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(Dextra) Headed Bars - ARUP Design Guide
(Dextra) Headed Bars - ARUP Design Guide
(Dextra) Headed Bars - ARUP Design Guide
Design Guide
Methodology for Designing with
Headed Reinforcement Anchors to
Eurocode 2
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Description
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Contents
Page
1 Introduction 1
1.1 Technical introduction 1
1.2 Assumptions and limitations 4
1.3 Round heads 5
1.4 Definitions 5
2 Design rules 6
2.1 Fundamental head capacity 6
2.2 Full head capacity 9
2.3 Partial head capacity 15
2.4 Utilising combined bond and head anchorage 19
2.5 Allowing for tolerance 20
2.6 Punching shear concrete cone failure 21
2.7 Detailing confinement reinforcement to the anchor zone 22
2.8 Orthogonal heads 23
2.9 Headed bars of non-circular geometry 25
4 Application 30
4.1 Typical applications 30
4.2 Additional rules 32
1 Introduction
Reinforcement anchor heads (also known as terminator heads or terminators) can
contribute to the tension anchorage of reinforcement bars in concrete, in some
circumstances providing the full anchorage. They provide anchorage via direct
bearing of the head onto the concrete.
This guide sets out design rules for anchor heads that have been derived in
accordance with EN1992-1-1 [1] (hereafter EC2).
This guide is split into three main sections that follow this introduction:
• Section 2 gives design rules. Subsections first present the generic design basis
and subsequently give supplementary guidance for circular heads.
• Section 3 gives background notes and further explanation. This information is
not required to implement the rules given in section 2, but should help
engineers become familiar with them and gain a better understanding of them.
• Section 4 gives practical guidance targeted at designers who have little or no
experience of using headed anchors.
Figure 1. Equivalent rebar anchorages provided via a traditional bar with bond (a and b)
and by an anchor head (c).
Anchor heads (for bar anchorages) share many of the advantages of couplers (for
bar splices). Figure 2 shows both being used. Figure 3, meanwhile, shows a corbel
detailed both with and without anchor heads.
Figure 2. Example reinforcement cage, utilising anchor heads and couplers to reduce
congestion.
Figure 3. Example reinforcement cage, comparing solutions detailed both with and
without anchor heads.
Various types of anchor head are commercially available, many being products
carrying certification that declares the strength of the steel head and its fixing to
the reinforcement bar. This guide does not consider these aspects of the design.
Instead, its focus is on the capacity of the concrete to resist the force assumed to
be exerted by the head.
An example product certificate is CARES TA1-B & C 5059 [2], which reports
product conformance against CARES TA1-B and TA1-C test schedules. Note
that, at the time of writing, a Harmonised European Standard (hEN) does not exist
for anchor heads. Within the EU, product CE marking is therefore not compulsory
and awarded only via voluntary application for a European Technical Approval
(ETA). Manufactures wishing to obtain an ETA can do so using European
Assessment Document (EAD) 160012-00-0301 [3] for which the reference
standard is ISO 15698 [4][5].
or heads bearing on a concrete surface should have the quality of the bearing
surface carefully considered.
1.4 Definitions
The following definitions are used to organise the design rules in sections 2.1 to
2.3:
Fundamental head capacity – this is the design resistance of an anchor head. It
is defined by a generalised, governing expression that is a function of
geometric and material parameters, for which a number of conditional
limits apply.
Full head capacity – this is the maximum design resistance that can be withstood
by a given head for a given concrete grade, independent of installed
arrangement. It equals the limiting (upper-bound) fundamental head
capacity.
Partial head capacity – this is the maximum design resistance that can be
withstood by a given head for a given concrete grade, when influenced
by the installed arrangement. It is less than the upper-bound fundamental
head capacity.
Each of these definitions relates to the in situ resistance, i.e. the resistance at a
position within a concrete element of specific geometric form and reinforcement.
2 Design rules
The following rules have been derived in accordance with EC2.
Where provided, calculated values have been evaluated using the default
Nationally Determined Parameters as recommended in EC2 without the bias of a
National Annex.
where:
𝑥𝑅𝑑 is a non-dimensional parameter representing the anchor head
resistance
𝐴Bar is the cross-section area of the anchored reinforcement bar
𝐴Head is the effective bearing area of the head (sometimes referred to as
the net bearing area), concentric to the reinforcement bar
𝐴c1 is the effective bearing area at a perpendicular offset 𝒉 from the
head, both defined in accordance with EC2 Figure 6.29. ℎ is
limited such that: ℎ ≥ 0
𝜎sd is the design stress of the bar at the anchorage, in accordance with
EC2 clause 8.4.3, and ordinarily limited to ≤ 𝑓yd
Both 𝐴Head and 𝐴c1 are defined by the respective gross effective areas less the
area of the reinforcement bar that is being anchored.
The meaning, in this context, of ‘effective’ is described further in sections 2.1.1,
2.2 and 2.3.
The derivation of expression (1) is given in section 3.1.
Note that, if 𝑥𝑅𝑑 ≤ 1.0, the concentrated bearing stress acting on the head is less
than 𝑓cd and ℎ = 0. When 𝑥𝑅𝑑 > 1.0, the concentrated bearing stress is elevated
above 𝑓cd , ℎ > 0 and the concrete and relies on confinement.
where:
𝐹2 is the minimum transverse confining force, defined in accordance with
EC2 clause 6.5.3 and EN1992-2 [7] clause J.104.2
𝒍
𝑭𝟐 = 𝑨𝐁𝐚𝐫 . 𝝈𝐬𝐝 . 𝐦𝐚𝐱 { 𝟎. 𝟐𝟓 (𝟏 − 𝒉 +𝐇𝐞𝐚𝐝 ) , 𝟎. 𝟏𝟖 } …exp (5)
𝒍 𝐇𝐞𝐚𝐝
𝜎2 is the stress state in the concrete due to the externally applied actions
that acts parallel to the direction of the confining reinforcement 𝐴st
and dimension 𝑙Head , compression taken positive
𝐴st is the area of transverse confinement reinforcement, placed orthogonal
to the anchored bar.
𝐴st is derived in accordance with EC2 paragraph 6.7(4) and expression (6.58).
Further notes on expressions (4) and (5) are given in section 3.3 of this guide.
𝐴st and 𝜎2 are shown diagrammatically in Figure 5.
Transverse confinement reinforcement must be placed to suitably confine the
highly stressed concrete under the head. Further guidance on detailing this
reinforcement is provided in section 2.7.
Figure 5. Definition of 𝐴st , 𝜎2 relative to 𝑙Head and 𝐴Bar (𝐴st and 𝜎2 presented in one
orientation only).-
In accordance with expressions (2), (3) and (4), each of 𝑎b , 𝑐b and/or 𝐴st can
influence ℎ and/or 𝑙Head . For the sake of reporting developed sets of design rules,
this guide considers two conditions, previously introduced in section 1.4. Here
they are redefined in terms of the parameters impacting expression (1):
Full head capacity: when 𝑥𝑅𝑑 = 3.0. This occurs when none of 𝑎b , 𝑐b or 𝐴st is
influential; ℎ is defined only by expression (1) by virtue of 𝐴c1 and 𝑙Head is
defined by the physical dimension of the head. See section 2.2.
Partial head capacity: when either 𝑎b or 𝑐b limits ℎ and/or 𝑙Head , and/or 𝐴st
limits 𝜎sd . See section 2.3.
Note that expressions (1), (2), (3), (4) and (5) above, plus (13) in section 2.4
are the governing general expressions that apply in all scenarios and are
independent of head shape. All other expressions are derived from these.
𝐴Head.gross and 𝐴c1.gross must each allow for tolerance; see section 2.5.
When a shank (sheath or sleeve) forms part of the anchor head (see Figure 4 and
Figure 10), 𝐴Bar in expression (6) and (7) need only be increased to incorporate
the projected area of the shank if the shank has insufficient strength to contribute
to the bearing load path. Ordinarily, the presence of the shank can be ignored. The
subsequent sections adopt 𝑑Bar assuming this is the case.
Zone 1: idealised region subject to a diverging stress field with resistance ≥ 𝑓cd
Zone 2: idealised region with resistance = 𝑓cd
Table 1 presents 𝑑Head.min and 𝐴Head.min and the corresponding ℎ for 𝜎sd =
435MPa, all derived by solving expressions (9), (10) and (6). The corresponding
𝑎b,min and 𝑐b,min are evaluated using expressions (2) and (3) with 𝑙Head = 𝑑Head .
Table 1. Minimum net head size expressed as both 𝐴Head.min and 𝑑Head.min and the
corresponding dimensions ℎ, 𝑎b,min and 𝑐b,min with 𝜎sd = 435 MPa.
Expression (8) can then be evaluated to obtain 𝑥𝑅𝑑 noting that, for 𝑑Head ≥
𝑑Head.min , 𝑥𝑅𝑑 ≤ 3.0 (the limiting value):
𝑑Bar 2 .𝜎sd
𝑥𝑅𝑑 = (𝑑 2 …exp (11)
Head −𝑑Bar 2 ).𝑓cd
(ℎ + 𝑑Head )2 − 𝑑Bar 2
𝑥𝑅𝑑 = √
𝑑Head 2 − 𝑑Bar 2
The minimum corresponding edge axis distance 𝑎b,min and bar centre distance
𝑐b,min can be found using expressions (2) and (3) with 𝑙Head = 𝑑Head . Table 2
presents the results for the example scenario when 𝐴Head ⁄𝐴Bar = 8 and 𝜎sd =
435 MPa. Other combinations of head size, concrete grade and steel stress can be
considered in design.
Note that expression (12) is limited to ℎ ≥ 0. The limiting value ℎ = 0 is obtained
when 𝑥𝑅𝑑 = 1.
Table 2. Minimum edge axis distance, 𝑎b,min , bar centre distance, 𝑐b,min and anchorage
zone, ℎ evaluated for the specific condition with 𝐴Head ⁄𝐴Bar = 8 (𝑑Head ⁄𝑑Bar = 3) and
𝜎sd = 435MPa.
By comparing the results in Table 1 and Table 2, it can be seen that 𝑎b,min and
𝑐b,min decrease when the head size increases, all other input parameters being
equal. This is a consequence of the bearing stress and 𝑥𝑅𝑑 being reduced, leading
to a smaller ℎ.
The scenario presented on the right of Figure 7 has a circular effective head and
can be solved using expressions (8), (2) and (3). The scenario on the left, with the
clipped 𝑙Head can be solved using expressions (1), (2) and (3), with 𝐴Head and 𝐴c1
defined by expressions (13) and (14) below.
𝑑Head 2 𝑙 𝑙
𝐴Head = 4
[𝜋 − 2 cos−1 (𝑑Head ) + sin (2 cos−1 (𝑑Head ))] − 𝐴Bar …exp (13)
Head Head
…exp (14)
Solutions are presented in Figure 8 for two common concrete grades, normalised
by the bar diameter 𝑑Bar . Note that, those parts of the capacity curves that trace
the common initial upward trajectory are the full head capacities as defined in
section 2.2 and are consistent with Table 1 to Table 3. Furthermore, those parts of
the capacity curves that follow the upper plateau are limited by the steel bar
strength, taken as fyd = 435MPa.
The curves have been plotted upholding the physical limit: 𝑑Head ≤
min(𝑎b , 0.5𝑐b ).
min(𝑎b , 0.5𝑐b )
⁄𝑑 =
Bar
Figure 8. Optimal capacities (bold) and the corresponding dimension h (faint) for
circular heads when 𝑎b and/or 𝑐b has influence for C32/40 and C40/50 concretes.
Solutions for other shaped heads can also be found by solving expressions (1), (2)
and (3) with suitably defined parameters 𝐴Head and 𝐴c1 .
For groups of anchors governed by spacing 𝑐b , it can be beneficial to consider an
equivalent combined effective head that encompasses multiple adjacent heads.
In this scenario,
while 𝐴c1 must satisfy the geometrical requirements set out in EC2 clause 6.7.
𝜎sd_Bond can be substituted in for 𝜎sd in EC2 expression (8.3), and all the
requirements of EC2 clauses 8.4.2 to 8.4.4 followed in order to determine the
associated bond length. Both 𝛼1 and 𝛼2 should be evaluated assuming a straight
bar.
Where such a bond anchorage contribution is being adopted,
• 𝑙bd ≥ 𝑙bd,min .
• 𝑙bd must not extend within ℎ of the bearing surface of the anchor head. This
requirement is to avoid the concrete strength being double-counted in the
vicinity of the anchor head.
• 𝑙bd must only be measured along a length of bar that is directly in contact with
the concrete, excluding any shank or sheath that forms part of the anchor head.
These three requirements are shown in Figure 10.
Position ‘A’ = point beyond which (moving away from the head) 𝐹Bar = 𝐹Head + 𝐹Bond .
𝑙bd , 𝑙bd,min , 𝛼1 and 𝛼2 are as defined in EC2. ℎ is as defined in section 2.1 of this
guide.
𝜎sd_Head can be interchanged with 𝜎sd in all other expressions within this guide.
Fabrication tolerances
The following fabrication tolerances are generally negligible for proprietary
anchor heads. They may be more significant with bespoke details and/or non-
standard fabrication processes.
• Head concentricity
Where fabrication tolerance may introduce a significant asymmetry about the
reinforcement bar centre, the effective area of the head 𝐴Head should be
reduced to be that area that is concentric with the bar. This is to ensure the
head can generate a pure tension in the reinforcement bar under the head’s
design capacity. The influence of a fabrication tolerance is shown exaggerated
in Figure 11.
Note that other figures in this guide do not show the yellow-shaded area that
represents the non-concentric extents of the physical head.
As defined in previous sections of this guide, 𝑙Head and 𝑑Head are dimensions
that correspond to the effective area 𝐴Head .
• Head angle relative to the plane that is normal to the axis of the anchored
bar
Heads should be perpendicular to the bar to which they are fixed. A deviation
from perpendicular will cause a component of force transverse to the anchored
reinforcement bar.
It is unusual for heads to be systematically skewed and, hence, it is usually
better to put rejection criteria in the project specification than to penalise an
entire design in order to be overly accommodating of such a rare condition.
• Head orientation, measured about the axis of the anchored bar, relative
to the plane of any bends in the bar
Where fixing non-circular heads to bent bars, the orientation of the head
relative to the plane of the bar bends can be influential, potentially having an
impact on cover or the required area of transverse reinforcement (both affected
by the 𝑙Head dimension).
Note that it is not always possible to control the orientation of heads relative to
the bar (e.g. when fixing with friction welds or threaded connections). It is
also not always possible to bend a bar once a head is fixed.
Note that this type of tolerance need not be considered when there is rotational
symmetry of either the head (i.e. a circular head) or the bar (i.e. a straight bar).
Site tolerances
The following are parameters that can be affected by the quality of the
reinforcement bar fixing, formwork construction and care taken during the
concreting operation.
• Axis distance 𝒂𝐛 and spacing of headed bars 𝒄𝐛
• The orientation of head dimension 𝒍𝐇𝐞𝐚𝐝 (non-circular heads only)
The predictable tolerances can be influenced by the detailing, e.g. the choice of
straight bars, closed links, u-bars and/or L-bars. Relevant UK guidance is given in
BS8666 [8] and NSCS [9].
and applies force through the thickness of the element that it is cast within,
towards a free surface.
Figure 12. Scenario prone to punching shear failure, when 𝑓cd cannot be resisted across
𝐴c1 .
𝐴st should be distributed over the diverging stress region between 0.4ℎ and ℎ
from the anchor head, measured in the axis of the anchored bar. Bars need not
pass through the highly stressed region but must be suitably placed to confine it.
• The diverging stress field within h of the respective head has an angle of
divergence defined by a 1:2 slope (in accordance with EC2 Figure 6.29).
Dimensions x and y define the confined region (hatched in Figure 14) for
which 𝑓ck,c applies. This is centred on the anchor head and are defined by:
𝐹Rd = 𝐴Head . 𝑓cd . √𝐴c1 ⁄𝐴Head ≤ 3.0 𝐴Head . 𝑓cd …exp (16)
The action, meanwhile, is defined by the force in the reinforcement bar in the
vicinity of the anchor head:
𝐹Ed = 𝐴Bar . 𝜎sd
𝐴Bar .𝜎sd
𝜎Ed = …exp (18)
𝐴Head
3.2.1 MC2010
The fib Model Code 2010 [11] gives simple rules on headed reinforcement in
clause 6.1.3.6, including a series of parametric limits necessary to anchor the full
yield capacity of a reinforcement bar. These are:
• 𝑑Head ⁄𝑑Bar ≥ 3
• minimum cover to the head ≥ 2 𝑑Bar giving 𝑎b ⁄𝑑Bar ≥ 3.5
• minimum spacing between bar centres, 𝑐b ⁄𝑑Bar ≥ 6
• 𝑓cd ≥ 𝜎sd ⁄24.
Putting the last criterion into expression (9) gives 𝑑Head ⁄𝑑Bar ≥ 3, in agreement
with the first criterion.
Working with this result through expression (10), (2) and (3) gives 𝑎b ⁄𝑑Bar ≥ 4.2
and 𝑐b ⁄𝑑Bar ≥ 8.5. These results suggest EC2 is slightly conservative when
compared to MC2010 but gives confidence that the rules presented in this guide
are safe and protect against side face blowout [12].
3.2.2 AS3600
The Australian Standard AS3600 [13] references headed reinforcement and gives
deemed to comply rules in clause 13.1.4 that allow a head to contribute 60% of a
full anchorage, when combined with a reduced length bond anchorage. Key
criteria are,
• 𝐴Head ⁄𝐴Bar ≥ 4
• minimum cover to the bar ≥ 2 𝑑Bar giving 𝑎b,min⁄𝑑Bar ≥ 2.5
• minimum spacing between bar centres, 𝑐b,min⁄𝑑Bar ≥ 4.
Note that there is no restriction on concrete grade associated with these rules.
Assuming round heads and a reinforcement design strength of 435MPa (to be
consistent with the EC2) giving 𝜎sd_Head = 0.6 × 435 = 261MPa, 𝐴Head ⁄𝐴Bar =
4 satisfies expression (9) provided 𝑓cd ≥ 21.7MPa. For this grade, expressions
(10), (2) and (3) give 𝑎b,min⁄𝑑Bar = 3.0 and 𝑐b,min ⁄𝑑Bar = 6.0, exceeding the
criteria in AS3600. However, beyond 𝑓cd = 32MPa the edge criteria in this guide
give favourable results with 𝑎b,min ⁄𝑑Bar less than 2.5.
Unless heads are being used in a manner that is perfectly in conformance with the
test conditions, ISO 15698 does not remove the need to complete design checks
akin those in this guide.
4 Application
This section is targeted at designer’s who may have little or no experience of
using headed anchors.
Main flexural reinforcement can be anchored using anchor heads. Anchor heads
cannot replicate the curtailment that is achievable via traditional bond anchorages
(see EC2 Figure 9.2), and therefore will unlikely facilitate the most material-
efficient solution. However, where minimum reinforcement or other theoretical or
practical characteristics govern, anchor heads on main flexural bars can lead to a
favourable solution.
Figure 16. Anchor heads replacing traditionally anchored main flexural steel in a simply
supported beam.