Screw compressor
ES22,ES30,ES37
Operation and maintenance instructions
Spare parts
　
　
　
　
MANUAL NUMBER：QX189020　
VERSION NUMBER：003　
DATE：2007.05.15
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Additional option：Super Novox canopy

Cooling air outlet

EL.supply(option)

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Operation
First start

Check that the transport mountings inside the

compressor are removed(cf. the separate instruction).
1. Pour oil into the compressor until the upper limit of the level indicator is reached (s.
oil recommendation and instructions for oil change).

2. Compressor was electrified,check phase relay indicator light, if the PWR light is
illuminate,indicate the compressor is power on and non phase lose,if the RY light is
illuminate,indicate the power supply phase sequence is correct,then Start the
compressor and run it for a short while(max.2 seconds) to check that the rotors rotate
in the right direction (s. arrow marked on the compressor).Stop the compressor
by pressing the emergency stop button to make the compressor
stop without delay.

The air end will get damaged if the rotors rotate in

the wrong direction.
Check the direction of rotation every time the
compressor is connected to the power supply
3. Close the doors of the compressor cabinet.
4. Switch on the main switch. If there is a fault, find out the cause.

Do not open the compressor doors when the

compressor is running-risk of injury.
5. Adjust the unloading and loading pressures, if necessary (s.separate instructions).


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 Service chart
Correct lubrication lengthens the life of the electromotor bearings signnifi-
cantly
Allways fill in the log.
Maintenance and service operations other than those described in this man-
Ual must be left to service personnel authorized by Gardner Denver.

Every Every Every As

Opreation Daily
2000h 4000h 6000h required
Test the fault indicator light *
Check the oil level *
Oil change * *2)
Replace oil filter * * * *2)
Replace oil separator element * *3）2)
Clean the return pipe strainer and orifice * * * *
Test the water separator *
Replace the air filter * * * *
Clean the cooler externally * * * *
Check oil leaks *
Check operation of safety valve *2)
Check and retighten hoses and hose * * *
couplings
Check and retighten screws and * *2)
connecting pieces
Clean inside compressor * * *
Replace belts * *2)
Replace the intake valve seals * *2)
Replace the minimum pressure valve seals * *2)
Check the tightness of contactors and * * * *5)
motor couplings
Lubricate the clectromotor bearings
S.separate motor mamul!
Maintenance the motor
1) Stop the compressor before checking the oil level(wait until oil is separated from
air).
2) At least once a year.
3) Pressure difference over separator 0.5bar or more.
4) Runing hours<2000h.
5) First time after 100h.
NOTE! Filter are equipped with pressure difference switches,which give alarm in
the display and fault indicator will also light up.
The service intervals can be divided in two in the highly demanding situations.

19
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Oil recommendation for Gardner Denver screw compressors
in industrial use

OUR PRIMARY RECOMMENDATION IS GARDNER DENVER

AEON 9000SP SCREW COMPRESSOR OIL .THE COMPRESSOR

HAS BEEN PREFILED WITH THIS TYPE OF OIL.

Before taking the oil in continuous use the following facts should be checked which
have effect on compressor operation.
-running temperature(continous over 90℃ running temperature will half the
normal oil change interval for mineral oil)
-oil consumption (high running temperature increase oil consumption)
-if glogged oil separators
-if varnish formation (affects the cooling and oil consumption)
varnish formatio n can be seen on metal levels as a brown lacquer coating.

Note:Different oil qualities must never be mixed together.

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