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Desalination
journal homepage: www.elsevier.com/locate/desal
Highly efficient corrosion inhibitor for C1020 carbon steel during acid T
cleaning in multistage flash (MSF) desalination plant
Aeshah H. Alamria, I.B. Obotb,
⁎
a
Chemistry Department, College of Science, Imam Abdulrahman Bin Faisal University, P.O. Box 76971, Dammam, Saudi Arabia
b
Center of Research Excellence in Corrosion, Research Institute, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia
GRAPHICAL ABSTRACT
Keywords: A new environmentally friendly and cost effective molecule, thiabendazole (TBZ), was evaluated as a potential
Thiabendazole acid corrosion inhibitor for a typical carbon steel (C1020 grade) used as construction material in MSF desali-
Corrosion inhibitor nation plant using electrochemical and (weight loss) immersion techniques. Electrochemical measurements after
Carbon steel 1, 4 and 8 h immersion in 1.0 M HCl at 25 °C showed that TBZ is an excellent corrosion inhibitor for C1020 grade
Electrochemistry
steel and its inhibition efficiency reaches ≈90% at 4 mM concentration with no substantial increase at 10 mM.
Theoretical calculations
In the presence of iodide ions, TBZ showed improved corrosion inhibition attaining inhibition efficiency of
94.3% with 4 mM concentration after 4 h of testing with no increase in inhibition efficiency after 8 h. However,
weight loss measurements indicate that the corrosion inhibition performance of TBZ, and TBZ in combination
with KI decreased with immersion time up to 24 h and temperature up to 60 °C. SEM-EDX and ATR-IR spec-
troscopy confirm that the inhibition process was due to the formation of an adsorbed film that protects the steel
surface against corrosive medium. DFT and Monte Carlo simulation results gave further molecular and atomic
level insight on mechanism of interaction between the inhibitor and the steel surface.
⁎
Corresponding author.
E-mail address: obot@kfupm.edu.sa (I.B. Obot).
https://doi.org/10.1016/j.desal.2019.114100
Received 28 June 2019; Received in revised form 5 August 2019; Accepted 7 August 2019
0011-9164/ © 2019 Elsevier B.V. All rights reserved.
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
corrosion of steel, industries adopt the economically viable approach of polarization (PDP)) and weight loss technique to acquire kinetic and
adding effective corrosion inhibitors into the cleaning solution. They mechanistic information about the inhibition property of TBZ and TBZ
derive such motivation from the reports of numerous research works + KI. Surface analytical methods such as attenuated total reflectance
[6–15]. However, current global regulations emphasize the use of en- infrared (ATR–IR) spectroscopy and scanning electron microscopy
vironmentally–friendly chemicals as corrosion inhibitors [16,17]. This (SEM) coupled with energy dispersive X–ray spectroscopy (EDX) were
has encouraged research focus towards the development of acid cor- used to confirm the formation of inhibition film on the steel surface.
rosion inhibitors derived from non–toxic, cheap and readily available Eventually, we harness quantum chemical calculations and Monte Carlo
pharmacologically–active chemicals which form the nucleus of many simulations to provide molecular–level interpretation of the inhibitive
drugs. actions of TBZ.
Corrosion inhibitors derived from the active components of drugs
usually contain extended π–electron systems (in aromatic and cyclic
rings) and electronegative elements like oxygen, nitrogen and sulfur 2. Experimental
atoms. The electrons from the π–system and/or the electronegative
elements interact with the d–states of Fe atoms on the steel surface to 2.1. Materials and solution
facilitate the adsorption of the inhibitor molecules on the steel surface
[18]. Some of the most notable drug-like molecules which have been The corrosion environment was 1 M HCl solution which was pre-
reported as effective inhibitors for the acid corrosion of steel are based pared by diluting appropriate volume of analytical grade stock acid
on azoles [19–28]. Azoles are nitrogen–based five–membered hetero- (Sigma Aldrich) in distilled water, according to recommended proce-
cyclic organic compounds which have well–established pharmacolo- dure [35]. The corrosion study was conducted on C1020 carbon steel
gical properties [29]. Their ability to exist as protonated species in an electrode with elemental composition 0.200% C, 0.470% Mn, 0.012%
acid solution enables them to retard the corrosion by blocking cathodic P, 0.013% S, and the remainder as Fe. Stock solution of thiabendazole
sites on the steel surface and, thereby, decreasing the rate of electron (Sigma Aldrich) was prepared in formic acid because of solubility issues
transfer from the anodic sites during the electrochemical corrosion with water and other organic solvents. Electrochemical measurements
process. Azoles containing sulfur in their molecular structure are re- were initially employed to investigate the performance of TBZ at 25 °C
ported to exhibit even greater inhibition compared with those con- using different concentrations of 1, 2, 4 and 10 mM. At the inhibitor
taining only nitrogen atoms [30–32]. concentration when the increase in inhibition efficiency became insig-
Obot et al. [19] showed that, at concentration up to 10 μM, me- nificant, the synergistic effect of 5 mM potassium iodide (KI) was stu-
tronidazole acted as an effective corrosion inhibitor for mild steel and died after 1, 4 and 8 h immersion of the carbon steel in the acid solu-
provided about 80% inhibition efficiency in 0.5 M HCl solution. The tion. Nevertheless, typical acid cleaning of MSF units in desalination
inhibitive property of tinidazole on mild steel was also reported by Reza plants is usually conducted at relatively high temperatures (up to 60 °C)
et al. [20] whereby 400 ppm of the drug gave up to 90% efficiency in and longer exposure times (at least 24 h). Consequently, weight loss
1 M HCl solution. In 2.5 M HCl concentration, fluconazole exhibited an measurement was deployed to investigate the performance of the TBZ
inhibition efficiency of 96% by chemically adsorbing to form a highly alone and TBZ + KI after 8 and 24 h exposure of C1020 carbon steel at
protective inhibitor film on mild steel surface [21]. Other azole–based 25 and 60 °C. Prior to the electrochemical corrosion testing, the steel
drug-like active components reported as acid corrosion inhibitors for samples were prepared by embedding in epoxy so as to allow an ex-
steel include itraconazole [22], benzimidazole [23], secnidazole [24], posed surface area of 1 cm2, while electrical contact was achieved with
albendazole [25], mebendazole [26], and even nitroimidazole [27]. copper wires attached to the samples. For weight loss measurements,
The purpose of the present work is to assess thiabendazole (TBZ) as the total exposed surface area of the steel coupon was 20.50 cm2. The
a promising inhibitor for the acid corrosion of carbon steel at 25 and steel electrodes were mechanically abraded using silicon carbide papers
60oC. Thiabendazole is the principal component of commercial anti- which ended with the #800 grit size. This was followed by the sequence
fungal and antiparasitic drugs with trade names such as mintezol, tre- of washing with distilled water, degreasing thoroughly with acetone
saderm or arbotect. It exhibits a lethal dosage (LD50) value of 2080 mg/ and drying with warm air.
kg in rats making it non-toxic [33,34]. As described in Fig. 1, its mo-
lecular structure consists of the fusion of benzimidazole (principal
component of many anthelmintic drugs) and thiazole (major compo- 2.2. Electrochemical measurement
nent of vitamin B1). This makes the investigated molecule interesting as
both benzimidazole and thiazoles are molecules containing both N and The electrochemical measurements were performed in a standard
S heteroatoms. To the best of our knowledge, no report on thiabenda- 250 mL three–electrode cell using a Gamry 600 potentiostat/galvano-
zole as an acid corrosion inhibitor for C1020 carbon steel is available in stat. The C1020 steel electrode served as the working electrode whereas
the literature. Such work is necessary to contribute to the growing the reference electrode was Ag/AgCl (3 M KCl) and the counter elec-
database of drug–related chemicals useful as environmentally–friendly trode was a graphite rod. The establishment of a steady state condition
acid corrosion inhibitors. prior to the corrosion testing was ensured by performing an open circuit
In this work, we employ electrochemical methods (electrochemical potential (OCP) determination during 3600 s free corrosion of the steel
impedance spectroscopy (EIS), electrochemical frequency modulation sample in the acid solution without and with the different TBZ working
(EFM), linear polarization resistance (LPR) and potentiodynamic concentrations. At the OCP, the electrochemical impedance spectro-
scopy (EIS) measurement was performed by applying a sinusoidal fre-
quency perturbation from 100 kHz to 0.1 Hz using frequency amplitude
of 10 mV. The EIS parameters were, thereafter, derived by fitting the
impedance results to an appropriate equivalent circuit with the aid of
the Gamry EChem analyst software. The electrochemical frequency
modulation (EFM) measurements were undertaken by applying a base
frequency of 1 Hz with multiplexer frequencies of 2.0 and 5.0 Hz.
Linear polarization resistance (LPR) measurement was performed by
polarizing the working electrode ± 10 mV around the OCP using a scan
rate of 0.166 mV s−1. The potentiodynamic polarization was carried
Fig. 1. Structure of thiabendazole (TBZ). out within ± 250 mV against the OCP at a scan rate of 0.2 mV s−1.
2
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
3
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
Fig. 3. Experimental and fitted EIS data with equivalent circuit model for C1020 steel corrosion in 1 M HCl solution without and with 1 mM TBZ.
acid corrosion, decreases the local dielectric constant and/or increases mechanism both in the absence and presence of TBZ. Therefore, the
the double layer thickness at the steel–solution interface. This ob- EFM measurements were carried out using the activation model,
servation is usually attributed to the ability of the inhibitor molecule to whereby the corrosion current density (icorr) and Tafel constants (βa)
displace water molecules and other solution species primarily adsorbed and (βc) can be derived based on the Eqs. (3)–(5). The accuracy of re-
on the steel surface [46,47]. Thus, the adsorbed TBZ molecules increase sults derived from EFM measurements is usually ratified with the use of
the hydrophobicity of the steel surface, hence, the attack on the steel causality factors (CF), CF2 and CF3, derived according to Eqs. (6) and
surface by corrosive agents in the acid solution is significantly miti- (7), where i represents the current response at the steel electrode ob-
gated. Furthermore, the value of % IE was calculated from the Eq. (2): tained at frequency ω, and U0 is the amplitude of the applied frequency.
where Rcto and Rct signify the charge transfer resistance in the absence 2
(i 1. 2 )
and presence of TBZ, respectively. The % IE also increases with increase i corr =
2
in TBZ concentration and confirms the protective ability of TBZ. 2 8i 1. 2 i2 2 ± 1 3(i 1. 2 ) (3)
Table 1
EIS parameters for C1020 steel in 1 M HCl containing various concentrations of TBZ.
Conc. Rs Yo n Cdl Rct Goodness of fit % IE
(mM) (Ω cm2) (μFcm−2 sn–1) (Ω cm2) (×10−3)
Blank 0.8854 ± 0.006 119.1 ± 0.14 0.8735 ± 0.000 73.23 ± 0.37 97.63 ± 3.11 0.3352 ± 0.06 –
1 1.478 ± 0.004 76.6 ± 0.08 0.8381 ± 0.000 36.90 ± 0.15 702.4 ± 7.70 0.6713 ± 0.01 86.1 ± 0.21
2 1.371 ± 0.000 68.63 ± 0.08 0.8135 ± 0.000 34.33 ± 0.07 887.9 ± 4.93 1.3745 ± 0.02 89.0 ± 0.05
4 0.8967 ± 0.003 58.96 ± 0.23 0.8278 ± 0.000 28.73 ± 0.22 952.1 ± 4.78 0.4398 ± 0.01 89.8 ± 0.24
10 0.9797 ± 0.003 51.28 ± 0.18 0.8281 ± 0.000 24.55 ± 0.29 1053.5 ± 10.50 1.977 ± 0.02 90.7 ± 0.12
4
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
(a) (b)
(c)
(d) (e)
Fig. 4. Intermodulation frequency obtained for C1020 carbon steel in 1 M HCl (a) without and with (b) 1 mM (c) 2 mM (c) 4 mM (d) 10 mM TBZ.
5
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
Table 2
EFM parameters for C1020 steel in 1 M HCl containing various concentrations of TBZ.
Conc. icorr βa βc CF 2 CF 3 % IEEFM
(mM) (μA/cm2) (mV/dec) (mV/dec)
Blank 223.0 ± 1.41 97 ± 0.00 102 ± 0.00 2.37 ± 0.05 3.07 ± 0.06 –
1 45.61 ± 1.70 144 ± 2.94 164 ± 2.65 1.85 ± 0.07 2.87 ± 0.03 79.3 ± 0.35
2 42.82 ± 0.49 146 ± 1.41 162 ± 1.41 1.90 ± 0.02 2.74 ± 0.06 80.9 ± 0.14
4 39.79 ± 0.18 140 ± 0.00 168 ± 1.41 1.92 ± 0.04 2.85 ± 0.01 82.3 ± 0.21
10 37.25 ± 0.42 149 ± 2.12 166 ± 2.83 1.96 ± 0.03 3.18 ± 0.07 83.4 ± 0.49
i2 1± 2
CF3 = =3
i3 1 (7)
6
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
Table 3
Polarization parameters for C1020 steel in 1 M HCl containing various concentrations of TBZ.
Conc. Ecorr PDP LPR
(mM) (mV/Ag/AgCl)
icorr CR βa βc IEPDP Rp IELPR
(μA/cm2) (mpy) (mV/dec) (mV/dec) (%) (Ω cm2) (%)
(a)
(b)
Fig. 6. (a) Langmuir and (b) Temkin isotherm plots for the adsorption of TBZ on C1020 carbon steel using different electrochemical techniques.
within ± 10 mV/Ecorr and assuming Tafel constants of 120 mV/dec, the was calculated from the LPR result based on Eq. (12), where Rpo and Rp
instantaneous polarization resistance (Rp) was derived as the slope of represent the polarization resistance in the uninhibited and inhibited
the potential–current curve. The Rp values are seen to vary inversely acid solution, respectively. The % IE also increases with TBZ con-
with the corresponding CR values deduced from PDP measurement; centration and agree, in trend, with the values derived from the PDP
confirming that TBZ enhances the resistance of the carbon steel to and EIS results.
corrosion in the HCl solution. The corrosion inhibition efficiency (% IE)
7
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
Table 4 obtained from the electrochemical measurements were fitted into two
The values of Kads and ΔGads0 for C1020 carbon steel in 1 M HCl solution ob- of the most adopted adsorption isotherms in corrosion inhibition stu-
tained from different electrochemical techniques. dies, i.e. Langmuir and Temkin isotherms. The Langmuir isotherm [56]
Method Kads (M−1) −ΔGads0 (kJ mol−1) can be expressed by the Eq. (13), where C represents the inhibitor
concentration (M), θ ( % IE ) represents the surface coverage and Kads
100
EIS 1.5 × 104 33.7 represents the equilibrium constant for the adsorption–desorption
EFM 1.3 × 104 33.4
process. Using the θ values derived from the different electrochemical
LPR 1.7 × 104 34.1
PDP 1.7 × 104 34.1 results, the Langmuir isotherm plot of C against C is presented in
Fig. 6a. On the other hand, the Temkin isotherm describes the ad-
sorption of uncharged molecules on the heterogeneous surface of the
R op corroding metal according to the Eq. (14) [57]. It describes a multilayer
%IE = 1 × 100 chemical interaction between the inhibitor molecules and the metal
Rp (12)
surface whereby the factor, α, accounts for the lateral interaction be-
tween inhibitor and metal surface. Fig. 6b presents the plot of θ against
log C for the Temkin isotherm.
3.4. Adsorption isotherm
C 1
= +C
During inhibition, corrosion inhibitor molecules continuously un- K ads (13)
dergo adsorption–desorption processes on the metal surface until a
2.303 log K ads 2.303 logC
quasi–equilibrium adsorption is attained. An appropriate adsorption =
2 2 (14)
isotherm is, therefore, useful to understand the nature of this quasi–e-
2
quilibrium and, hence, interpret the mode of interaction between the The plots in Fig. 6a are linear with correlation coefficient (R ) va-
corrosion inhibitor and the metal surface. Consequently, the results lues approximate equal to unity. On the other hand, most of the R2
(a)
(b)
Fig. 7. Nyquist with corresponding Bode plots for C1020 steel after 1, 4 and 8 h in 1 M HCl containing (a) 5 mM KI and (b) 4 mM TBZ + 5 mM KI.
8
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
Table 5
EIS parameters for C1020 steel after 1, 4, and 8 h in 1 M HCl containing KI and TBZ + KI.
Time (h) Conc. (mM) Rs (Ω cm2) Yo (μFcm−2 sn–1) n Cdl Rct (Ω cm2) Goodness of fit % IE
1 TBZ 0.8967 ± 0.003 58.96 ± 0.23 0.8278 ± 0.000 28.73 ± 0.22 952.1 ± 4.78 0.4398 ± 0.01 89.8 ± 0.24
1 KI 0.9615 ± 0.001 121.0 ± 1.41 0.8470 ± 0.002 41.03 ± 0.30 107 ± 0.06 0.3343 ± 0.06 10 ± 0.01
TBZ + KI 0.960 ± 0.003 73.2 ± 0.21 0.8400 ± 0.001 38.83 ± 0.06 1082 ± 0.00 0.5652 ± 0.01 91.0 ± 0.03
4 KI 0.9013 ± 0.006 110 ± 2.83 0.8455 ± 0.000 40.52 ± 2.06 168.5 ± 0.06 0.2627 ± 0.03 42.0 ± 0.01
TBZ + KI 0.9780 ± 0.002 47.0 ± 1.41 0.8291 ± 0.001 25.03 ± 1.32 1709 ± 0.11 1.209 ± 0.01 94.3 ± 0.20
8 KI 0.7803 ± 0.004 109 ± 1.41 0.8429 ± 0.001 30.36 ± 1.03 184 ± 0.24 0.4947 ± 0.02 47.0 ± 0.14
TBZ + KI 0.9638 ± 0.002 41 ± 1.41 0.8329 ± 0.001 21.31 ± 1.10 1738 ± 0.04 1.068 ± 0.02 94.4 ± 0.20
Table 6
Polarization parameters for C1020 steel after 8 h in 1 M HCl containing KI and TBZ + KI.
Time (h) Conc. (mM) Ecorr (V) LPR PDP
Rp (Ω cm2) IELPR (%) icorr (μA/cm2) CR (mpy) βa (mV/dec) βc (mV/dec) IEPDP (%)
1 TBZ −458 1044 ± 6.30 89.3 ± 0.34 25.46 11.48 124 140 84.85
1 Blank + KI −434 120.3 ± 1.91 7.8 ± 0.5 – – – – –
4 mM TBZ + KI −443 1194.0 ± 6.80 90.7 ± 0.34 – – – – –
4 Blank + KI −440 175.3 ± 0.35 33.7 ± 0.5 – – – – –
4 mM TBZ + KI −445 1843.5 ± 9.45 93.9 ± 0.28 – – – – –
8 Blank + KI −441 194.4 ± 3.23 41.8 ± 1.14 98.60 44.47 71 93 41.3
4 mM TBZ + KI −451 1871.1 ± 6.30 94.2 ± 0.5 20.20 9.11 112 129 88.0
9
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
Table 7
Weight loss results for C1020 steel after 8 and 24 h immersion in 1 M HCl without and with 5 mM KI, 10 mM TBZ, and 4 mM TBZ + 5 mM KI at 25 °C and 60 °C.
Temp. Conc. ΔW CR IEWL ΔW CR IEWL
(°C) (mM) (g) (mpy) (%) (g) (mpy) (%)
25 8h 24 h
Blank 0.19 ± 0.01 13.64 ± 1.02 – 0.36 ± 0.01 25.84 ± 1.02 –
KI 0.13 ± 0.01 9.33 ± 1.02 31.78 ± 3.36 0.26 ± 0.00 18.98 ± 0.00 26.55 ± 4.12
TBZ 0.03 ± 0.00 2.15 ± 0.00 84.15 ± 1.68 0.07 ± 0.00 4.31 ± 0.00 83.30 ± 0.95
TBZ + KI 0.01 ± 0.00 0.72 ± 0.00 94.69 ± 3.36 0.03 ± 0.00 2.15 ± 0.00 91.67 ± 0.47
60 8h 24 h
Blank 1.14 ± 0.00 77.88 ± 0.00 – 1.33 ± 0.01 90.87 ± 0.98 –
KI 0.92 ± 0.00 62.85 ± 0.00 19.30 ± 0.00 1.04 ± 0.01 76.09 ± 0.98 16.27 ± 0.25
TBZ 0.21 ± 0.01 14.30 ± 0.98 81.64 ± 1.78 0.64 ± 0.01 43.73 ± 0.98 51.88 ± 0.79
TBZ + KI 0.09 ± 0.00 6.10 ± 0.00 92.17 ± 0.00 0.40 ± 0.00 27.33 ± 0.00 69.92 ± 0.45
1738 Ω cm2 ± 0.04 (after 8 h with KI), equivalent to a shift in corro- protection on the carbon steel as indicated by the lower values of
sion inhibition efficiency from 89.8% ± 0.24 to 94.4% ± 0.20. This weight loss (ΔW) relative to the steel in the blank solution. While the
improvement in the TBZ corrosion inhibition is definitely due to the presence of TBZ provides more significant inhibition compared with KI,
synergy with the iodide ions from KI. As proposed by Aramaki and it is the TBZ + KI combination that confers the greatest protection
Hackerman [61], and applied by Roy et al. [62], the synergism between against the acid corrosion of the C1020 steel at any given time con-
TBZ and KI can be verified by the value of synergism parameter, sidered. The Table 7 shows that the TBZ + KI mixture can reduce the
So = 1.45, which was deduced according to Eq. (16), whereby IE1, IE2 corrosion rate of the steel down to 4.10 mpy (after 8 h) and 27.33 mpy
and IE1+2 represent the inhibition efficiency provided by TBZ, KI and (after 24 h) immersion, equivalent to inhibition efficiency of 94.74%
TBZ + KI, respectively. The synergism parameter determines whether and 69.92%, respectively, under the more aggressive condition at 60 °C.
corrosion inhibitors in a mixture interact competitively or co- Given a total exposed surface area, A (20.50 cm2), density, ρ
operatively. A competitive interaction is characterized by So value less (7.87 g cm−3) and working temperature, T (298 or 313 K), the corro-
than 1 while a cooperative interaction shows So greater than 1. The sion rate (CR) in mpy was calculated from the weight loss (ΔW) value
TBZ–KI interaction is, therefore, cooperative. According to [59,63], this according to Eq. (17), while the inhibition efficiency was deduced from
indicates that the negatively–charged iodide ion would first adsorb on the CR values, based on Eq. (11). This result strongly supports the ob-
the steel surface, via a chemisorption mechanism, and then promote the servations from the electrochemical screening and confirms that the
adsorption of the protonated TBZ through some columbic attractive TBZ + KI mixture is effective in protecting the steel surface during acid
force leading to the formation of large surface area coverage on the cleaning up to 24 h. However, increasing immersion time from 8 h to
steel surface. 24 h clearly increases the corrosion rate and lowers the efficiency of the
corrosion inhibitors. Given the observations from electrochemical
1 (IE1 + IE2 )
So = measurements wherein the inhibitors show no significant improvement
1 IE1 + 2 (16)
during 8 h exposure, it may be reasoned that the surface of the carbon
The potentiodynamic polarization plots obtained for the C1020 steel becomes saturated with inhibitor molecules at this time. This
carbon steel after 8 h immersion in 1 M HCl solution with KI, TBZ and implies that longer time may induce some inhibitor detachment due to
TBZ + KI are provided in Fig. 8. The derivable electrical parameters, interaction between adsorbed and un-adsorbed inhibitor molecules
alongside the parameters obtained from the LPR measurements after 1, [64] or even due to weakening interfacial bonding between adsorbed
4 and 8 h, are provided in Table 6. Clearly, it could be seen that, inhibitor molecules and steel surface as a result of formation of corro-
compared with only TBZ, the TBZ + KI combination further reduced sion products.
both anodic and cathodic current densities and still acted as a mix-
W × 3.45 × 106
ed–type inhibitor, without significant shift in the Ecorr value. The trend CR (mpy) =
A× ×T (17)
in increase of Rp values is consistent with the observation from EIS
measurement whereby the resistance sharply increased after 4 h and Increasing temperature from room temperature to 60 °C causes a
further increase was insignificant, thereafter. When compared with the noticeable increase in the rate of corrosion of the carbon steel in the
result obtained for only TBZ, the significant decrease in icorr in the PDP uninhibited and inhibited acid solution at any given time. The effi-
result and increase in % IE in LPR and PDP results strongly attest to the ciencies of the inhibitor systems also decrease with the temperature
synergistic effect of the TBZ + KI combination. increase. For instance, the temperature increase caused a decrease in
efficiency for the TBZ + KI mixture from 94.69% ± 3.36 to
3.6. Time and temperature considerations 92.17% ± 0.00 (after 8 h) and 91.67 ± 0.47 to 69.92% ± 0.45
(after 24 h). This phenomenon can be attributed to an increase in the
The results from electrochemical measurements reveal that, at 25 °C activation energy required for dissolution of the steel surface in the acid
and up to 8 h exposure, TBZ is a highly efficient corrosion inhibitor for solution, as well as the shift in the adsorption–desorption equilibrium
the acid corrosion of C1020 carbon steel in 1 M HCl solution. More so, towards desorption as reported elsewhere [65]. Consequently, this
the TBZ + KI combination provides even greater inhibition efficiency observation confirms that the inhibitors adsorb via a physical adsorp-
for the steel. In order to replicate the real acid cleaning conditions as tion mechanism. Howbeit, prolonged immersion time (24 h) in the acid
applied in the desalination plant, the performances of both TBZ and solution leads to the removal of the inhibitor species on the steel sur-
TBZ + KI combination were investigated at longer time and higher face, as evidenced by the relative changes in inhibition efficiency due to
temperature conditions. For this purpose, weight loss measurement was temperature increase for the two immersion times considered.
conducted on the steel sample in 1 M HCl solution without and with KI,
TBZ and TBZ + KI at room temperature and 60 °C after 8 and 24 h 3.7. Surface analysis
immersion. The results obtained are presented in Table 7.
The results show clearly that the addition of a corrosion inhibitor Fig. 9 presents the SEM surface morphologies and corresponding
(either as KI, TBZ or TBZ + KI) imparts appreciable degree of EDX elemental analysis of C1020 carbon steel after 24 h immersion in
10
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
(a)
(b)
(c)
(d)
Fig. 9. SEM-EDX surface analysis of C1020 carbon steel after corrosion in 1 M HCl solution (a) without and with (b) TBZ (c) KI and (d) TBZ + KI.
11
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
Fig. 11. Optimized geometries and molecular orbitals for TBDZ and TBDZH at the GGA/BLYP/DNP level of theory.
12
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
Table 8
Calculated quantum chemical descriptors at the GGA/BLYP/DNP level for TBZ and TBZH in aqueous phase.
Inhibitor EHOMO(eV) ELUMO(eV) I(eV) A(eV) ∆E(eV) χ (eV) η(eV) ∆N
(a)
(b)
Fig. 12. Snapshots of the most stable low energy configurations for the adsorption of TBZH on Fe (110)/100 H2O interface obtained through the Monte Carlo
simulation.
13
A.H. Alamri and I.B. Obot Desalination 470 (2019) 114100
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