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Preprint 10-027
Preprint 10-027
Preprint 10-027
EVALUATION OF PHYSICAL AND MECHANICAL PROPERTIES OF COAL USING ULTRASONIC MEASURE TECHNIQUE AND
NUMERICAL SIMULATION
densities and porosities for a set of coal and surrounding rock samples average 1.46 22.17 3.95 0.34 2.9 35 4.13
in laboratory, and predicted the velocity and anisotropy of coal were
sensitive to water saturation and temperature change. Manoj
Khandelwal and T.N. Singh (2009) found a strong coefficient of Ultrasonic wave measurement
determination between P-wave velocity and physico-mechanical The measurement is aimed on researching the behavior of
properties of the tested coal measures rocks. ultrasonic wave in the coal with different uniaxial stress. At first, we
choose four cube samples of coal, and put one of them on the uniaxial
However, there are two problems about present research work test machine. The two opposite faces of coal sample were connected
which have been done. One problem is that most of the tests and with two transducers of ultrasonic flaw detector respectively. Grease
researches are about the rocks, and only a few for the coal; another was taken as couplant and was put between the transducers and
problem is that laboratory test is a tedious and time-consuming job, and sample faces. Second, the initial parameters of ultrasonic wave in the
is also limited and unrepeatable. A more simple method, such as coal, without uniaxial stress, were recorded by the ultrasonic flaw
numerical simulation, should be used to do a deep analysis. detector. Third, the uniaxial stress were applied on the coal sample. The
In this paper, the study is aimed on relation between the different uniaxial stress was increasing from 1MPa to 30MPa, and the
physical and mechanical properties of coal and ultrasonic wave parameters of ultrasonic wave in the coal were recorded along with the
parameters. Uniaxial compressive stress was applied to change the change of uniaxial stress (Figure 1 (b)). Finally, the other three coal
samples were measured in the same way. Presentation of laboratory test results
The test results of four coal samples were presented in Figure 2.
models with different zone sizes, it was found that a model with a grid
consisting of 20 × 20 zones ( l 0.003 m) would produce the
most accurate results. Models with meshes finer than that mesh
produced similar results, but required longer running time for the
simulation.
Constitutive model parameters
To select the most appropriate model of coal sample for dynamic
analysis, we respectively simulated the coal sample in elastic,
transversely isotropic model, Mohr-Coulomb model, and
Ubiquitous-joint model. For the present research, the following values of
models parameters were defined.
Density ( ). Density of coal samples is equal to the weight of
each coal sample divided by volume. For this research, we took the
average value of density, 1460 kg/m3, from laboratory tests in table 1.
Elastic modulus ( E ), Poisson’s ratio (
), bulk modulus
( K ) and shear modulus ( G ). The values of elastic modulus and
Poisson’s ratio were defined with laboratory uniaxial test, and we took
the average values, 3.95 GPa and 0.34, as the initial values of
numerical modeling. The bulk modulus and shear modulus were
Figure 2. Correlation between uniaxial stress and ultrasonic wave calculated through equations:
velocity in the coal samples.
K E 3(1 2 )
As shown in Figure 2, the velocities of ultrasonic wave changed &
along with the uniaxial stress in the similar rules, but the extent of
varieties were different. For example, when the uniaxial stress G E 2(1 )
increased from 0 to 10 MPa, the velocity of ultrasonic wave in coal which results were 4.11 GPa and 1.47 GPa.
sample 1 rised gradually. It showed that the original cracks in the coal
were closed. When the uniaxial stress increased from 11 to 13 MPa, the Five parameters of elastic, transversely isotropic model.
velocity of ultrasonic wave decreased as a result of the new cracks There are five parameters of elastic, transversely isotropic model. The
which were produced by uniaxial stress. When the uniaxial stress angle between planes of elastic anoisotropy and the x-axis, changes
increased to 14 MPa, the coal sample was fractured and the velocity from 0 to 90 degree, but was usually accepted as 0 degree in the coal.
decreased to a very low point. The relation of elastic modulus in plane of isotropy (xmod) and elastic
modulus in plane of anisotropy (ymod), and the relation of Poisson’s
NUMERICAL SIMULATION ratio of isotropy (nuyx) and Poisson’s ratio of anisotropy (nuyx), were
analysed by R.D. Kriz and W.W. Stinchcomb (2006), Li Zhengchuan
To define the relation between ultrasonic wave and different (2008). The results showed that ymod value was 45% or 50% of the
physical-mechanical parameters of coal, we use numercal models xmod velue, and nuyx was almost equal to nuzx. For this research,
inbedded in two dimensional finite difference code, FLAC2D (Itasca considering the unixial test results, the initial values of xmod (3.95 GPa),
Consulting Group, Inc). In this research, FLAC2D was chose for ymod (1.98 GPa), nuyx (0.34) and nuzx (0.34) were accepted.
following reasons:
Cohesion ( c ), friction angle ( ), dilation angle ( ), tension
( ) and joint parameters.
FLAC is a widely used numerical software for dymanic analysis in
In Mohr-Coulomb model and
both rock and coal. And there were successful examples of
modeling the wave transmission ( Yang-Soo Jeona, et al., 2006; ubiquitous-joint model of coal, the values of cohesion and friction anlge
Zhang Y., 2008). can be got through triaxial test in the laboratory. According to the
The P-wave of ultrasonic transmits in one dimension, and the Mohr-Coulomb criterion, the maximum tensile strengths are equal to
S-wave transmits in two dimensions. Hence, the FLAC2D can minor principal stress and is expressed by the equation as follows:
correctly present the problems. Preliminary numerical simulation max c tan ................................................................... (1)
shows that the results for ultrasonic wave presented by FLAC3D
and FLAC 2D are similar, but the FLAC3D is more time Where:
consuming.
We built the modelings of coal samples respectively in elastic, max = uniaxial tensile strength, (MPa).
transversely isotropic model, Mohr-Coulomb model and ubiquitous-joint c = cohesion, (MPa).
model. All laboratory tests were simulated and the numerical and
laboratory test results were compared. The best model for numerical
= friction angle.
simulation in our research was defined by the comparation of these Qian M.G.. (2003) defined that the initial dilation angle of coal is 10
results. degree, and increases to 20 degree with increasing the volumetric
Grid generation plastic strain. For this research the initial value of 15 degree is accepted.
In the dynamic analysis of FLAC, there is a requirement for the Joint parameters, joint angle (30 degree), joint cohesion (69 KPa), joint
type of grid: the spatial element size, l , must be smaller than
friction angle (30 degree), joint dilation angle (15 degree), and joint
tension (119.5 KPa), were selected on the base of the available data
approximately one-tenth of the wavelength associated with the highest provided by other researchers (Qian M.G. and Shi P.W., 2003; Li T.L.,
frequency component of the input wave (after Itasca Consulting Group, 2004).
Inc. user’s mannual of FLAC 6.0). After calculating with the real
parameters of coal and ultrasonic wave (table 2), it was defined that the k k
spatial element size should be: l 0.004 m. After comparing the Normal stiffness ( n ) and shear stiffness ( s ) of interface.
Discontinuity widely existed in the coal, and directly influence the
2 Copyright © 2010 by SME
SME Annual Meeting
Feb. 28-Mar. 03, 2010, Phoenix, AZ
strength and fracture forms of coal. Normal stiffness and shear stiffness results of physical tests.
of fractures’ interfaces represents the ratio between, respectively,
normal stress and displacement, and shear stress and displacement.
The Itasca consulting group recommended (2008) that the lowest
stiffness, consistent with small interface deformation, be used. It is
suggested that ( k n ) and ( k s ) should be set to ten times the equivalent
stiffness of the stiffest neighboring zone. The apparent stiffness
(expressed in stress-per-distance units) of zone in the normal direction
is:
( K 4G 3)
max .........................................................(2)
Z min
Where:
Figure 3. Different boundary and initial conditions of model. (a)
K = bulk modulus, GPa. ultrasonic wave model, (b) uniaxial stress model.
G = shear modulus, GPa. The simulation process was arranged in several steps. For
Z min = the smallest width of an adjoining zone in the example, in Mohr-Coulomb model, at first, we built the initial model of
coal sample using the parameters of Mohr-Coulomb model, which had
normal direction. been defined in previous research. Second, we applied the uniaxial
stress on the initial model, and measured the velocity of ultrasonic wave
Following the above guidance, the value of 6.3 GPa for normal
by applying the dynamic boundary conditions. Third, we applied the
stiffness and 8.5 GPa for shear stiffness were accepted.
uniaxial stress in a different value (from 0 to 30 MPa), and measured
The correlative parameters were presented in table 2. the velocity of ultrasonic wave again.
Table 2. Design parameters of coal sample modelling. In this numerical modelling, the uniaxial stress was applied by a
Elastic, transversely isotropic Mohr- Coulomb model & vertical velocity from both of the bottom and the top of the model. The
model Ubiquitous-joint model relation between vertical stress and vertical displacement was obtained
Angle 0 degree Desity 1460 kg/m3 from the uniaxial test model and shown in Figure 4. Because the
Desity 1460 kg/m3 Bulk 4.11 GPa vertical stress is compressive stress, the value of vertical stress is
Nuyx 0.34 Shear 1.47 GPa negative. It is obvious that the max uniaxial compressive strength of
Nuzx 0.34 Cohesion 2.9 MPa modelling is 24.2 MPa. Based on the relation between stress and
Shear_mod 1.47 GPa Friction 35 degree displacement, the stress-strain curve of coal sample model was
Xmod 3.95 GPa Dilation 15 degree calculated and the result is presented in Figure 5.
Ymod 1.98 GPa Tension 4.13 MPa
Ubiquitous-joint model Interface
Joint-angle 30 degree Normal stiffness 6.3 GPa
Joint-cohesion 69 KPa Shear stiffness 8.5 GPa
Joint-friction 30 degree
Joint-dilation 15 degree
Joint-tension 119.5 KPa
applied on the model at different steps intervals (50, 100, 150 and 200
CP = Velocity of ultrasonic wave, m/s.
steps) to defined the relation between the ultrasonic wave and the
L = Length of model, m. physical –mechanical coal property under different vertical stresses.
t = Consumed time when ultrasonic wave Transmitting After cycling 50 steps with the uniaxial stress, the maximum
in model, s. displacement of one boundary is 5.898×10-5 m (Figure 8). The strain of
model was calculated by:
l
.................................................................................. (4)
L
Where:
= Strain.
l = Vertical displacement, m.
L = the height of model, m.
After cycling 100 steps with the uniaxial stress, the results were
presented in Figure 10 and Figure 11. As shown in Figure 10, the
left-hand side and the right-hand side of the model have yielded in
shear or volume, and fracture direction trended to the middle part of the
model. The maximum displacement of boundary is 1.337×10-4 m, and
the uniaxial stress is 17 MPa. In figure 11, the receiving time of
ultrasonic wave was put off to 36.5 s , in which moment, the velocity
value of ultrasonic wave is 1643 m/s. The gridpoint velocity is decreased
to 0.3 m/s.
Figure 12. Plasticity behavior of model after cycling 150 steps with
uniaxial stress.
Figure 10. Plasticity behaviour of model after cycling 100 steps with
uniaxial stress.
the bulk and shear modulus were presented in Figure 18. The velocity
of ultrasonic wave increased from 1500 to 7000 km/s when the bulk
modulus changed from 1 to 50 GPa, and the velocity increased to 9000
km/s when the bulk modulus changed from 50 to 100 GPa. The extent
of increasing was smaller. The same results were received when the
bulk modulus changed from 1 to 50 GPa. Basically, the velocity varieties
of simulation results almost followed the equation (Graff K.G., 1991):
CP ( K 4 3G ) (5)
Where:
ACKNOWLEDGEMENT
The coal mass used in this study were provided by Dr. Wang
Jiachen in China University of Mining and Technology, Beijing. We also
thanks West Australia School of Mines for providing us the dynamic
analysis software.
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