Design and Installation of Gravitational Vortex Turbine

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DESIGN AND INTALLATION OF


GRAVITATIONAL VORTEX TURBINE SITIO
MAHUCDAM, CAPAYAHAN, TUBOD, SDN
Andrei O. Bucio, Marc Vincent A. Uy2, Ryan R. Bacalso3
Surigao State College of Technology, Philippines
abucio1@ssct.edu.ph, rbacalso@ssct.edu.ph & muy@ssct.edu.ph

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I. INTRODUCTION
Electricity is already considered as the lifeblood of a modern The Philippine Government has stated that it envisions the
society. Electricity facilitates technological advancement and Philippines being energy self-sufficient, utilizing a
underpins a wide range of products and services that combination of fossil fuels and renewable energy as
enhance our quality of life and stimulate economic solutions. About 43 GW of additional capacity will be required
productivity. Thus, demand for power is positively and highly by 2040, and the country is clearly behind schedule in
correlated with population and economic growth (Clemente, developing solutions. The current energy mix is composed of
J. (n.d.). “The Need And Value Of More Electricity”. Forbes. coal (47%), natural gas (22%), renewable energy (hydro,
Retrieved June 22, 2021,). The population of the world is in geothermal, wind, solar) (24%), and oil-based (6.2%) with
billions today, and it is increasing every day. This puts a huge current energy capacity at 23GW. While the country
strain on energy resources. Our lifestyle consumes a lot of indicated interest in clean energy, this clearly will not come at
electricity, and to make it available to all will be quite difficult the expense of development, and no penalties or incentives
in the coming years, unless new methods of electricity are in place for utilizing different types of energy sources. The
generation are developed (Jagyasi, D. (2017, August 27). current grid also cannot accommodate any additional input.
“Ecofriendly and unique ways for electricity generation”. That is why Many researchers (Satarkar et al., 2020; Rahman
Green Diary - a Comprehensive Guide to Sustainable Hacks, et al., 2017; Otutuama, 2020) stated that the concept of
Green Tips, and Eco Suggestions). The need for an eco- micro hydropower system is promising technology in
friendly sources of electrical energy has become a major renewable energy. Micro hydro power systems are capable of
worldwide issue due to the effects of climate change and generating electricity up to a capacity of 100 kW. In China,
environmental pollution from traditional fossil fuel usage. the estimated micro hydropower capacity was about 500 MW
Additionally, rural areas in many developing countries are still at the end of 2008 (Nelson, 2011). Dhakal et al. (2017) stated
facing the insufficiency distribution of electricity. According to that the micro hydro is in most cases “run-of-river”, with no
the International Energy Agency (2015) and Kaygusuz (2012), dam or water storage, and is one of the most cost-effective
there are 1.2 billion people around the world that lack access and environmentally benign energy technologies to be
to electricity, some 85% of them in rural areas. Based on considered for rural electrification. The expansion of
current trends, 1.2 billion people or 15% of the world’s productive use of electricity is essential for economic viability
population will still lack access in 2030 (Jones, 2010). of rural electrification (Nair, 2016). Rural electrification alone
Residential customers had the highest consumption at 26.792 has had less negative impact on industrial and agriculture
million gWh last year, followed by industrial customers at sector but has provided a cost-effective way in providing end
25.573 million gWh and commercial at 22.767 million gWh. uses for the improvement of the lives of rural communities.
(“Increasing Philippine Demand Straining Power
Supply.” Manila Standard). As studies shown the need of By building Gravitational Water Vortex Power Plant in Sitio
electricity has grown 5.2% per year that is why the Mahucdam at Brgy. Capayahan, Tubod, Surigao Del Norte will
government is pursuing to build more power plant to not only deal with the shortage of power supply to the
accommodate the demands. community but it will also help the tourism and
agricultureand raise the morale of Tuboranons. Sitio
2

Mahucdam is widely considered the center of tourism in vortex turbine system using data available from survey in the
Tubod, Surigao del Norte. For the past 3 years the mayor of river of Sitio Mahucdam at Brgy. Capayahan, Tubod, Surigao
this municipality Mayor Richelle Romarate, MSCE and the Del Norte.
SB’s are focused on improving sitio Mahucdam. Furthermore, Dhakal 2020 stated that this technology has been lately
the municipality of Tubod is advocating eco-tourism and for developed in comparison to other micro hydro power
that reason, building GWVPP in Sitio Mahucdam is not only technologies. However, numerous researches have already
convenient but also cost effective. Aside from being cost been done on this technology. We can find numerous research
effective installing GWVPP can help maximize the abundance on GWVPP based on Nepal, where other micro hydro power
technology has been successfully commercialized since a half
of water in the Municipality of Tubod. Considering the fact
century ago. But in Dhakal 2016 published paper, it
that the planet produces water on a continuous basis which
implemented a 1.6 kW pilot project in a river stream to initiate
makes Hydropower renewable which is more efficient and the research based on site implementation.
safe unlike using coal or diesel to produce electricity. This research from Sedai, Ashish & Yadav, Bharosh &
Kumal, Binod & Khatiwada, Aamod & Dhakal, Rabin. (2020)
is focused on the development of GWVPP in context of Nepal
Review of Related Literature and detect the possible installation sites. Another research of
Zotlöterer (2013) has developed Gravitational Water him suggested that existing reservoir sites, existing irrigation
Vortex Power Plant as a method of initiating and extracting canal sites, and existing weir structure sites are three different
electric energy from water. It is a low-head power plant that possible sites having existing water infrastructure for site
makes use of the kinetic energy inherent in an artificially implementation of gravitational water vortex power plant.
induced vortex (Otutuama, 2020). Gravitational Water Vortex Another research conducted by AK Jha et. al. performs a
Power Plant consists of a canal, basin structure, and turbine. In technical and economic assessment of installing 1kW size
the process, the water through the canal is tangentially fed into GWVPP in an irrigation canal in Nepal. This research
the round basin structure to form powerful water vortex. The concludes that the majority of site installation cost accounts
kinetic energy of the water vortex is converted to electric for civil cost and pilot installation cost, which is quite high.
energy through the turbine runner situated in the center of But still, it opened the door for other real future installations.
water vortex. An exit hole is made at the bottom of the basin The design of conical basin geometry in the current study was
thorough which the water vortex discharges (Mulligan and based on a simple scroll type vortex drop shaft with a flat
Hull, 2010). bottom that ensures subcritical approach flow condition. Flow
There are more than 50 Gravitational Water Vortex Power is directed to the conical chamber through the tangential inlet
Plant have already been installed in Europe since 2007 with of width 1 and discharges vertically through the orifice of
more are under construction. However there are currently few conical shape. It is assumed that the flow was axially
installations in other parts of the world (Zotlöterer, 2013; symmetric around the orifice center, the energy head E was
Wasserwribe, (2021); KourisPower Ltd, 2021). Yaakob et al. constant throughout the flow field, the pressure p inside the air
(2014) stated that Gravitational Water Vortex Power Plant has core was atmospheric, the flow was fully hydrostatic and
greatest potential at low head sites compared to other irrotational so that the tangential velocity distribution.
hydroelectric generation technologies. Moreover, unlike Sedai, Ashish & Yadav, Bharosh & Kumal, Binod &
conventional reaction or impulse turbines, Gravitational Water Khatiwada, Aamod & Dhakal, Rabin. (2020) also used a scale
Vortex Power Plant has a potential for maintaining high down model following geometric, kinetic and dynamic
efficiencies. similarity is prepared in the Design Lab of Kathmandu
There have been a number of research studies on the University by 3d printing and testing procedure is facilitated
Gravitational Water Vortex Power Plant that focuses on the by the preparation of small water reservoir in Vortex Energy
optimization of the design of basin structure for the formation Solution Pvt. Ltd. for testing in reduced discharge.
of the water vortex. It has several further claimed advantages,
such as increasing the heat of evaporation so water can reduce
the temperature itself at rising temperatures in summer,
homogenously disseminating contaminants in the water, and
also oxygen concentration can be improved through the
creation of vortex dissolved (Zotlöterer, 2013). For rural areas,
it is indeed an advantageous alternative way of generating
electric energy that is cost-effective, more efficient, and
environmental friendly. In rural, remote, and hilly areas such
as in Sitio Mahucdam at Brgy. Capayahan, Tubod, Surigao
Del Norte the electric energy characterized by inadequate,
poor and unreliable supply of energy services, and people
living have low income. Therefore, this study describes a
numerical and experimental study on gravitational water
vortex power plant to provide a design and an optimized water
3

conclusion that curved blade profile is the most efficient


The prototype which is a reference for model is obtained profile, with a peak efficiency of 82%, compared to 46% for
from Vortex Energy Solution design team. The prototype is to the straight blade runner. Research on “Comparison of
be installed in 12 kW project at Johannesburg South Africa. cylindrical and conical basins with optimum position of
The dimensional similarity in model and prototype is runner: Gravitational water vortex power plant” by Sagar
expressed in the following table: Dhakal and colleagues concludes that output power and
Computational fluid dynamics (CFD) is used to study the efficiency is maximum in conical basin compared to that of
flow on the turbine. A CFD process mainly takes place in cylindrical basin for all similar inlet and outlet condition. In
three distinct steps. First, the boundary conditions are another research on “Technical and Economic Prospects for
specified by preprocessing step, which is followed by the the Site Implementation of a Gravitational Water Vortex
solver step. Solver step is responsible for portraying the Power Plant in Nepal” asserted that vortex system can be
convergence criteria. Finally, the post processing step takes easily installed in existing water infrastructure, with the pilot
place in which the obtained outcomes are analyzed. We project costing $2725/kW, less than the average cost of micro
assumed the water vortex as steady, axisymmetric, and and Pico hydropower installations reported [5]. Another
incompressible flow. research based on “Inlet and Outlet Geometrical Condition for
Velocity streamlines and contour is studied in 1:20 scale Optimal Installation of Gravitational Water Vortex Power
down model of GWVPP, dimensions are available in table 1. Plant with Conical Basin Structure.” by R.Dhakal and
The velocity at inlet position was observed as 0.02m/s and due colleagues concluded that the basin having d/D ratio between
to cylindrical structure of basin, vortex is generated which 20% to 25% is efficient for power production.
results in increase in velocity at runner position to 0.07m/s. Since one of our objectives was to test the rig at three
With the increase in velocity at the runner position, runner different turbine positions, small cone angle was taken so as to
was observed with 200rpm of rotations. With this flow increase the conical basin height. From another research on
simulation study, it was observed that velocity at runner Inlet and Outlet geometrical condition for optimal installation
position increases by 3 to 5 times than that at the inlet of conical basin, the CFD analysis showed that the basins
position. There are numerous computational studies done on having d/D ratio in the range of 20 % to 25 % gives maximum
Nepal on the conical basin structure. The inlet velocity and output power, so the inlet diameter (D) of basin was assumed
velocity at the runner position is compared in the table below. and designed the outlet diameter as 25% of the inlet diameter.
Moreover, the scale of those as per the proposed installation From the KECConference2019 on the study of runner
prototype at Johannesburg is also calculated. blade profile, it was concluded curved blade profile to be the
most efficient profile, with a peak efficiency of 82%,
compared to 46% for the straight blade runner. Therefore,
curved blade profile was chosen over straight blade profile. A
curved blade profile runner of diameter 200 mm was designed.
The reason behind choosing a small diameter turbine was to fit
the runner at different position of tapering cross section
conical basin. For the blades a flat plate of 90 mm*80 mm*2
mm was transformed into a curved plate having an arc radius
of 60mm. Six such blades was fabricated and was then spaced
equally on the circumference of a 25 mm diameter hollow
mild steel pipe by welding.
Firstly, the fluid domain (geometry) for the flow simulation
without runner was created with CAD software using Solid
works 2016. Then the domain was imported into the ANSYS
R15.0 in the CFX solver for the computational analysis.
They conclude that computational and experimental study Various meshes were created starting from minimum of 2195
of a 12-kW turbine through the scale down model of 1:20 to maximum of 26710 numbers of nodes through refinement
scale. This technology has shown high performance operation by changing the mesh element sizes. Finally the mesh having
with a head as low as 1 m. Such hydropower systems are very 148403 nodes was used for the simulation whose minimum
promising for application in developing countries like Nepal, size was default (2.6479e-4 m) and maximum size of 11e-3 m.
in particular in the regions where there are strong rivers that The solver preference was CFX. The analysis type was made
flow year-round. We demonstrated different performance of transient where simulation was run for 30 seconds with time
the turbine at various scaling. Compared to existing low-head steps 0.5 second and having the convergence criteria of
hydropower technologies, the GWVPP system is still residual target 1e-4. The minimum and maximum coefficient
immature and further research is required to optimize the of loops for convergence control was 1 and 5 respectively.
installation but this study using scale down model will help us The working fluids were taken as air and water at 25oC. The
to understand the real site performance up to certain extend. reference pressure of 1 atm and buoyancy reference density of
R.Dhakal in 2020 and colleagues did their research on 1.12 kg/m3, surface tension coefficient 0.072 N/m and the
“Computational and Experimental Investigation of Runner for domain was of stationary type. The fluid model was of
Gravitational Water Vortex Power Plant” and came to standard homogeneous model with turbulence model of k-
4

Epsilon which gives great analysis in fully developed flow and


having scalable wall function. The simulation was run with
no-slip conditions at the wall; bulk mass flow rate of 6.2 kg/s
normal to both inlet and outlet boundary. The upper surface of
water channel was subjected to the atmosphere and the whole
domain was assumed to be filled with water.
As for the results according to KECConference2019, the
water velocities was measured at three different positions in minimum size was default (2.6479e-4 m) and maximum size
the conical basin. Minimum velocity striking the runner blade
was found at 44 cm from the inlet surface level which
gradually increased towards core of the vortex.

was 13e-3 m for stationary domain and 5e-3 m for rotating


domain of 1st and 2nd runner position simulation respectively
whereas the minimum size was default (2.6479e-4 m) and
maximum size was 10e-3 m for stationary domain and rotating
domain of 3rd runner position simulation. The solver
preference was CFX. The analysis type was made transient
where simulation was run for 30 seconds with time steps 0.5
second and having the convergence criteria of residual target
The objective of the researchers was to test the setup for a 1e-4. The minimum and maximum coefficient of loops for
free flow. Since motor was used to pump the water, the results convergence control was 1 and 5 respectively. The working
would have to include pump pressure as well. So a drop tank fluids were taken as air and water at 25oC. The reference
of dimensions 1ft * 1ft * 1ft was used and was attached to the pressure of 1 atm and buoyancy reference density of 1.12
rectangular channel to nullify the pressure of pump. During kg/m3, surface tension of efficient 0.072 N/m and the domain
the first phase of testing, there were complications in forming was of stationary type. The fluid model was of standard
of water vortex. It was due lower cone angle and larger cone homogeneous model with turbulence model of k- Epsilon
height. Due to this the high velocity was reached at outlet which gives great analysis in fully developed flow and having
which made outlet discharge greater than the inlet flow rate. scalable wall function. The interface model between the
So two pressure valves was used at the outlet to maintain inlet stationary and rotating domain was general connection with
and outlet flow rate as equal, which is important for the frozen rotor and specified pitch angle of 360o. The simulation
formation of water vortex. The experiment (test) was done was run with no-slip conditions at the wall; bulk mass flow
with the runner at those three positions decided from the rate of 6.2 kg/s normal to both inlet and outlet boundary. The
above analysis 4.1 which gave the result as torque and speed upper surface of water channel was subjected to the
(RPM). The speed was measured by tachometer which is atmosphere and the whole domain was assumed to be filled
available in the TTL whereas torque was measured using with water. The black arrows normal to the inlet channel and
Rope Brake Dynamometer method. The torque produced was the outlet shows the bulk mass flow rate normal to the
calculated by using the simple mathematical relation of rope boundary whereas the blue double head arrow shows the
brake dynamometer method i.e. Torque (T) = r(W1-W2) channel is open to the atmosphere.
Where W1 and W2 is load applied at end of the rope and the
spring balance reading respectively and r is the radius of the
brake drum (pulley) used which was found to be 29.25 mm.

Various meshes were created for stationary and rotating


domains and refinements were made by changing the mesh
element sizes. Finally, the mesh having 131864, 133404 and
205139 nodes was used for the simulation of conical basin
with runner position 1st, 2nd and 3rd respectively. The
5

They conclude that the Gravitational Water Vortex Turbine

can be a promising cheap and effective solution to compliment


recent strives for renewable energy technologies. The
experimental and numerical study on it showed that the
efficiency increased as the runner was shifted down the axis of
the shaft. It showed maximum RPM when the runner was
84cm, for the given prototype, from top of basin. Although
there are larger deviations between results of computational
and experimental analysis, both agreed to a point that the
runner efficiency goes on increasing while moving towards
the bottom of the vortex.

Conceptual Framework

Objectives
T Due to the issue of global warming, environmental
pollution, climbing prices for oil and shortage of electricity
around the world that it has become apparent to have an
alternative clean energy to overcome present and future
challenges. With that being said, designing a GWVPP to
address the current situation.

Thus, it seeks to answer these specific problems;

1. To determine the how much power output that the river


can produce.
2. To analyze the volumetric, hydraulic and mechanical
efficiency of the designed vortex.
3. To determine the requirements to operate a micro-hydro
plant(vortex) in sitio mahucdam.
4. To perform hydraulic analysis of the water system and
the water vortex turbine.
6

II. METHODS ASTM C67 Testing for Brick and Structural Clay Tiles.
ASTM C67 covers procedures for testing brick and structural
Research Design
clay tile, including modulus of rupture and compressive
The researchers use quantitative data analysis method.
strength. Full-size bricks, tiles, or solid masonry units can be
Which researchers used a descriptive analysis in order to find
used as test specimens.
the mean of the flow rate of the river. The three (3) cross
ASTM C67 tests include tests for:
sectional areas being used in the float method will be also
• Modulus of rupture
used to calculate the average volume of the river. The method
• Compressive strength
will be use is floating method which is convenient and easy to
• Absorption
use. The researchers used a floating device which floats along
• Saturation coefficient
the current and measured in a Area 1 = 5 m by 3.5 m, Area 2
• Effect of freezing and thawing
= 5 m by 4 m, Area 5 m by 4 m. This process forms a sort of
• Florescence
square and this is considered our test area. A dead weight was
• Initial rate of absorption and determination of weight
attached to the rope and dipped into different parts of the
• Measurements for size, warpage, length change, and
marked out section and the average of the different depths
void area
calculated to determine the depth of the river at the site.
Testing procedure. When testing with ASTM C67, choose
Multiplying the average depth by the measured out width gave
specimens that are representative of the entire unit and free of
the cross-sectional area at that site. The average of the area
dirt, mud, mortar, or other foreign materials unassociated with
gotten from different sections of the site is multiplied by the
the manufacturing process. Next, prepare your specimens
length of the site to determine the volume of the section. The
according to the standard. For measuring the modulus of
float which in this case was a tennis ball was placed at one end
rupture, compressive strength, abrasion resistance, and
of the twine and then allowed to flow along with the river. The
absorption determination for bricks, at least ten individual
time taken for the ball to get to the other end of the twine was
bricks shall be selected for lots of 1,000,000 or less. For the
measured using a stopwatch. This is done a number of times
weight determination and for compressive strength and
and the average is calculated. The volume is divided by the
absorption tests of structural clay tiles, at least five tiles should
average time to determine the flow rate. This procedure was
be tested from each lot of 250 tons (226.8 Mg) or fraction
repeated at three different sites and the average of the different
thereof.
flow rates was calculated in order to estimate the flow rate of
For the flexural test or modulus of rupture, apply a load in
the river. To collect the inclination rate of and the topographic
the direction of the depth of the unit using a testing machine.
map we took the geo tagging of the area then used Google
The rate of loading should not exceed 2,000 lbf (8,896
earth pro and ArcGIS.
N)/min. For the compressive strength test, test your brick
specimens flatwise. Apply the load up to one half of the
Project Design expected maximum load, at any convenient rate, after which,
The researchers of the study collected the required adjust the controls of the machine so that the remaining load is
data to compute for The flowrate, Elevation and the applied at a uniform rate.
topographic map of Sitio Mahucdam, Baranggay Capayahan, An electromechanical universal testing machine can be used
Tubod,SDN through measuring the cross-sectional area of the
for testing for flexural and compressive strength. By means of
site and getting the bearing of the sight to get the elevation and
our testing expertise and modular product design, we will help
topographic maps through ArcGIS, Geocam and google earth
pro. find the testing solution that is right for you. Give one of our
application engineers a call today for help with creating the
best budget and testing plan according to ASTM C67
Project Development
Researchers provide the data and formulas needed in Instruments
finding the Avg flowrate(Q) of the Mahucdam river. To get the The researchers will conduct the study using the
Flowrate the researchers computed the average volume of the ASTM C67 so that the results will be reliable. The following
three sites that was randomly picked. The result of the average equipment that are necessary to proceed with this evaluation
flowrate and to find the specified inclination rate which is 2% such as;
through google earth pro to determine if the river has the
 Mixer
required components to power the gravitational turbine vortex
and produce reliable and sustainable source of electricity.  Brick molds
 Weighing scale
Project Evaluation  Water Absorption Materials
 Oven
Absorption test, compressive test and tensile test are  ASTM Procedures & DPWH blue book (if
needed to determine the capacity or performance of the bricks necessary)
that are going to be produced by the researchers. To ensure After gathering all the necessary data from the test it will then
that the results are legitimate and can be used as results, the be inputted to the EXCEL MICROSOFT to generate graphs to
researchers are going to apply ASTM C67 to all tests. get the comparison of the performance of each bricks.
7

fbclid=IwAR3W_8BnJcBHROnPYj-N77Ie3HADyujFwdP3UmL8fiQT-
iGxcsJmFZCEc4Y.
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Sponge City Construction. Water, 10(2), 172.
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the unnumbered footnote on the title page.) FOR URBAN FLOOD MITIGATION USING PERMEABLE
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