Benelli302R User's Manual Book

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!

Details described or illustrated in this booklet may differ from the vehicle's actual specification
as purchased, the accessories fitted or the national-market specification. No claims will be
asserted as a result of such discrepancies.
Dimensions, weights, fuel consumption and performance data are quoted to the customary
tolerances.
The right to modify designs, equipment and accessories is reserved. Errors and omissions
excepted.
BJ300GS-C
2017JAN06
INTRODUCTION ! WARNING INTRODUCTION 1 ● Engine break-in 15
Safety information 3 ● Parking 16
Please read this manual carefully and completely ● Safe-riding 3 PERIODIC MAINTENANCE AND
Welcome to the world of motorcycling! before operating this vehicle. ● Further safe-riding points 5 ADJUSTMENT 16
As the owner, you are benefiting from the vast DESCRIPTION 6 ● Periodic maintenance chart 17
experience and newest technology regarding the IMPORTANT MANUAL ● Left view 6 ● Checking the spark plug 19
design and manufacture of high-quality products, ● Right view 6 ● Engine oil 19
which have earned us a reputation for dependability. INFORMATION ● Controls and instruments 7 ● Idle speed 21
Please take the time to read this manual thoroughly, CONSUMER INFORMATION ● Valve clearance 21
This is the safety alert symbol. It is used to alert you
so as to enjoy all advantages of your vehicle. The ● VIN and engine serial number 7 ● Air filter 21
to potential personal injury hazards. Obey all safety
Owner’s Manual does not only instruct you in how to INSTRUMENT AND CONTROL 7 ● Checking the throttle cable free play 22
messages that follow this symbol to avoid possible
operate, inspect and maintain your vehicle, but also in FUNCTIONS 7 ● Checking the clutch free play 22
injury or death.
how to safeguard yourself and others from trouble ● Main switch/steering lock 7 ● Checking the front brake lever and
and injury. ● Meter & Indicator 8 rear brake pedal free play 22
In addition, the many tips given in this manual will indicates a hazardous
situation which, if not avoided, ● Handlebar 9 ● Check the drum limit 23
help keep your vehicle in the best possible condition. ! WARNING
could result in death or ● Fuel Tank Switch & Fuel Tank 10 ● Checking the brake pads 23
If you have any further questions, do not hesitate to ● Rear shock absorber 11 ● Brake fluid 23
contact our dealer. serious injury.
● Rear brake pedal 12 ● Checking the battery 24
Our team wishes you many safe and pleasant rides. ● Shift pedal 12 ● Replacing the fuses and bulbs 25
So, remember to put safety first! indicates special precautions
that must be taken to avoid PRE-OPERATION CHECKS 13 TIRE 25
Our company continually seeks advance in product NOTICE OPERATION AND IMPORTANT STORAGE
design and quality. Therefore, while this manual damage to the vehicle or other
property. RIDING POINTS 14 ● Storage 26
contains the most current product information ● Starting the engine 14 SPECIFICATIONS
available at the time of printing, there may be minor ● Acceleration and deceleration 15 ● Specification 27
discrepancies between your vehicle and this manual. provides key information to
TIP make procedures easier or ● Braking 15
If there is any question concerning this manual,
please consult our dealer. clearer.

1 - 2
● This vehicle is designed to carry the operator and thoroughly familiar with the vehicle and all of its the result of head injuries. The use of a safety helmet
SAFETY INFORMATION a passenger. controls. is the most critical factor in the prevention or
● The failure of motorists to detect and recognize ● Many accidents have been caused by error of the reduction of head injuries.
Be a Responsible Owner vehicles in traffic is the predominating cause of vehicle operator. A typical error made by the operator ● Always wear an approved helmet.
As the vehicle's owner, you are responsible for the automobile/vehicle accidents. Many accidents have is veering wide on a turn due to excessive speed or ● Wear a face shield or goggles.
safe and proper operation of your vehicle. been caused by an automobile driver who did not under- cornering (insufficient lean angle for the Wind in your unprotected eyes could contribute to an
The safe use and operation are dependent upon the see the vehicle. Making yourself prominent appears speed). impairment of vision that could delay seeing a
use of proper riding techniques as well as the to be very effective in reducing the chance of this • Always obey the speed limit and never travel faster hazard.
expertise of the operator. Every operator should type of accident. Therefore: than legal speed limit. ● The use of a jacket, substantial shoes, trousers,
know the following requirements before riding this • Wear a brightly colored jacket. • Always signal before turning or changing lanes. gloves, etc., is effective in preventing or reducing
vehicle. • Use extra caution when you are approaching Make sure that other motorists can see you. abrasions or lacerations.
He or she should: and passing through intersections, since ● The posture of the operator and passenger is ● Never wear loose-fitting clothes, otherwise they
● Obtain thorough instructions from a competent intersections are the most likely places for vehicle important for proper control. could catch on the control levers or wheels and
source on all aspects of vehicle operation. accidents to occur. • The operator should keep both hands on the cause injury or an accident.
● Observe the warnings and maintenance • Ride where other motorists can see you. Avoid handlebar and both feet on the operator footrests ● Always wear protective clothing that covers your
requirements in this Owner’s Manual. riding in another motorist’s blind spot during operation to maintain control of the vehicle. legs, ankles, and feet. The engine or exhaust sys-
● Obtain qualified training in safe and proper riding ● Many accidents involve inexperienced operators. • The passenger should always hold onto the tem become very hot during or after operation and
techniques. In fact, many operators who have been involved in operator, the seat strap or grab bar, if equipped, with can cause burns.
● Obtain professional technical service as indicated accidents do not even have a current driver´s both hands and keep both feet on the passenger ● A passenger should also observe the above
in this Owner´s Manual and/or when made license. footrests. Never carry a passenger unless he or she precautions.
necessary by mechanical conditions. • Make sure that you are qualified and that you only can firmly place both feet on the passenger Avoid Carbon Monoxide Poisoning.
Safe Riding lend your vehicle to other qualified operators. footrests. All engine exhaust contains carbonmonoxide, a
Perform the pre-operation checks each time you • Know your skills and limits. ● Never ride under the influence of alcohol or other deadly gas. Breathing carbon monoxide can cause
use the vehicle to make sure it is in safe operating Staying within your limits may help you to avoid an drugs. headaches, dizziness, drowsiness, nausea
condition. Failure to inspect or maintain the vehicle accident. ● This vehicle is designed for on-road use only. It is confusion, and eventually death.
properly increases the possibility of an accident or • We recommend that you practice riding your not suitable for off-road use. Carbon Monoxide is a colorless, odorless, tasteless
equipment damage. See the page for a list of vehicle where there is no traffic until you have Protective apparel gas which may be present even if you do not see

3 - 4
or smell any engine exhaust. Deadly levels of carbon ● Railroad crossings, streetcar rails, iron plates on
DESCRIPTION Left view 1 2 3 4 5 6
monoxide can collect rapidly and you can quickly be road construction sites,and manhole covers become
overcome and unable to save yourself. Also, deadly extremely slippery when wet. Slow down and cross
levels of carbon monoxide can linger for hours or them with caution. Keep the vehicle upright,
days in enclosed or poorly ventilated areas. If you otherwise it could slide out .
experience any symptoms of carbon monoxide ● The brake pads could get wet when you wash the
poisoning, leave the area immediately, get fresh air, vehicle. After washing the vehicle, check the brakes
and seek medical treatment. before riding. TRIP AB
TOTAL
miles
Km

● Do not run engine indoors. Even if you try to ● Always wear a helmet, gloves, trousers (tapered
ventilate engine exhaust with fans or open windows around the cuff and ankle so they do not flap), and a
and doors, carbon monoxide can rapidly reach bright colored jacket.
dangerous levels. ● Do not carry too much luggage on the vehicle. An
● Do not run engine in poorly ventlated or partially overloaded vehicle is unstable. Use a strong cord to
enclosed areas such as barns, garages. secure any luggage to the carrier (if equipped). A
● Do not run engine outdoors where engine exhaust loose load will affect the stability of the vehicle and Right view
can be drawn into a building through openings could divert your attention from the road.
such as windows and doors.
Further safe-riding points 9 10
● Be sure to signal clearly when making turns.
● Braking can be extremely difficult on a wet road. 1 Clutch lever 7 Fuel tank
Avoid hard braking, because the vehicle could slide. 2 Left handle switch 8 Rear brake pedal
Apply the brakes slowly when stopping on a wet 3 Meter 9 Shift pedal
surface. 4 Right handle switch 10 Side stand
● Slow down as you approach a corner or turn. Once
5 Throttle grip
you have completed a turn, accelerate slowly.
6 Front brake lever
● Be careful when passing parked cars. A driver 8
7
might not see you and open a door in your path.

5 - 6
CONSUMER INFORMATION INSTRUMENT AND CONTROL Meter & Indicator 7. NEUTRAL INDICATOR LAMP
When the transmission is in the neutral,
● The vehicle identifi-
FUNCTIONS 4 5 12 6 7
the indicator lamp would be on.
cation number ① is
“ ”
(Off) position: SH 8 8. ENGINE CONTROL SYSTEM
1 stamped on the right TROUBLE INDICATOR:

PU
All the circuits are off. 13 Return to authorized dealer if this indicator
side steering head 1
tube. is activated during riding.
“ ”
(On) position: c 14
● The engine serial 9.SPEEDOMETER
The circuits are on. 15 Speedometer shows the running speed,
number ② is stamped 2 TRIP AB miles
10
TOTAL Km
H hours/kilometers.
Vehicle identification number on the lower left of the
“ P ”(Parking): (IF EQUIPPED) 3
( VIN ) engine. 11 10. ODOMETER & TRIP METER:
The taillight, license plate light and auxiliary lights
1. TACHOMETER 9 Relative mileage (TRIP): it records the mileage the
are on. The hazard lights and turn signal lights can
Tachometer indicates the revolution per minute of engine. vehicle covers in a period of time.Odometer (TOTAL): it
be turned on, but all other electrical systems are off. records the total mileage the vehicle has covered in km.
2. ADJUST BUTTON
TIP The key can be removed. Short press the button to switch between km/h and 11. CLOCK It shows the time.
2
mph.Long press the button to reset the "Trip" mileage. 12. ENGINE OIL PRESSURE WARNING LAMP
T h e ve h i c l e “ ” (The steering lock) (IF EQUIPPED) 3. SELECT BUTTON When this indicator light up, that means the bike has the
identification Turn the steering handle to left, press the key to “ ” Short press the button to switch between trip and risk of insufficient lubrication and should be checked/
number or the position, the steering lock is locked. When it needs odometer functions on the meter.Press button “SELECT” repaired immediately.
engine serial to open, insert the key and turn to “ ” position, the for several seconds, there will appear the interface for
engine serial number 13. WATER TEMPERATURE INDICATOR
number are used to steering lock is released; time adjustment: “SELECT” for selection of digits of time This indicator indicates the temperature of cooling liquid.
register the display and “ADJUST” for adjustment of each value. When the pointer is in between C and H, the temperature
vehicle,they are also NOTICE 4. FUEL LEVEL INDICATOR: is normal. It should stop to check the water tank if the
VIN No. to assist your dealer It indicates the fuel level in the fuel tank. pointer is higher than H level.
in terms of ordering Do not turn your key to lock the vehicle while 5.TURNING INDICATOR 14. FUEL LEVEL INDICATOR:
parts or referring to driving which is not necessary and is also apt to The indication lamps would flash with the turning signals. It indicates the fuel level in the fuel tank.
ENGINE No. cause accident.
special service 6.HIGH BEAM INDICATOR LAMP 15. GEAR INDICATOR LAMP
information Press the key in a proper force. When the high beam lamp of the headlamp turns on, the Numbers on the meter indicate the gear positions of the
high beam indicator lamp would be on. vehicleincluding 1, 2, 3, 4 ,5,and6.

7 - 8
HANDLEBAR Dimmer switch Engine stop switch (IF EQUIPPED) Throttle grip
LEFT HANDLE
Turn the switch to " " position, the high beam of When the switch is on " " position and the power Throttle grip is to control the speed of engine. Twist
headlamp turn on and the indicator lamp on the is on, the engine runs. the grip towards yourself when revving up or turn it in
meter would also turn on; turn the switch to " " When the switch is on " " position and the power opposite way to slow down.
1 position, the low beam of headlamp turn on. is off.
Light switch (IF EQUIPPED)
2 Direction indicator lamp switch NOTICE
Turn switch to position of " " to light up the front
Under normal conditions, this switch shall be on lamp; Turn to " " to light up meter lamp, city light
3 Turn the switch to " " position, the left direction "Operate" ( ) position. Use this switch under and tail lamp.
signal lamp flashes; turn the switch to " " position, emergency situation, for example accident or
1. Passing switch 4 the right direction signal lamp flashes. And the key switch problems.
Hazard Switch
2. Dimmer switch “ / ”
3. Direction indicator lamp switch “ / ” indicator lamps would turn on accordingly. Turn to “ ” and the four direction signal lamps would
4. Horn switch “ ” flash to warn for emergency situation;turn to "●" for
! WARNING Electric starter button daytime driving.

RIGHT HANDLE Turn on the direction signal lamps in time when Pull the clutch lever or put in Neutral gear and press
changing the driveway or turning a direction the button to run the electric motor and start the
and turn off the lamps. engine.

Passing switch (IF EQUIPPED) FUEL TANK


1 Clutch lever switch(IF EQUIPPED)
When passing other vehicles, press this button so
the high beams of the headlamp would flash to When starting the engine or shifting, pull the clutch
2 To open fuel tank cap, please insert the key and turn
alarm the vehicles in front of you. lever to cut off driving on the rear wheel.
it clockwise and open the cover.
3
1. Engine stop switch“ / ” To close the fuel tank, please recap and then press it.
Horn button Front brake lever
2. Hazard Switch “ ” Take away the key when you hear the sound of lock-
3. Electric starter button “ ” Press down on the button, to activate the horn. Pull the brake lever properly to use the front brake. ing.

9 - 10
fuel tank cover ! WARNING REAR BRAKE PEDAL
Do not over fill the fuel tank. Do not make fuel Step the rear brake pedal to brake the rear wheel.
splashes on hot engine. Brake light will turn on while rear brake is in use.
Please stop the engine and turn the ignition key SOFTER
to " " (Off) position when you need to refuel.
STIFFER
Do not forget to lock the fuel tank cover after
adding the fuel in case of evaporation to the air,
which is a waste of energy and would pollute
Rear Brake Pedal
the environment.
Adjusting nut

Locknut

REAR SHOCK ABSORBER SHIFT PEDAL 1


Slow down the vehicle
Each shock absorber is equipped with a spring when turning to the low
N 6
Recommended fuel: preload adjusting ring the spring of the rear wheel TORQUE VALUE gear. Revving up the
Regular Unleaded Gasoline Only can be adjusted in compliance with the driver's Upper fixing bolt: 37-44N.m engine slightly to shift
weight and loading condition, driving method and
Lower fixing bolt: 22-29N.m gears in more smooth 2 5
road conditions. Adjust when vehicle it is stable on way to avoid damaging
Fuel tank capacity: the main stand or side stand, turn the preload ring to Adjustable
gears.
14 L the place required. 3 4

11 - 12
PRE-OPERATION CHECKS ITEM CHECKS ITEM CHECKS OPERATION AND IMPORTANT
Inspect your vehicle each time you use it to make Disc brake • Check operation. Wheels and tires • Check for damage. RIDING POINTS
sure the vehicle is in safe operating condition. ( If equipped ) • If soft or spongy, have dealer bleed • Check tire condition and tread depth.
STARTING THE ENGINE
Always follow the inspection and maintenance hydraulic system. • Check air pressure.
procedures and schedules described in the Owner's • Check brake pads for wear. Replace
Brake levers • Make sure that operation is smooth. 1. Turn the key to “ON”.
Manual. if necessary.
2. Put in neutral gear, or pull the clutch lever.
• Check fluid level in reservoir. If Brake pedal • Lubricate pivots if necessary.
3. Start the engine by pushing the start switch.
! WARNING necessary, add recommended brake
Sidestand, • Lubricate pivots if necessary.
fluid to specified level.
Fa ilu r e t o in sp e c t o r m a in t a in t h e ve hi c l e • Check hydraulic system for leakage.
Mainstand
properly increases the possibility of an accident ( If equipped )
o r equip m ent d a mag e. Do not op er at e t h e Drum brake • Check operation.
Instruments, • Check operation.
vehicle if you find any problem. If a problem ( If equipped ) • Check brake shoes for wear. Replace
lights, signals ! WARNING
cannot be corrected by the procedures provided if necessary.
and switches
in this manual, have the vehicle inspected by a Do not star t the engine indoor with bad
Throttle grip • Make sure that operation is smooth.
• Check cable free play. ventilation or without ventilation. Do not leave a
Before using this vehicle, check the following points: • If necessary, have a dealer adjust Read the Owner’s Manual carefully to become starting vehicle when no one else is around.
cable free play and lubricate cable familiar with all controls. If there is a control or
function you do not understand, ask your dealer.
ITEM CHECKS and grip housing.
Fuel • Check fuel level in fuel tank. Clutch lever • Make sure that operation is smooth.
NOTICE
• Refuel if necessary. • Check cable free play.
• Check fuel line for leakage • If necessary, have a dealer adjust ! WARNING Do not run the engine in high speed when you
cable free play and lubricate cable. do not dr ive t he vehicl e, or i t will b eco m e
Engine oil • Check oil level in engine.
Failure to familiarize yourself with the controls overheating and damage its inner parts.
• If necessary, add recommended oil
can lead to loss of control, which could cause an
to specified level.
accident or injury.
• Check vehicle for oil leakage.

13 - 14
ACCELERATION AND DECELERATION vehicle owner/operator. The most important points of
WARNING range. It is strongly suggested to use the vehicle
The speed can be adjusted by opening and closing ! very carefully during its running in period; also the vehicle inspection, adjustment, and lubrication are
the throttle. To increase the speed, turn the throttle It is dangerous only to use either the front brake rider has to be familiar to the performance. explained on the following pages. The intervals given
grip in direction (a). To reduce the speed, turn the or rear brake which may cause skid or lose in the periodic maintenance and lubrication chart
throttle grip in direction (b). control. Be careful and use brakes properly when should be simply considered as a general guide
you drive on wet road or curved road. u n d e r n o r m a l r i d i n g c o n d i t i o n s . H o w e v e r,
depending on the weather, terrain, geographical
PARKING location, and individual use, the maintenance
intervals may need to be shortened.
1. The vehicle should be parked on firm and flat
b road.
! WARNING
2. Turn the power key to the position " " to stop
ENGINE BREAK-IN the engine. Failure to properly maintain the vehicle or
3. Remove ignition key from the switch after locking
a There is never a more important period in the life for security reason.
performing maintenance activities incorrectly
may increase your risk of injury or death during
of your engine than the period between 0 and 1000 service or while using the vehicle. If you are not
km. For this reason, you should read the following familiar with vehicle service, have a dealer
material carefully. Since the engine is brand new, do perform service.
not put an excessive load on it for the first 1000 km.
The various parts in the engine wear and fit to the
correct operating clearances. During this period,
NOTICE
BRAKING
1. Close the throttle completely. prolonged full-throttle operation or any condition that PERIODIC MAINTENANCE AND ● The annual checks must be performed every
2. Apply both front and rear brakes simultaneously might result in engine overheating. The engine
should not be over revved and all the gears shall not
ADJUSTMENT year, except if a kilometer-based maintenance,
for safety concern. is performed instead.
be over 80% of red zone engine rpm; don't operate ● The vehicle may have different accessory for
Periodic inspection, adjustment, and lubrication will
the throttle under a fully open position; change the different market and some parts may not exist
keep your vehicle in the safest and most efficient
gears in time to keep the engine rpm in reasonable for common chart.
condition possible. Safety is an obligation of the

15 - 16
PERIODIC MAINTENANCE CHART

ODOMETER READING ODOMETER READING


ITEM CHECKS ITEM CHECKS
1000Km 4000Km 7000Km 10000Km 13000Km 16000Km 1000Km 4000Km 7000Km 10000Km 13000Km 16000Km
New 3 months 6 months 9 months 1 year 15 months New 3 months 6 months 9 months 1 year 15 months

Fuel line • Check fuel hoses for cracks or crack ● ● Rear brake lever
● ● ● ● ● ●
• Lubricate with silicone grease.
Spark plug • Check condition. Clean and regap. ● ● pivot shaft

• Replace ● ● Side stand


• Check operation. ● ● ● ● ● ●
Valves • Check/adjust valve clearance. ● ● ● • Lubricate.
● ● ● ● ● ●
Air filter element • Inspect/cleaning/replace ● ● ● ● ● ● Front fork • Check operation and oil leakage. ● ● ● ● ● ●
Disc brake • Check operation, fluid level and vehicle for fluid leakage. ● ● ● Shock absorber • Check operation and shock absorbers for oil leakage. ● ● ● ● ● ●
• Inspect/replace brake pads. ● ●
Drum brake • Inspect/replace brake shoes. ● ● Engine oil
• Change. ● ● ●
Wheels • Check runout and damage. ● ● ● ● ● ● • Check oil level and vehicle for oil leakage. ● ● ●
• Check tread depth and damage. ● ● ● ● ● ● Engine oil strainer • Clean. ●
Tires • Replace if necessary. ● ● ● ● ● ● Front and rear brake
• Check operation. ● ● ● ● ● ●
• Check air pressure. ● ● ● ● ● ● switches

Chassis fasteners • Make sure that all nuts, bolts and screws are
● ● ●
Moving parts and
cables
• Lubricate. ● ● ● ● ● ●
properly tightened
Throttle grip • Check operation and free play. ● ● ● ● ● ●
Front brake lever
• Lubricate with silicone grease. ● ● ● ● ● ● Housing and cable • Adjust the throttle cable free play if necessary. ● ● ● ● ● ●
pivot shaft
Lights, signals • Check operation. ● ● ● ● ● ●
and switches • Adjust headlight beam. ● ●

17 - 18
CHECKING THE SPARK PLUG 2. Wait a few minutes until the oil settles.
The spark plug is an important engine component, 3. Hold the vehicle vertically.Inspect the engine oil
NOTICE
which should be checked periodically, preferably by level through the engine oil level lens on the right The engine oil should be between the minimum
a dealer. Since heat and deposits will cause any side on the engine. and maximum level marks.
spark plug to slowly erode, it should be removed and Type 4. If the engine oil is below the minimum level mark,
checked in accordance with the periodic NGK CR8E add sufficient oil of the recommended type to refill it
TO CHANGE THE ENGINE OIL
maintenance. In addition, the condition of the spark or to the correct level.
plug can reveal the condition of the engine. TORCH B8R/CR8E 1. Start the engine, warm it up for several minutes,
and then turn it off.
The porcelain insulator around the center electrode Gap 2. Place an oil pan under the engine to collect the
of the spark plug should be a medium-to-light tan
0.7 - 0.8mm used oil.
(the ideal color when the vehicle is ridden normally).
If the spark plug shows a distinctly different color, the 3. Remove the engine oil filler cap and the engine
engine could be operating improperly. Do not attempt oil drain bolt to drain the oil from the crankcase.
GAP
to diagnose such problems yourself. Instead, have a 4. Install the washer and the engine oil drain bolt,
dealer check the vehicle. Clean the surface of the spark plug gasket and its and then tighten the drain bolt to the specified
If the spark plug shows signs of electrode erosion mating surface, and then wipe off any grime from torque.
and excessive carbon or other deposits, it should be the spark plug threads. 5. Refill with the specified amount of the
replaced. recommended engine oil, and then install and tighten
Before installing a spark plug, the spark plug gap the oil filler cap.
ENGINE OIL
should be measured with thickness gauge and, if
The engine oil level should be checked before each
necessary, adjusted to specification.
ride. In addition, the oil must be changed at the Type
intervals specified in the periodic maintenance and
lubrication chart. Full synthetic oil
SJ10W-50 or SN 15W-50
TO CHECK THE ENGINE OIL LEVEL
Capacity
1. Start the engine, warm it up for several minutes, 2.7 L ± 0.05L
and then turn it off.

19 - 20
IDLE SPEED AIR FILTER CHECKING THE THROTTLE CABLE CHECKING THE FRONT BRAKE LEVER AND
Good carburetion is the key of engine performance. The air filter element should be replaced and should FREE PLAY REAR BRAKE PEDAL FREE PLAY
Only use good quality fuel from gasoline station to be cleaned at the intervals specified in the periodic The throttle cable free play should measure 3.0–5.0 The brake lever free play should measure 10-20 mm
prevent stain in the fuel from clogging the fuel pump maintenance and lubrication chart. mm at the throttle grip. Periodically check the as shown. The brake pedal free play should measure
strainer, or even the injectors. throttle cable free play and, if necessary, have a 20-30 mm as shown. Periodically check the brake
REPLACING THE AIR FILTER ELEMENT
IDLING ADJUSTMENT dealer adjust it. lever free play and, if necessary, have a dealer
3.0–5.0 mm check the brake system.
1. Keep the vehicle on flat surface. 1. The air filter A
2.Start the engine and warm up the engine for located under the
several minutes. seat,Remove the
Drum Brake: 10-20mm
3. Clip the digital Tachometer to the spark plug cable. seat. Disk Brake: No spongy
4. If the idle speed is not in correct range, contact 2. Park the vehicle
the nearest authorized dealers. on firm ground.
CHECKING THE CLUTCH FREE PLAY
3. Remove the air
Idle speed: 1,500±100r/min filter case cover by The free play of clutch is measured from the free
B status of the lever,
removing the screws.
VALVE CLEARANCE 4. Pull the air filter Adjust in following methods, if anything abnormal.
The valve clearance changes with use, resulting in element out. (1) Loose the locknut.
improper air-fuel mixture and/or engine noise. To 5. Insert a new air (2) Screw in or out adjusting bolt and adjusting
prevent this from occurring, the valve clearance must filter element into the screw to make required free stroke.
20-30 mm
be adjusted by a dealer at the intervals specified in air filter case. (3) Tighten locknut.
the periodic maintenance and lubrication chart. 6. Install the air filter
The engine is required to be in normal operating case cover by
temperature for accurate idling adjustment. installing the screws.
10 – 20 mm
Valve clearance( Cold engine )
A: Air Filter cover
IN: 0.13 ~ 0.19mm EX: 0.20 ~ 0.25mm
B: Air Filter

21 - 22
WEAR OF BRAKE SHOES
BRAKE FLUID (IF EQUIPPED)
Brake system is tuned before delivery. Contact
On the rear wheel brake, there sets a wear limit dealer if any problem. LOWER

index mark. Check wear of brake shoes in the


following method: Recommended brake fluid
Rear Brake Fluid
1. Check if braking system is properly adjusted. DOT 4
Minimum level mark
2. Check if braking function is normal, and if the
limit index extension line is within the allowable CHECKING THE BATTERY
range, as shown in Figure A.
Indicator
Ask the dealer to add electrolyte for lead-acid
3. If the limit index extension line is beyond the battery. For MF battery, it's not required to inspect or
allowable range, as shown in Figure B, please go to add electrolyte.
! WARNING Have a dealer charge the battery as soon as
possible if it seems to have discharged. Keep in
CHECKING THE BRAKE PADS (IF EQUIPPED) In case of drinking the brake fluid by mistake or
mind that the battery tends to discharge more quickly
contacting with eye or skin, wash with a large
if the vehicle is equipped with optional electrical
The front and rear brake pads must be checked for amount of water, and seek medic al advic e
accessories.
wear at the intervals specified in the periodic immediately if in a serious condition. Front Brake Fluid
maintenance and lubrication chart. Minimum level mark
Each brake pad is provided with wear indicator Don't forget to check the amount level in the brake
grooves, which allow you to check the brake pad fluid reservoir. Add appropriate brake fluid if
wear without having to disassemble the brake. To necessary. Minimum level mark
check the brake pad wear, check the wear indicator
grooves. If a brake pad has worn to the point that the LOWER

12V8Ah(YTX9-BS)
MF (Maintenance Free) Battery

23 - 24
REPLACING THE FUSES AND BULBS dard range. Adjust the tire pressure under a "cold" 2. Lubricate drive chain.
Meter Light 12V 2W condition. 3. Drain fuel in fuel tank .Install the fuel tank cover
again.
The fuse is beside the battery. Frequent blowing of Horn 12V 3A
4. Detach the spark plug and add one teaspoon of
fuse indicates short circuit or over loading. Contact Headlight bulb 12V/55W/55W TIRE INFORMATION
(15~20cm3) clean engine oil to cylinder. and install
with the authorized dealer for proper repairing. COLD TIRE PRESSURE
Turn light LED the spark plug again.
Use the fuses for the same specification as indicated. [FRONT] 190kpa(1.90kgf/cm2) [REAR] 210kpa(2.10kgf/cm2)
City light LED 5. Remove the battery. Keep the battery in proper
Taillight bulb LED place which can avoid freezing and the direct
sunlight. Charge the battery or examine the

Power Locks
10A
X O X electrolyte level(if equipped with lead-acid battery).
6. Clean and dry the vehicle. Wax the surface of the
paint.
7. Inflate tire to the required pressure. Put the
TIRE vehicle on a block to make two tires off the ground.
ECU1 8. Cover the vehicle (no plastic or coating material)
15A Inflation pressure and tire tread should be regularly and keep it in the place consistent temperature and
Fan checked. In order to ensure maximum safety and low humidity. Do not keep your vehicle under direct
15A longer service life, inflation pressure requires more sunlight.
frequent routine check.
STORAGE Use the vehicle after storage
Fuel Pump
15A Short-term 1. Take off the cover and clean the vehicle. Change
Tire Pressure engine oil if you keep your vehicle for more than four
Always store your vehicle in a cool, dry place and, if
months.
! WARNING Insufficient tire pressure will not only accelerate necessary, protect it against dust with a porous
2. Examine the electrolyte level and charging as
wearing, but also have bad impact on driving stability cover.
Do not use a fuse or bulb of a higher amperage needed. Install the battery.
rating than recommended to avoid causing such as making turning difficult. However, too high Long-term 3. Wash away the anti-rust agent in fuel tank, and
extensive damage to the electrical system and pressure will reduce the contact area between tire add new petrol into fuel tank.
and ground, thus causing slipping or even getting out Before storing your vehicle for several months:
possibly a fire or problems.
of control. Tire pressure should be kept in the stan- 1. Change engine oil.

25 - 26
SPECIFICATION

Size and Weight


Length .............................................................................. 2150mm Maximum Torque ........................................ 27.4N.m/9000r/min
Width .................................................................................. 745mm Tire
Height .............................................................................. 1115mm Front tire ..................................................................... 110/70-R17
Wheelbase ......................................................................... 1410mm Rear tire ................................................................... 150/60-R17
Dry Weight ........................................................................... 188kg Fuel
Engine Fuel Tank (include reserve tank) ...........................................14 L
Type ........................ 2-cylinder/4-stroke/8-valve Liquid-cooled Fuel Type ............................ Regular unleaded gasoline only
Model .............................................................................. 265MN-A Brake
Bore × Stroke ........................................................... ø65.0×45.2 Front Brake Type ....................................................... Disk Brake
Displacement ..................................................................... 300ml Rear Brake Type ..................................................... Disk Brake
Ignition System Type ............................................................... TLI
Compression Ratio .................................................................11.5:1
Maximum Power ............................................ 28kW/11000r/min

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