Bodycote Title: ‘The Fire Resistance Performance of Hollow Section ‘Columns Protected with Cafco ‘SPRAYFILM WB3 Intumescent 1 Coating at 532°C, 550°C, 650°C and 700°C ! WF Summary Assessment Report No: 176738B Prepared for: Promat International (Asia Pacific) Led Unit 19-02-01, Level 2, PNB Damansara No, 19, Lorong Dungun Damansara Heights 50490 Kuala Lumpur Malaysia Date: 19" September 2008 ye. ausiness partner sessment / test report is not valid fl Sy warringtonfire onsIntroduction Summary WF Report No. 1767388 Page 2 of 9 This report presents a summary of assessment report WF No. 144500 Issue 3 on the ability of a waterborne intumescent coating system known as Cafco ‘SPRAYFILM WB3 to fire protect structural steel hollow columns, ‘The data, which forms the basis of this assessment, was obtained from tests in accordance BS 476: Part 21: 1987 on loaded steel hollow and I-section columns, a tall hollow-section column and short unloaded steel hollow-section columns, which were subjected to the heating conditions as specified in that standard, This assessment relates to hollow rectangular and circular column sections protected with Cafco SPRAYFILM WB3 for periods of fire resistance of 30 ‘minutes, 60 minutes, 90 minutes and 120 minutes, at critical steel temperatures of 532°C, 550°C, 650°C and 700°C. ‘The data referred to in the supporting data section has been considered for the purpose of this appraisal which has been prepared in accordance with the Fire Test Study Group Resolution No. 82: 2001. Assumptions Steel It is assumed that the steel sections will be shot-blast cleaned and primed preparation with a similar paint in @ similar manner to that used for the sections tested under the test references given in this report. Primer ‘This report assumes that nominal thickness of the primer paint will be similar to that for the tested sections. Loading It is assumed that the loads to be applied to the columns do not exceed the maximum calculated in accordance with BS 5950 for the critical steel temperature being utilised. This assessment /tostrepor Te not valid untess Assessment procedure endorsed by Promat Intemational (Asia Pacific) Ltd. Princt Generally the loaded steel sections provide evidence about the adhesive Bodycote properties of the coating (commonly referred to as ‘stickability’) and the critical ‘temperatures at which structural instability occurs under standard fire test conditions, ‘The details of each specimen, i.e. the section factor (the ratio of the heated surface area to the volume of the section - A/V), the protection thickness and duration of heating required for the sections to reach the specified critical steel temperatures are used as data for the analysis.Test Data Data Criteria for acceptability Bodycote Summary WF Report No, 1767368 Page 3 of 9 ‘The fire resistance of a protected steel section can be approximated as follows over a limited range of values: FR «V/A ata constant protection thickness or d @ AW ata constant fire resistance period where; FR = Fire resistance (in minutes) A - Heated surface area of section V+ Volume of section d= Thickness of protection material (in mm) The required thickness of protection for a given steel section for a particular fire resistance period is therefore assessed by means of a graphical plot of inverse section factor (V/A) against the time for the section to reach the critical steel temperature. ‘The assessment method outlined above is commonly used in the UK for assessing the ability of reactive intumescent protection systems to fire protect structural steel. “This assessment / test report isnot valid unless | “The data referred to in this assesfeRBRTaE bY Prom Interatona (sia Paci] Ce WFRC No. C127143, WFRC No. 133413, WFRC No. 139822 and BRE No. TE 216164, The following criteria for acceptability have been applied to the analysis to ensure that the predictions are valid: @) For each short section the predicted time to reach each design temperature shall not exceed the time for the corrected temperature to reach the design temperature by more than 15%. b) The mean value of all percentage differences in time as calculated in (a) shall be less than zero. €) A maximum of 30% of individual values of all percentage differences in time as calculated in (a) shall be more than zero.‘Summary WF Report No. 1767388 Page 4 of 9 Conclusions ‘An assessment of the ability of a waterborne intumescent coating system known as Cafco SPRAYFILM WB3 to protect structural steel hollow section columns in accordance with BS 476: Part 21: 1987 for periods of fire resistance of 30 minutes, 60 minutes, 90 minutes and 120 minutes has been undertaken at critical steel temperatures of 532°C, 550°C, 650°C and 700°C. ‘The assessment method adopted for this report uses a graphical approach plotting inverse section factor against time to reach the specified steel temperatures for a range of protection thicknesses. This method is commonly used in the UK for assessing the ability of reactive intumescent protection systems to fire protect structural steel. Tables 1 to 4 show the results of the analysis of the data. The analysis has been checked against the criteria for acceptability. “assessment / test report is not valid unless Trccnaed by Prot ternational (Asia Pa ud. Validity This summary assessment is issued on the basis of test data and information available at the time of issue. If contradictory evidence becomes available to Bodycote warringtonfire the assessment will be unconditionally withdrawn and Promat International (Asia Pacific) Ltd will be notified in writing. Similarly the assessment is invalidated if the assessed construction is subsequently tested because actual test data is deemed to take precedence over an expressed opinion. The assessment is valid initially for a period of five years Le. until 1% October 2013, after which time it is recommended that it be returned for re-appraisal. The appraisal is only valid provided that no other modifications are made to the tested construction other than those described in this report. This document has been compiled and authorised by Bodycote warringtonfire summarising an assessment report prepared on behalf of Promat Intemational (Asia Pacific) Ltd. For further details reference should be made to assessment report WF No. 144500 Issue 3. BodycoteSignatories Summary WF Report No. 176738B Page 5 of 9 Responsible Officer RH Earle* - Technical Consultant PW ‘Approved P W = Crewe* - Senior Technical Consultant This assessment / test report is not valid unless |) SS * For and on behalf of Bodycote warringtonfire. Report Issued: 19” September 2008 BodycoteTee Summary Performance Tables 1 to 4 Table 1 Hollow section columns at 532°C critical temperature WF Report. No. 1767388 Page 6 of 9 [Section] ‘Coating thickness - mm Section| Coating thickness - mm factor 30 | 60 | 90 | 420 | |factor-[ 30 | 60 | 90 | 120 m_| minutes, minutes minutes| minutes |_m™ _| minutes! minutes| minutes! minutes| 40_| 023 | 040 | 180 [350 205 [0.45 | 155 [4.09 : 45_| 0.23 | 040 | 1.80 | 3.50 210 | 046 | 158 [4.24 : 50 | 0.23 | 041 | 1.80 | 3.50 25 | 047 | 161 | 438 = 55 | 0.23 | 044 | 1.80 | 3.50 20 | 047 | 1.65 | 4.53 = 60_|0.23 [046 [180 |” 3.50 225 | 048 | 1.68 | 4.68 5 65 {0.23 | 048 [190 | 3.50 zo | 048 | 171 | 482 : 70 | 0.23 | 050 | 2.00 | 3.50 235 | 049 | 1.74 | 4.97 5 75 | 024 | 052 | 210 | 3.50 240 | 049 | 1.77 | 5.12 = 0 | 024 | 055 | 2.20 | 3.50 245 [050 [1.81 | 5.26 = a5 | 025 | 057 | 2.30 | 3.50 250 [0.60 [1.90 | 5.41 = 90 0.25 0.59 2.40 3.50 255 0.51 1.98 5.56 = 95 | 0.26 | 0.64 | 2.50 | 3.50 260 [081 [2.07 | 5.71 = io0_| 0.27 | o7i_| 256 | 3.64 265 | 0.62 | 2.15 | 5.85 = 105 | 028 [0.79 | 2.61 | 3.97 270_|_052_|~2.23 | 6.00 = a0 | 0.390 [0.86 | 2.67 | 4.3t ws | 053 | 232 | 6.15 = ais [031 | 0.93 | 2.72 | 4.65 280_| 053 [240 | 6.29 = 120 | 0.32 | 1.00 [2.78 [4.99 235 | O54 | 248 | 6.44 = 125 | 033 | 1.03 [2.83 | 5.32 z00_[ 054 |" 256 | 6.59 = 130 [035 | 106 | 2.89 | 5.66 295 | 0.55 | 2.63 = 135 [0.36 | i110 | 2.94 [6.00 300_| 0.55 | 2.70 = = 440 [0.97 [1.13 [3.00 [6.34 3050.56 [2.77 = = 145 [0.38 [1.16 | ~ 3.06 = 310_| 0.56 | 2.84 = : 150 [040 | i.19" [3.11 315 [0.57 [2.91 = = 155 [040 [1.23 [3.17 = 320_| 057 | 2.98 = z 60 [041 [1.26 [3.22 : 165 | 041 [1.29 [3.28 = 170 | 042 | 1.32 | 3.33 = 175 | 042 [1.35 [3.39 = 180 0.43 1.39 3.44 = 45 | 043 [1.42 [3.50 = 190 | 044 [1.45 | 3.65 = 195 | 044 [1.48 [3.79 = 200. | 0.45 [4.52 [3.94 5Summary WF Report No, 1767388 Page 7 of Table 2 Hollow section columns at 550°C critical temperature [Section] Coating thickness - mm Section, Coating thickness - mm factor-| 30 | 60 90 | 120 | |factor-| 30 | 60 | 90 | 120 m* | minutes minutes! minutes| minutes |_ m7 minutes, minutes| minutes! 40 0.23 0.40 1,80 3.50 205 0.43 1.37, 3.82 = 45 | 0.23 | 040 | 1.80 | 3.50 210 [| 0.43 | 1.40 [7 3.94 - 50 0.23 0.40 1.80. 3.50 215 0.44 1.42 4.06 iat 55_| 0.23 [042 [1.80 | 3.50 220 | 044 | 144 | 4.19 = 60 | 0.23 | 044 | 190 | 3.50 225 | 048 | 147 [4.31 = 65_| 023 | 047 | 1.80 | 3.50 230_| 045 [149 [4.43 = 7o_ | 0.23 | 049 [1.80 | 3.50 235 | 046 | 152 [4.55 = 7 | 024 | 051 [193 | 3.50 240_{ 0.46 | 154 | 4.68 = 80_| 024 | 053 | 207 | 3.50 245 | 047 | 1.56 | 4.80 5 85 | 025 | 056 | 220 | 3.50 250 | 047 | 159 | 4.92 : 90 [0.25 [058 [234 | 3.50 255 | 048 | 161 | 5.04 = 95 | 025 | 0.60 | 2.47 | 3.50 260 [048 | 1.64 | 5.17 = 100 [0260.66 | 2.54 | 3.50 265 [049 | 1.66 | 5.29 = 105_| 0.27 | 0.72 | 259 | 3.67 270_| 049 [4.68 | 5.41 = i10_| 0.28 | 0.78 [2.65 | 3.94 275 [0.50 | 171 | 5.53 zs 115 0.28 0.84 2.70 422 280 0.50 1.73 5.66 = 120 | 0.29 | 0.90 |~2.75 | ~4.50 285_| 050 [1.76 [5.78 = 125 | 0.30 | 0.96 | 2.80 | 478 290 [051 | 4.78 [5.90 5 130_ [0.31 | 1.02 | 2.85 | 5.06 295 | 051 | 1.80 | 6.02 = 135 [0.82 [1.03 | 2.91 | 5.33 300_| 0.52 | 1.86 | 6.15 140 | 0.93 | 1.06 [2.96 | 5.61 ~| | 305 | 052 | 1.90 | 6.27 : 145 [0.04 | 1.08 [3.01_| 5.89 310_| 053 | 1.95 | 6.39 = 150 [0.95 |~ 1.11 | 3.06_| 6.17 315 | 053 | 1.99 | 651 = 155 0.36 1.13) 3.11 6.44 320 0.54 2.04 + - 160 0.37 415 3.17 zi 165 0.38 1.18 3.22 zi 170 | 039 |~1.20 | 3.27 = 175 [0.40 | 1.23 | 3.32 : iso | 0.40 | 1.25 | 3.38 : 185_| 041 | 127 | 3.43, = 190 | 041 | 1.30 [3.48 = 1 195 0.42 1.32 3.57 - mee [is 1 se) feeder ita oll [Lendetoed-by Pronat-lntemalional (AsialPacile) id) Bouycoteenn ee ee Summary We Report No. 1767388 Page 8 of 9 Table 3 Hollow section columns at 650°C critical temperature [Section] Coating thickness - mm. Section] Coating thickness - mm factor-{~ 30 | 60 | 90 | 420 | |factor-[ 30 | 60 | 90 | 120 m?_| minutes| minutes| minutes minutes| |_m"*_| minutes| minutes| minutes| minutes| 40_| 023 | 025 | 060 | 250 205 | 033 | 095 | 298 | 6.04 45 | 0.23 | 0.25 [0.60 | 250 210_| 033 | 0.98 [3.06 | 6.21 50 | 023 | 025 | o60 | 250 zis | 034 | 1.01 [3.13 | 6.39 55 | 0.23 | 0.26 | 0.60 | 2.50 20 [035 | 103 [3.21 | 6.56 6o_| 0.23 | 0.31 | 060 | 2.50 225 [035 | 1.05 | 3.29 = 65 | 0.23 | 0.35 | 0.60 | 2.50 230 | 0.36 | 1.07 [3.37 = 7o_| 0.23 | 0.40 | 0.60 | 2.50 235 | 036 | 1.09 | 3.45 = 75_| 0.23 | 0.41 [0.75 | 2.50 2a0_[ 037 [1.12 | 3.53 : 80. 0.23 0.43 0.91, 2.52 245 0.37 1.14 3.63 = 35 | 0.23 [0.44 [1.06 [2.61 250 | 038 | 1.16 | 3.73 = go | 0.23 | 045 | 116 | 270 255 [0.38 [i168 |] 3.82 = 95 | 0.23 | 0.47 | 4.27 [280 260_[ 0.39 [1.20 | 3.92 = 100_| 0.24 | 0.48 [1.38 | 2.89 265 [0.39 | 1.22 | 4.01 5 105 0.24 0.50 1.49 2.98 270 0.40 1.24 4.11 - 110 0.24 0.51 1.60 3.07 275, 0.40 1.27 4.20 - 1s [0.24 | 052 |_i71 | 3.17 280_| 0.40 [1.29 | 4.30 = 120 | 0.24 | 0.54 | 1982 | 3.26 285 | 0.41 | 131 | 439 5 125 | 0.25 | 0.55 | 188 | 3.35 290 | 0.41 [1.33 | 4.48 130] 0.25 | 0.56 | 1.94 | 3.44 295 [0.41 | 135 | 458 135 | 0.25 | 058 | 200 | 3.54 300_[ 0.41 [1.37 | 4.67 : 140 [0.26 | 0.59 [2.06 | 3.75 305 [0.41 [139 | 4.77 345 [0.26 | 0.61 | 2.13 | 3.92 310 [0.42 | 1.41 | 4.86 = 150_| 0.27] 0.64 | 219 |" 4.0 315 [0.42 [1.44 | 4.96 = 155 | 0.27 | o.67_ | 2.25 | 4.27 320_[ 0.42 | 1.46 | 5.05 = 160 0.28 0.70, 2.31 4.45 165_| 0.29 | 0.73 | 238 | 4.63 i70 [0.29 | 0.75 | 244 | 4.80 175 [0.30 | 0.78 | 250 | 4.98 iso_[ 0.30 | 081 | 258 | 5.15 i85_[ 031 | 0.84 | 2.66 [5.33 190 {0.31 | 0.87 [274 | 5.51 195 0.32 0.90 2.82 5.68 finis assesgment / test) 200 0.32 | 0.93 [2.90 [5.86 Bouycote ZaSummary Table 4 Hollow section columns at 700°C critical temperature WF Report No. 1767388 Page 9 of 9 [Section] Coating thickness - mm ‘Section| Coating thickness - mm factor 30 120 factor -| 120 m_| minutes| minutes| minutes minutes| |_m™ minutes, minutes| minutes| 40_| 0.23 1.80 205 493 45 0,23 1.80 210 5.09 50_| 0.23 1.80 215 5.25 55 | 0.23 1.80 220 5.42 60 | 0.23 1.80 225 5.58 65 | 0.23 1.80 230 5.74 70 0,23 1.80 235 5.90. 75 | 0.23 1.82 240 6.06 ao_|_0.23 1.94 245 6.23 35 | 0.23, 2.06 250 6.39 90 [0.23 2.17, 255 6.55. 95 | 0.23 2.29 260 - 100 0.23 2.41 265 na 105 [0.23 2.52 270 = 110 | 0.23, 2.61 275 : 115 | 0.23, 2.69 280 = 120 | 0.24 278 285 = 125 [0.24 2.87 290 = 130 [0.24 2.96 295 : 135 | 0.24 3.04 300 = 140__ [0.25 3.13 305 = 145 | 0.25 3.22 310 = 150 0.25 3.31 315 E 155 0.25 3.39 320 is 160 0.25 3.48 165 | 0.26 3.63 170_| 0.26 3.79 175_| 0.27 3.95, 180_| 0.27 4.12 185 | 0.28 428 190_[ 0.28 44 ee 195 [0.29 4.60 200 | 0.29 477 Bodycote