gant Consulting Graph: PSE AG 2012). (data: Navigant Consulting Graph: PSE AG 2012).
compared to other existing solar cell technology except lower capital costs including lower production and materials
III-V multijunction concentrator solar cell and monocrys- costs are offset to some extent by lower efficiencies and
talline concentrator solar cell, respectively. very low c-Si module costs make the economics even more
Best laboratory cell versus best laboratory module fabri- challenging.
cated under different PV technology is also given in Figure 6. Thin-film solar cells comprised successive thin layers, just
It is observed from Figure 6 that the lab. made monocrys- 1 𝜇m to 4 𝜇m thick, of solar cells deposited onto a large,
talline solar cell and module efficiency were 25% and 22.9%, inexpensive substrate such as glass, polymer, or metal. As a
respectively, whereas multicrystalline solar cell and module consequence, they require a lot less semiconductor material
efficiency were 20.4% and 18.2%, respectively. One important to be manufactured in order to absorb the same amount
point to be noted is that the efficiency of thin film CI(G)S of sunlight (up to 99% less material than crystalline solar
solar cell was 19.6% (area 0.42 cm2 ). So there is enough scope cells). In addition, thin films can be packaged into flexible
of work related to CI(G)S solar cell technology. and lightweight structures, which can be easily integrated into
After more than 20 years of R&D, thin-film solar cells are building components (building-integrated PV, BIPV).
beginning to be deployed in significant quantities. Thin-film Third-generation PV technologies are at the pre-comme-
solar cells could potentially provide lower cost electricity than rcial stage and vary from technologies under demonstration
c-Si wafer-based solar cells. However, this is not certain, as (e.g., multijunction concentrating PV to novel concepts
4 Conference Papers in Energy
60
19.6
50 15.7
Thin film
Solar cell efficiency (%)
16.7
40
12.8
30
12.5
20 10.4
20.4
Crystalline silicon
10
18.2
0 25
1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Year 22.9
26
UNSW
24 Antireflection
UNSW Top metal
UNSW finger coating
22 Stanford UNSW
UNSW
Efficiency (%)
n-type
20 UNSW
ARCO
18
Westing house
16
RCA Sandia national lab
14 p-type
Mobil solar
Rear metal
12 contact
1975 1980 1985 1990 1995 2000
Traditional cell design PESC IBC PERC PERL Traditional cell design
Year ∙ No passivation metallic front contacts
Crystalline silicon ∙ Full metallic contact covering entire rear area
Single crystal ∙ May or may not be BSF
(a) (b)
Figure 7: Traditional c-Si cell design and its development up to year 2000.
Finger Microgroove
18 𝜇m
n+ Thin oxide
p
p+
p+
n+ n+ n
n Oxide Oxide p+
p-silicon p+ p-silicon
+
p
Oxide Oxide
Rear contact Rear contact
(a) (b)
(c)
Figure 10: (a) PERC and (b) PERL solar cell structure. (c) PERL design cell marketed by SunTech as PLUTO technology cell.
Figure 12: 19.4% efficient planar cells on CZ silicon using simple cell technologies.
7E+00
$5.92
6E+00
5E+00
Installed cost ($/Wp)
Wafering GP
$3.72 $, 0.17/WP
4E+00
$3.17 Permits
$2.83
3E+00
p-Si + wafer
2E+00 System processing Cell
GP, $0.45/Wp Cell processing
1E+00 GP, $0.12/Wp
Module assy
0E+00
System
1Q
2Q
3Q
4Q
1Q
2Q
3Q
4Q
1Q
2Q
3Q
4 QP
1 QP
2 QP
3 QP
4 QP
expenses
2008 2009 2010 2011 $1.03/Wp
Table 1: Road map of Jawaharlal Nehru National Solar Mission. The Government of India is planning to electrify 18,000
villages by year 2012 through renewable energy systems
Cumulative Cumulative especially by solar PV systems. This offers tremendous growth
Target for
target for target for potential for Indian solar PV industry.
Application segment phase I
phase 2 phase 3
(2010–13) The growth of Indian PV is shown in the Figure 14
(2013–17) (2017–22)
indicating that the increase of module production up to year
Grid solar power 2011 was significant compared to solar cell production by
including roof top the Indian manufacturer. This may be due to availability to
1,000 MW 4,000 MW 20,000 MW
and distribution grid
solar cell with much lower prices from Chinese solar cell
connected plants
manufacturer and initial investment of the module plant
Off-grid solar with lower CAPEX compared to setting up new solar cell
200 MW 1,000 MW 2,000 MW
applications
plant in India. But the status of Indian PV is related to the
7 million 15 million 20 million application in different areas by installing 53,00,000 systems
Solar collector
sq.meters sq.meters sq.meters (∼2600 MW) up to 2012 as shown in Figure 15.
8 Conference Papers in Energy
700 Karnataka 14
T.N 15
600 Jharkhand 16
600
Maharashtra 20
Others 80
A.P 22
500
Production (MW)
240 240
200 175
135
110
100 80
65
36 45 37 45 Figure 16: Grid solar PV power plants in India.
20 20 22 23 25 32
0
2001-02
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
2010-11
the vast potential of photovoltaic technology, worldwide
Year production of terrestrial solar cell modules has been rapid
Solar cell over the last several years, with China recently taking the lead
PV module in total production volume.
Fortunately India is both densely populated and has high
Figure 14: Growth in Indian PV production. solar insolation, providing an ideal combination for solar
power in India. The Government of India is planning to elec-
trify 18,000 villages by year 2012 through renewable energy
Pumps 14 Off-grid plants systems especially solar PV systems. This offers tremendous
Lights 90 62
growth potential for Indian solar PV industry.
Telecom 65
Railways 55 References
Figure 15: Status of PV in India. [1] S. M. Xu, X. D. Huang, and R. Du, “An investigation of the solar
powered absorption refrigeration system with advanced energy
storage technology,” Solar Energy, vol. 85, no. 9, pp. 1794–1804,
2011.
Another important achievement in the Indian PV area is [2] D. G. Karalis, D. I. Pantelis, and V. J. Papazoglou, “On the inves-
1044 MW capacity new Grid Solar Power projects commis- tigation of 7075 aluminum alloy welding using concentrated
sioned by September, 2012 in 16 States as indicate state wise solar energy,” Solar Energy Materials and Solar Cells, vol. 86, no.
in Figure 16. From this pictorial presentation, it is clear that 2, pp. 145–163, 2005.
Gujarat state much ahead compared to the rest of other state [3] M. Neises, S. Tescari, L. de Oliveira, M. Roeb, C. Sattler, and
as far as installation of Grid Solar PV Power Plant in India. B. Wong, “Solar-heated rotary kiln for thermochemical energy
storage,” Solar Energy, vol. 86, no. 10, pp. 3040–3048, 2012.
5. Conclusion [4] V. R. Sardeshpande, A. G. Chandak, and I. R. Pillai, “Procedure
for thermal performance evaluation of steam generating point-
One key to the development of any photovoltaic technology focus solar concentrators,” Solar Energy, vol. 85, no. 7, pp. 1390–
is the cost reduction associated with achieving economies 1398, 2011.
of scale. This has been evident with the development of [5] L. L. Kazmerski, “Solar photovoltaics R&D at the tipping point:
crystalline silicon PVs and will presumably be true for other a 2005 technology overview,” Journal of Electron Spectroscopy
technologies as their production volumes increase. Given and Related Phenomena, vol. 150, no. 2-3, pp. 105–135, 2006.
Conference Papers in Energy 9